CN114273194A - Large-tonnage vibration exciter - Google Patents
Large-tonnage vibration exciter Download PDFInfo
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- CN114273194A CN114273194A CN202111547733.3A CN202111547733A CN114273194A CN 114273194 A CN114273194 A CN 114273194A CN 202111547733 A CN202111547733 A CN 202111547733A CN 114273194 A CN114273194 A CN 114273194A
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- 239000003921 oil Substances 0.000 claims abstract description 149
- 239000010687 lubricating oil Substances 0.000 claims abstract description 83
- 238000003860 storage Methods 0.000 claims abstract description 22
- 238000002347 injection Methods 0.000 claims description 19
- 239000007924 injection Substances 0.000 claims description 19
- 239000007788 liquid Substances 0.000 claims description 4
- 230000002093 peripheral effect Effects 0.000 claims description 3
- 238000012423 maintenance Methods 0.000 abstract description 10
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 230000000694 effects Effects 0.000 abstract description 3
- 238000012545 processing Methods 0.000 description 14
- 238000010586 diagram Methods 0.000 description 12
- 238000000034 method Methods 0.000 description 9
- 230000002035 prolonged effect Effects 0.000 description 7
- 238000003754 machining Methods 0.000 description 4
- 239000010724 circulating oil Substances 0.000 description 3
- 230000017525 heat dissipation Effects 0.000 description 3
- 238000004544 sputter deposition Methods 0.000 description 3
- 238000005034 decoration Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 230000007774 longterm Effects 0.000 description 2
- 230000005499 meniscus Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 230000001050 lubricating effect Effects 0.000 description 1
- 238000005461 lubrication Methods 0.000 description 1
- 238000010008 shearing Methods 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
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Abstract
The invention discloses a large-tonnage vibration exciter, which comprises a box body, a rotating shaft, an eccentric gear, a driving gear and a lubricating oil circulating system, wherein at least one group of bearing seats is arranged on the box body; eccentric gear is split type eccentric wheel, lubricating oil circulation system is including setting up the nozzle opening on the box, the oil gallery, inhale oil pipe, go out oil pipe, keep off oil board and gear pump, the gear pump is used for providing power for lubricating oil circulation system, inhale oil pipe's both ends respectively with oil gallery and gear pump intercommunication, go out oil pipe's both ends respectively with nozzle opening and gear pump intercommunication, nozzle opening and bearing one-to-one, keep off oil board and locate eccentric gear and drive gear's below, keep off and form the oil storage space between the bottom plate of oil board and box, be equipped with the oil gallery on the bottom plate. The invention has the technical effects of reducing the manufacturing cost, facilitating the maintenance and replacement and prolonging the service life.
Description
Technical Field
The invention belongs to the technical field of machine manufacturing, and particularly relates to a large-tonnage vibration exciter.
Background
For the vibration exciter, the main structure of the vibration exciter comprises a motor (driven by a motor or hydraulically), a box body, a driving wheel, an eccentric wheel, a driving rotating shaft and a driven rotating shaft, wherein the motor is used for providing power. For the eccentric body rotary vibration exciter, the eccentric wheel is driven to rotate by the driving wheel. Generally, pairs of eccentric wheels are adopted, when the eccentric wheels rotate reversely, the generated transverse centrifugal forces are mutually offset, the same centrifugal force is vertically generated, and therefore larger impact force is generated through superposition, and vertical vibration is generated along with the rotation of the eccentric wheels. The eccentric wheel structure comprises a gear, an eccentric body and a rotating shaft, wherein the gear and the eccentric body are integrally cast in the prior art, and the gear is connected with the rotating shaft through a key.
Therefore, the vibration exciters in the prior art have the following technical problems: firstly, the gear and the eccentric body are integrally forged, the manufacturing and processing difficulty is high, once the gear is abraded, the gear needs to be integrally replaced, and the replacement cost is high. Secondly, the gear is connected with the rotating shaft through a key, so that on one hand, the manufacturing cost is increased, and on the other hand, when the eccentric wheel is at a higher rotating speed, the flat key is easily abraded, and the service life is limited; finally, the large-tonnage vibration exciter has the advantages that the centrifugal force is large (4 groups, 6 groups or 8 groups of eccentric gears are generally adopted), the rotating speed of the eccentric gears is high, the temperature of the box body is excessively high, high-temperature fatigue failure is easy to generate, and the service life of the vibration exciter is greatly shortened.
