CN114262991B - Template machine for three-dimensional sewing - Google Patents
Template machine for three-dimensional sewing Download PDFInfo
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- CN114262991B CN114262991B CN202111611365.4A CN202111611365A CN114262991B CN 114262991 B CN114262991 B CN 114262991B CN 202111611365 A CN202111611365 A CN 202111611365A CN 114262991 B CN114262991 B CN 114262991B
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Abstract
The invention discloses a template machine for three-dimensional sewing, and belongs to the technical field of sewing machines. The purpose of the invention is realized in the following way: a three-dimensional sewing template machine for carrying out sewing operation by moving a template; comprises the following steps: a head sewing device having at least an upper thread sewing mechanism and a lower thread sewing mechanism; a medium conveying device, wherein the medium conveying device at least comprises: a medium storage mechanism; a medium wire passing mechanism; wherein, the upper thread sewing mechanism at least comprises: an upper thread reciprocating puncture assembly having a needle bar and a multi-mouth needle holder; a needle plate having needle holes and media perforations. The template machine can realize three-dimensional sewing according to the sewing function of the set path, and a template is not required to be independently designed for a certain figure. Thereby realizing more convenient use experience and higher production efficiency.
Description
Technical Field
The invention belongs to the technical field of sewing machines, and particularly relates to a three-dimensional sewing template machine.
Background
At present, in the quilt cover product, some more three-dimensional patterns are needed to be formed, and the design can make the whole quilt cover product more advanced. However, the existing sewing machine can only sew common stitch, and cannot realize three-dimensional sewing effect.
In practical use, there are also technologies that have been proposed to realize correspondence by using a template machine, and the main direction of improvement is realized by designing a garment template. The specific patent number is 2018217622960, and the patent names are: three-dimensional pattern clothing template.
In this patent, a stereoscopic pattern is formed by sewing along the first and second hollow sewing rail grooves which are overlapped. However, this approach requires that a template of a corresponding shape be pre-machined and then the corresponding shape be made in accordance with the pattern. Although this solution can be processed into a three-dimensional shape, it requires customization for the pattern, and the preparation work is long. And once the pattern is replaced, it cannot be used.
Disclosure of Invention
The invention aims to provide a template machine for realizing three-dimensional sewing.
The purpose of the invention is realized in the following way: a three-dimensional sewing template machine for carrying out sewing operation by moving a template; comprises the following steps:
the template driving device is used for driving the template to move; the device is at least provided with a frame and a table top which is positioned on the upper side of the frame and is used for placing templates;
the machine head sewing device is provided with at least an upper thread sewing mechanism and a lower thread sewing mechanism, and the upper thread sewing mechanism and the lower thread sewing mechanism are matched to form lock-type stitch and sew materials;
the medium extraction device is used for storing and guiding the stereoscopic medium to be matched with the machine head sewing device to form stereoscopic sewing;
wherein the medium drawing device at least comprises:
a medium storage mechanism for storing a stereoscopic medium; and
the medium thread passing mechanism is used for guiding the three-dimensional medium into the upper thread sewing mechanism;
wherein, the upper thread sewing mechanism at least comprises:
an upper thread reciprocating puncture assembly having a needle bar and a multi-mouth needle holder; the multi-port needle clamping head is connected with the needle rod and synchronously moves, and the multi-port needle clamping head is used for fixing at least two needles;
a needle plate having a needle bore adapted for needle penetration and a media penetration adapted for stereoscopic media extending out of the needle plate.
Preferably, the upper end surface of the needle plate is further formed with a guide groove, and the medium perforation and the needle hole are respectively positioned at two ends of the guide groove, so that the stereoscopic medium can pass through the needle hole through the guide groove after extending out of the medium perforation.
Preferably, a lead groove is further formed on the lower end face of the needle plate, one end of the lead groove is communicated with the medium perforation, and the other end of the lead groove points to the medium thread passing mechanism.
Preferably, the upper end surface of the needle plate is further provided with a steering limit groove, and the steering limit groove and the guide groove are respectively positioned at two sides of the needle hole;
wherein, turn to the spacing groove at least has:
an entry slot that at least partially breaks the pinhole end face; and
the two limiting edges are positioned at two sides of the steering limiting groove, and the head parts of the limiting edges extend to the notch;
the steering limit groove is a fan-shaped groove, and the two limit edges are fan-shaped.
