CN114275997B - Flow channel temperature control system and method based on hairpin water drum control - Google Patents

Flow channel temperature control system and method based on hairpin water drum control Download PDF

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Publication number
CN114275997B
CN114275997B CN202111469905.XA CN202111469905A CN114275997B CN 114275997 B CN114275997 B CN 114275997B CN 202111469905 A CN202111469905 A CN 202111469905A CN 114275997 B CN114275997 B CN 114275997B
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temperature
water drum
card
control system
control
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CN114275997A (en
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王海荣
陈鹏
郑纤秀
卢佩庆
王亮
许新林
徐智松
袁希亮
杨华龙
巩恒亮
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Bengbu Triumph Engineering and Technology Co Ltd
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Bengbu Triumph Engineering and Technology Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/50Glass production, e.g. reusing waste heat during processing or shaping
    • Y02P40/57Improving the yield, e-g- reduction of reject rates

Abstract

The application discloses a flow channel temperature control system based on card-issuing water drum control, which comprises a flow channel temperature feedback mechanism, a card-issuing water drum device and a control system; the fluid channel temperature feedback mechanism is arranged at the fluid channel and used for detecting the temperature of the fluid channel; the hairpin water package device is respectively arranged at two sides of the cooling part and comprises a frame, a motor, a transmission chain wheel, a supporting piece and a water drum, wherein the motor is connected with the water drum and controls the length of the water drum extending into the cooling part; the control system is connected with the fluid channel temperature feedback mechanism and the motor. The application also discloses a flow channel temperature control method based on the hairpin water drum control. The application is based on a card issuing water drum device, and the temperature of the flowing liquid channel of the glass production line is controlled by controlling the length of the water drum at the cooling part, so that the yield and the yield of the ultrathin glass are rapidly and accurately improved.

