CN114287579A - Preparation process of astaxanthin egg powder - Google Patents

Preparation process of astaxanthin egg powder Download PDF

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Publication number
CN114287579A
CN114287579A CN202210029902.2A CN202210029902A CN114287579A CN 114287579 A CN114287579 A CN 114287579A CN 202210029902 A CN202210029902 A CN 202210029902A CN 114287579 A CN114287579 A CN 114287579A
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egg
astaxanthin
eggs
liquid
temperature
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CN202210029902.2A
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Inventor
张美丽
孙常明
王晶
颜琳
王雷鸣
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Weihai Dongxun Biotechnology Co ltd
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Weihai Dongxun Biotechnology Co ltd
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Priority to CN202210029902.2A priority Critical patent/CN114287579A/en
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Abstract

The invention discloses a manufacturing process of astaxanthin egg powder, which comprises the following steps: selecting, cleaning and beating astaxanthin eggs, adding maltodextrin, sucrose fatty acid ester and vitamin C, dissolving the maltodextrin, the sucrose fatty acid ester and the vitamin C with a proper amount of water, adding the mixture into the egg liquid, and performing homogeneous emulsification to obtain highly dispersed egg liquid; and (4) carrying out pasteurization on the high-dispersion egg liquid, and carrying out spray drying at low temperature to obtain egg powder. The egg powder is prepared by deep processing of astaxanthin-containing eggs, and comprises whole egg powder and yolk powder, so that all or part of nutritional ingredients and flavor of fresh eggs are maintained, convenient protein food is provided for people, the defects that the fresh eggs are easy to deteriorate and break are overcome, the weight of the eggs is obviously reduced, the problems of egg storage and remote transportation are effectively solved, and in addition, the egg powder is rich in nutrition and high in heat value, is complete protein and is known as the most ideal tonic for human beings.

