CN114279937B - Nondestructive testing device for permeability resistance of concrete structure - Google Patents

Nondestructive testing device for permeability resistance of concrete structure Download PDF

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CN114279937B
CN114279937B CN202111644113.1A CN202111644113A CN114279937B CN 114279937 B CN114279937 B CN 114279937B CN 202111644113 A CN202111644113 A CN 202111644113A CN 114279937 B CN114279937 B CN 114279937B
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box body
box
concrete structure
fan
hole
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CN114279937A (en
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崔凤坤
范圣伟
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Shandong Jiaotong University
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Abstract

The invention relates to a nondestructive testing device for the permeation resistance of a concrete structure, which is used for detecting chloride ion migration coefficients and comprises a first box body and a second box body which are used in pairs, wherein the bottoms of the first box body and the second box body are provided with opening and closing mechanisms, anode plates are fixed in the first box body and are provided with conductivity detection elements, cathode plates are fixed in the second box body, the first box body and the second box body are connected with a travelling mechanism through telescopic parts so as to realize the joint and separation state switching of the first box body and the bottom surface of the second box body and the concrete structure, and the detection device does not need to damage the concrete structure.

Description

一种混凝土结构抗渗透性能无损检测装置A non-destructive testing device for the anti-penetration performance of concrete structures

技术领域technical field

本发明涉及工程检测设备技术领域,具体涉及一种混凝土结构抗渗透性能无损检测装置。The invention relates to the technical field of engineering testing equipment, in particular to a non-destructive testing device for the anti-penetration performance of concrete structures.

背景技术Background technique

这里的陈述仅提供与本发明相关的背景技术,而不必然地构成现有技术。The statements herein merely provide background information related to the present invention and do not necessarily constitute prior art.

目前混凝土结构的渗透性能检测方法主要有氯离子迁移系数检测和电通量检测等。At present, the testing methods for the permeability of concrete structures mainly include chloride ion migration coefficient testing and electric flux testing.

对于混凝土结构氯离子迁移系数的检测,呈现出检测技术匮乏、检测装置稀少和检测难度较大的问题,很多氯离子迁移系数的测定大多通过室内试验完成,这些方法都是模拟结构的原料成分来测定规定尺寸试件的氯离子迁移系数,并不能测得现场已经服役过一段时间的结构的氯离子迁移系数,且所用到的仪器设备成离散化,不能将检测装置与检测辅助设备组合成一体式装置,检测前的准备工作相当麻烦。For the detection of the chloride ion migration coefficient of concrete structures, there are problems of lack of detection technology, few detection devices, and great difficulty in detection. Many determinations of the chloride ion migration coefficient are mostly done through indoor tests. These methods are to simulate the raw material composition of the structure to measure the chloride ion migration coefficient of the specimen of a specified size.

检索到CN103913401A提供了一种测量混凝土中氯离子迁移深度和表观迁移系数的方法,要测得已经服役过一段时间的混凝土结构物的氯离子迁移系数,采用的一种方法是现场钻芯取样后在实验室进行测定,逐层钻芯取样这种方法不仅取样繁琐困难,对于钻孔设备要求较高,在现场实施时具有一定的局限性。同时,还会对结构产生严重的破坏,后续修补孔洞也是一项具有难度的工作,且不能保证较好的修补效果,反而降低结构抵抗氯离子向内部迁移的性能。CN103913401A retrieved provides a method for measuring the migration depth and apparent migration coefficient of chloride ions in concrete. To measure the chloride ion migration coefficient of concrete structures that have been in service for a period of time, one method adopted is to perform on-site core drilling and sampling in the laboratory. The method of layer-by-layer core drilling and sampling is not only cumbersome and difficult to sample, but also has high requirements for drilling equipment, and has certain limitations when implemented on site. At the same time, it will cause serious damage to the structure, and subsequent repair of holes is also a difficult task, and it cannot guarantee a good repair effect, but instead reduces the structure's ability to resist the migration of chloride ions to the inside.

对于混凝土结构电通量的检测,只针对室内试验试件开展测试。由于室内试验不能准确反映现场服役混凝土结构的真实电通量情况,并且室内试验装置也无法在现场得到应用。另外,将混凝土结构现场损伤取样的试样带回实验室检测,对于现场混凝土结构的破坏性较大;同时,现场损伤结构物技术难度较大,且所取试样数量有限,一定程度上很难反映现场混凝土结构的整体电通量情况。For the detection of the electric flux of concrete structures, only the indoor test specimens are tested. Because the indoor test cannot accurately reflect the real electric flux of the concrete structure in service on site, and the indoor test device cannot be applied on site. In addition, bringing the samples taken from the on-site damage sampling of the concrete structure back to the laboratory for testing is more destructive to the on-site concrete structure; at the same time, the technical difficulty of the on-site damaged structure is relatively large, and the number of samples taken is limited, so it is difficult to reflect the overall electric flux of the on-site concrete structure to a certain extent.

综上所述,目前的氯离子迁移系数检测和电通量检测只能现场取试样带回试验室进行检测,对现场混凝土结构破坏性大,增加了后续修补工序。To sum up, the current chloride ion migration coefficient detection and electric flux detection can only take samples from the site and bring them back to the laboratory for testing, which is very destructive to the concrete structure on site and increases the follow-up repair process.

发明内容Contents of the invention

本发明的目的是为克服现有技术的不足,提供了一种混凝土结构抗渗透性能无损检测装置,能够在现场进行无损检测,避免了对混凝土结构的破坏,进而省去了后续的修补工序。The object of the present invention is to overcome the deficiencies of the prior art and provide a non-destructive testing device for the anti-permeability of concrete structures, which can perform non-destructive testing on site, avoiding damage to the concrete structure, and further eliminating subsequent repair procedures.

为实现上述目的,本发明采用如下技术方案To achieve the above object, the present invention adopts the following technical solutions

第一方面,本发明的实施例提供了一种混凝土结构抗渗透性能无损检测装置,用于检测氯离子迁移系数,包括成对使用的第一箱体和第二箱体,第一箱体和第二箱体的底部敞口设置且设有敞口开闭机构,第一箱体内固定有阳极板且安装有导电率检测元件,第二箱体内固定有阴极板,第一箱体和第二箱体通过伸缩部件与行走机构连接以实现第一箱体、第二箱体底面与混凝土结构贴合和分开状态的切换。In the first aspect, an embodiment of the present invention provides a non-destructive testing device for the anti-permeability performance of concrete structures, which is used to detect the chloride ion migration coefficient. It includes a first box and a second box used in pairs. The bottoms of the first box and the second box are open and provided with opening and closing mechanisms. The first box is fixed with an anode plate and a conductivity detection element is installed. The second box is fixed with a cathode plate.

可选的,还包括负压吸附机构,负压吸附机构包括第一风机,第一风机通过连接杆与第一箱体和第二箱体固定连接,第一风机还通过抽气管路与吸盘连接。Optionally, it also includes a negative pressure adsorption mechanism, the negative pressure adsorption mechanism includes a first fan, the first fan is fixedly connected to the first box and the second box through a connecting rod, and the first fan is also connected to the suction cup through a suction pipeline.

可选的,所述抽气管路上设有第一通孔,抽气管路的外周套有套管,套管设有能够与第一通孔配合的第二通孔,套管与固定在抽气管路的直线驱动件连接,直线驱动件能够带动套管沿抽气管路轴线方向运动以实现第一通孔和第二通孔对齐和错开状态的切换。Optionally, a first through hole is provided on the air extraction pipeline, and a casing is sheathed on the outer periphery of the air extraction pipeline. The sleeve is provided with a second through hole that can cooperate with the first through hole. The sleeve is connected to a linear driver fixed on the air extraction pipeline. The linear driver can drive the sleeve to move along the axis of the air extraction pipeline to realize the switching between the alignment and staggered states of the first through hole and the second through hole.

可选的,所述第一箱体和第二箱体设置至少两对。Optionally, there are at least two pairs of the first box and the second box.

可选的,所述第一箱体和第二箱体内还安装有气囊,所述气囊通过充气管路与第二风机连接,第二风机与第一箱体和第二箱体固定连接。Optionally, airbags are installed in the first box and the second box, the airbags are connected to the second blower through an inflation pipeline, and the second blower is fixedly connected to the first box and the second box.