Description

Flow channel temperature control system and method based on hairpin water drum control
Technical Field
The application relates to the technical field of glass technology, in particular to a flow channel temperature control system and method based on card-issuing water drum control.
Background
The major diameter of glass production is composed of four sections of melting, tin bath, annealing kiln and cold end. Wherein the melting section is positioned at the forefront end of the whole glass production line, and the melting section is used for carrying out high-temperature melting on each raw material to generate chemical reaction so as to form glass liquid. The whole melting section melting furnace can be subdivided into three parts, which are sequentially from front to back: the melting section, the clarifying section, the cooling section and the flow path, and the temperature requirements of each section are also different. The flow channel is the outlet at the tail end of the melting section and the inlet of the tin bath section, in the prior production line, the temperature of the flow channel is related to a melting dilution fan, and the temperature of a cooling part of the melting section and the temperature of the flow channel are controlled by controlling the air quantity of the fan. The defect of this kind of mode lies in that the amount of wind of fan is difficult to calculate, and the producer only can obtain through a large amount of production experience that the fan need open how powerful, because the cooling wind gap is in the outside of melting furnace cooling part, can't stretch into its inside, so cooling rate is slow and have the phenomenon of big hysteresis, then the certain overshoot phenomenon of control by temperature change, and the control by temperature change is extremely unstable. And further influences various parameters and characteristics of the glass liquid at the liquid flow channel opening, so that the subsequent finished product is not ideal. In particular, the adverse effect of the ultrathin glass products is more obvious. With the rise of photovoltaic glass, the production of ultra-thin glass has become increasingly important, so that the control of the temperature of the cooling section and the flow channel is also more rapid and precise.
The application patent application of China with publication number of CN103412586A discloses a temperature control system of an ultra-thin float glass annealing furnace, which adopts PROFIBUS-DP to form an industrial network, and DCS is used as a control center, so that the control precision, reliability and compatibility of the system are improved, and the temperature control of the annealing furnace is realized. This patent is not concerned with temperature control at the flow channels.
Disclosure of Invention
The technical problems to be solved by the application are as follows: a system and method for controlling the temperature of a flow channel based on hairpin water package control is provided which is faster and more accurate and has no temperature overshoot.
In order to solve the technical problems, the application provides the following technical scheme:
a flow channel temperature control system based on card-issuing water drum control comprises a flow channel temperature feedback mechanism, a card-issuing water drum device and a control system;
the fluid channel temperature feedback mechanism is arranged at the fluid channel and used for detecting the temperature of the fluid channel;
the hairpin water-packing device is respectively arranged at two sides of the cooling part and comprises a frame, a motor, a transmission chain wheel, a supporting piece, a water drum, a driving shaft and a driven shaft.
The rack is arranged on one side of the cooling part, a slide rail is arranged on the rack, the support piece comprises a sliding installation part and a clamping part arranged below the sliding installation part, the sliding installation part is slidably arranged on the slide rail, and the bottom of the clamping part is provided with a water drum;
the driving chain wheel is wound on the driving shaft and the driven shaft, the driving shaft and the driven shaft are arranged on the frame in parallel, and the driving shaft is connected with a transmission shaft of the motor; the upper end chain of the transmission chain wheel is positioned on the sliding rail and is fixedly connected with the sliding installation part;
the control system is connected with the fluid channel temperature feedback mechanism and the motor.
The advantages are that: the application is based on a card issuing water drum device, controls the temperature of the liquid flowing channel of the glass production line by controlling the length of the water drum at the cooling part, solves the defects of slow, lagging and overshoot temperature control instability of the prior air cooling control mode, and rapidly and accurately stabilizes the temperature of the liquid flowing channel opening. The stability and the qualification of the parameters of the glass liquid are improved, and the fluidity of the stability of the glass liquid is further ensured. Provides a very favorable foundation for the easy operation and stability of subsequent equipment, greatly improves the stability of the production of subsequent working sections, and finally greatly improves the yield and the yield of glass products, in particular to an ultrathin glass production line.
Preferably, the fluid channel temperature feedback mechanism adopts an S-shaped platinum rhodium-platinum thermocouple.
Preferably, the temperature of the fluid flow channel is in the range of 1100-1150 ℃.
Preferably, the support is provided in two.
Preferably, the control system comprises an AI board card, a microcomputer system and an AO board card;
the AI plate card is connected with the fluid channel temperature feedback mechanism and is used for receiving signals fed back by the AI plate card and converting the signals into temperature values;
the microcomputer system is internally provided with a PID control block, and the PID control block is connected with the AI board card and is used for receiving the converted temperature value and calculating the adjustment quantity of the water packet;
the AO board card is connected with the PID control block and used for receiving the adjustment quantity and converting the adjustment quantity into an adjustment signal; and the AO board card is connected with the motor.
Preferably, the microcomputer system further has a human-machine interface for input by a producer.
The application also discloses a control method of the flow channel temperature control system based on card-issuing water drum control, which comprises the following steps:
s1, a fluid channel temperature feedback mechanism measures the temperature of a fluid channel and sends a millivolt signal to a control system;
s2, the control system calculates and outputs an adjusting signal to a motor of the card issuing water drum device based on the millivolt signal in the step S1;