Preferably, the template machine for three-dimensional sewing at least further comprises a reversing device, wherein the reversing device is used for enabling the machine head sewing device to be perpendicular to the travelling direction of the cloth when in operation;
wherein the reversing device at least comprises:
an upper thread steering mechanism for driving the upper thread sewing mechanism to rotate; and
the bottom thread steering mechanism is used for driving the bottom thread sewing mechanism to rotate.
Preferably, the needle arrangement direction on the multi-port needle holder is consistent with the thread hooking direction of the crochet needle of the rotating shuttle component of the bottom thread sewing mechanism, so that the crochet needle of the rotating shuttle component can hook at least two upper threads at one time;
and the hooking direction of the crochet hook is also perpendicular to the advancing direction of the cloth.
Preferably, the bottom thread sewing mechanism is provided with at least a rotating shuttle member which is used for storing bottom threads and is matched with the upper thread sewing mechanism to hook the upper threads to form stitches;
wherein the medium extraction device is fixedly connected with the bottom line steering mechanism and synchronously rotates along with the bottom line steering mechanism
Preferably, the medium wire passing mechanism further has at least:
the wire clamping bracket is connected with the bottom wire steering mechanism;
one end of the wire passing frame is arranged on the wire clamping bracket; the other end of the first wire passing ring is formed with a second wire passing ring;
a wire clamping device which is arranged on the wire clamping bracket; and
a wire guide plate;
wherein, the wire clip device at least has:
the three-dimensional medium passes through the two clamping pieces;
the guide rod penetrates through the two clamping pieces, and external threads are formed at the tail ends of the guide rod;
a spring, one end of which is abutted against one of the clamping pieces; and
the other end of the spring is propped against the adjusting piece, and the adjusting piece is sleeved on the outer side of the external thread and is in threaded connection with the guide rod;
one end of the wire passing guide plate is arranged below the needle plate, and a first wire passing ring is formed at the other end of the wire passing guide plate and used for allowing a stereoscopic medium to pass through.
Preferably, the medium storage mechanism has at least:
a wire storage barrel with a monitoring port at the bottom;
the sensor is used for detecting the allowance of the three-dimensional medium in the wire storage cylinder through the monitoring port;
wherein the inductor has at least:
the sensor bracket rotates synchronously with the wire storage cylinder; and
a sensor body located on the sensor mount, the sensor body being configured toward the monitoring port.
Preferably, the head sewing device further has at least:
the shell is used for installing the upper thread reciprocating puncture assembly; and
a bobbin thread mounting member for mounting a bobbin thread;
wherein the bobbin thread mounting member has at least:
one end of the wire coil is connected with the shell; the other end is provided with a wire coil main body; and
the wire barrel rod is arranged on the wire coil main body in a penetrating mode, and the barrel wire is sleeved outside the wire barrel rod.
Compared with the prior art, the invention has the following outstanding and beneficial technical effects:
the template machine can be used without independently manufacturing templates for each pattern as in the prior art, and can be used only by the function of sewing according to a set path, which is possessed by the template machine, and without independently designing templates for a certain pattern. Thereby realizing more convenient use experience and higher production efficiency.
Drawings
FIG. 1 is a perspective view of a plate molding machine according to an embodiment;
FIG. 2 is an enlarged view of a portion of FIG. 1 at A;
FIG. 3 is a perspective view of the hidden form actuation device of FIG. 1;
fig. 4 is an assembly schematic diagram of the medium drawing device in the present embodiment;
FIG. 5 is a partial enlarged view at B in FIG. 4;
FIG. 6 is a schematic view of the structure of the needle thread sewing mechanism;
fig. 7 is a perspective view of the needle plate;
FIG. 8 is a schematic cross-sectional view of the cloth mated with a solid medium;
fig. 9 is a schematic diagram of the hook direction and the needle direction of the rotating shuttle.