第二方面,本发明的实施例提供了一种混凝土结构抗渗透性能无损检测装置,用于检测电通量,包括成对使用且底部敞口设置的内箱和外箱,内箱和外箱通过连接件连接为一个整体,外箱内部固定有阳极板,内箱内部设有阴极板,阳极板和阴极板上方均设有海绵,海绵上方设有气囊,外箱与平台连接,平台安装有电通量检测元件,平台底部安装行走机构,行走机构通过伸缩部件与平台连接以实现内箱、外箱底面与混凝土结构贴合和分开状态的切换。In the second aspect, the embodiment of the present invention provides a non-destructive testing device for the anti-permeability performance of concrete structures, which is used to detect electric flux. It includes an inner box and an outer box that are used in pairs and have an open bottom. The inner box and the outer box are connected as a whole through connectors. , The bottom surface of the outer box and the concrete structure can be switched between the joint and separate states.

可选的,所述内箱和外箱的箱壁底面设有密封止水带。Optionally, a sealing waterstop is provided on the bottom of the inner box and the outer box.

可选的,所述外箱还连接有风机,风机的出风口上方设有气罩,气罩通过转动机构与充气管的一端连接,充气管的另一端与内箱和外箱内的气囊连接。Optionally, the outer box is also connected with a fan, an air cover is arranged above the air outlet of the fan, the air cover is connected with one end of the inflation tube through a rotating mechanism, and the other end of the inflation tube is connected with the inner box and the air bag in the outer box.

可选的,所述转动机构包括套在充气管外周的转动部件,转动部件内部设有阶梯孔,包括直径较大的第一孔部和直径较小的第二孔部,第二孔部与连接管固定,充气管管壁上设有转动驱动件,转动驱动件的输出轴与位于第一孔部内的第一齿轮连接,第一齿轮与设置在第一孔部内侧面的齿圈相啮合,第一齿轮还与转动连接在充气管上的第二齿轮相啮合。Optionally, the rotating mechanism includes a rotating part sleeved on the outer periphery of the inflatable tube. A stepped hole is provided inside the rotating part, including a first hole with a larger diameter and a second hole with a smaller diameter. The second hole is fixed to the connecting pipe, and the tube wall of the inflatable tube is provided with a rotating driver. The output shaft of the rotating driver is connected to the first gear located in the first hole.

可选的,所述风机还与吸盘通过抽气管路连接,所述抽气管路设有第三通孔,抽气管路的外周设有套管,套管设有与第三通孔配合的第四通孔,套管与抽气管路上固定的直线驱动件连接,直线驱动件能够带动套管沿抽气管路轴线方向运动以实现第三通孔和第四通孔对齐和错开状态的切换。Optionally, the fan is also connected to the suction cup through an air extraction pipeline, the air extraction pipeline is provided with a third through hole, the outer periphery of the air extraction pipeline is provided with a sleeve, the sleeve is provided with a fourth through hole matching the third through hole, the sleeve is connected with a fixed linear drive on the air extraction pipeline, and the linear drive can drive the sleeve to move along the axis of the air extraction pipeline to achieve the switching between the alignment and staggered states of the third through hole and the fourth through hole.

本发明的有益效果:Beneficial effects of the present invention:

1.本发明的检测装置,设有与行走机构连接的伸缩机构,行走机构能够沿混凝土结构表面行走,并利用伸缩部件能够使得第一箱体、第二箱体以及内箱、外箱底面与混凝土结构贴合,第一箱体和第二箱体底部能够利用敞口开闭机构打开,使得阳极溶液和阴极溶液向混凝土结构渗透,内箱和外箱能够利用气囊挤压海绵,使得阳极溶液和阴极溶液向混凝土结构渗透,并利用阳极板和阴极板通电后,能够利用导电率检测元件得到氯离子渗透系数,利用电通量检测元件得到电通量,整个过程在施工现场的混凝土结构上进行即可,无需取样进行室内试验,避免了对混凝土结构的损伤,也省去了后续的修补工序。1. The detection device of the present invention is provided with a telescoping mechanism connected to the running mechanism. The traveling mechanism can walk along the surface of the concrete structure, and the first box body, the second box body, the inner box, and the bottom surface of the outer box can be bonded to the concrete structure by using the telescopic parts. The element obtains the chloride ion permeability coefficient, and the electric flux is obtained by using the electric flux detection element. The whole process can be carried out on the concrete structure at the construction site. There is no need to take samples for indoor testing, which avoids damage to the concrete structure and saves the subsequent repair process.

2.本发明的检测装置,设有风机和吸盘,能够使得检测装置有效的固定在混凝土结构的水平面或竖向面或倾斜面上,实现了长时间固定的可靠效果,从而满足了测试试验对于时间的要求。2. The detection device of the present invention is provided with a blower fan and a suction cup, so that the detection device can be effectively fixed on the horizontal plane or the vertical plane or the inclined surface of the concrete structure, realizing the reliable effect of fixing for a long time, thus satisfying the time requirement of the test test.

3.本发明的检测装置,第一箱体和第二箱体内设有气囊,利用第二风机充气后能够使得气囊逐渐压向内部的溶液,使得溶液更加均匀的覆盖混凝土结构表面,确保渗透的均匀性,外箱和内箱内利用气囊挤压海绵使得溶液渗出,能够使溶液很快接触并始终覆盖结构物表面,不仅可以确保渗透的均匀性,还能够加快检测速率,缩短检测时间,实现了高效检测。3. In the detection device of the present invention, the first box body and the second box body are provided with airbags, and the second air blower is used to inflate the airbags to gradually press against the internal solution, so that the solution can cover the surface of the concrete structure more uniformly and ensure the uniformity of penetration. The outer box and the inner box use the airbags to squeeze the sponge to make the solution ooze out, so that the solution can quickly contact and always cover the surface of the structure. Not only can the uniformity of penetration be ensured, but also the detection rate can be accelerated, the detection time can be shortened, and efficient detection is realized.

4.本发明的装置,具有行走机构,使得整个装置具有移动功能,当检测部位处于混凝土结构物较高的位置时,本装置不用借助人力及其他机械,通过行走机构,能够很快到达检测部位,实现装置的全自动化。4. The device of the present invention has a walking mechanism, so that the whole device has a moving function. When the detection site is at a higher position of the concrete structure, the device can reach the detection site quickly through the running mechanism without resorting to manpower and other machinery, thereby realizing full automation of the device.

5.本发明的检测装置,具有直线驱动件,可以实现吸盘吸附状态和放松状态的快速切换,工作效率和自动化程度高。5. The detection device of the present invention has a linear drive member, which can quickly switch between the sucker suction state and the relaxed state, and has high work efficiency and automation.

6.本发明的检测装置,具有密封止水带,当止水带吸液膨胀后,可以防止溶液渗漏浪费,并且可以防止两种液体互相混合污染,确保检测数据准确。6. The detection device of the present invention has a sealing waterstop. When the waterstop absorbs liquid and expands, it can prevent the solution from leaking and wasting, and can prevent two kinds of liquids from mixing and polluting each other, so as to ensure accurate detection data.

附图说明Description of drawings

构成本申请的一部分的说明书附图用来提供对本申请的进一步理解,本申请的示意性实施例及其说明用于解释本申请,并不构成对本申请的限定。The accompanying drawings constituting a part of the present application are used to provide further understanding of the present application, and the schematic embodiments and descriptions of the present application are used to explain the present application and not to limit the present application.