and S3, controlling the length of the water drum in the cooling part by the motor based on the adjusting signal in the step S2 so as to adjust the temperature of the cooling part and the temperature of the fluid channel.
Preferably, the specific operation steps of step S2 are as follows:
s21, the AI board receives signals fed back by the fluid channel temperature feedback mechanism, converts the signals into temperature values and then transmits the temperature values to the microcomputer system;
s22, a PID control block in the microcomputer system calculates the adjustment quantity of the water bag based on the temperature value in the step S21 and sends the adjustment quantity to the AO board card;
s23, the AO board card receives the adjustment amount of the step S221 and converts the adjustment amount into a control signal; the AO board card then controls the motor action via the adjustment signal.
Preferably, the producer can control the distance value of the self-input water drum through the human-computer interface of the microcomputer system.
Compared with the prior art, the application has the beneficial effects that: the application is based on a card issuing water drum device, controls the temperature of the liquid flowing channel of the glass production line by controlling the length of the water drum at the cooling part, solves the defects of slow, lagging and overshoot temperature control instability of the prior air cooling control mode, and rapidly and accurately stabilizes the temperature of the liquid flowing channel opening. The stability and the qualification of the parameters of the glass liquid are improved, and the fluidity of the stability of the glass liquid is further ensured. Provides a very favorable foundation for the easy operation and stability of subsequent equipment, greatly improves the stability of the production of subsequent working sections, and finally greatly improves the yield and the yield of glass products, in particular to an ultrathin glass production line.
Drawings
FIG. 1 is a schematic diagram of the overall structure of an embodiment of the present application;
FIG. 2 is a front view of a card-issuing water-bag device according to an embodiment of the present application;
FIG. 3 is a flow chart of an embodiment of the present application.
Detailed Description
In order to facilitate the understanding of the technical scheme of the present application by those skilled in the art, the technical scheme of the present application will be further described with reference to the accompanying drawings.
The terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include one or more such feature. In the description of the present application, the meaning of "a plurality" is two or more, unless explicitly defined otherwise.
Referring to fig. 1, the embodiment discloses a flow channel temperature control system 3 based on card-issuing water drum control, which comprises a flow channel temperature feedback mechanism 1, a card-issuing water drum device 2 and a control system 3.
The fluid channel temperature feedback mechanism 1 is arranged at the fluid channel and used for detecting the temperature of the fluid channel; the key loop of temperature control is a real-time temperature detection feedback mechanism, and the temperature control cannot realize closed loop without accurate temperature detection feedback. The flow channel is the outlet of the end of the melting section and is also the inlet of the tin bath section, and production staff can observe whether the quality of the glass liquid can reach the condition of producing ultrathin glass. The temperature of the fluid channel is generally controlled within 1100-1150 ℃, and the fluid channel thermocouple of the control system 3 is an S-shaped platinum-rhodium 10-platinum thermocouple. The S-type platinum-rhodium 10-platinum thermocouple has the advantages of highest accuracy, best stability, wide temperature measurement temperature area, long service life and the like, has good physical and chemical properties, good thermoelectric stability and oxidation resistance at high temperature, and is suitable for oxidizing and inert gases. Meanwhile, the accuracy of the S-shaped platinum-rhodium 10-platinum thermocouple is highest within the range of 800-1300 ℃, and the S-shaped platinum-rhodium 10-platinum thermocouple exactly meets the requirement on the temperature of the convection liquid in production.
Referring to fig. 2, the hairpin water drum devices 2 are respectively arranged at two sides of the cooling part, and comprise a frame 21, a motor 22, a driving sprocket 23, a supporting piece 24 and a water drum 25.
The frame 21 is installed in cooling part one side, sets up the slide rail on the frame 21, and the slide rail is perpendicular with cooling part glass flow direction level, and support piece 24 includes slip installation department 241 and installs the clamping part 242 in slip installation department 241 below, and slip installation department 241 slidable mounting is on the slide rail, and the water drum 25 is installed to the bottom of clamping part 242.
The driving chain wheel 23 is wound on a driving shaft 26 and a driven shaft 27, the driving shaft 26 and the driven shaft 27 are arranged on the frame 21 in parallel, so that the driving chain wheel 23 is horizontally elongated in an O shape, and the driving shaft 26 is connected with a transmission shaft of the motor 22; the upper end chain of the driving sprocket 23 is located on the slide rail and fixedly connected with the sliding mounting portion 241, specifically, when the chain of the driving sprocket 23 passes through the sliding mounting portion 241, the corresponding chain is removed, and then the sliding mounting portion 241 is connected to the missing chain, so that the support member 24 is fixedly connected with the driving sprocket 23.
Wherein a plurality of support members 24 can be provided for ensuring a reliable connection of the water drum 25, in this embodiment two support members 24 are provided for clamping the water drum 25.
When the water drum 25 is required to extend into the cooling part, the motor 22 is controlled to start, the driving shaft 26 of the motor 22 drives the driving shaft 26 to rotate, and the driving shaft 26 drives the driving sprocket 23 to rotate, so that the driving sprocket 23 slides on the sliding rail, thereby driving the supporting piece 24 to move towards the direction of the cooling part, and further driving the water drum 25 below the supporting piece 24 to extend into the cooling part.
Similarly, if the water drum 25 is retracted, the motor 22 is controlled to rotate reversely. Therefore, only the motor needs to be controlled, so that the length of the water drum 25 extending into the cooling part can be controlled.