In the figure: 1-a template driving device; 2-an upper thread sewing mechanism; 3-a bottom thread sewing mechanism; 4-a medium extraction device; 5-reversing device; 6-a bobbin thread mounting member; 7-cloth; 8-a stereoscopic medium; 11-a frame; 12-table top; 21-an upper thread reciprocating puncture assembly; 22-needle plate; 23-a housing; 24-lifting device; 25-a spherical presser foot; 31-a rotating shuttle member; 41-a wire clamping bracket; 42-passing through a wire frame; 43-wire clip; 44-wire guide plates; 45-wire storage cylinder; 51-upper thread steering mechanism; 52-a bottom wire steering mechanism; 53-commutating the motor; 54-reversing synchronous belt; 55-speed reducer; 61-wire coil; 62-a wire barrel rod; 63-a wire barrel seat; 211-needle bar; 212-a multi-port needle cartridge; 213-machine needle; 221-pinhole; 222-media perforation; 223-guide groove; 224-wire grooves; 225-a steering limit groove; 226-slot entry; 227-limit edges; 311-rotating shuttle seat; 312-accommodating chambers; 421-a second wire loop; 431-clamping piece; 432-guide bar; 433-spring; 434-an adjusting member; 441-a first wire loop; 451-monitoring ports; 461-sensor mount; 462-a sensor body; 611-wire coil body.
Detailed Description
The invention is further described below with reference to specific examples.
[ embodiment one ]
The embodiment is intended to provide a template machine capable of realizing three-dimensional sewing, and in the embodiment, the template machine can realize the sewing of the three-dimensional pattern without carving the shape of the pattern on the clothing template in advance, and the three-dimensional sewing can be realized for the pattern only by predefining the horizontal plane trend of the three-dimensional pattern.
The conventional sewing according to the pre-designed direction is a common function of the template machine, so one effect of the template machine according to the embodiment is that the template machine can be used without separately manufacturing templates for each pattern as in the prior art, and the template machine can be used as long as the template machine has the sewing function according to the set path, without separately designing the templates for a certain pattern, thereby realizing more convenient use experience and more efficient production efficiency.
It should be noted that, the stereo sewing described in this embodiment refers to, as shown in fig. 8, fig. 8 is a schematic cross-sectional view of the cloth 7 after being matched with the stereo medium 8. As can be seen from fig. 8, the condition after sewing is the mating condition with the cloth 7 up and the stereoscopic medium 8 down. The bottom line and the upper line on the existing template machine are matched to be wound between the three-dimensional medium 8 and the cloth in a reciprocating mode, so that the relative positions of the three-dimensional medium 8 and the cloth are fixed, and finally, the shape of the upper surface bulge is also called on the front surface of the cloth as shown in fig. 8, so that a three-dimensional sewing pattern is formed.
Next, the principle of implementation will be specifically described, and as shown in fig. 1, fig. 1 is a perspective view of a plate molding machine according to an embodiment. As can be seen from fig. 1, the template machine according to the present embodiment performs a sewing operation by moving the template in a basic operation mode; the basic components include:
a template driving device 1 for driving the template to move; it has at least the frame 11, the mesa 12 located in the upper side of frame 11 and used for placing the template and driving mechanism used for driving the template to move;
the machine head sewing device is provided with at least an upper thread sewing mechanism 2 and a lower thread sewing mechanism 3, and the upper thread sewing mechanism 2 and the lower thread sewing mechanism 3 are matched to form a lock stitch and sew materials;
that is, in the present embodiment, the operation mode of the template machine is such that the head sewing device is relatively stationary, corresponding to changing the position of the needle thread sewing mechanism 2 penetrating the template by moving the template. The upper thread sewing mechanism 2 described in this example refers to a combination of a series of components for guiding the connection of the upper thread and the lower thread sewing mechanism 3, including the casing 23, and the main shaft, the take-up lever, the needle bar 211, etc. in the casing 23. The bottom thread sewing mechanism 3 mainly comprises a rotating shuttle, a tooth frame and other parts.
Thus, in this embodiment, the combined action of the upper thread sewing mechanism 2 and the lower thread sewing mechanism 3 forms the basic function of the existing template machine to form stitches to complete sewing. It should be further noted that the mesa 12 shown in fig. 1 is only a part of an actual mesa 12, and in actual use, the mesa 12 may be sized accordingly according to process requirements.
Referring again to fig. 2, fig. 2 is a partially enlarged view of a portion a in fig. 1, and it can be seen from fig. 1 and 2 that the head sewing device further has at least a housing 23, and that the upper thread sewing mechanism 2 is disposed at one end of the housing 23. The upper end of the upper thread sewing mechanism 2 is provided with a reversing device 5 which can be used for driving the upper thread sewing mechanism 2 to move up and down and drive the upper thread sewing mechanism 2 to rotate. The reversing device 5 in this embodiment has the effect of making the head sewing device run perpendicular to the direction of travel of the cloth. The reversing device 5 for realizing the corresponding function has at least:
a needle thread steering mechanism 51 for driving the needle thread sewing mechanism 2 to rotate; and a bobbin thread turning mechanism 52 for driving the bobbin thread sewing mechanism 3 to rotate.