图1为本发明实施例1整体结构示意图一;Figure 1 is a schematic diagram of the overall structure of Embodiment 1 of the present invention;

图2为本发明实施例1两对第一箱体和第二箱体分布式示意图;Fig. 2 is a distribution schematic diagram of two pairs of first cabinets and second cabinets in Embodiment 1 of the present invention;

图3为本发明实施例1整体结构示意图二;Fig. 3 is a schematic diagram 2 of the overall structure of Embodiment 1 of the present invention;

图4为本发明实施例1整体结构示意图三;Fig. 4 is a schematic diagram 3 of the overall structure of Embodiment 1 of the present invention;

图5为本发明实施例1第一箱体剖视图;Fig. 5 is a cross-sectional view of the first box of Embodiment 1 of the present invention;

图6为本发明实施例1第二箱体剖视图;Fig. 6 is a sectional view of the second box body of Embodiment 1 of the present invention;

图7为本发明实施例1抽气管路和吸盘装配示意图;Figure 7 is a schematic diagram of the assembly of the air extraction pipeline and the suction cup in Embodiment 1 of the present invention;

图8为本发明实施例1行走机构示意图;Fig. 8 is a schematic diagram of the traveling mechanism of Embodiment 1 of the present invention;

图9为本发明实施例1气囊在第二箱体内设置主视图;Fig. 9 is a front view of the airbag in the second box according to Embodiment 1 of the present invention;

图10为本发明实施例1气囊在第二箱体内设置俯视图;Fig. 10 is a top view of the airbag in the second box according to Embodiment 1 of the present invention;

图11为现有氯离子迁移系数检测装置氯离子迁移路线示意图;Fig. 11 is a schematic diagram of the chloride ion migration route of the existing chloride ion migration coefficient detection device;

图12为本发明实施例1氯离子迁移路线俯视图;Figure 12 is a top view of the migration route of chloride ions in Example 1 of the present invention;

图13为本发明实施例1氯离子迁移路线主视图;Figure 13 is a front view of the chloride ion migration route in Example 1 of the present invention;

图14为本发明实施例2整体结构俯视图;Fig. 14 is a top view of the overall structure of Embodiment 2 of the present invention;

图15为本发明实施例2整体结构仰视图;Fig. 15 is a bottom view of the overall structure of Embodiment 2 of the present invention;

图16为本发明实施例2整体结构侧视图;Fig. 16 is a side view of the overall structure of Embodiment 2 of the present invention;

图17为本发明实施例2整体结构侧视图;Fig. 17 is a side view of the overall structure of Embodiment 2 of the present invention;

图18为本发明实施例2整体结构轴测图;Figure 18 is an axonometric view of the overall structure of Embodiment 2 of the present invention;

图19为本发明实施例2行走机构示意图;Fig. 19 is a schematic diagram of the walking mechanism of Embodiment 2 of the present invention;

图20为本发明实施例2第三风机与抽气管路及吸盘装配示意图;Fig. 20 is a schematic diagram of the assembly of the third blower fan, air extraction pipeline and suction cup according to Embodiment 2 of the present invention;

图21为本发明实施例2气囊未充气状态时内箱、外箱剖视图;Fig. 21 is a cross-sectional view of the inner box and the outer box when the airbag is not inflated according to Embodiment 2 of the present invention;

图22为本发明实施例2气囊充气状态时内箱、外箱剖视图;Fig. 22 is a cross-sectional view of the inner box and the outer box when the airbag is inflated according to Embodiment 2 of the present invention;

图23为本发明实施例2外箱和内箱内气囊俯视图;Fig. 23 is a top view of the airbag in the outer box and the inner box of Embodiment 2 of the present invention;

图24为本发明实施例2转动机构主视图;Fig. 24 is a front view of the rotation mechanism of Embodiment 2 of the present invention;

图25为本发明实施例2转动机构侧视图;Fig. 25 is a side view of the rotation mechanism of Embodiment 2 of the present invention;

图26为本发明实施例2内箱、外箱仰视图;Fig. 26 is a bottom view of the inner box and the outer box of Embodiment 2 of the present invention;

其中,1.第一箱体,2.第二箱体,3.固定板,4.伸缩板,5.行走机构安装壳,6.L型管,7.行走电机,8.行走电机电源,9.锥齿轮传动机构,10.车轴,11.行走轮,12.第一风机,13.连接杆,14.抽风管路,15.吸盘,16.套管,17.第二通孔,18.阳极溶液注入口,19.阳极电源插口,20.阳极板,21.阳极电源线,22.阴极溶液注入口,23.阴极电源插口,24.阴极板,25.阴极电源线,26.阴阳极电源,27.控制开关,28.导电率仪插口,29.便携式导电率仪,30.阳极电极,31.阴极电极,32.温度传感器,33.第二风机,34.充气管路,35.鼓风机开关,36.气囊,37.氯化钠溶液,38.去离子水,39.氢氧化钠溶液,40.外箱,41.内箱,42.连接件,43.平台,44.电源,45.行走电机,46.主动车轮轴,47.行走轮,48.从动车轮轴,49.第三风机,50.连接板,51.吸盘,52.风机支架,53.外壳,54.套管,55.抽气管路,56.第二直线电机,57.阳极溶液注入口,58.阳极电极插口,59.阳极板,60.有阴极溶液注入口,61.和阴极电极插口,62.电缆总线,63.电源插口,64.气囊,65.海绵,66.充气管路,67.阳极电源线,68.阴极电源线,69.气罩,70.转动部件,71.转动驱动电机,72.输出轴,73.第一齿轮,74.止水密封带,75.阴极板,76.无线传输模块。Among them, 1. The first box body, 2. The second box body, 3. Fixed plate, 4. Telescopic plate, 5. Traveling mechanism installation shell, 6. L-shaped tube, 7. Traveling motor, 8. Traveling motor power supply, 9. Bevel gear transmission mechanism, 10. Axle, 11. Traveling wheel, 12. First fan, 13. Connecting rod, 14. Exhaust pipe, 15. Suction cup, 16. Sleeve, 17. Second through hole, 18. Anode solution injection port, 19. Anode power socket, 20. Anode plate, 21. Anode power line, 22. Cathode solution injection port, 23. Cathode power socket, 24. Cathode plate, 25. Cathode power line, 26. Cathode and anode power supply, 27. Control switch, 28. Conductivity meter socket, 29. Portable conductivity meter, 30. Anode electrode, 31. Cathode electrode, 32. Temperature sensor, 33. Second fan, 34. Inflatable pipeline, 35. Blower switch, 36. Air bag, 37. Sodium chloride solution , 38. Deionized water, 39. Sodium hydroxide solution, 40. Outer box, 41. Inner box, 42. Connector, 43. Platform, 44. Power supply, 45. Traveling motor, 46. Driving wheel shaft, 47. Traveling wheel, 48. Driven wheel shaft, 49. The third fan, 50. Connecting plate, 51. Suction cup, 52. Fan bracket, 53. Shell, 54. Sleeve, 55. Suction pipeline, 56. Second linear motor, 57 .Anode solution injection port, 58. Anode electrode socket, 59. Anode plate, 60. With cathode solution injection port, 61. And cathode electrode socket, 62. Cable bus, 63. Power socket, 64. Air bag, 65. Sponge, 66. Inflatable pipeline, 67. Anode power line, 68. Cathode power line, 69. Gas cover, 70. Rotating parts, 71. Rotating drive motor, 72. Output shaft, 73. First gear, 74. Waterproof sealing belt , 75. Cathode plate, 76. Wireless transmission module.

具体实施方式Detailed ways

实施例1Example 1

本实施例提供了一种混凝土结构抗渗透性能无损检测装置,用于检测氯离子的迁移系数。如图1-图4所示,包括成对使用的第一箱体1和第二箱体2,本实施例中,为了保证试验结果的精确性,设置多对第一箱体1和第二箱体2,优选的,设置两对第一箱体1和第二箱体2,如图2所示,其中一对为第一箱体A1和第二箱体B1,另一对为第一箱体A2和第二箱体B2。This embodiment provides a non-destructive testing device for the anti-permeability performance of concrete structures, which is used for testing the migration coefficient of chloride ions. As shown in Figures 1-4, the first box 1 and the second box 2 used in pairs are included. In this embodiment, in order to ensure the accuracy of the test results, multiple pairs of the first box 1 and the second box 2 are provided. Preferably, two pairs of the first box 1 and the second box 2 are provided. As shown in Figure 2, one pair is the first box A1 and the second box B1, and the other pair is the first box A2 and the second box B2.

第一箱体1和第二箱体2垂直设置,使得两个第一箱体1和两个第二箱体2围合成一个正方形结构。The first box body 1 and the second box body 2 are arranged vertically, so that the two first box bodies 1 and the two second box bodies 2 form a square structure.

相邻的第一箱体1和第二箱体2之间设有行走机构安装壳5,第一箱体1和第二箱体2通过行走机构安装壳5连接为一个整体,行走机构安装壳5内部通过伸缩部件连接有行走机构,行走机构能够带动整个检测装置沿混凝土结构表面行走,伸缩部件的伸缩运动能够实现第一箱体1、第二箱体2底面与混凝土结构表面贴合和分开状态的切换。Between the adjacent first box body 1 and the second box body 2, a running mechanism installation shell 5 is provided. The first box body 1 and the second box body 2 are connected as a whole through the running mechanism installation shell 5. The inside of the running mechanism installation shell 5 is connected with a running mechanism through a telescopic part. The running mechanism can drive the entire detection device to walk along the surface of the concrete structure. The telescopic movement of the telescopic part can realize the switch between the bonding and separation states of the bottom surface of the first box body 1 and the second box body 2 and the surface of the concrete structure.