In conclusion, it is urgently needed to provide a large-tonnage vibration exciter to solve the technical problems that the eccentric wheel processing difficulty is higher, the replacement cost is higher, the box body is heated too high, the service life is limited and the like in the prior art, the processing difficulty is reduced, the manufacturing cost is reduced, the universality of the layout is improved, the maintenance and the replacement are convenient, and the service life is prolonged.
Disclosure of Invention
The technical problem to be solved by the invention is as follows: the large-tonnage vibration exciter solves the technical problems that in the prior art, the machining difficulty of an eccentric wheel is high, the replacement cost is high, the temperature of a box body is too high, the service life is limited and the like, reduces the machining difficulty, reduces the manufacturing cost, improves the universality of layout, is convenient to maintain and replace, and improves the technical effect of the service life.
In order to achieve the purpose, the invention adopts the technical scheme that:
a large-tonnage vibration exciter comprises a box body, a rotating shaft, an eccentric gear, a driving gear and a lubricating oil circulating system, wherein at least one group of bearing seats are arranged on the box body, two ends of the rotating shaft are respectively arranged on the bearing seats through bearings, the eccentric gear and the driving gear are respectively connected onto the rotating shaft, and the eccentric gear is meshed with the driving gear; the eccentric gear is a split eccentric gear, the lubricating oil circulating system comprises an oil injection hole, an oil return hole, an oil suction pipe, an oil outlet pipe, an oil baffle plate and a gear pump which are arranged on the box body, the gear pump is used for providing power for the lubricating oil circulating system, two ends of the oil suction pipe are respectively communicated with the oil return hole and the gear pump, two ends of the oil outlet pipe are respectively communicated with the oil injection hole and the gear pump, the position of the oil injection hole corresponds to the position of the bearing one by one, the oil baffle plate is arranged below the eccentric gear and the driving gear, an oil storage space is formed between the oil baffle plate and a bottom plate of the box body, and the oil return hole is formed in the bottom plate of the box body; lubricating oil in the oil storage space sequentially passes through the oil return hole, the oil suction pipe and the gear pump to enter the oil outlet pipe, then passes through the oil injection hole to enter a lubricating oil channel of the bearing, and then returns to the oil storage space through the oil baffle plate to form a complete lubricating oil circulating system.
According to the large-tonnage vibration exciter, the lubricating oil circulating system is arranged, the positions of the oil injection holes correspond to the positions of the bearings one by one, and lubricating oil enters the lubricating oil channel of the bearing from the oil injection holes to lubricate the bearing, so that the bearing running at a high speed is lubricated, and the heat of a heavy-duty bearing is taken away; meanwhile, when the eccentric gear rotates, the tooth edge can enter the groove-shaped notch, and the tooth edge can be soaked in lubricating oil, so that friction between the eccentric gears is lubricated, friction heat is taken away, and the service life of the eccentric gears is prolonged; an oil baffle plate is arranged at the bottom of the box to form an oil storage space, so that the stability of the position and the height of lubricating oil is ensured, and the oil quantity for lubricating the gear is ensured; and the oil baffle plate can prevent lubricating oil from sputtering in four places in the box body, and the circulating oil quantity of the gear lubricating oil is ensured.
On the basis of the scheme, in another improved scheme, at least one groove-shaped notch is formed in the oil baffle plate, and the lowest point of the eccentric gear is placed in the groove-shaped notch.
On the basis of the scheme, in another improved scheme, the oil baffle plate is provided with a wave crest structure and a wave trough structure, and the bottom side surface of the wave trough structure is flush with the liquid level of the lubricating oil in the oil storage space; the groove-shaped gap spans the trough structure, and the groove-shaped gap is perpendicular to the extending direction of the trough structure.
On the basis of the scheme, in another improved scheme, the oil baffle plate comprises at least two V-shaped single plates which are spliced, through notches are formed in the edge positions of the V-shaped single plates, and the through notches of the two V-shaped single plates are aligned to form the groove-shaped notch.
On the basis of the above scheme, in another improved scheme, the lubricating oil circulation system further includes an oil path radiator disposed on the oil suction pipe, and the oil path radiator is used for radiating the lubricating oil in the oil suction pipe.
On the basis of the scheme, in another improved scheme, the hydraulic control system further comprises a first hydraulic motor, and the first hydraulic motor is connected with the gear pump through a connecting shaft key.
On the basis of the above scheme, in another improved scheme, the driving gear includes a first driving gear and a second driving gear, which are respectively disposed at two ends of the box body, the eccentric gear is simultaneously engaged with the first driving gear and the second driving gear, the first hydraulic motor is used for driving the first driving gear to rotate, and the second hydraulic motor is used for driving the second driving gear to rotate.