As shown in fig. 1, 2 and 3, the upper thread steering mechanism 51 is a steering mechanism of the upper thread sewing mechanism 2, which is realized under the combined action of a reversing motor 53, a reversing synchronous belt 54, a speed reducer 55 and the like.
As can be further seen from fig. 1 and 2, the housing 23 is further provided with an upper thread sewing mechanism 2 having at least an upper thread reciprocating puncture assembly 21 having a needle bar 211 and a multi-port needle holder 212; a multi-port needle holder 212 is connected to the needle bar 211 and moves synchronously, and the multi-port needle holder 212 is a double-port needle holder in which two needles 213 are fixed.
It should be noted that in this embodiment, the upper thread steering mechanism 51 also operates synchronously with the change of the moving direction of the template or the trend of the stitch, and the result of the operation is to make the machine head sewing device operate perpendicular to the advancing direction of the cloth. That is, during the sewing operation, the two needles 213 need to face the direction of travel of the cloth at all times, or to be parallel or even coincident with the direction of travel of the cloth. Thus in this embodiment the stitch that is sewn out, if there is no solid medium 8, is a pattern of two parallel tracks. When the stereo sewing is needed, the stereo medium 8 is allocated again, thereby forming the technical effect of the stereo sewing.
The thread hooking corresponding to the rotating shuttle at the moment is required to be perpendicular to the travelling direction of the cloth, so that the thread loops of the two upper threads can be hooked by one rotating shuttle at any time. To further illustrate the technology of this embodiment, as shown in fig. 9, fig. 9 is a schematic diagram of the hook direction of the rotating shuttle and the needle 213 direction; as seen from fig. 9, there are two line segments, namely, line segment C1 and line segment C2, and the upper and lower ends of line segment C1 and line segment C2 are respectively provided with an arrow. This pattern represents the process of the two needles 213 driving the facelines to pierce the facestock up and down and the direction of piercing. In addition, there is a circle D indicated by a dotted line, and an arrow is also formed on the circle D, which indicates the direction of the hook line of the rotating shuttle. On the upper side of circle D there is also a hatched part, which is a solid medium 8. The cross hatching means that it is the direction of extension perpendicular to the paper surface. Thus, the puncture direction of the needle and the thread hooking direction of the rotating shuttle are perpendicular.
It can thus be seen from fig. 9 that the direction of the hook line of the rotating shuttle, i.e. the arrow direction in circle D, must also be perpendicular to the direction of the solid medium 8. Therefore, in the stitch after actual sewing, the three-dimensional medium 8 is wound by the upper thread and the lower thread in a reciprocating manner from the left side to the right side in the radial direction, and when the upper thread and the lower thread are wound in a reciprocating manner, the upper thread and the lower thread pierce the fabric in a reciprocating manner, so that the tight combination of the three-dimensional medium 8 and the fabric can be finally realized.
It can also be seen from fig. 1 and 2 that a bobbin thread mounting member 6 is mounted outside the housing 23 for mounting a bobbin thread. As can be seen from fig. 2, the spool mounting member 6 has at least a wire spool 61 and a spool rod 62.
The wire coil 61 has one end fixedly connected to the casing 23, and in this embodiment, is fastened by threads; a wire coil body 611 is disposed at the other end of the wire coil 61, and the wire coil body 611 is a flat plate-mounted part; and the wire tube rod 62 is arranged on the wire coil main body 611 in a penetrating way, and the wire tube is sleeved outside the wire tube rod 62 in actual use.
As shown in fig. 2, a wire cylinder seat 63 is further arranged outside the wire cylinder rod 62, the wire cylinder rod 62 passes through the wire cylinder seat 63, and the lower ends of the wire cylinder seats 63 are separated for increasing stability. Therefore, the spool seat 63 has a function of making the spool more stable, even fixing the spool, and preventing the spool from shaking.
Referring again to fig. 3, fig. 3 is a perspective view of the hidden form driving apparatus 1 of fig. 1. As can be seen from fig. 3, the template machine according to the present embodiment further includes a bottom thread sewing mechanism 3 having at least:
a rotating shuttle member 31 for storing a base thread and hooking the upper thread to form a stitch in cooperation with the upper thread sewing mechanism 2; the rotating shuttle member 31 at least comprises a rotating shuttle seat 311, the rotating shuttle seat 311 is formed with a containing cavity 312, a shuttle shell is arranged in the containing cavity 312, and a shuttle core is arranged in the shuttle shell.