为了使得溶液在第一箱体1和第二箱体2内渗入混凝土结构,所述第一箱体1和第二箱体2底部均敞口设置,且敞口处设置有敞口开闭机构,用于控制底部敞口的打开和关闭。In order to allow the solution to infiltrate into the concrete structure in the first box 1 and the second box 2, the bottoms of the first box 1 and the second box 2 are open, and the openings are provided with opening and closing mechanisms for controlling the opening and closing of the bottom openings.

本实施例中,所述敞口开闭机构采用伸缩板结构,第一箱体1和第二箱体2的伸缩板结构相同,以第一箱体1内的伸缩板结构为例进行说明:In this embodiment, the open opening and closing mechanism adopts a telescopic plate structure, and the telescopic plate structures of the first box body 1 and the second box body 2 are the same, and the telescopic plate structure in the first box body 1 is used as an example for illustration:

如图5-图6所示,所述伸缩板结构包括固定板3,固定板3设有伸缩槽,所述伸缩槽内设有伸缩元件,所述伸缩元件采用电动伸缩杆或液压伸缩杆,伸缩元件固定在伸缩槽内部,伸缩元件的伸缩部分连接有伸缩板4,伸缩板4与伸缩槽滑动连接,能够在伸缩元件的带动下相对于固定板做伸缩运动,以实现对底部敞口的打开和关闭。As shown in Figures 5-6, the telescopic plate structure includes a fixed plate 3, the fixed plate 3 is provided with a telescopic groove, the telescopic groove is provided with a telescopic element, the telescopic element adopts an electric telescopic rod or a hydraulic telescopic rod, the telescopic element is fixed inside the telescopic groove, the telescopic part of the telescopic element is connected with a telescopic plate 4, and the telescopic plate 4 is slidably connected with the telescopic groove, and can be telescopically moved relative to the fixed plate under the drive of the telescopic element, so as to realize the opening and closing of the bottom opening.

本实施例中,由于伸缩板4的宽度等于固定板的宽度,伸缩槽沿固定板同长设置,为防止漏水,伸缩板4的两个侧部边缘及伸缩方向的前部边缘设有密封条,同时伸缩槽的槽面也设有密封条,用于密封伸缩板与伸缩槽之间的空隙。In this embodiment, since the width of the telescopic plate 4 is equal to the width of the fixed plate, the telescopic groove is arranged along the same length of the fixed plate. In order to prevent water leakage, the two side edges of the telescopic plate 4 and the front edge in the telescopic direction are provided with sealing strips.

通过伸缩元件带动伸缩板4的伸缩运动,能够实现第一箱体1底部敞口的打开或关闭。The telescopic movement of the telescopic plate 4 driven by the telescopic element can realize the opening or closing of the bottom opening of the first box body 1 .

第二箱体2敞口开闭机构的结构与第一箱体敞口开闭机构的结构完全相同,在此不进行详细叙述。The structure of the opening and closing mechanism of the second box body 2 is exactly the same as that of the opening and closing mechanism of the first box body, and will not be described in detail here.

所述伸缩部件采用电动液压缸,所述电动液压缸的缸体固定在行走机构安装壳5内部,电动液压缸的活塞杆竖向设置,电动液压缸的活塞杆与L型管6的竖向管段连接,L型管6的水平管段伸出至行走机构安装壳5外部,所述行走机构安装壳5上设有竖向滑槽,水平管段通过竖向滑槽伸出至行走机构安装壳5外部,通过竖向滑槽的设置允许L型管6做竖向运动。The telescopic part adopts an electric hydraulic cylinder, the cylinder body of the electric hydraulic cylinder is fixed inside the running mechanism installation shell 5, the piston rod of the electric hydraulic cylinder is vertically arranged, the piston rod of the electric hydraulic cylinder is connected with the vertical pipe section of the L-shaped pipe 6, the horizontal pipe section of the L-shaped pipe 6 stretches out to the outside of the running mechanism installation shell 5, and the running mechanism installation shell 5 is provided with a vertical chute, and the horizontal pipe section extends to the outside of the running mechanism installation shell 5 through the vertical chute.

如图8所示,所述竖向管段内安装有行走电机7,行走电机7由位于竖向管段内的行走电机电源8进行供电,行走电机7的输出轴通过锥齿轮传动机构9与车轴10连接,车轴10利用水平管段内的轴承座进行支撑,车轴10伸出至水平管段外部并连接有行走轮11。As shown in Figure 8, a travel motor 7 is installed in the vertical pipe section, and the travel motor 7 is powered by a travel motor power supply 8 located in the vertical pipe section. The output shaft of the travel motor 7 is connected to the axle 10 through a bevel gear transmission mechanism 9, and the axle 10 is supported by a bearing seat in the horizontal pipe section. The axle 10 extends to the outside of the horizontal pipe section and is connected with a travel wheel 11.

行走机构能够在混凝土结构表面行走,电动液压缸的活塞杆能够做竖向伸缩运动,进而带动第一箱体1和第二箱体2做升降运动,实现第一箱体1和第二箱体2底面与混凝土结构表面贴合和分开状态的切换。The walking mechanism can walk on the surface of the concrete structure, and the piston rod of the electro-hydraulic cylinder can perform vertical telescopic movement, and then drive the first box 1 and the second box 2 to perform lifting movements, so as to realize the switching between the bottom surface of the first box 1 and the second box 2 and the surface of the concrete structure.

电动液压缸配套设置一个电池,保障其正常工作。The electric hydraulic cylinder is equipped with a battery to ensure its normal operation.

所述两个第一箱体1和两个第二箱体2形成的正方形结构内部设有第一风机12,所述第一风机12通过连接杆13与两个第一箱体1和两个第二箱体2固定连接。所述第一风机12的电源及供电线路设置在空心的连接杆13中。The square structure formed by the two first boxes 1 and the two second boxes 2 is provided with a first fan 12 inside, and the first fan 12 is fixedly connected with the two first boxes 1 and the two second boxes 2 through connecting rods 13 . The power supply and power supply line of the first fan 12 are arranged in the hollow connecting rod 13 .

第一风机12通过四根抽风管路14的一端连接,抽风管路14的另一端设有吸盘15,优选的,所述吸盘15采用橡胶吸盘,本实施例中,第一箱体1和第二箱体2的外侧均设有一个吸盘15,第一风机12能够工作,产生负压作用,使得整个检测装置牢固的吸附在混凝土结构的表面,同时第一风机12能够将吸盘15内的空气抽出,使得吸盘15吸附固定在混凝土结构表面,进一步增强了整个检测装置与混凝土结构的固定强度,使得检测装置有效的固定在混凝土结构的水平面或竖向面或倾斜面上,实现了长时间固定的可靠效果,从而满足了测试试验对于时间的要求。The first blower 12 is connected by one end of four air suction pipelines 14, and the other end of the suction pipeline 14 is provided with a suction cup 15. Preferably, the suction cup 15 is a rubber suction cup. In this embodiment, a suction cup 15 is provided on the outside of the first box body 1 and the second box body 2. The first fan 12 can work and generate negative pressure, so that the entire detection device is firmly adsorbed on the surface of the concrete structure. The surface further enhances the fixing strength between the entire detection device and the concrete structure, so that the detection device can be effectively fixed on the horizontal or vertical or inclined surface of the concrete structure, achieving a reliable effect of long-term fixation, thus meeting the time requirements of the test test.

如图7所示,所述抽风管路14的外周套有套管16,所述抽风管路14上设有第一通孔,所述套管16上设有与第一通孔相配合的第二通孔17,所述套管16端部与固定在抽风管路14的直线驱动件连接,所述直线驱动件采用第一直线电机18,第一直线电机18能够带动套管16沿抽风管路14轴线方向运动,当第一通孔和第二通孔17对齐时,外部空气能够进入吸盘,使得吸盘与混凝土结构表面脱离,当第一通孔和第二通孔17错开时,套管16能够紧贴抽风管路14,使得第一通孔封闭,在第一风机12的作用下吸盘15内形成真空,牢固的吸附在混凝土结构表面。As shown in Figure 7, the outer circumference of the exhaust pipeline 14 is covered with a sleeve 16, the exhaust pipeline 14 is provided with a first through hole, the sleeve 16 is provided with a second through hole 17 matched with the first through hole, the end of the sleeve 16 is connected with a linear driver fixed on the exhaust pipeline 14, the linear driver adopts a first linear motor 18, and the first linear motor 18 can drive the sleeve 16 to move along the axial direction of the exhaust pipeline 14. When the first through hole and the second through hole 17 are aligned, External air can enter the suction cup, so that the suction cup is separated from the surface of the concrete structure. When the first through hole and the second through hole 17 are staggered, the sleeve 16 can be close to the exhaust pipeline 14, so that the first through hole is closed. Under the action of the first fan 12, a vacuum is formed in the suction cup 15, and it is firmly adsorbed on the surface of the concrete structure.