Description

Preparation process of astaxanthin egg powder
Technical Field
The invention relates to the technical field of egg powder production and manufacture, in particular to a manufacturing process of astaxanthin egg powder.
Background
Astaxanthin is a fifth generation antioxidant found in nature, and has effects of scavenging free radicals in human body and improving anti-aging ability of human body. The natural astaxanthin can penetrate three main human barriers of blood brain barrier, blood pancreas barrier and blood testis barrier, is the only carotenoid capable of penetrating the blood brain barrier, and has huge potential application value and wide development prospect in the fields of medicines, health care products and the like.
The astaxanthin egg is fed to laying hens by feed rich in natural astaxanthin, and the astaxanthin molecules are fat-soluble structures, are easily dissolved in oil and are not easily dissolved in water, so that the astaxanthin eggs can be perfectly combined with lipid structures in egg yolks, the activity of the astaxanthin can be well preserved, and the natural astaxanthin is enriched in the egg yolks through biological enrichment of the laying hens, so that the astaxanthin eggs are obtained. However, the egg has a short shelf life of only 15-30 days, and is easy to damage and deteriorate during transportation and storage.
Disclosure of Invention
In order to overcome the defects, the invention aims to provide a preparation process of astaxanthin egg powder.
The technical scheme adopted by the invention for solving the technical problems is as follows: a preparation process of astaxanthin egg powder comprises the following steps:
selecting, cleaning and beating astaxanthin eggs: feeding laying hens with astaxanthin-rich feed, wherein astaxanthin begins to be enriched in egg yolk, feeding for about 15-30 days, the content of astaxanthin in eggs reaches the content requirement, collecting eggs, and selecting fresh and intact eggs with clean eggshells; cleaning eggs by using an egg washer, cleaning dirt and harmful bacteria on the surfaces of egg shells, and drying the eggs for later use; beating eggs into a container, collecting egg liquid, stirring by using a homogenizer, and filtering to remove impurities to obtain uniform and impurity-free egg liquid;
step two, adding maltodextrin, sucrose fatty acid ester and vitamin C into the whole egg liquid obtained in the step one, dissolving the maltodextrin, the sucrose fatty acid ester and the vitamin C with a proper amount of water, adding the mixture into the egg liquid, and performing homogeneous emulsification to obtain a highly dispersed egg liquid;
step three, pasteurizing the high-dispersion egg liquid obtained in the step two, and quickly cooling to 10-20 ℃ after sterilization;
step four, spray drying at low temperature;
step five, cooling, screening and packaging: cooling the egg powder obtained in the step four to room temperature, and sieving to control the mesh number of the egg powder to be 60-100 meshes; vacuum light-resistant packaging is adopted to obtain the finished product.
Further, in the first step, egg white in the egg liquid is removed, only egg yolk is adopted to prepare egg yolk liquid, and then the second, third, fourth and fifth steps are carried out to prepare egg yolk powder.
Furthermore, in the second step, maltodextrin with the mass of 1-10%, sucrose fatty acid ester with the mass of 0.5-5% and vitamin C with the mass of 0.1-1% are added, so that the emulsifying property and the dispersibility are improved, heat-sensitive nutritional ingredients such as astaxanthin and the like in eggs can be embedded, the nutritional loss in the sterilization and spray drying processes is avoided, the loss of the nutritional ingredients such as astaxanthin and the like in the preservation process can be reduced, and the shelf life is prolonged.
Further, in the third step, the egg liquid is sterilized by a pasteurization machine at a low temperature, the temperature is controlled to be 70-80 ℃, the temperature is kept for 15-30 s, and then the temperature is quickly reduced to 10-20 ℃, so that the nutritional ingredients such as astaxanthin and the like can be reserved to the maximum extent.
Further, in the fourth step, the egg liquid is spray-dried by adopting a low-temperature spray drying technology, the air inlet temperature is controlled to be 80-100 ℃, the air outlet temperature is controlled to be 50-70 ℃, so that the egg liquid is dried into powder at a low temperature, and the nutritional ingredients such as astaxanthin and the like can be retained to the maximum extent.
Further, in the fifth step, the aluminum foil bags are used for vacuum packaging, oxygen and light are isolated, the loss of nutrients such as astaxanthin and the like sensitive to light and oxygen in the preservation process is reduced, and the shelf life is prolonged.
The invention has the following beneficial effects: the egg powder is prepared by deep processing of astaxanthin-containing eggs, and comprises whole egg powder and yolk powder, so that all or part of nutritional ingredients and flavor of fresh eggs are maintained, convenient protein food is provided for people, the defects that the fresh eggs are easy to deteriorate and break are overcome, the weight of the eggs is obviously reduced, the problems of egg storage and remote transportation are effectively solved, and in addition, the egg powder is rich in nutrition and high in heat value, is complete protein and is known as the most ideal tonic for human beings.
Detailed Description
The present invention will now be described in further detail.
Example 1