On the basis of the scheme, in another improved scheme, the oil return holes are formed in the bottom plates at two ends of the box body.
On the basis of the above scheme, in another modified scheme, split type eccentric wheel is including setting up epaxial gear of commentaries on classics and eccentric body, the gear with eccentric body carries out axial connection through bolt or bayonet lock and fixes, the center department of gear has seted up the connecting hole, eccentric body includes eccentric portion and connecting portion, the locating hole has been seted up to connecting portion, the pivot passes the connecting hole and the locating hole, just the gear with be interference fit between the pivot, eccentric body with be interference fit between the pivot. In the scheme, the gear and the eccentric body are designed in a split mode and are in interference fit with the rotating shaft respectively, so that the processing difficulty of the eccentric wheel is reduced, the cost is saved, and the universality of the layout is improved; and when the gear is worn, only the gear can be replaced, the maintenance and the replacement are convenient, and the maintenance cost is reduced.
On the basis of the scheme, in another improved scheme, the eccentric body and the gear are fixedly connected through a positioning pin, and two ends of the positioning pin are in interference fit with the gear and the eccentric body respectively. In this scheme, the locating hole has all been seted up on the relative surface of eccentric body and gear, and wherein the both ends of locating pin insert respectively in the locating hole of gear and eccentric body, and interference fit. The arrangement omits a processing procedure of arranging keys on the rotating shaft, reduces the processing cost and omits a matching installation procedure of the keys; and the quality uniformity of the height of the eccentric gear is ensured, the consistency of the vibration direction is improved, and the reliability of mechanical operation is improved.
On the basis of the scheme, in another improved scheme, the outer peripheral edge of the eccentric body does not exceed an arc line formed by the tooth tips of the gear. By the arrangement, when the eccentric wheel is used, the driving wheel drives the gear to rotate, and the eccentric body cannot interfere with the movement of the gear.
On the basis of the scheme, in another improved scheme, a plurality of through holes which are symmetrically distributed are formed in the gear. The gear is arranged in such a way, the weight of the gear can be reduced, the mass ratio of the eccentric body to the gear is improved, the quick driving and the driving of the eccentric wheel are facilitated, the access speed of the eccentric wheel is improved, and the clutch efficiency and the impact force are improved.
On the basis of the scheme, in another improved scheme, the number of the eccentric gears is at least two, and the eccentric gears are meshed with each other.
On the basis of the scheme, in another improved scheme, the two bearings are respectively sleeved at the two ends of the rotating shaft on the outer sides of the gear and the eccentric body; the bearing drives the rotating shaft to rotate, so that the rotation of the eccentric wheel structure is realized.
On the basis of the above scheme, in another improved scheme, the mass of the eccentric body is larger than that of the gear. The arrangement can ensure that the eccentric wheel can generate larger centrifugal force when in work, thereby generating larger impact force and realizing up-and-down vibration.
On the basis of the scheme, in another improved scheme, the shape of the eccentric body is a meniscus shape. The arrangement can improve the area of the eccentric body as much as possible, thereby leading the eccentric wheel to generate larger centrifugal force when in work.
The technical scheme of the invention has the beneficial technical effects that:
1. according to the large-tonnage vibration exciter, the lubricating oil circulating system is arranged, so that sufficient lubricating oil is provided, the heat of the eccentric gear and the bearing is effectively taken away, the problems of heat dissipation and lubricating oil loss of the vibration exciter are solved, and the service life of the vibration exciter is prolonged.
2. The large-tonnage vibration exciter adopts the split eccentric wheel, and the gear and the eccentric body are connected with the rotating shaft in an interference fit manner after being respectively produced, so that the processing difficulty of the eccentric wheel is reduced, the cost is saved, the universality of the layout is improved, and the maintenance and the replacement of the gear are facilitated; the eccentric body and the gear are in interference fit with the rotating shaft, so that on one hand, a processing procedure of arranging a key on the rotating shaft is omitted, the processing cost is reduced, and a key fitting and mounting procedure is omitted; on the other hand, the quality uniformity of the height of the eccentric gear is ensured, the consistency of the vibration direction is improved, the reliability of mechanical operation is improved, the impact damage to the key after long-term use is avoided, and the service life of the whole eccentric wheel is prolonged.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate an embodiment of the invention and, together with the description, serve to explain the invention and not to limit the invention.
Fig. 1 is a schematic view of the internal structure of the vibration exciter of the invention (hiding the side plate of the box body);
FIG. 2 is a top view of FIG. 1;
FIG. 3 is a schematic view of the oil baffle of FIG. 1 with three eccentric gears hidden, showing the structure of the oil baffle;
FIG. 4 is a schematic structural diagram of a split eccentric wheel in the invention;
fig. 5 is an axial cross-sectional view of fig. 5.