所述第一箱体1的顶部箱壁上设置有阳极溶液注入口18,用于向第一箱体1内注入阳极溶液,本实施例中,所示阳极溶液为去离子水,所述第一箱体1的顶部箱壁上还设有阳极电源插口19,阳极电源插口19处通过支撑杆固定有阳极板20,阳极板20位于第一箱体1内部,阳极板20与阳极电源线21的一端连接。An anode solution injection port 18 is provided on the top box wall of the first box body 1 for injecting the anode solution into the first box body 1. In the present embodiment, the anode solution shown is deionized water, and an anode power supply socket 19 is also provided on the top box wall of the first box body 1. The anode power supply socket 19 is fixed with an anode plate 20 by a support rod, and the anode plate 20 is located inside the first box body 1.

所述第二箱体2的顶部箱壁上设置有阴极溶液注入口22,用于向第二箱体2内注入阴极溶液,本实施例中的阴极溶液为氯化钠溶液,所述第二箱体2的顶部箱壁上还设有阴极电源插口23,阴极电源插口23处通过支撑杆固定有阴极板24,阴极板24位于第二箱体2内部,阴极板24与阴极电源线25的一端连接。The top box wall of the second box body 2 is provided with a cathodic solution injection port 22, which is used to inject the cathodic solution in the second box body 2. The cathodic solution in the present embodiment is a sodium chloride solution. The top box wall of the second box body 2 is also provided with a cathode power supply socket 23. The cathode power supply socket 23 is fixed with a cathode plate 24 by a support rod. The cathode plate 24 is located inside the second box body 2.

进一步的,所述阳极溶液注入口18和阴极溶液注入口22均配套设有封堵盖。Further, the anolyte solution injection port 18 and the cathodic solution injection port 22 are provided with plugging caps.

所述阳极电源线21及阴极电源线25的另一端与行走机构安装壳5顶部的阴阳电极电源26连接,并由控制开关27控制其导通和断开。The other end of the anode power line 21 and the cathode power line 25 is connected to the cathode and anode power supply 26 on the top of the running gear mounting case 5 , and is controlled on and off by a control switch 27 .

所述第一箱体1上设有导电率仪插口28,并通过导电率仪插口28连接有导电率检测元件,优选的,所述导电率检测元件采用便携式导电率仪29。The first box body 1 is provided with a conductivity meter socket 28, and a conductivity detection element is connected through the conductivity meter socket 28. Preferably, the conductivity detection element is a portable conductivity meter 29.

便携式导电率仪29的阳极电极30、阴极电极31及温度传感器32通过导电率仪插口28插入第一箱体1内部。The anode electrode 30 , cathode electrode 31 and temperature sensor 32 of the portable conductivity meter 29 are inserted into the first box 1 through the conductivity meter socket 28 .

如图9-图10所示,本实施例中,所述行走机构安装壳5的顶部壳壁外侧面还安装有第二风机33,所述第二风机采33用自身携带电池的小型鼓风机,并由鼓风机开关35控制其工作,所述小型鼓风机通过充气管路34与设置在第一箱体1和第二箱体2内部的气囊36连接,第一箱体内的气囊面积小于第一箱体内空间的水平截面面积,第二箱体内的气囊面积小于第二箱体内空间的水平截面面积,气囊边缘通过连接线进行连接,小型鼓风机能够对气囊进行充气,优选的,所述气囊采用橡胶折叠气囊。As shown in Figures 9-10, in this embodiment, a second fan 33 is also installed on the outer side of the top shell wall of the running mechanism installation shell 5. The second fan adopts a small blower with its own battery and is controlled by a blower switch 35. The small blower is connected to the air bag 36 arranged inside the first box 1 and the second box 2 through an inflation pipeline 34. The area of the air bag in the first box is smaller than the horizontal cross-sectional area of the space in the first box, and the area of the air bag in the second box is smaller than the horizontal section of the space in the second box. area, the edges of the airbag are connected by connecting wires, and the small air blower can inflate the airbag. Preferably, the airbag adopts a rubber folded airbag.

本实施例中,所述行走电机、第一风机、第二风机、便携式导电率仪、伸缩元件、电动液压缸等部件均与控制系统连接,控制系统通过无线传输模块与远程监控平台连接,能够将采集到的信息传输给远程监控平台,同时工作人员能够通过远程监控平台向控制系统发送指令。In this embodiment, the walking motor, the first fan, the second fan, the portable conductivity meter, the telescopic element, the electrohydraulic cylinder and other components are all connected to the control system, and the control system is connected to the remote monitoring platform through the wireless transmission module, and can transmit the collected information to the remote monitoring platform, and at the same time, the staff can send instructions to the control system through the remote monitoring platform.

传统混凝土氯离子迁移系数检测装置中氯离子迁移路径图如图11所示,电极插入混凝土结构上方的氢氧化钠溶液39中,氯化钠溶液37中的氯离子在电流的作用下,经过一段时间的加速迁移,最终到达混凝土试件内部。本实施例装置中氯离子迁移路径图如图12-图13所示,第二箱体中氯化钠溶液的氯离子在电流的作用下,经过一段时间的加速迁移,氯离子先到达混凝土结构物浅表层,再迁移到装有去离子水38的第一箱体内,此时去离子水的电导率发生变化,当电导-时间曲线斜率趋于恒定时,将相应参数代入确定的离子迁移方程中,即可得到氯离子迁移系数。本实施例装置检测的是混凝土结构物浅表层的氯离子迁移系数,深度为20mm。The chloride ion migration path diagram in the traditional concrete chloride ion migration coefficient detection device is shown in Figure 11. The electrode is inserted into the sodium hydroxide solution 39 above the concrete structure. Under the action of the current, the chloride ions in the sodium chloride solution 37 migrate at an accelerated rate for a period of time, and finally reach the inside of the concrete specimen. The chloride ion migration path diagram in the device of this embodiment is shown in Figures 12-13. Under the action of the current, the chloride ions in the sodium chloride solution in the second box migrate at an accelerated rate for a period of time. The chloride ions first reach the superficial layer of the concrete structure, and then migrate to the first box filled with deionized water 38. At this time, the conductivity of the deionized water changes. When the slope of the conductivity-time curve tends to be constant, the corresponding parameters are substituted into the determined ion migration equation to obtain the chloride ion migration coefficient. The device in this embodiment detects the chloride ion migration coefficient of the shallow surface layer of the concrete structure, and the depth is 20 mm.

本实施例的检测装置的具体工作方法包括以下步骤:The specific working method of the detection device of the present embodiment comprises the following steps:

检测工作人员检查两极储液箱的密闭性,后将2L百分比质量浓度10%氯化钠溶液通过阴极溶液注入口第二箱体中,将2L去离子水通过阳极溶液注入口注入第一箱体中,拧紧阴极溶液注入口和阳极溶液注入口的封堵盖;将阴极电源线和阳极电源线连接的插头接入对应的阴极电源插口和阳极电源插口中;将便携式电导率仪接入电导率仪插口13。The testing staff checks the airtightness of the bipolar liquid storage tanks, and then injects 2L of 10% sodium chloride solution into the second box through the cathode solution injection port, injects 2L of deionized water into the first box through the anode solution injection port, and tightens the plugs of the cathode solution injection port and the anode solution injection port; connect the plugs connecting the cathode power line and the anode power line to the corresponding cathode power socket and anode power socket; connect the portable conductivity meter to the conductivity meter socket 13.

检测工作人员将本实施例装置放置于混凝土结构表面上,按下启动的第一风机,第一风机开始工作,使本发明装置固定于混凝土结构表面;通过无线控制模块来调整移动装置中行走轮的移动,移动一段时间后到达检测部位。The detection staff places the device of this embodiment on the surface of the concrete structure, presses the first fan to start, and the first fan starts to work, so that the device of the present invention is fixed on the surface of the concrete structure; the movement of the traveling wheels in the mobile device is adjusted through the wireless control module, and it reaches the detection site after moving for a period of time.