The length of the water drum 25 extending into the cooling portion of the melting section can be controlled by controlling the motor 22 so that the cooling portion reaches a desired temperature. After reaching the cooling part, the viscosity, quality and the like of the glass liquid need to reach the forming conditions; otherwise, a large amount of waste plates are generated in the subsequent production links, so that the quality of the glass plates is greatly reduced or the yield is greatly reduced. It is extremely important to control the cooling section temperature more precisely.
Referring to fig. 3, the control system 3 includes an AI (analog input) board 31, a microcomputer system 32, and an AO (analog output) board 33.
The AI board card 31 is connected with the fluid channel temperature feedback mechanism 1 and used for receiving signals fed back by the AI board card, the AO board card 33 is connected with the motor 22 and used for controlling the motor 22 to act, the microcomputer system 32 is internally provided with a PID control block, the microcomputer system 32 is connected with the AI board card 31 and used for receiving temperature values converted by the AI board card 31, and the PID control block calculates the regulating variable of the water drum 25 according to the temperature set by a producer and the actual temperature value provided by the AI board card 31; the control system 32 is connected to the AO board 33 for sending the adjustment to the AO board 33, and then the AO board 33 converts the adjustment into an electrical signal to control the motor 22.
Wherein the microcomputer system also has a man-machine interface through which the producer can adjust the distance of the water drum 25.
The process of controlling the motor 22 by the control system 3 is as follows: the control system 3 is first connected to a motor actuator (not shown) which then controls the state of motion of the motor 22. The motor actuator can linearly convert the received 4-20 mA electric signal into the travel (start and end) of the water drum 25 so as to control the movement track of the water drum 25 by controlling the rotation of the motor 22.
The AI board card 31 of the control system 3 is connected to the fluid channel temperature feedback mechanism 1 to receive the feedback millivolt signal, then the control system 3 converts the millivolt signal into a real-time temperature value and sends the real-time temperature value to the microcomputer system 32, the PID control block in the microcomputer system 32 combines the real-time temperature value and the temperature operation set by the producer to obtain the regulating variable of the water drum 25, and then the regulating variable is sent to the AO board card 33 to convert the regulating variable into a 4-20 mA signal and output the 4-20 mA signal to the motor 22. Finally, the motor 22 controls the length of the water drum 25 in the cooling section according to the received signal. Meanwhile, the microcomputer system 32 is also internally provided with an algorithm block for enabling the control of the motor 22 to be more accurate and providing a human-computer interface, when a producer wants to control the water drum 25 to move, the producer can input a distance value required by the producer in the human-computer interface, and then the motor action is controlled through the AO board card 33 to control the water drum 25, so that the producer can further adjust the position of the hairpin water drum under the full-automatic control state to enable the cooling part and the liquid flow channel to reach the optimal temperature required by production.
The control system 3 is based on a microprocessor and has the characteristics of decentralized control function, centralized display operation, and autonomy and comprehensive coordination. The production personnel can be positioned in the central control room, the temperature of the fluid channel thermocouple under the optimal state is set by the upper computer, and then the control system 3 can automatically control the motor 22 so as to control the length of the water drum 25 extending into the cooling part of the melting section; finally, the production personnel observe whether the actual temperature displayed by the fluid channel thermocouple reaches the set temperature through the upper computer. Therefore, the production personnel do not need to go to the site at all, and the actual temperature of the site can be matched with the set temperature only by inputting the set temperature into the control system 3, so that the glass liquid can reach various conditions required by forming more quickly.
The temperature of the cooling part and the flowing liquid channel of the melting section of the glass production line can be controlled more accurately, so that the forming condition of each index of the glass liquid is improved at the fastest speed, the yield and the yield of the ultrathin glass are improved, the cost of mass production of the ultrathin glass is reduced, and preparation is made for production of various novel glasses such as photovoltaic glass.
The embodiment also discloses a flow channel temperature control method based on card-issuing water drum control, which comprises the following steps:
s1, a fluid channel temperature feedback mechanism 1 measures the temperature at a fluid channel and sends a millivolt signal to a control system 3;
s2, the control system 3 calculates and outputs an adjusting signal to the motor 22 of the card issuing water drum device 2 based on the millivolt signal in the step S1;
and S3, the motor 22 controls the length of the water drum 25 in the cooling part based on the adjusting signal in the step S2 so as to adjust the temperature of the cooling part and the flowing liquid channel.
The specific operation steps of step S2 are as follows:
s21, the AI board 31 receives signals fed back by the fluid channel temperature feedback mechanism 1, converts the signals into temperature values and then transmits the temperature values to the microcomputer system 32;
s22, a PID control block in the microcomputer system 32 calculates the adjustment quantity of the water bag 25 based on the temperature value in the step S21 and sends the adjustment quantity to the AO board card;
s23, the AO board card 33 receives the adjustment amount in the step S221 and converts the adjustment amount into a control signal; the AO board 33 then controls the motor 22 to act via the adjustment signal.
Wherein, the producer can input the distance value of the water drum 25 by himself through the man-machine interface of the microcomputer system 32 for control.
It will be evident to those skilled in the art that the application is not limited to the details of the foregoing illustrative embodiments, and that the present application may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the application being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein.
The above-described embodiments merely represent embodiments of the application, the scope of the application is not limited to the above-described embodiments, and it is obvious to those skilled in the art that several variations and modifications can be made without departing from the spirit of the application, which are all within the scope of the application.

