CN114275392A - Intelligent bin wall rapping equipment and rapping method thereof - Google Patents
Intelligent bin wall rapping equipment and rapping method thereof Download PDFInfo
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- CN114275392A CN114275392A CN202111395353.2A CN202111395353A CN114275392A CN 114275392 A CN114275392 A CN 114275392A CN 202111395353 A CN202111395353 A CN 202111395353A CN 114275392 A CN114275392 A CN 114275392A
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Abstract
The invention discloses intelligent bulkhead rapping equipment and a rapping method thereof, relating to the technical field of bulkhead rapping. When the device is used, the air pump is started to enable external wet dirty air to enter the air inlet cylinder, the fan and the rotating shaft drive the filter screen and the water removal plate to rotate, dust in the wet dirty air can be filtered when the dust passes through the filter screen, moisture in the air can be filtered when the air after dust removal passes through the water removal plate, then the air enters the collection ring to be collected under the action of centrifugal force, the processed air can push the torsion plate to seal the exhaust end of the three-way pipe when the air enters the three-way pipe, then the rapping component is driven to perform rapping operation, the piston rod is effectively protected, the piston rod is prevented from being damaged to different degrees due to the problem of air quality, the rapping effect is influenced, the working efficiency of the device is guaranteed, the service life of the device is prolonged, and the device is convenient to use.
Description
Technical Field
The invention relates to the technical field of bin wall rapping, in particular to intelligent bin wall rapping equipment and a rapping method thereof.
Background
The bin wall vibrator is also called as an anti-blocking device and a bin wall vibrator and is used for preventing and eliminating the phenomena of blocking and tower arching of various bins caused by internal friction, deliquescence, electrification, composition segregation and the like of materials; the bin wall vibrator, also called as an anti-blocking device and a bin wall vibrator, can be used for removing various bin walls and pipeline bonding materials, and can also be used as a vibration source of a vibrating feeder, a vibrating conveyor, a vibrating hopper, a vibrating chute and the like. The bin wall vibrator, also called an anti-blocking device and a bin wall vibrator, is widely applied to various industries such as mines, metallurgy, chemical industry, building materials, machinery and the like. When in selection, the vibrators with different vibration forces are selected according to the shape of the storage bin and the characteristics of materials. If the conical bin has larger surface rigidity, larger vibration force can be properly selected, and the pyramid-shaped bin can be properly smaller, if a single bin has poor effect, two or more bins can be selected for assembly, or a bin wall vibrator, also called a bin wall vibrator, is directly connected with an activator in the bin, so that the using effect is improved. The mounting location is generally at the bin cone height 1/4 or less than 1/4. If more than two are installed, the vibration plate can be installed at different heights of the symmetrical plane, and for a wooden or concrete bin, the vibration plate can be additionally installed on the wall of the bin to transmit vibration force and activate materials.
The existing bin wall rapping equipment can cause different corrosion damages to a piston rod due to moisture and dust contained in the outside air during working, the rapping effect is influenced, and the service life of the equipment is prolonged.
Disclosure of Invention
The invention aims to solve the problems that in the prior art, due to moisture and dust contained in the outside air, different corrosion damages occur to a piston rod, the rapping effect is influenced, and the service life of the equipment is influenced, and provides intelligent bulkhead rapping equipment and a rapping method thereof.
In order to achieve the purpose, the invention adopts the following technical scheme:
an intelligent bulkhead rapping device, comprising:
the side wall of the bin wall is fixedly connected with a fixing frame, the end part of the fixing frame is fixedly connected with an air inlet cylinder, and the top of the air inlet cylinder is provided with a driving device which is used for driving the whole equipment to work;
the dust removing assembly is driven by the driving device and is arranged inside the air inlet cylinder, and the dust removing assembly is used for removing dust in the air;
the water removal assembly is driven by the driving device and is installed inside the air inlet cylinder, and the water removal assembly is used for removing moisture in the air and collecting the moisture;
and the rapping assembly is driven by the driving device and is used for carrying out rapping operation on the bin wall.
Preferably, the top of the driving device is fixedly connected with a three-way pipe, the middle part of the bottom of the air inlet cylinder is fixedly connected with an air inlet pipe, the two sides of the bottom of the air inlet cylinder are fixedly connected with drain pipes, and a torsion plate is installed on the inner side wall of the three-way pipe.
Preferably, the driving device comprises an air pump, a fan and a rotating shaft; the bottom of the air pump is fixedly connected with the middle of the top of the air inlet cylinder, the fan is arranged right opposite to the bottom of the air pump, and the bottom of the fan is fixedly connected with the top of the rotating shaft.