通过无线控制模块,使电动液压缸的活塞杆发生回缩,直至第一箱体和第二箱体下表面与混凝土结构表面完全贴合在一起,由于本实施例装置下降造成的压力,使吸盘贴合于结构表面,在第一风机的作用下,吸盘27和抽气管路内的空气被抽出,吸盘就更好的吸附在混凝土结构表面。内外联动的固定装置,其固定效果要远远大于单独一种的固定装置的效果。Through the wireless control module, the piston rod of the electric hydraulic cylinder is retracted until the lower surfaces of the first box body and the second box body are completely attached to the surface of the concrete structure. Due to the pressure caused by the drop of the device in this embodiment, the suction cup is attached to the surface of the structure. Under the action of the first fan, the suction cup 27 and the air in the suction pipeline are drawn out, and the suction cup is better adsorbed on the surface of the concrete structure. The fixing effect of the internal and external linkage fixing device is far greater than that of a single fixing device.

通过无线控制模块使伸缩元件的伸缩部开始回缩,第一箱体和第二箱体内的溶液向混凝土结构表面渗出,直至伸缩元件的伸缩部回缩完毕,溶液与混凝土结构表面完全接触,并向混凝土结构内部渗透。The telescopic part of the telescopic element starts to retract through the wireless control module, and the solution in the first box and the second box seeps out to the surface of the concrete structure until the telescopic part of the telescopic element is completely retracted, and the solution completely contacts the surface of the concrete structure and penetrates into the interior of the concrete structure.

通过无线控制模块启动控制开关,电流通过电极电源线传输至阳极板和阴极板,第一箱体和第二箱体的溶液导电后中,由于阴极阳极溶液不同,故阳极板和阴极板之间形成电压,使溶液加快向结构内部渗透。The control switch is activated through the wireless control module, and the current is transmitted to the anode plate and the cathode plate through the electrode power line. After the solution in the first box and the second box conducts electricity, because the cathode and anode solutions are different, a voltage is formed between the anode plate and the cathode plate, which accelerates the solution to penetrate into the structure.

通过无线控制模块启动便携式电导率仪,便携式电导率仪开始工作,通过测取其两电极之间电压与温度传感器测得第一箱体内去离子水的温度并将其传输给便携式电导率仪内部的自动温度补偿器,电导率仪内部计算去离子水中的电导率,通过数据传输模块传输给远程监控平台。Start the portable conductivity meter through the wireless control module, the portable conductivity meter starts to work, and measure the temperature of the deionized water in the first box by measuring the voltage between the two electrodes and the temperature sensor and transmit it to the automatic temperature compensator inside the portable conductivity meter. The conductivity meter internally calculates the conductivity of the deionized water and transmits it to the remote monitoring platform through the data transmission module.

当检测时间为6h时,第一箱体和第二箱体内的液体渗透进结构物一部分,由于重力原因,第一箱体和第二箱体内出现液体不均匀,为了渗透的均匀性,通过远程控制模块启动小型鼓风机开关,小型电动鼓风机开始工作,将风通过充气管路进入气囊内,并将其撑开,使得气囊压向第一箱体和第二箱体内的液体,使液体均匀摊铺在混凝土结构物表面。When the detection time is 6 hours, the liquid in the first box and the second box penetrates into a part of the structure. Due to gravity, the liquid in the first box and the second box is not uniform. In order to ensure the uniformity of penetration, the small blower switch is activated through the remote control module, and the small electric blower starts to work. The wind enters the airbag through the inflation pipeline and stretches it, so that the airbag is pressed against the liquid in the first box and the second box, so that the liquid is evenly spread on the surface of the concrete structure.

远程监控平台可以监测第一箱体内去离子水的电导率,待电导-时间曲线斜率恒定,即稳态电迁移到来时,根据电导和浓度的关系经温度修正得到浓度与时间曲线,代入方程计算氯离子迁移系数。The remote monitoring platform can monitor the conductivity of the deionized water in the first tank. When the slope of the conductivity-time curve is constant, that is, when the steady-state electromigration arrives, the concentration-time curve is obtained through temperature correction according to the relationship between conductivity and concentration, and is substituted into the equation to calculate the chloride ion migration coefficient.

其中为离子迁移试验所得氯离子扩散系数;Wherein is the chloride ion diffusion coefficient obtained from the ion migration test;

KB为常数;K B is a constant;

T为绝对温度;T is the absolute temperature;

Zi为离子价数;Z i is the ion valence;

eo为电子电量;e o is the electronic power;

l为电极板间距;l is the electrode plate spacing;

A为迁移面面积;A is the migration surface area;

V为阳极储液箱体积;V is the volume of the anode storage tank;

U为电极间电压;U is the voltage between electrodes;

C为阴极氯化钠溶液氯离子浓度;C is the chloride ion concentration of cathode sodium chloride solution;

dc,dt为氯离子初始和最终浓度变化率。dc, dt are the rate of change of the initial and final concentration of chloride ions.

检测完毕后,第一直线电机带动套管运动,使得第一通孔和第二通孔对齐,此时,外部空气进入吸盘内,将吸盘内外的压力差打破,使吸盘恢复放松状态;通过无线控制模块控制电动液压缸工作,行走轮缓慢下降,第一箱体和第二箱体脱离混凝土结构,使得本实施例装置方便移动,整个检测过程实现了无损检测,避免了对混凝土结构的损伤和后续的修补工序,检测氯离子迁移系数为混凝土结构迁移深度20mm,可以有效进行养护预测与耐久性评价。After the test is completed, the first linear motor drives the casing to move so that the first through hole and the second through hole are aligned. At this time, the external air enters the suction cup, breaking the pressure difference between the inside and outside of the suction cup, so that the suction cup returns to a relaxed state; the electric hydraulic cylinder is controlled by the wireless control module, and the walking wheel is slowly lowered. The first box and the second box are separated from the concrete structure, making the device of this embodiment easy to move. Protection prediction and durability evaluation.

本实施例中,设置两套第一箱体、第二箱体及对应的设备,通过检测结果判断所检测位置混凝土氯离子迁移系数的稳定性,可以避免不稳定因素对检测数据的影响,使数据更加可靠,对于进一步的结构寿命预测具有重要的实际意义。In this embodiment, two sets of the first box body, the second box body and corresponding equipment are set up, and the stability of the chloride ion migration coefficient of the concrete at the detected position is judged by the test results, which can avoid the influence of unstable factors on the test data and make the data more reliable, which has important practical significance for further structural life prediction.

实施例2Example 2

本实施例公开了一种混凝土结构抗渗透性能无损检测装置,用于混凝土结构电通量的检测,如图14-图18所示,包括成对使用的外箱40和内箱41,所述外箱40采用环形箱,内箱41位于环形空间的内部,外箱40和内箱41同轴设置,外箱40和内箱41均底部敞口设置,外箱40和内箱41底部通过连接件42连接成为一个整体。This embodiment discloses a non-destructive testing device for the anti-penetration performance of concrete structures, which is used to detect the electric flux of concrete structures. As shown in Figures 14-18, it includes an outer box 40 and an inner box 41 used in pairs.

本实施例中,为了测量结果的准确性,设置多套成对使用的外箱40和内箱41,优选的设置两套外箱40和内箱41。In this embodiment, for the accuracy of measurement results, multiple sets of outer boxes 40 and inner boxes 41 used in pairs are provided, preferably two sets of outer boxes 40 and inner boxes 41 are provided.

两个外箱通40过平台43连接为一个整体,所述平台43上设置有电通量检测元件44。The two outer boxes are connected as a whole through a platform 43 , and an electric flux detection element 44 is arranged on the platform 43 .

所述平台43底面通过伸缩部件连接行走机构,优选的,所述伸缩部件采用电动液压缸,电动液压缸的活塞杆与行走机构连接。The bottom surface of the platform 43 is connected to the traveling mechanism through a telescopic part. Preferably, the telescopic part is an electric hydraulic cylinder, and the piston rod of the electrohydraulic cylinder is connected to the traveling mechanism.

如图19所示,所述行走机构包括行走机构安装壳,所述行走机构安装壳内部设有电源44,电源用于对行走电机进行供电,行走电机45通过齿轮传动与主动车轮轴46连接,主动车轮轴转动连接在行走机构安装壳的一端,主动车轮轴两端安装有行走轮47,行走机构安装壳的另一端转动连接有从动车轮轴48,从动车轮轴48的两端安装有行走轮。As shown in Figure 19, the traveling mechanism includes a traveling mechanism installation shell, and the inside of the traveling mechanism installation casing is provided with a power supply 44. The power supply is used to supply power to the traveling motor. The traveling motor 45 is connected to the driving wheel shaft 46 through gear transmission.