Reference numerals:
1-eccentric gear 2-box 3-first driving gear
4-oil baffle 5-gear pump 6-oil spray hole
7-first hydraulic motor 8-oil return hole 9-bearing seat
10-bearing 11-second hydraulic motor 12-groove-type notch
13-bottom plate 14-second driving gear 15-rotating shaft
101-bolt 102-eccentric body 103-gear
104-locating pin
Detailed Description
The present invention will now be described in detail with reference to the drawings, which are given by way of illustration and explanation only and should not be construed to limit the scope of the present invention in any way. Furthermore, features from embodiments in this document and from different embodiments may be combined accordingly by a person skilled in the art from the description in this document.
Referring to the schematic diagrams of fig. 1 to 5, the specific embodiment of the invention discloses a large-tonnage vibration exciter, which comprises a box body 2, a rotating shaft 15, an eccentric gear 1, a driving gear and a lubricating oil circulating system, wherein at least one group of bearing seats 9 is arranged on the box body 2, two ends of the rotating shaft 15 are respectively arranged on the bearing seats 9 through bearings 10, the eccentric gear 1 and the driving gear are respectively connected on the rotating shaft 15, and the eccentric gear 1 and the driving gear are mutually meshed; the eccentric gear 1 is a split eccentric gear, the lubricating oil circulating system comprises an oil injection hole 6, an oil return hole 8, an oil suction pipe, an oil outlet pipe, an oil baffle plate 4 and a gear pump 5 which are arranged on the box body 2, the gear pump 5 is used for providing power for the lubricating oil circulating system, two ends of the oil suction pipe are respectively communicated with the oil return hole 8 and the gear pump 5, two ends of the oil outlet pipe are respectively communicated with the oil injection hole 6 and the gear pump 5, the position of the oil injection hole 6 corresponds to the position of the bearing 10 one by one, the oil baffle plate 4 is arranged below the eccentric gear 1 and the driving gear, an oil storage space is formed between the oil baffle plate 4 and a bottom plate of the box body 2, and the oil return hole 8 is arranged on the bottom plate of the box body 2; lubricating oil in the oil storage space sequentially passes through the oil return hole 8, the oil suction pipe and the gear pump 5 to enter the oil outlet pipe, then passes through the oil injection hole 6 to enter a lubricating oil channel of the bearing 10, and then returns to the oil storage space through the oil baffle plate 4 to form a complete lubricating oil circulating system. The large-tonnage vibration exciter in the embodiment reduces splashing and volatilization of lubricating oil in the box body 2 part by arranging the lubricating oil circulating system, can provide sufficient lubricating oil for the working process of the eccentric gear 1, effectively takes away heat of the eccentric gear 1 and the bearing 10, solves the problems of heat dissipation and lubricating oil loss of the vibration exciter, and prolongs the service life of the vibration exciter.
Referring to the schematic diagrams of fig. 1, fig. 2 and fig. 3, in the lubricating oil circulation system of the vibration exciter in the present embodiment, the oil baffle plate 4 is disposed below the eccentric gear 1 and the driving gear, a groove-shaped notch is correspondingly disposed right below the eccentric gear 1, and the lowest point of the eccentric gear 1 is disposed in the groove-shaped notch. In the lubricating oil circulation system of the vibration exciter of the embodiment, the positions of the oil injection holes 6 correspond to the positions of the bearings 10 one by one, and lubricating oil enters the lubricating oil channels of the bearings 10 from the oil injection holes 6 to lubricate the bearings 10 which run at a high speed and take away heat of the heavy-duty bearings 10; meanwhile, when the eccentric gear 1 rotates, the tooth edge can enter the groove-shaped gap, and the tooth edge can be soaked in lubricating oil, so that friction between the eccentric gears 1 is lubricated, friction heat is taken away, and the service life of the eccentric gears 1 is prolonged; the oil baffle plate 4 is arranged at the bottom of the box to form an oil storage space, so that the stability of the position and the height of lubricating oil is ensured, and the amount of the lubricating oil of the gear 103 is ensured; the oil baffle plate 4 can prevent lubricating oil from sputtering around in the box body 2, so that the circulating oil quantity of the lubricating oil of the gear 103 is ensured; by arranging the oil way radiator, the lubricating oil system can timely radiate heat.