A preparation process of astaxanthin whole egg powder comprises the following steps:
selecting, cleaning and beating astaxanthin eggs: feeding laying hens with astaxanthin-rich feed, enriching astaxanthin in egg yolk, feeding for 15 days until the astaxanthin content in eggs reaches the content requirement, and collecting eggs. Selecting fresh and intact eggs with clean eggshells; cleaning eggs by using an egg washer, cleaning dirt and harmful bacteria on the surfaces of egg shells, and drying the eggs for later use; beating eggs into a container, collecting whole eggs, stirring by using a homogenizer, and filtering to remove impurities to obtain uniform impurity-free whole egg liquid;
step two, weighing 100g of the whole egg liquid obtained in the step one, 2g of maltodextrin, 3g of sucrose fatty acid ester and 0.2g of vitamin C, dissolving the maltodextrin, the sucrose fatty acid ester and the vitamin C by 100ml of purified water, adding the dissolved solution into the whole egg liquid, and performing homogeneous emulsification by using a homogenizer to obtain high-dispersion whole egg liquid;
step three, performing pasteurization on the high-dispersion whole egg liquid obtained in the step two, controlling the temperature to be 70 ℃, preserving the heat for 30s, and then rapidly cooling to 12 ℃;
step four, low-temperature spray drying: carrying out low-temperature spray drying on the sterilized and cooled whole egg liquid obtained in the step three, and controlling the air inlet temperature to be 85 ℃ and the air outlet temperature to be 50 ℃;
step five, cooling, screening and packaging: cooling the whole egg powder obtained in the step four to room temperature, and sieving to control the mesh number of the whole egg powder to be 60-100 meshes; and packaging in a vacuum aluminum foil bag to obtain a finished product.
Example 2
A preparation process of astaxanthin whole egg powder comprises the following steps:
selecting, cleaning and beating astaxanthin eggs: feeding laying hens with astaxanthin-rich feed, enriching astaxanthin in egg yolk, feeding for 20 days until the content of astaxanthin in eggs reaches the content requirement, and collecting eggs. Selecting fresh and intact eggs with clean eggshells; cleaning eggs by using an egg washer, cleaning dirt and harmful bacteria on the surfaces of egg shells, and drying the eggs for later use; beating eggs into a container, collecting whole eggs, stirring by using a homogenizer, and filtering to remove impurities to obtain uniform impurity-free whole egg liquid;
step two, weighing 100g of the whole egg liquid obtained in the step one, 4g of maltodextrin, 2g of sucrose fatty acid ester and 0.4g of vitamin C, dissolving the maltodextrin, the sucrose fatty acid ester and the vitamin C by 100ml of purified water, adding the dissolved solution into the whole egg liquid, and performing homogeneous emulsification by using a homogenizer to obtain high-dispersion whole egg liquid;
step three, performing pasteurization on the high-dispersion whole egg liquid obtained in the step two, controlling the temperature to be 75 ℃, preserving the heat for 20s, and then rapidly cooling to 16 ℃;
step four, low-temperature spray drying: carrying out low-temperature spray drying on the sterilized and cooled whole egg liquid obtained in the step three, and controlling the air inlet temperature to be 90 ℃ and the air outlet temperature to be 60 ℃;
step five, cooling, screening and packaging: cooling the whole egg powder obtained in the step four to room temperature, and sieving to control the mesh number of the whole egg powder to be 60-100 meshes; and packaging in a vacuum aluminum foil bag to obtain a finished product.
Example 3
A preparation process of astaxanthin whole egg powder comprises the following steps:
selecting, cleaning and beating astaxanthin eggs: feeding laying hens with astaxanthin-rich feed, enriching astaxanthin in egg yolk, feeding for 23 days until the astaxanthin content in eggs reaches the content requirement, and collecting eggs. Selecting fresh and intact eggs with clean eggshells; cleaning eggs by using an egg washer, cleaning dirt and harmful bacteria on the surfaces of egg shells, and drying the eggs for later use; beating eggs into a container, collecting whole eggs, stirring by using a homogenizer, and filtering to remove impurities to obtain uniform impurity-free whole egg liquid;
step two, weighing 100g of the whole egg liquid obtained in the step one, 6g of maltodextrin, 1g of sucrose fatty acid ester and 0.6g of vitamin C, dissolving the maltodextrin, the sucrose fatty acid ester and the vitamin C in 100ml of purified water, adding the solution into the whole egg liquid, and performing homogeneous emulsification by using a homogenizer to obtain high-dispersion whole egg liquid;
step three, performing pasteurization on the high-dispersion whole egg liquid obtained in the step two, controlling the temperature to be 80 ℃, preserving the heat for 15s, and then rapidly cooling to 16 ℃;
step four, low-temperature spray drying: carrying out low-temperature spray drying on the sterilized and cooled whole egg liquid obtained in the step three, and controlling the air inlet temperature to be 95 ℃ and the air outlet temperature to be 65 ℃;
step five, cooling, screening and packaging: cooling the whole egg powder obtained in the step four to room temperature, and sieving to control the mesh number of the whole egg powder to be 60-100 meshes; and packaging in a vacuum aluminum foil bag to obtain a finished product.
Example 4
A preparation process of astaxanthin egg yolk powder comprises the following steps:
selecting, cleaning and beating astaxanthin eggs: feeding laying hens with astaxanthin-rich feed, enriching astaxanthin in egg yolk, feeding for 15 days until the astaxanthin content in eggs reaches the content requirement, collecting eggs, and selecting fresh and intact eggs with clean eggshells; cleaning eggs by using an egg washer, cleaning dirt and harmful bacteria on the surfaces of egg shells, and drying the eggs for later use; collecting yolk and egg white separately, only leaving yolk, stirring with a homogenizer, filtering to remove impurities to obtain uniform and impurity-free yolk liquid;
step two, weighing 100g of the egg yolk liquid obtained in the step one, 3g of maltodextrin, 4g of sucrose fatty acid ester and 0.3g of vitamin C, dissolving the maltodextrin, the sucrose fatty acid ester and the vitamin C in 100ml of purified water, adding the solution into the egg yolk liquid, and homogenizing and emulsifying the solution by using a homogenizer to obtain high-dispersion egg yolk liquid;
step three, pasteurizing the high-dispersion yolk liquid obtained in the step two, controlling the temperature to be 72 ℃, preserving the heat for 25s, and then rapidly cooling to 10 ℃;
step four, low-temperature spray drying: carrying out low-temperature spray drying on the sterilized and cooled yolk liquid obtained in the step three, and controlling the air inlet temperature to be 82 ℃ and the air outlet temperature to be 55 ℃;
step five, cooling, screening and packaging: cooling the yolk powder obtained in the step four to room temperature, and sieving to control the mesh number of the yolk powder to be 60-100 meshes; and packaging in a vacuum aluminum foil bag to obtain a finished product.
Example 5
A preparation process of astaxanthin egg yolk powder comprises the following steps:
selecting, cleaning and beating astaxanthin eggs: feeding laying hens with astaxanthin-rich feed, enriching astaxanthin in egg yolk, feeding for 20 days until the astaxanthin content in eggs reaches the content requirement, collecting eggs, and selecting fresh and intact eggs with clean eggshells; cleaning eggs by using an egg washer, cleaning dirt and harmful bacteria on the surfaces of egg shells, and drying the eggs for later use; collecting yolk and egg white separately, only leaving yolk, stirring with a homogenizer, filtering to remove impurities to obtain uniform and impurity-free yolk liquid;
step two, weighing 100g of the egg yolk liquid obtained in the step one, 5g of maltodextrin, 2g of sucrose fatty acid ester and 0.5g of vitamin C, dissolving the maltodextrin, the sucrose fatty acid ester and the vitamin C in 100ml of purified water, adding the solution into the egg yolk liquid, and homogenizing and emulsifying the solution by using a homogenizer to obtain high-dispersion egg yolk liquid;
step three, pasteurizing the high-dispersion yolk liquid obtained in the step two, controlling the temperature to be 75 ℃, preserving the heat for 21s, and then rapidly cooling to 15 ℃;
step four, low-temperature spray drying: carrying out low-temperature spray drying on the sterilized and cooled egg yolk liquid obtained in the step three, and controlling the air inlet temperature to be 88 ℃ and the air outlet temperature to be 59 ℃;
step five, cooling, screening and packaging: cooling the yolk powder obtained in the step four to room temperature, and sieving to control the mesh number of the yolk powder to be 60-100 meshes; and packaging in a vacuum aluminum foil bag to obtain a finished product.
Example 6
A preparation process of astaxanthin egg yolk powder comprises the following steps:
selecting, cleaning and beating astaxanthin eggs: feeding laying hens with astaxanthin-rich feed, enriching astaxanthin in egg yolk, feeding for 23 days until the astaxanthin content in eggs reaches the content requirement, and collecting eggs. Selecting fresh and intact eggs with clean eggshells; cleaning eggs by using an egg washer, cleaning dirt and harmful bacteria on the surfaces of egg shells, and drying the eggs for later use; collecting yolk and egg white separately, only leaving yolk, stirring with a homogenizer, filtering to remove impurities to obtain uniform and impurity-free yolk liquid;
step two, weighing 100g of the egg yolk liquid obtained in the step one, 7g of maltodextrin, 1g of sucrose fatty acid ester and 0.7g of vitamin C, dissolving the maltodextrin, the sucrose fatty acid ester and the vitamin C in 100ml of purified water, adding the solution into the egg yolk liquid, and homogenizing and emulsifying the solution by using a homogenizer to obtain high-dispersion egg yolk liquid;
step three, pasteurizing the high-dispersion yolk liquid obtained in the step two, controlling the temperature to be 78 ℃, preserving the heat for 16s, and then rapidly cooling to 18 ℃;
step four, low-temperature spray drying: carrying out low-temperature spray drying on the sterilized and cooled yolk liquid obtained in the step three, wherein the air inlet temperature is controlled to be 94 ℃, and the air outlet temperature is controlled to be 63 ℃;
step five, cooling, screening and packaging: cooling the yolk powder obtained in the step four to room temperature, and sieving to control the mesh number of the yolk powder to be 60-100 meshes; and packaging in a vacuum aluminum foil bag to obtain a finished product.
The present invention is not limited to the above embodiments, and any structural changes made under the teaching of the present invention shall fall within the protection scope of the present invention, which is similar or similar to the technical solutions of the present invention.
The techniques, shapes, and configurations not described in detail in the present invention are all known techniques.