Preferably, the ash removal component comprises a filter screen, a collecting hopper, a water outlet pipe and a water outlet hole; the top of filter screen with collect the bottom fixed connection who fights, the tip of outlet pipe with collect the lateral wall fixed connection who fights, the apopore runs through the outlet pipe with the lateral wall of filter screen, the outlet pipe sets up in the lateral wall of filter screen, the lateral wall of filter screen with the inside wall of air inlet cylinder is connected through the bearing.
Preferably, the water removal assembly comprises a water removal plate, a collection ring and a draft tube; the outer side wall of the dewatering plate is fixedly connected with the top of the collecting ring, the outer side wall of the collecting ring is connected with the inner side wall of the air inlet cylinder through a bearing, and the top of the flow guide pipe is fixedly connected with the bottom of the collecting ring.
Preferably, the rapping assembly comprises an air inlet ring, a piston rod, a return spring and an exhaust hole; the air inlet ring is arranged right opposite to one end of the piston rod, the side wall of the other end of the piston rod is fixedly connected with one end of the reset spring, and the exhaust hole is arranged right opposite to the bottom of the piston rod.
Preferably, one end of the three-way pipe close to the bin wall is fixedly connected with the other end of the return spring, the inner side wall of the three-way pipe is fixedly connected with the outer side wall of the air inlet ring, the exhaust hole is formed in the bottom of the three-way pipe, and the bottom of the three-way pipe is fixedly connected with the top of the air pump.
Preferably, the outer side wall of the rotating shaft is fixedly connected with the middle part of the filter screen, and the outer side wall of the rotating shaft is fixedly connected with the middle part of the dewatering plate.
An intelligent bin wall rapping method comprises a rapping method and comprises the following steps:
starting the air pump to enable external humid dirty air to enter the air inlet cylinder through the air inlet pipe;
the wet dirty air entering the air inlet cylinder is firstly subjected to ash removal operation by the ash removal component and then subjected to water removal operation by the water removal component;
water generated by the water removal component enters the collecting ring under the action of centrifugal force generated by rotation of the water removal plate, and then is guided by the guide pipe to enter the collecting hopper;
then the liquid enters the water outlet pipe, is sprayed out through the water outlet hole under the action of centrifugal force generated by rotation of the filter screen, cleans dust adhered to the filter screen, and finally water enters the bottom of the air inlet cylinder;
the air after ash and water removal enters the three-way pipe through the air pump, and when entering the three-way pipe, the torsion plate is pushed to rotate upwards, so that the torsion plate seals the exhaust end of the three-way pipe;
then the air pushes the piston rod to perform one-time rapping operation on the bin wall through the air inlet ring;
then the air pump is closed, so that the piston rod is restored to the initial position under the action of the reset spring, at the moment, the torsion plate seals the bottom pipeline of the three-way pipe under the action of the torsion plate, the exhaust end of the three-way pipe is opened for exhausting, and the three-way pipe is reciprocated and sufficiently rapped.
Compared with the prior art, the invention has the beneficial effects that:
1. when the invention is used, the air pump is started to enable external wet dirty air to enter the air inlet cylinder through the air inlet pipe, and the fan and the rotating shaft are driven to rotate, so that the filter screen and the water removing plate rotate, dust in the wet dirty air can be filtered when the wet dirty air passes through the filter screen, the dust generated by filtering can fall into the bottom of the air inlet cylinder under the action of centrifugal force generated by the rotation of the filter screen, the air after dust removal can filter moisture in the air when the air passes through the water removing plate and then enters the collecting ring to be collected under the action of the centrifugal force, the processed air can push the torsion plate to seal the exhaust end of the three-way pipe when the processed air enters the three-way pipe, then the rapping assembly is driven to perform rapping operation, the piston rod is effectively protected, and the piston rod is prevented from being damaged to different degrees due to the problem of air quality to influence rapping effect, the working efficiency of the equipment is guaranteed, the service life of the equipment is prolonged, and the equipment is convenient to use.
2. When the water removing device is used for removing water, water collected by the collecting ring enters the collecting hopper under the action of the flow guide pipe and then enters the water outlet pipe under the action of centrifugal force, water in the water outlet pipe is sprayed out of the water outlet hole under the action of the centrifugal force, and treated sewage slides downwards along the inner side wall of the air inlet cylinder under the action of the centrifugal force, so that the filter screen is effectively cleaned, effective dust removal of air can be realized, the filter screen is prevented from being adhered with a large amount of dust during long-term work, the filtering efficiency is prevented from being influenced, and the dust removing efficiency is ensured, so that the stable work of the vibrating assembly is ensured.