At the same time, the hook is formed on the bobbin case, and the rotating direction of the hook is to be capable of hooking the loop of the upper thread drawn by the two needles 213 at the same time. Accordingly, in the present embodiment, as shown in fig. 9, the center of the rotation axis of the bobbin case or the bobbin core is also aligned with or parallel to the direction in which the cloth is moved.
Therefore, in this embodiment, the rotating shuttle member 31 also needs to adjust the angle according to the running direction of the cloth or the trend of the stitch, and in order to achieve the above function, the bottom thread sewing mechanism 3 further includes a bottom thread steering mechanism 52 for driving the rotating shuttle member 31 to rotate; the rotation principle of the bottom thread steering mechanism 52 is similar to that of the upper thread steering mechanism 51, and the rotation principle of the bottom thread steering mechanism is that the rotation of the rotating shuttle is driven by the rotation of the rotating shuttle seat 311 after the synchronous belt is driven by a motor to rotate and then the speed is reduced by a speed reducer and the torque is increased.
In this embodiment, the rotation between the upper thread steering mechanism 51 and the lower thread steering mechanism 52 must be synchronous and conform to a certain relationship, so in practical use, an electric control system is often required to coordinate and control parameters so as to achieve synchronization.
Referring again to fig. 3, it can be seen from fig. 3 that the sewing machine further comprises a medium drawing device 4 for conveying a stereoscopic medium 8 and cooperating with the upper thread sewing mechanism 2 to form stereoscopic sewing. It should be noted that in the present embodiment, the stereoscopic medium 8 means a sewing thread other than the upper thread and the lower thread, and in the present embodiment, a cotton thread which is considerably thicker than the conventional sewing thread. In practical use, as shown in fig. 8, the stereoscopic medium 8 is located between two needles 213, and the needles 213 will press down the cloth in the process of piercing the cloth, so that the situation that two sides of the middle bulge are relatively concave can be formed. In this embodiment, the three-dimensional sewing means that the pattern with three-dimensional and aesthetic feeling can be finally formed by means of the above-mentioned concave-convex condition and the self-provided self-defined sewing path navigation function of the template machine. Is especially suitable for sewing cloth such as quilt, curtain, decorative fabric, etc.
As shown in fig. 4, fig. 4 is an assembly schematic diagram of the medium drawing device 4 in the present embodiment. As can be seen from fig. 3 and 4, the template machine shown also has a medium extraction device 4, which serves to convey a solid medium 8 and cooperates with the needle thread sewing mechanism 2 to form a solid sewing. As can also be seen from fig. 3 and 4, the medium outlet device 4 is fixedly connected to the bottom wire steering mechanism 52 and rotates synchronously with the bottom wire steering mechanism 52. So that it does not occur that the lower thread turning mechanism 52 turns by driving the lower thread sewing mechanism 3, the stereoscopic medium 8 may affect the operation of the apparatus because it is wound around the lower thread sewing mechanism 3.
In terms of the structure of the components, the medium drawing device 4 includes at least:
a medium storage mechanism for storing a stereoscopic medium 8; and
a medium thread passing mechanism for guiding the stereoscopic medium 8 into the upper thread sewing mechanism 2.
As shown in fig. 4 and 5, wherein fig. 5 is a partially enlarged view at B in fig. 4. As shown in fig. 4 and 5, the medium threading mechanism specifically further includes:
a wire holder 41 connected to the bottom wire steering mechanism 52 to achieve synchronous rotation;
a wire passing frame 42 having one end mounted on the wire clamping bracket 41; the other end of the first wire passing ring is formed with a second wire passing ring 421; and
and a wire clamping device 43 mounted on the wire clamping bracket 41.
As can also be seen from fig. 4, the medium storage means has at least:
a wire storage drum 45 having a monitoring port 451 at the bottom;
and an inductor 46 for detecting the remaining amount of the stereoscopic medium 8 in the wire storage tube 45 through the monitoring port 451. The current storage condition of the stereoscopic medium 8 can be more intuitively obtained by aligning the sensor 46 with the monitoring port 451 at the bottom of the wire storage barrel 45. As can be seen in fig. 4, there are two monitoring ports 451 respectively located at the bottom of the wire storage tube 45 and at the bottom of the side of the wire storage tube 45. In practical use, the combination of the two can enable the monitoring result to be more accurate. And the sensor 46 is linked with the electric control system, and the defect can be reported on the display screen once the stereoscopic medium 8 is detected to be less than the set value, so that workers are reminded of adding the stereoscopic medium 8.