电动液压缸能够带动平台升降,进而带动外箱和内箱运动,从而实现了外箱和内箱底面与混凝土结构表面贴合和分离状态的切换。The electro-hydraulic cylinder can drive the platform up and down, and then drive the movement of the outer box and the inner box, thus realizing the switching between the bonding and separation states of the bottom surface of the outer box and the inner box and the surface of the concrete structure.

如图20所示,所述外箱的两侧均设置有一台第三风机49,第三风机49通过连接板50与外箱固定连接,第三风机49通过抽气管路连接有吸盘51,优选的,一台第三风机连接两个抽气管路和吸盘,本实施例中,所述吸盘采用橡胶吸盘。As shown in Figure 20, a third fan 49 is provided on both sides of the outer box, the third fan 49 is fixedly connected to the outer box through a connecting plate 50, and the third fan 49 is connected to a suction cup 51 through an air suction pipeline. Preferably, a third fan is connected to two suction pipelines and the suction cup. In this embodiment, the suction cup is a rubber suction cup.

第三风机电源设置于中空的连接板中,第三风机电源线全部设置于风机支架52中,风机支架固定于第三风机的外壳53内壁。The power supply of the third fan is arranged in the hollow connecting plate, the power lines of the third fan are all arranged in the fan bracket 52 , and the fan bracket is fixed on the inner wall of the housing 53 of the third fan.

第三风机能够抽取吸盘内的空气,进而使得吸盘吸附固定在混凝土结构表面,所述抽气管路上设有第三通孔,抽气管路55外周套有套管54,套管上设有能够与第三通孔配合的第四通孔,套管与固定在抽气管路的直线驱动件连接,所述直线驱动件采用第二直线电机56,第二直线电机能够带动套管沿抽气管路的轴线方向运动,进而实现第三通孔和第四通孔对齐和错开状态的切换。The third fan can extract the air in the suction cup, which in turn allows the suction cups to adsorb on the surface of the concrete structure. There is a third -pass hole on the pipe pipe road, 55 outer pipelines with pipes with a sleeve 54, and the fourth -pass hole that can cooperate with the third -pass hole. Machine 56, the second linear motor can drive the sleeve to move along the axis direction of the pipeline, and then realize the switch between the third and fourth -pass hole alignment and staggered state.

所述外箱的顶部箱壁上设有阳极溶液注入口57和阳极电极插口58,阳极溶液注入口用于注入阳极溶液(去离子水),所述阳极电极插口通过支撑杆和螺钉连接有阳极板59,阳极板与阳极电源线67的一端连接。The top box wall of the outer box is provided with an anode solution injection port 57 and an anode electrode socket 58, and the anode solution injection port is used to inject an anode solution (deionized water), and the anode electrode socket is connected with an anode plate 59 by a support rod and a screw, and the anode plate is connected with one end of the anode power line 67.

所述内箱的顶部箱壁上设有阴极溶液注入口60和阴极电极插口61,阴极溶液注入口用于注入阴极溶液(氯化钠溶液),所述阴极电极插口通过支撑杆和螺钉连接有阴极板75,阴极板与阴极电源线68的一端连接。The top box wall of the inner box is provided with a cathode solution injection port 60 and a cathode electrode socket 61, and the cathode solution injection port is used to inject the cathode solution (sodium chloride solution), and the cathode electrode socket is connected with a cathode plate 75 by a support rod and a screw, and the cathode plate is connected with one end of the cathode power line 68.

阳极电源线和阴极电源线的另一端通过电缆总线62和电源插口63连接至电通量检测元件,所述电通量检测元件采用现有的电通量检测仪器即可,其具体结构在此不进行详细叙述。The other ends of the anode power line and the cathode power line are connected to the electric flux detection element through the cable bus 62 and the power socket 63. The electric flux detection element can be an existing electric flux detection instrument, and its specific structure will not be described in detail here.

如图21-图23所示,所述外箱和内箱内均设有气囊64,优选的,所述气囊采用膨胀压力气囊,所述膨胀压力气囊下方的空间设有海绵65,外箱内的海绵放置在阳极板上方,内箱内的海绵放置在阴极板上方,海绵填充了气囊和阳极板、阴极板之间的空间。As shown in Figures 21-23, both the outer box and the inner box are provided with an air bag 64. Preferably, the air bag adopts an inflation pressure air bag, and the space below the inflation pressure air bag is provided with a sponge 65. The sponge in the outer box is placed above the anode plate, and the sponge in the inner box is placed above the cathode plate. The sponge fills the space between the air bag, the anode plate, and the cathode plate.

外箱和内箱内利用气囊挤压海绵使得溶液渗出,能够使溶液很快接触并始终覆盖结构物表面,不仅可以确保渗透的均匀性,还能够加快检测速率,缩短检测时间,实现了高效检测。The outer box and the inner box use the air bag to squeeze the sponge to make the solution seep out, which can make the solution quickly contact and always cover the surface of the structure, which not only ensures the uniformity of penetration, but also speeds up the detection rate, shortens the detection time, and realizes efficient detection.

所述外箱内的气囊通过充气管路66、转动机构及连接管与外箱一侧第三风机上方的气罩69连接,所述气罩通过连接管与转动机构连接,连接管为L型管且气罩为锥形罩体结构。The airbag in the outer box is connected with the air cover 69 above the third blower fan on one side of the outer box through the inflation pipeline 66, the rotating mechanism and the connecting pipe. The air covering is connected with the rotating mechanism through the connecting pipe.

所述内箱内的气囊通过充气管路与转动机构与外箱另一侧第三风机上方的气罩连接,气罩通过连接管与转动机构连接,且气罩为锥形罩体结构。The air bag in the inner box is connected with the air cover above the third fan on the other side of the outer box through the inflation pipeline and the rotating mechanism.

转动机构能够带动连接管转动,进而带动气罩转动,进而实现气罩的广口朝向第三风机和背离第三风机状态的切换。The rotating mechanism can drive the connecting pipe to rotate, and then drive the air cover to rotate, thereby realizing the switching of the state that the wide mouth of the air cover is facing the third blower and away from the third blower.

如图24-图25所示,所述转动机构包括套在充气管外周的转动部件70,转动部件内部设有阶梯孔,包括直径较大的第一孔部和直径较小的第二孔部,第二孔部与连接管固定,充气管管壁上设有转动驱动件,转动驱动件采用转动驱动电机71,转动驱动件的输出轴72与位于第一孔部内的第一齿轮73连接,第一齿轮与设置在第一孔部内侧面的齿圈相啮合,第一齿轮还与转动连接在充气管上的第二齿轮相啮合,利用第一齿轮和第二齿轮的摩擦力对转动部件进行轴向定位,在其他一些实施例中,第二齿轮还设有限位台,限位台嵌入第一孔部和第二孔部形成的台阶面开设的限位槽中,对转动部件进行轴向限位。As shown in Figures 24-25, the rotating mechanism includes a rotating part 70 set on the outer periphery of the inflatable tube. A stepped hole is provided inside the rotating part, including a first hole with a larger diameter and a second hole with a smaller diameter. The second hole is fixed to the connecting pipe. A rotating drive is provided on the wall of the inflatable tube. The rotating drive uses a rotating drive motor 71. The output shaft 72 of the rotating drive is connected to the first gear 73 located in the first hole. The second gear on the inflatable tube is meshed, and the frictional force between the first gear and the second gear is used to axially position the rotating part. In some other embodiments, the second gear is also provided with a limiter, and the limiter is embedded in a limit groove opened on the step surface formed by the first hole and the second hole to limit the rotation in the axial direction.

如图26所示,所述外箱和内箱的底面还设有止水密封带74,当止水带吸液膨胀后,可以防止溶液渗漏浪费,并且可以防止两种液体互相混合污染,确保检测数据准确。As shown in Figure 26, the bottom surface of the outer box and the inner box is also provided with a water-stop sealing strip 74. When the water-stop strip absorbs liquid and expands, it can prevent the solution from leaking and wasting, and can prevent the two liquids from mixing and polluting each other, so as to ensure accurate detection data.

本实施例中,所述行走电机、第二直线电机、转动驱动电机、电动液压缸、电通量检测元件等部件均与控制系统连接,控制系统通过无线传输模块76与远程监控平台连接。In this embodiment, the walking motor, the second linear motor, the rotating drive motor, the electrohydraulic cylinder, the electric flux detection element and other components are all connected to the control system, and the control system is connected to the remote monitoring platform through the wireless transmission module 76 .