Drawings
Fig. 1 is a schematic view of a front perspective structure of an intelligent bulkhead rapping device in accordance with the present invention;
fig. 2 is a schematic side sectional perspective view of an intelligent bulkhead rapping device in accordance with the present invention;
fig. 3 is a schematic view of a front partially cut-away perspective structure of an intelligent bulkhead rapping device in accordance with the present invention;
fig. 4 is a schematic view of the front three-dimensional structure of the internal main structure of the intelligent bulkhead rapping device in accordance with the present invention;
fig. 5 is a schematic view of the bottom three-dimensional structure of the internal main structure of the intelligent bulkhead rapping device provided by the present invention;
fig. 6 is an enlarged schematic view of a part a of fig. 2 of an intelligent bulkhead rapping device in accordance with the present invention;
fig. 7 is a schematic flow chart of an intelligent bulkhead rapping method according to the present invention.
In the figure: 1. a wall of the silo; 2. a fixed mount; 3. an air inlet cylinder; 4. an air inlet pipe; 5. a three-way pipe; 6. a drive device; 61. an air pump; 62. a fan; 63. a rotating shaft; 7. a dust removal assembly; 71. filtering with a screen; 72. a collecting hopper; 73. a water outlet pipe; 74. a water outlet hole; 8. a water removal assembly; 81. a dewatering plate; 82. a collection ring; 83. a flow guide pipe; 9. a torsion plate; 10. a rapping assembly; 101. an air inlet ring; 102. a piston rod; 103. a return spring; 104. an exhaust hole; 11. and a water discharge pipe.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
Referring to fig. 1-6, an intelligent bulkhead rapping device, comprising:
the device comprises a bin wall 1, wherein a fixing frame 2 is fixedly connected to the side wall of the bin wall 1, an air inlet cylinder 3 is fixedly connected to the end part of the fixing frame 2, a driving device 6 is installed at the top of the air inlet cylinder 3, and the driving device 6 is used for driving the whole device to work;
the dust removing assembly 7 is driven by the driving device 6, the dust removing assembly 7 is installed inside the air inlet cylinder 3, and the dust removing assembly 7 is used for removing dust in the air;
the water removal assembly 8 is driven by the driving device 6, the water removal assembly 8 is installed inside the air inlet cylinder 3, and the water removal assembly 8 is used for removing water in the air and collecting the water;
a rapping assembly 10, the rapping assembly 10 being driven by the driving device 6, the rapping assembly 10 being adapted to perform a rapping operation on the silo wall 1.
Wherein, the top of drive arrangement 6 is fixedly connected with three-way pipe 5, and the bottom middle part position fixedly connected with intake pipe 4 of air inlet cylinder 3, the bottom both sides position fixedly connected with drain pipe 11 of air inlet cylinder 3, and torsion plate 9 is installed to the inside wall of three-way pipe 5.
Wherein, the driving device 6 comprises an air pump 61, a fan 62 and a rotating shaft 63; the bottom of the air pump 61 is fixedly connected with the middle position of the top of the air inlet cylinder 3, the fan 62 is arranged right opposite to the bottom of the air pump 61, and the bottom of the fan 62 is fixedly connected with the top of the rotating shaft 63;
through the arrangement of the structure, stable power support is provided for the work of the equipment.
Wherein, the ash removing component 7 comprises a filter screen 71, a collecting hopper 72, a water outlet pipe 73 and a water outlet hole 74; the top of the filter screen 71 is fixedly connected with the bottom of the collecting hopper 72, the end part of the water outlet pipe 73 is fixedly connected with the side wall of the collecting hopper 72, the water outlet hole 74 penetrates through the water outlet pipe 73 and the side wall of the filter screen 71, the water outlet pipe 73 is arranged in the side wall of the filter screen 71, and the outer side wall of the filter screen 71 is connected with the inner side wall of the air inlet cylinder 3 through a bearing;
through the setting of above-mentioned structure, realize the effective clearance to filter screen 71 to can realize effectively removing dust to the air, prevent that a large amount of dust of filter screen 71 long-term work adhesion from influencing filtration efficiency, guarantee dust collection efficiency.
Wherein, the dewatering component 8 comprises a dewatering plate 81, a collecting ring 82 and a guide pipe 83; the outer side wall of the dewatering plate 81 is fixedly connected with the top of the collecting ring 82, the outer side wall of the collecting ring 82 is connected with the inner side wall of the air inlet cylinder 3 through a bearing, and the top of the draft tube 83 is fixedly connected with the bottom of the collecting ring 82;
through the arrangement of the structure, the effective filtration of moisture in the air is realized, and the support is provided for the work of the ash removal component 7.