As shown in fig. 4, the sensor 46 includes at least:
a sensor bracket 461 which rotates in synchronization with the wire storage drum 45; and
a sensor body 462 provided on the sensor holder 461, the sensor body 462 being disposed toward the monitoring port 451.
As shown in fig. 5, the wire threading device 43 includes at least:
two clips 431, between which the stereoscopic medium 8 passes;
a guide bar 432 passing through both the jaws 431 and having external threads formed at the ends thereof; a spring 433 having one end abutted against one of the clips 431; and
the other end of the spring 433 abuts against the adjusting member 434, and the adjusting member 434 is sleeved outside the external thread and is in threaded connection with the guide rod 432.
By adjusting the clamping force between the two clamping pieces 431, the degree of tightness of the fit between the stereoscopic medium 8 and the upper thread and the lower thread is adjusted, so that a more perfect stitch can be obtained.
Referring again to fig. 6, fig. 6 is a schematic structural view of the needle-thread sewing mechanism 2. As can be seen from fig. 6, a multi-port needle holder 212 is sleeved below the needle bar 211, and two needles 213 are fixedly connected to the multi-port needle holder 212. Also on one side of the needle 213 is a ball presser foot 25 which is a conventional presser foot of a stencil machine, but in this embodiment, the ball presser foot 25 is reciprocated by the needle 213, so that the hole on the ball presser foot 25 can be larger than that of the conventional needle 213, so that two needles 213 pass through at the same time.
As can also be seen from fig. 1, 2, 3 and 6, the needle thread sewing mechanism 2 also has a needle plate 22 having a needle hole 221 adapted to be pierced by the needle 213 and a medium penetration hole 222 adapted to allow the stereoscopic medium 8 to extend out of the needle plate 22. Meanwhile, the upper end surface of the needle plate 22 is further formed with a guide groove 223, and the medium perforation 222 and the needle hole 221 are respectively positioned at two ends of the guide groove 223, so that the stereoscopic medium 8 can pass through the needle hole 221 through the guide groove 223 after extending out of the medium perforation 222. Accordingly, in the present embodiment, the guide groove 223 is oriented to be located at a position intermediate the two needles 213, so that the two needles 213 can clamp the upper thread. So that the three-dimensional medium 8 can be positioned between the two needles 213 when the two needles 213 pierce the fabric up and down.
As can be seen from fig. 6, the upper end surface of the needle plate 22 further has a turning limit groove 225, and the turning limit groove 225 and the guide groove 223 are respectively located at two sides of the needle hole 221;
wherein, the steering limit groove 225 at least comprises:
an entry slot 226 that at least partially breaks open the pinhole 221 end face; and
two limiting edges 227, wherein the limiting edges 227 are positioned at two sides of the steering limiting groove 225, and the head of the limiting edge 227 extends to the notch 226;
the steering limit groove 225 is a fan-shaped groove, and two limit edges 227 are fan-shaped.
The function of the steering limit groove 225 is to limit the swing amplitude of the stereoscopic medium 8 to a certain extent, so as to reduce the situation that the stereoscopic medium 8 runs out of the penetration range of the two needles 213.
As shown in fig. 7, fig. 7 is a perspective view of the needle plate 22, and as can be seen from fig. 7, a lead groove 224 is further formed on the lower end surface of the needle plate 22, one end of the lead groove 224 is communicated with the medium through hole 222, and the other end of the lead groove 224 is directed to the medium wire passing mechanism. Specifically, as can be seen in fig. 7, the lead groove 224 has a drop shape. One end of the drop-shaped tip is directed toward the media threading mechanism. The wide end of the drop-shape has a hole site that communicates with the media perforation 222 so that the stereoscopic media 8 can enter the media perforation 222 from the wide end of the drop-shape after coming from the media threading mechanism.
It can also be seen from fig. 7 that the wire slots 224 are stepped down from the pointed end to the wide end. Thus, the three-dimensional medium 8 can be more smoothly routed, and the routing resistance is reduced.