On the basis of the above embodiment, in another improved embodiment, the oil baffle plate 4 is provided with a wave crest structure and a wave trough structure, and the bottom side surface of the wave trough structure is flush with the liquid level of the lubricating oil in the oil storage space; the groove-shaped gap crosses the wave trough structure, and the extending directions of the groove-shaped gap and the wave trough structure are mutually vertical. The oil baffle plate 4 is provided with an angle with an inclined plane, so that splashed lubricating oil is collected to the bottom of the box body 2, and meanwhile, oil is prevented from shaking under vibration impact. Lubricating oil collection swift current is to the surface of oil baffle 4, then enters into the oil storage space through oil baffle 4 again, reduces splashing and the loss of lubricating oil, guarantees the lubricated oil mass of vibration exciter working process. And the bottom side surface of the wave trough structure is flush with the oil liquid level of the oil storage space, so that when the eccentric gear 1 rotates, the lowest point of the eccentric gear 1 is arranged in the groove-shaped notch and is soaked in lubricating oil, thereby realizing the lubrication of the eccentric gear 1, reducing the friction between two adjacent eccentric gears 1 and taking away a part of friction heat.
On the basis of the above embodiment, in another modified embodiment, the split eccentric wheel includes a gear 103 and an eccentric body 102 that are arranged on the rotating shaft 15, the gear 103 and the eccentric body 102 are axially connected and fixed by a bolt 10 or a bayonet lock, a connecting hole is formed in the center of the gear 103, the eccentric body 102 includes an eccentric portion and a connecting portion, a positioning hole is formed in the connecting portion, the rotating shaft 15 penetrates through the connecting hole and the positioning hole, and an interference fit is formed between the gear 103 and the rotating shaft 15, and an interference fit is formed between the eccentric body 102 and the rotating shaft 15. In the embodiment, the gear 103 and the eccentric body 102 are designed in a split manner, and are in interference fit with the rotating shaft 15 respectively, so that the processing difficulty of the eccentric wheel is reduced, the cost is saved, and the universality of layout is improved; and when the gear 103 is worn, only the gear 103 can be replaced, so that the maintenance and the replacement are convenient, and the maintenance cost is reduced.
Referring to the schematic diagrams of fig. 1 and fig. 3, in this embodiment, the lubricating oil in the oil storage space sequentially passes through the oil return hole 8, the oil suction pipe and the gear pump 5 to enter the oil outlet pipe, then passes through the oil injection hole 6 to enter the lubricating oil channel of the bearing 10, and then returns to the oil storage space through the oil baffle plate 4 to form a complete lubricating oil circulation system.
In the lubricating oil circulation system of the vibration exciter of the embodiment, the positions of the oil injection holes 6 correspond to the positions of the bearings 10 one by one, and lubricating oil enters the lubricating oil channels of the bearings 10 from the oil injection holes 6 to lubricate the bearings 10 which run at a high speed and take away heat of the heavy-duty bearings 10; meanwhile, when the eccentric gear 1 rotates, the tooth edge can enter the groove-shaped gap, and the tooth edge can be soaked in lubricating oil, so that friction between the eccentric gears 1 is lubricated, friction heat is taken away, and the service life of the eccentric gears 1 is prolonged; the oil baffle plate 4 is arranged at the bottom of the box to form an oil storage space, so that the stability of the position and the height of lubricating oil is ensured, and the amount of the lubricating oil of the gear 103 is ensured; the oil baffle plate 4 can prevent lubricating oil from sputtering around in the box body 2, so that the circulating oil quantity of the lubricating oil of the gear 103 is ensured; by arranging the oil way radiator, the lubricating oil system can timely radiate heat.
The vibration exciter in this embodiment, through setting up lubricating oil circulation system, reduce splashing and volatilizing of lubricating oil in 2 inside of box, can provide the lubricating oil of capacity for eccentric gear 1's working process to the effectual heat of taking away eccentric gear 1 and bearing 10 has solved the heat dissipation problem and the lubricating oil loss problem of vibration exciter, has improved the life of vibration exciter.
Referring to the schematic diagram of fig. 3, in order to ensure that the rotation of the eccentric gear 1 is not affected, the width of the groove-shaped notch in the present embodiment is wider than the width of the eccentric gear 1, and the length of the groove-shaped notch satisfies the rotation requirement of the eccentric gear 1. As known to those skilled in the art, the length of the groove-shaped notch is related to the height of the oil baffle plate 4, and if the lowest point of the eccentric gear 1 extends into the groove-shaped notch of the oil baffle plate 4 relatively deeply, the length of the groove-shaped notch needs to be longer; otherwise, it can be set shorter. Because the relation between the eccentric gear 1 and the groove-shaped notch can be set within a certain range, only the normal rotation of the eccentric gear 1 is required, and therefore the specific length of the groove-shaped notch is not required to be limited in the application document.