Claims (8)

1. A manufacturing process of astaxanthin egg powder is characterized by comprising the following steps: the method comprises the following steps:
selecting, cleaning and beating astaxanthin eggs, beating the eggs into a container, collecting egg liquid parts, stirring by using a homogenizer, and filtering to remove impurities to obtain uniform and impurity-free egg liquid;
step two, adding maltodextrin, sucrose fatty acid ester and vitamin C into the egg liquid obtained in the step one, dissolving the maltodextrin, the sucrose fatty acid ester and the vitamin C with a proper amount of water, adding the mixture into the egg liquid, and performing homogeneous emulsification to obtain a highly dispersed egg liquid;
step three, pasteurizing the high-dispersion egg liquid obtained in the step two, and quickly cooling to 10-20 ℃ after sterilization;
step four, spray drying at low temperature to obtain egg powder;
and step five, cooling, screening and packaging the egg powder.
2. The process for preparing astaxanthin egg powder according to claim 1, which is characterized in that: in the first step, the egg liquid is whole egg liquid or egg yolk liquid.
3. The process for preparing astaxanthin egg powder according to claim 1 or 2, wherein the process comprises the following steps: the production method of the astaxanthin eggs comprises the following steps: feeding laying hens with astaxanthin-rich feed, wherein astaxanthin begins to be enriched in egg yolk, feeding for about 15-30 days, and collecting eggs.
4. The process for preparing astaxanthin egg powder according to claim 1 or 2, wherein the process comprises the following steps: in the second step, maltodextrin with the mass of 1-10 percent of the egg liquid, sucrose fatty acid ester with the mass of 0.5-5 percent of the egg liquid and vitamin C with the mass of 0.1-1 percent of the egg liquid are added.
5. The process for preparing astaxanthin egg powder according to claim 1 or 2, wherein the process comprises the following steps: in the third step, the egg liquid is sterilized by a pasteurization machine at a low temperature, the temperature is controlled to be 70-80 ℃, the temperature is kept for 15-30 s, and then the temperature is quickly reduced to 10-20 ℃.
6. The process for preparing astaxanthin egg powder according to claim 1 or 2, wherein the process comprises the following steps: in the fourth step, the egg liquid is spray-dried by adopting a low-temperature spray drying technology, the air inlet temperature is controlled to be 80-100 ℃, the air outlet temperature is controlled to be 50-70 ℃, and the whole egg liquid is dried into powder at a lower temperature.
7. The process for preparing astaxanthin egg powder according to claim 1 or 2, wherein the process comprises the following steps: and cooling the egg powder obtained in the step four to room temperature, and sieving the egg powder, wherein the mesh number of the egg powder is controlled to be 60-100 meshes.
8. The process for preparing astaxanthin egg powder according to claim 1 or 2, wherein the process comprises the following steps: and in the fifth step, packaging in vacuum by adopting an aluminum foil bag.
CN202210029902.2A 2022-01-12 2022-01-12 Preparation process of astaxanthin egg powder Pending CN114287579A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115644373A (en) * 2022-11-09 2023-01-31 华南理工大学 Instant selenium-rich egg powder with high immunocompetence and preparation method thereof
CN115736150A (en) * 2022-11-28 2023-03-07 成都鸾翔凤集食品有限公司 Yolk liquid instant drink and preparation method thereof

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102987443A (en) * 2012-12-07 2013-03-27 北京二商健力食品科技有限公司 Instant yolk powder and preparation method thereof
CN106689880A (en) * 2015-07-17 2017-05-24 泰州苏鹏蛋业生物科技有限公司 Preparation method of highly-emulsifiable egg yolk powder
CN106819942A (en) * 2016-12-26 2017-06-13 杭州三意农业开发有限公司 A kind of instant processing technology of dried whole-egg
CN108850885A (en) * 2018-07-13 2018-11-23 吉林大学 A kind of preparation method of instant capacity powdered egg
CN109329786A (en) * 2018-12-13 2019-02-15 中铭生物科技(深圳)有限公司 It is a kind of using astaxanthin egg as the manufacturing method of the extraordinary diet substrate of raw material

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102987443A (en) * 2012-12-07 2013-03-27 北京二商健力食品科技有限公司 Instant yolk powder and preparation method thereof
CN106689880A (en) * 2015-07-17 2017-05-24 泰州苏鹏蛋业生物科技有限公司 Preparation method of highly-emulsifiable egg yolk powder
CN106819942A (en) * 2016-12-26 2017-06-13 杭州三意农业开发有限公司 A kind of instant processing technology of dried whole-egg
CN108850885A (en) * 2018-07-13 2018-11-23 吉林大学 A kind of preparation method of instant capacity powdered egg
CN109329786A (en) * 2018-12-13 2019-02-15 中铭生物科技(深圳)有限公司 It is a kind of using astaxanthin egg as the manufacturing method of the extraordinary diet substrate of raw material

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115644373A (en) * 2022-11-09 2023-01-31 华南理工大学 Instant selenium-rich egg powder with high immunocompetence and preparation method thereof
CN115736150A (en) * 2022-11-28 2023-03-07 成都鸾翔凤集食品有限公司 Yolk liquid instant drink and preparation method thereof

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Inventor after: Zhang Hui

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Application publication date: 20220408