Wherein, the rapping assembly 10 comprises an air inlet ring 101, a piston rod 102, a return spring 103 and an exhaust hole 104; the air inlet ring 101 is arranged opposite to one end of the piston rod 102, the side wall of the other end of the piston rod 102 is fixedly connected with one end of the reset spring 103, and the exhaust hole 104 is arranged opposite to the bottom of the piston rod 102;
through the arrangement of the structure, the effective vibration of the bin wall 1 is realized, and the circulation efficiency of the materials in the bin wall 1 is ensured.
Wherein, one end of the three-way pipe 5 close to the silo wall 1 is fixedly connected with the other end of the return spring 103, the inner side wall of the three-way pipe 5 is fixedly connected with the outer side wall of the air inlet ring 101, the exhaust hole 104 is arranged at the bottom of the three-way pipe 5, and the bottom of the three-way pipe 5 is fixedly connected with the top of the air pump 61.
The outer side wall of the rotating shaft 63 is fixedly connected with the middle part of the filter screen 71, and the outer side wall of the rotating shaft 63 is fixedly connected with the middle part of the dewatering plate 81.
Referring to fig. 7, an intelligent bulkhead rapping method comprises a rapping method, and comprises the following steps:
the air pump 61 is started to make the external wet dirty air enter the air inlet cylinder 3 through the air inlet pipe 4, and the operation of the air pump 61 drives the filter screen 71 and the water removal plate 81 to rotate through the fan 62 and the rotating shaft 63;
the wet dirty air entering the air inlet cylinder 3 is firstly subjected to ash removal operation by the ash removal component 7 and then subjected to water removal operation by the water removal component 8;
the water generated by the water removing component 8 enters the collecting ring 82 under the action of the centrifugal force generated by the rotation of the water removing plate 81, and then is guided into the collecting hopper 72 by the guide pipe 83;
then the liquid enters the water outlet pipe 73, and is sprayed out through the water outlet hole 74 under the action of centrifugal force generated by rotation of the filter screen 71, dust adhered to the filter screen 71 is cleaned, and finally moisture enters the bottom of the air inlet cylinder 3;
the air after ash removal and water removal enters the three-way pipe 5 through the air pump 61, and when entering the three-way pipe 5, the torsion plate 9 is pushed to rotate upwards, so that the torsion plate 9 seals the exhaust end of the three-way pipe 5;
then, the air pushes the piston rod 102 to perform a rapping operation on the bin wall 1 through the air inlet ring 101, and the air in the piston rod 102 close to the interior of the bin wall 1 is discharged through the air outlet hole 104;
then the air pump 61 is closed, so that the piston rod 102 is restored to the initial position under the action of the return spring 103, at the moment, the torsion plate 9 seals the bottom pipeline of the three-way pipe 5 under the action of the self torsion force, the exhaust end of the three-way pipe 5 is opened for exhausting air, and the full rapping is carried out in a reciprocating manner;
when the amount of water collected at the bottom of the air inlet cylinder 3 reaches a certain level, the drain pipe 11 is automatically opened to perform a draining operation.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", and the like, indicate orientations and positional relationships based on those shown in the drawings, and are used only for convenience of description and simplicity of description, and do not indicate or imply that the equipment or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be considered as limiting the present invention.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically defined otherwise.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.
Claims (9)
1. An intelligent bulkhead rapping device, comprising:
the device comprises a bin wall (1), wherein a fixing frame (2) is fixedly connected to the side wall of the bin wall (1), an air inlet cylinder (3) is fixedly connected to the end part of the fixing frame (2), a driving device (6) is installed at the top of the air inlet cylinder (3), and the driving device (6) is used for driving the whole equipment to work;
the dust removing assembly (7) is driven by the driving device (6), the dust removing assembly (7) is installed inside the air inlet cylinder (3), and the dust removing assembly (7) is used for removing dust in air;
the water removal assembly (8), the water removal assembly (8) is driven by the driving device (6), the water removal assembly (8) is installed inside the air inlet cylinder (3), and the water removal assembly (8) is used for removing moisture in the air and collecting the moisture;
a rapping assembly (10), said rapping assembly (10) being driven by said driving device (6), said rapping assembly (10) being adapted to perform a rapping operation on said silo wall (1).