Referring to the schematic diagram of fig. 2, on the basis of the above embodiment, in another modified embodiment, the hydraulic pump further comprises a first hydraulic motor 7, and the first hydraulic motor 7 is connected with the gear pump 5 through a shaft connecting key. When the first hydraulic motor 7 is started, the gear pump 5 can be driven to rotate, so that the lubricating oil circulating system is driven to work.
Referring to the schematic diagrams of fig. 1 and fig. 3, on the basis of the above embodiment, in another modified embodiment, the driving gear includes a first driving gear 3 and a second driving gear 14, which are respectively disposed at two ends of the box body 2, the eccentric gear 1 is simultaneously meshed with the first driving gear 3 and the second driving gear 14, the first hydraulic motor 7 is used for driving the first driving gear 3 to rotate, and the second hydraulic motor is used for driving the second driving gear 14 to rotate.
In another improved embodiment, the number of the eccentric gears 1 is at least two, and the eccentric gears 1 are meshed with each other. Referring to the schematic diagrams of fig. 1 and fig. 2, in the modified embodiment, the number of the eccentric gears 1 is four, the four eccentric gears 1 are engaged with each other, the eccentric gears 1 at two ends are respectively engaged with the two driving gears at two ends of the box body 2, and the groove-shaped notches of the oil baffle plates 4 are correspondingly arranged right below the eccentric gears 1. In the improved example of this embodiment, the oil baffle 4 includes that at least two V type veneers are pieced together and are formed, and the piece seam department of two V type veneers forms the trough structure of oil baffle 4, and the edge position of V type veneer has seted up the through notch, and the through notch of two V type veneers aligns and forms the cell type notch. The lower part of the eccentric gear 1 is just opposite to the splicing seams and the groove-shaped gaps of the two V-shaped single plates, in order to correspond to the four eccentric gears 1, the five V-shaped single plates are spliced, and the splicing seams between the adjacent V-shaped single plates can be used for lubricating oil to leak into the oil storage space.
Referring to the schematic drawings of fig. 1 and 3, on the basis of the above embodiment, in another modified embodiment, the oil return holes 8 are provided on the bottom plates at both ends of the case 2.
On the basis of the above embodiment, in another improved embodiment, the lubricating oil cooler further comprises an oil path radiator arranged on the oil suction pipe, and the oil path radiator is used for radiating the lubricating oil in the oil suction pipe. Therefore, the heat of the lubricating oil discharged from a part of the oil storage space can be taken away, the heat of the lubricating oil is reduced, the lubricating oil enters the next circulation after the temperature is reduced, and the heat generated by the eccentric gear 1 and the bearing 10 during rotation is continuously taken away by the lubricating oil.
On the basis of the above embodiment, in another improved embodiment, the oil suction pipe further comprises a filter arranged on the oil suction pipe, and the filter is used for filtering impurities in the lubricating oil in the oil suction pipe.
On the basis of the above embodiment, in another improved embodiment, the lubricating oil pressure measuring device further comprises a pressure gauge for measuring the lubricating oil pressure, and the pressure gauge is arranged on the oil suction pipe or the oil outlet pipe.
Referring to the schematic diagrams of fig. 4 and fig. 5, the split eccentric wheel in this embodiment includes a gear 103, an eccentric body 102, and a rotating shaft 15, the gear 103 and the eccentric body 102 are axially connected and fixed by a bolt 10, a connecting hole is formed in the center of the gear 103, the eccentric body 102 includes an eccentric portion and a connecting portion, the connecting portion is provided with a positioning hole, the rotating shaft 15 passes through the connecting hole and the positioning hole, the gear 103 and the rotating shaft 15 are in interference fit, and the eccentric body 102 and the rotating shaft 15 are in interference fit. In the embodiment, the gear 103 and the eccentric body 102 are designed in a split mode, the gear 103 and the eccentric body 102 are axially fixed through the bolt 10, and the gear 103 and the eccentric body 102 are in interference fit with the rotating shaft 15 respectively, so that the processing difficulty of the eccentric wheel is reduced, the cost is saved, and the universality of layout is improved; and when the gear 103 is worn, only the gear 103 can be replaced independently, so that the maintenance and the replacement are convenient, and the maintenance cost is reduced. In other embodiments, the gear 103 is fixed to the eccentric body 102 by a bayonet connection.