本实施例的检测装置的工作方法包括以下步骤:The working method of the detection device of the present embodiment comprises the following steps:

通过外箱和内箱的底部用海绵分别将外箱和内箱填满,将阳阳极板和阴极板用泸定紧锢在支撑杆底部。分别将检测溶液通过阳极溶液注入口和阴极溶液注入口注入海绵内,直至海绵底部有液体渗出。Fill the outer box and the inner box with sponges through the bottoms of the outer box and the inner box, and fasten the anode plate and the cathode plate to the bottom of the support rod with luding. The detection solution is respectively injected into the sponge through the anode solution injection port and the cathode solution injection port until liquid seeps out from the bottom of the sponge.

将总电源线6插入电通量检测仪器中的电源线插孔中,将阳极电极线插入外箱的阳极电极插孔中,将阴极电源线8插入内箱上部的阴极电极插孔中。Insert the main power line 6 into the power line jack of the electric flux detection instrument, insert the anode electrode line into the anode electrode jack of the outer box, and insert the cathode power line 8 into the cathode electrode jack on the upper part of the inner box.

检测人员将本实施例装置手持放于混凝土结构表面,启动第三风机的电源,第三风机开始工作,本实施例装置固定于混凝土结构物表面,检测人员方可松手。The inspector puts the device of this embodiment on the surface of the concrete structure, starts the power supply of the third fan, and the third fan starts to work. The device of this embodiment is fixed on the surface of the concrete structure, and the inspector can only let go.

启动行走机构,行走机构行走至检测部位,通过控制行走机构内部的电动液压缸可以实现行走机构轮缓慢上升,直至外箱和内箱底部与混凝土结构表面接触贴合。Start the traveling mechanism, and the traveling mechanism will walk to the detection position. By controlling the electro-hydraulic cylinder inside the traveling mechanism, the wheels of the traveling mechanism can be slowly raised until the bottom of the outer box and the inner box are in contact with the surface of the concrete structure.

通过无线远程控制模块启动固定装置中抽气管路上部的第二直线电机,使得第三通孔和第四通孔错开,将吸盘调整进入吸附状态,此时装置整体牢牢固定于混凝土结构物表面;转动驱动电机,使气罩的广口朝下,第三风机排出的风被吹进充气管路里进入内部膨胀压力气囊内,挤压海绵30内的液体,密封止水带会吸收一小部分液体,体积膨胀,与混凝土结构表面紧紧贴合,从而达到密封止水、分割渗透区域的效果。Start the second linear motor on the upper side of the air extraction pipeline in the fixed device through the wireless remote control module, so that the third through hole and the fourth through hole are staggered, and the suction cup is adjusted to enter the adsorption state. At this time, the whole device is firmly fixed on the surface of the concrete structure; turn the drive motor, so that the wide mouth of the air cover faces downward, and the wind discharged by the third fan is blown into the inflation pipeline and enters the internal expansion pressure air bag, squeezing the liquid in the sponge 30. area effect.

通过无线远程控制模块启动电通量检测仪元件,电通量检测仪元件通过总电源线6向两电极施加60V的直流电压,并实时记录通过表层混凝土的电流值,在通电6h之后,控制器根据通电6h的实时电流值,得出通过表层混凝土的电通量的值。其内部计算电通量公式为:The element of the electric flux detector is started through the wireless remote control module, and the element of the electric flux detector applies a DC voltage of 60V to the two electrodes through the main power line 6, and records the current value passing through the surface concrete in real time. After 6 hours of electrification, the controller obtains the value of the electric flux passing through the surface concrete according to the real-time current value of 6 hours after electrification. Its internal calculation electric flux formula is:

Q=900(I0+2I30+2I60+...+2It+...+2I300+2I330+2I360)Q=900(I 0 +2I 30 +2I 60 +...+2I t +...+2I 300 +2I 330 +2I 360 )

式中:Q——通过的电通量(C);In the formula: Q——the passing electric flux (C);

I0——初始电流(A),精确至0.001A;I 0 ——Initial current (A), accurate to 0.001A;

It——在时间t(min)的电流(A),精确至0.001A。I t - current (A) at time t (min), accurate to 0.001A.

本发明装置所检测的混凝土范围为内外室连接件1-3的面积大小,深度大约为20mm。The range of concrete detected by the device of the present invention is the area size of the inner and outer chamber connectors 1-3, and the depth is about 20mm.

7)电通量检测元件检测得到的数据传输,无线传输模块将电通量检测元件20检测得到的数据传输给远程监控平台,工作人员在远程监控平台即可进行数据处理。7) Transmission of the data detected by the electric flux detection element 20, the wireless transmission module transmits the data detected by the electric flux detection element 20 to the remote monitoring platform, and the staff can process the data on the remote monitoring platform.

8)测得数据,检测完毕后,通过操作无线传输模块启动转动驱动电机,气罩12的广口朝上,此时风机排出的风不能进入其中,海绵回弹将膨胀压力气囊27内的气体挤压至外部,达到散气效果;再启动抽气管路上的第二直线电机,使第三通孔和第四通孔对齐,吸盘17内涌入空气,打破吸盘17内外的压力差,从而达到放松状态。8) After the data is measured, after the detection is completed, start the rotating drive motor by operating the wireless transmission module, and the wide mouth of the air cover 12 faces upwards. At this time, the wind discharged by the fan cannot enter it, and the sponge rebounds to squeeze the gas in the expansion pressure airbag 27 to the outside to achieve the effect of diffusing air; then start the second linear motor on the air extraction pipeline to align the third through hole with the fourth through hole.

9)通过无线传输模块控制电动液压缸可以实现行走机构下降,使外箱和内箱底部与结构表面分离;启动行走机构,本实施例装置原路返回,完成本次检测。9) By controlling the electric hydraulic cylinder through the wireless transmission module, the traveling mechanism can be lowered, so that the bottom of the outer box and the inner box are separated from the structural surface; the traveling mechanism is started, and the device in this embodiment returns to the original path to complete the inspection.

上述虽然结合附图对本发明的具体实施方式进行了描述,但并非对本发明保护范围的限制,所属领域技术人员应该明白,在本发明的技术方案的基础上,本领域技术人员不需要付出创造性劳动即可做出的各种修改或变形仍在本发明的保护范围以内。Although the specific implementation of the present invention has been described above in conjunction with the accompanying drawings, it does not limit the protection scope of the present invention. Those skilled in the art should understand that on the basis of the technical solution of the present invention, various modifications or deformations that those skilled in the art can make without creative labor are still within the protection scope of the present invention.

Claims (4)

1. The nondestructive testing device for the permeability resistance of the concrete structure is used for detecting the chloride ion migration coefficient and is characterized by comprising a first box body and a second box body which are used in pairs, wherein the bottoms of the first box body and the second box body are provided with an opening and closing mechanism, an anode plate is fixed in the first box body and is provided with a conductivity detection element, a cathode plate is fixed in the second box body, and the first box body and the second box body are connected with a travelling mechanism through telescopic parts so as to realize the joint and separation state switching of the bottom surfaces of the first box body and the second box body and the concrete structure;
still include negative pressure adsorption equipment, negative pressure adsorption equipment includes first fan, and first fan passes through connecting rod and first box and second box fixed connection, and first fan still is connected with the sucking disc through the pipeline of bleeding.
2. The nondestructive testing device for the permeability resistance of a concrete structure according to claim 1, wherein the pumping pipe is provided with a first through hole, a sleeve is sleeved on the periphery of the pumping pipe, the sleeve is provided with a second through hole which can be matched with the first through hole, the sleeve is connected with a linear driving piece fixed on the pumping pipe, and the linear driving piece can drive the sleeve to move along the axial direction of the pumping pipe so as to realize the alignment and staggering switching of the first through hole and the second through hole.
3. A concrete structure permeation resistance nondestructive testing device according to claim 1, wherein said first and second tanks are provided in at least two pairs.
4. The nondestructive testing device for the permeability resistance of a concrete structure according to claim 1, wherein air bags are further installed in the first box body and the second box body, the air bags are connected with a second fan through an air charging pipeline, and the second fan is fixedly connected with the first box body and the second box body.
CN202111644113.1A 2021-12-29 2021-12-29 Nondestructive testing device for permeability resistance of concrete structure Withdrawn - After Issue CN114279937B (en)

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