Claims (7)

1. The utility model provides a flow channel temperature control system based on card issuing water drum control, includes card issuing water drum device (2), its characterized in that: the device also comprises a fluid channel temperature feedback mechanism (1) and a control system (3);
the fluid channel temperature feedback mechanism (1) is arranged at the fluid channel and used for detecting the temperature of the fluid channel;
the water-packing device (2) for the hair clip is respectively arranged at two sides of the cooling part and comprises a frame (21), a motor (22), a transmission chain wheel (23), a supporting piece (24), a water drum (25), a driving shaft (26) and a driven shaft (27);
the rack (21) is arranged on one side of the cooling part, a slide rail is arranged on the rack (21), the supporting piece (24) comprises a sliding installation part (241) and a clamping part (242) arranged below the sliding installation part (241), the sliding installation part (241) is slidably arranged on the slide rail, and the water drum (25) is arranged at the bottom of the clamping part (241);
the driving chain wheel (23) is wound on the driving shaft (26) and the driven shaft (27), the driving shaft (26) and the driven shaft (27) are arranged on the frame (21) in parallel, and the driving shaft (26) is connected with a transmission shaft of the motor (22); the upper end chain of the driving chain wheel (23) is positioned on the sliding rail and is fixedly connected with the sliding installation part (241);
the control system (3) is connected with the fluid channel temperature feedback mechanism (1) and the motor (22);
the flow channel temperature feedback mechanism (1) adopts an S-shaped platinum-rhodium 10-platinum thermocouple;
the control system (3) comprises an AI board card (31), a microcomputer system (32) and an AO board card (33); the AI plate card (31) is connected with the fluid channel temperature feedback mechanism (1) and is used for receiving signals fed back by the AI plate card and converting the signals into temperature values; the microcomputer system (32) is internally provided with a PID control block, and the PID control block is connected with the AI board card (31) and is used for receiving the converted temperature value and calculating the adjustment quantity of the water bag (25); the AO board card (33) is connected with the PID control block and used for receiving the adjustment quantity and converting the adjustment quantity into an adjustment signal; and the AO board card (33) is connected with the motor (22).
2. A flow channel temperature control system (3) based on hairpin water package control according to claim 1, characterized in that: the temperature of the flowing liquid channel is in the range of 1100-1150 ℃.
3. The flow channel temperature control system based on hairpin water package control of claim 1 wherein: the support (24) is provided in two.
4. The flow channel temperature control system based on hairpin water package control of claim 1 wherein: the microcomputer system (32) also has a human-machine interface for input by a producer.
5. A control method for applying the flow channel temperature control system based on card-issuing water package control according to any one of claims 1 to 4, characterized in that: the method comprises the following steps:
s1, a fluid channel temperature feedback mechanism (1) measures the temperature of a fluid channel and sends a millivolt signal to a control system (3);
s2, the control system (3) calculates and outputs an adjusting signal to a motor (22) of the card issuing water drum device (2) based on the millivolt signal in the step S1;
and S3, controlling the length of the water drum (25) in the cooling part by the motor (22) based on the adjusting signal in the step S2 so as to adjust the temperature of the cooling part and the flowing liquid channel.
6. The flow channel temperature control method based on card-issuing water package control according to claim 5, wherein the flow channel temperature control method is characterized in that: the specific operation steps of step S2 are as follows:
s21, the AI board card (31) receives signals fed back by the fluid channel temperature feedback mechanism (1) and converts the signals into temperature values, and then the temperature values are transmitted to the microcomputer system (32);
s22, a PID control block in the microcomputer system (32) calculates the adjustment quantity of the water drum (25) based on the temperature value in the step S21 and sends the adjustment quantity to the AO board card;
s23, the AO board card (33) receives the adjustment quantity in the step S221 and converts the adjustment quantity into a control signal; the AO board card (33) then controls the motor (22) to act through the adjusting signal.
7. The flow channel temperature control method based on card-issuing water package control according to claim 6, wherein: the distance value of the water drum (25) can be automatically input by the producer through the human-computer interface of the microcomputer system (32).
CN202111469905.XA 2021-12-03 2021-12-03 Flow channel temperature control system and method based on hairpin water drum control Active CN114275997B (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115636571B (en) * 2022-11-14 2024-03-15 秦皇岛玻璃工业研究设计院有限公司 Temperature control method for float glass melting furnace