Referring to the schematic diagram of fig. 5, on the basis of the above embodiment, in another modified embodiment, the eccentric body 102 and the gear 103 are fixedly connected by the positioning pin 104, and both ends of the positioning pin 104 are in interference fit with the gear 103 and the eccentric body 102, respectively. In this embodiment, the opposite surfaces of the eccentric body 102 and the gear 103 are both provided with positioning holes, wherein two ends of the positioning pin 104 are respectively inserted into the positioning holes of the gear 103 and the eccentric body 102 and are in interference fit. The gear 103 and the eccentric body 102 are installed and positioned through the positioning pin 104, the positioning pin 104 bears structural shearing force, and meanwhile synchronization of the gear 103 and the eccentric body 102 is guaranteed; the arrangement omits a processing procedure of arranging keys on the rotating shaft 15, reduces the processing cost and omits a matching installation procedure of the keys; and the high quality uniformity of the eccentric gear 1 is ensured, the consistency of the vibration direction is improved, and the reliability of the mechanical operation is improved.
Referring to the schematic diagrams of fig. 4 and fig. 5, on the basis of the above embodiment, in another modified embodiment, the device further includes two rotating shaft 15 bearings 10, and the two rotating shaft 15 bearings 10 are respectively sleeved on two ends of the rotating shaft 15 and are respectively located outside the gear 103 and the eccentric body 102. The rotation of the rotating shaft 15 is realized by arranging the rotating shaft 15 and the bearing 10 connected with the rotating shaft 15, so that the rotation of the eccentric wheel structure is realized.
Referring to fig. 4, on the basis of the above embodiment, in another modified embodiment, a plurality of through holes are symmetrically distributed on the gear 103. By the arrangement, the weight of the gear 103 can be reduced, the mass ratio of the eccentric body 102 to the gear 103 is improved, the eccentric wheel is favorable for quick driving and rotating, the access speed of the eccentric wheel is increased, and the clutch efficiency and the impact force are improved.
Referring to the schematic diagrams of fig. 4 and 5, on the basis of the above embodiment, in another modified embodiment, the peripheral edge of the eccentric body 102 does not exceed the circular arc line formed by the tooth tip rotation track of the gear 103. So arranged, when the eccentric wheel is in use, the driving wheel drives the gear 103 to rotate, and the eccentric body 102 does not interfere with the movement of the gear 103.
In a further improved embodiment, on the basis of the above-described embodiment, the mass of the eccentric body 102 is greater than the mass of the gear wheel 103, see the illustration of fig. 5. The arrangement can ensure that the eccentric wheel can generate larger centrifugal force when in work, thereby generating larger impact force and realizing up-and-down vibration.
Referring to the schematic illustration of FIG. 4, in a further modified embodiment, based on the above embodiment, the eccentric body 102 is in the shape of a meniscus. By this arrangement, the area and weight of the eccentric body 102 can be increased as much as possible, so that the eccentric wheel generates a large centrifugal force when in operation.
The split type eccentric wheel in the embodiment adopts a split type design, the gear 103 and the eccentric body 102 are respectively produced and then are respectively connected with the rotating shaft 15 in an interference fit manner, so that the processing difficulty of the eccentric wheel is reduced, the cost is saved, the universality of the layout is improved, and the maintenance and the replacement of the gear 103 are facilitated; the eccentric body 102 and the gear 103 are in interference fit with the rotating shaft 15, so that on one hand, a machining procedure of arranging a key on the rotating shaft 15 is omitted, the machining cost is reduced, and a key fitting and mounting procedure is omitted; on the other hand, the quality uniformity of the eccentric gear 1 is guaranteed, the consistency of the vibration direction is improved, the reliability of mechanical operation is improved, the impact damage to the key after long-term use is avoided, and the service life of the whole eccentric wheel is prolonged.
The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, various modifications and decorations can be made without departing from the principle of the present invention, and these modifications and decorations should also be regarded as the protection scope of the present invention.
Claims (10)
1. A large-tonnage vibration exciter is characterized by comprising a box body, a rotating shaft, an eccentric gear, a driving gear and a lubricating oil circulating system, wherein at least one group of bearing seats are arranged on the box body; the eccentric gear is a split eccentric gear, the lubricating oil circulating system comprises an oil injection hole, an oil return hole, an oil suction pipe, an oil outlet pipe, an oil baffle plate and a gear pump which are arranged on the box body, the gear pump is used for providing power for the lubricating oil circulating system, two ends of the oil suction pipe are respectively communicated with the oil return hole and the gear pump, two ends of the oil outlet pipe are respectively communicated with the oil injection hole and the gear pump, the position of the oil injection hole corresponds to the position of the bearing one by one, the oil baffle plate is arranged below the eccentric gear and the driving gear, an oil storage space is formed between the oil baffle plate and a bottom plate of the box body, and the oil return hole is formed in the bottom plate of the box body; lubricating oil in the oil storage space sequentially passes through the oil return hole, the oil suction pipe and the gear pump to enter the oil outlet pipe, then passes through the oil injection hole to enter a lubricating oil channel of the bearing, and then returns to the oil storage space through the oil baffle plate to form a complete lubricating oil circulating system.