2. An intelligent bulkhead rapping apparatus as claimed in claim 1, wherein a three-way pipe (5) is fixedly connected to the top of said driving device (6), an air intake pipe (4) is fixedly connected to the middle of the bottom of said air intake pipe (3), drain pipes (11) are fixedly connected to both sides of the bottom of said air intake pipe (3), and a torsion plate (9) is installed on the inner side wall of said three-way pipe (5).
3. An intelligent bulkhead rapping device in accordance with claim 1, wherein said driving device (6) comprises an air pump (61), a fan (62), and a rotating shaft (63); the bottom of the air pump (61) is fixedly connected with the middle position of the top of the air inlet cylinder (3), the fan (62) is arranged right opposite to the bottom of the air pump (61), and the bottom of the fan (62) is fixedly connected with the top of the rotating shaft (63).
4. An intelligent bulkhead rapping device in accordance with claim 1, wherein said ash removal assembly (7) comprises a filter screen (71), a collecting hopper (72), a water outlet pipe (73), and a water outlet hole (74); the top of filter screen (71) with collect the bottom fixed connection who fights (72), the tip of outlet pipe (73) with collect the lateral wall fixed connection who fights (72), apopore (74) run through outlet pipe (73) with the lateral wall of filter screen (71), outlet pipe (73) set up in the lateral wall of filter screen (71), the lateral wall of filter screen (71) with the inside wall of an air inlet section of thick bamboo (3) is connected through the bearing.
5. An intelligent bulkhead rapping device in accordance with claim 1, wherein said water-removing assembly (8) comprises a water-removing plate (81), a collecting ring (82), and a draft tube (83); the outer side wall of the dewatering plate (81) is fixedly connected with the top of the collecting ring (82), the outer side wall of the collecting ring (82) is connected with the inner side wall of the air inlet cylinder (3) through a bearing, and the top of the guide pipe (83) is fixedly connected with the bottom of the collecting ring (82).
6. An intelligent bulkhead rapping device in accordance with claim 1, wherein said rapping assembly (10) comprises an air inlet ring (101), a piston rod (102), a return spring (103), and an air vent (104); the air inlet ring (101) is arranged right opposite to one end of the piston rod (102), the side wall of the other end of the piston rod (102) is fixedly connected with one end of the reset spring (103), and the exhaust hole (104) is arranged right opposite to the bottom of the piston rod (102).
7. An intelligent bulkhead rapping device as claimed in claim 2, wherein one end of said three-way pipe (5) close to said bulkhead (1) is fixedly connected to the other end of said return spring (103), the inner side wall of said three-way pipe (5) is fixedly connected to the outer side wall of said air inlet ring (101), said exhaust hole (104) is opened at the bottom of said three-way pipe (5), and the bottom of said three-way pipe (5) is fixedly connected to the top of said air pump (61).
8. An intelligent bulkhead rapping device according to claim 3, wherein the outer side wall of said rotating shaft (63) is fixedly connected to the middle of said filter screen (71), and the outer side wall of said rotating shaft (63) is fixedly connected to the middle of said water-removing plate (81).
9. An intelligent bin wall rapping method is characterized by comprising a rapping method, and comprises the following steps:
starting the air pump (61) to enable outside humid dirty air to enter the air inlet cylinder (3) through the air inlet pipe (4);
wet dirty air entering the air inlet cylinder (3) is firstly subjected to ash removal operation by the ash removal component (7) and then subjected to water removal operation by the water removal component (8);
water generated by the water removal component (8) enters the collecting ring (82) under the action of centrifugal force generated by the rotation of the water removal plate (81), and then is guided by the guide pipe (83) to enter the collecting hopper (72);
then the liquid enters the water outlet pipe (73), is sprayed out through the water outlet hole (74) under the action of centrifugal force generated by rotation of the filter screen (71), cleans dust adhered to the filter screen (71), and finally water enters the bottom of the air inlet cylinder (3);
the air after ash removal and water removal enters the three-way pipe (5) through the air pump (61), and when entering the three-way pipe (5), the air pushes the torsion plate (9) to rotate upwards, so that the torsion plate (9) seals the exhaust end of the three-way pipe (5);
then, the air pushes a piston rod (102) to perform one-time rapping operation on the bin wall (1) through an air inlet ring (101);
then the air pump (61) is closed, so that the piston rod (102) is restored to the initial position under the action of the return spring (103), the torsion plate (9) seals the bottom pipeline of the three-way pipe (5) under the action of the torsion force of the torsion plate, the exhaust end of the three-way pipe (5) is opened for exhausting air, and the fully rapping is carried out in a reciprocating mode.
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