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CN110187727A (en) * 2019-06-17 2019-08-30 武汉理工大学 A kind of Glass Furnace Temperature control method based on deep learning and intensified learning
CN214004412U (en) * 2020-12-02 2021-08-20 蚌埠凯盛工程技术有限公司 Space water drum vehicle for cooling part of melting furnace
CN113651524A (en) * 2021-09-14 2021-11-16 蚌埠凯盛工程技术有限公司 Full-automatic temperature control system of glass production line annealing kiln

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5358541A (en) * 1993-01-08 1994-10-25 The Boc Group, Inc. Forehearth temperature control system
CN1605574A (en) * 2004-08-20 2005-04-13 河南安彩高科股份有限公司 Aquarium furnace throat forced cooling method
CN202089889U (en) * 2011-05-25 2011-12-28 中国南玻集团股份有限公司 Water cooling system of annealing furnace for float glass production
CN102320721A (en) * 2011-08-11 2012-01-18 华尔润玻璃产业股份有限公司 Float horizontal-flame glass melting furnace
CN203187521U (en) * 2013-03-08 2013-09-11 重庆万盛浮法玻璃有限公司 Temperature fine adjustment type drainage pipe cooler lifting truck
CN110187727A (en) * 2019-06-17 2019-08-30 武汉理工大学 A kind of Glass Furnace Temperature control method based on deep learning and intensified learning
CN214004412U (en) * 2020-12-02 2021-08-20 蚌埠凯盛工程技术有限公司 Space water drum vehicle for cooling part of melting furnace
CN113651524A (en) * 2021-09-14 2021-11-16 蚌埠凯盛工程技术有限公司 Full-automatic temperature control system of glass production line annealing kiln

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