2. The large-tonnage vibration exciter according to claim 1, characterized in that the oil baffle is provided with at least one groove-shaped notch, and the lowest point of the eccentric gear is placed in the groove-shaped notch.
3. The large-tonnage vibration exciter according to claim 2, wherein the oil baffle plate is provided with a wave crest structure and a wave trough structure, and the bottom side surface of the wave trough structure is flush with the liquid level of the lubricating oil in the oil storage space; the groove-shaped gap spans the trough structure, and the groove-shaped gap is perpendicular to the extending direction of the trough structure.
4. The large-tonnage vibration exciter according to claim 3, wherein the oil baffle comprises at least two V-shaped single plates, the V-shaped single plates are spliced together, through notches are formed in the edges of the V-shaped single plates, and the through notches of the two V-shaped single plates are aligned to form the groove-shaped notch.
5. The large-tonnage vibration exciter according to claim 1, wherein the lubricating oil circulation system further comprises an oil path radiator disposed on the oil suction pipe, and the oil path radiator is used for radiating the lubricating oil in the oil suction pipe.
6. The large-tonnage vibration exciter according to any one of claims 1 to 5, wherein the split eccentric wheel comprises a gear and an eccentric body which are arranged on the rotating shaft, the gear and the eccentric body are axially connected and fixed by a bolt or a bayonet lock, a connecting hole is formed in the center of the gear, the eccentric body comprises an eccentric part and a connecting part, a positioning hole is formed in the connecting part, the rotating shaft penetrates through the connecting hole and the positioning hole, the gear and the rotating shaft are in interference fit, and the eccentric body and the rotating shaft are in interference fit.
7. The large-tonnage vibration exciter according to claim 6, wherein the eccentric body is fixedly connected to the gear by a positioning pin, and both ends of the positioning pin are in interference fit with the gear and the eccentric body, respectively.
8. The large-tonnage vibration exciter according to claim 6, characterized in that the peripheral edge of the eccentric body does not exceed the circular arc line formed by the tooth tips of the gear.
9. The large-tonnage vibration exciter according to claim 6, characterized in that a plurality of through holes are symmetrically distributed on the gear.
10. The large-tonnage vibration exciter according to claim 6, characterized in that the number of the eccentric gears is at least two, and the eccentric gears are engaged with each other.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111547733.3A CN114273194A (en) | 2021-12-16 | 2021-12-16 | Large-tonnage vibration exciter |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111547733.3A CN114273194A (en) | 2021-12-16 | 2021-12-16 | Large-tonnage vibration exciter |
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| CN114273194A true CN114273194A (en) | 2022-04-05 |
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| CN202111547733.3A Pending CN114273194A (en) | 2021-12-16 | 2021-12-16 | Large-tonnage vibration exciter |
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Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH1043685A (en) * | 1996-08-07 | 1998-02-17 | Chowa Kogyo Kk | Method and apparatus for cooling shaker |
| US20190201935A1 (en) * | 2017-12-29 | 2019-07-04 | Johnson Crushers International, Inc. | Impulse mechanism for vibrating screen |
| CN214347859U (en) * | 2020-12-30 | 2021-10-08 | 世邦工业科技集团股份有限公司 | Eccentric vibration exciter of oil bath lubricating block and vibrating screen |
| CN216757084U (en) * | 2021-12-16 | 2022-06-17 | 娄底市金辉机械有限公司 | Large-tonnage vibration exciter |
-
2021
- 2021-12-16 CN CN202111547733.3A patent/CN114273194A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH1043685A (en) * | 1996-08-07 | 1998-02-17 | Chowa Kogyo Kk | Method and apparatus for cooling shaker |
| US20190201935A1 (en) * | 2017-12-29 | 2019-07-04 | Johnson Crushers International, Inc. | Impulse mechanism for vibrating screen |
| CN214347859U (en) * | 2020-12-30 | 2021-10-08 | 世邦工业科技集团股份有限公司 | Eccentric vibration exciter of oil bath lubricating block and vibrating screen |
| CN216757084U (en) * | 2021-12-16 | 2022-06-17 | 娄底市金辉机械有限公司 | Large-tonnage vibration exciter |
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