It can also be seen from fig. 7 that the medium thread guide has at least a thread guide plate 44;
one end of the wire guide plate 44 is installed below the needle plate 22, and the other end thereof is formed with a first wire ring 441, where the first wire ring 441 is used for passing through the stereoscopic medium 8. The first wire loop 441 is used for stabilizing the routing path of the stereoscopic medium 8 and ensuring the routing stability.
[ example two ]
This embodiment has the following differences from the first embodiment: in the first embodiment, the number of the needles 213 is two, but in the actual use, by adjusting the distance between the needles 213 and reducing the diameter size of the stereoscopic medium 8, a scene in which three needles 213 work simultaneously can be realized.
The principle of the invention is as follows:
the invention requires pre-installation of multi-port needle holder 212 and corresponding placement of needle 213 prior to use. Meanwhile, the stereoscopic medium 8 is placed in the wire storage cylinder 45 in advance, and the stereoscopic medium 8 sequentially passes through the wire clamping device 43, the second wire passing ring 421 and the first wire passing ring 441, enters from the wire guiding groove 224, passes out from the medium perforation 222 and is arranged in the guide groove 223 in advance.
Correspondingly, the thread hooking direction of the rotating shuttle is consistent with the arrangement direction of the needle; the guide groove 223 should pass through the middle of the two needles 213, and the direction of the guide groove 223 (i.e. the direction of the stereoscopic medium) is perpendicular to the hook direction of the rotating shuttle.
With the assurance that the stereoscopic medium is already present in the guide groove 223, the template is placed and fixed, and then sewn according to a normal template machine.
All of the features disclosed in this specification, or all of the steps in a method or process disclosed, may be combined in any combination, except for mutually exclusive features and/or steps.
The specification includes any feature disclosed in any accompanying claims, abstract and drawings in which case other features may be substituted for the equivalent or similar features illustrated herein, unless expressly stated otherwise. That is, each feature is one example only of a generic series of equivalent or similar features, unless expressly stated otherwise.
In the description of the present invention, it should be understood that the terms "one end," "the other end," "the outer side," "the upper," "the inner side," "the horizontal," "coaxial," "the center," "the end," "the length," "the outer end," and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, merely to facilitate description of the present invention and simplify the description, and do not indicate or imply that the device or element being referred to must have a specific orientation, be configured and operated in a specific orientation, and therefore should not be construed as limiting the present invention.
Furthermore, in the description of the present invention, the meaning of "plurality" means at least two, for example, two, three, etc., unless specifically defined otherwise.
Terms such as "upper," "lower," and the like used herein to refer to a spatially relative position are used for ease of description to describe one element or feature's relationship to another element or feature as illustrated in the figures. The term spatially relative position may be intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if the device in the figures is turned over, elements described as "below" or "beneath" other elements or features would then be oriented "above" the other elements or features. Thus, the exemplary term "below" can encompass both an orientation of above and below. The device may be otherwise oriented rotated 90 degrees or other orientations and the spatially relative descriptors used herein interpreted accordingly.
In the present invention, unless explicitly specified and limited otherwise, the terms "disposed," "coupled," "connected," "plugged," and the like are to be construed broadly and may be, for example, fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; either directly or indirectly, through intermediaries, or both, may be in communication with each other or in interaction with each other, unless expressly defined otherwise. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art according to the specific circumstances.
Therefore, the above embodiments are only preferred embodiments of the present invention, and are not intended to limit the scope of the present invention. All equivalent changes in structure, shape and principle of the invention should be covered in the scope of protection of the invention.
Claims (8)
1. A three-dimensional sewing template machine for carrying out sewing operation by moving a template; the method is characterized by comprising the following steps:
the machine head sewing device is provided with at least an upper thread sewing mechanism (2) and a lower thread sewing mechanism (3), and the upper thread sewing mechanism (2) and the lower thread sewing mechanism (3) are matched to form a lock stitch and sew materials; and
a medium leading-out device (4) for storing and guiding the stereoscopic medium to form stereoscopic sewing by matching with the machine head sewing device;
wherein the medium drawing device (4) at least comprises:
a medium storage mechanism for storing a stereoscopic medium; and
a medium thread passing mechanism for guiding a stereoscopic medium into the upper thread sewing mechanism (2);
wherein the upper thread sewing mechanism (2) at least comprises:
an upper thread reciprocating puncture assembly (21) having a needle bar (211) and a multi-port needle holder (212); a multi-port needle chuck (212) is connected with the needle bar (211) and moves synchronously, and the multi-port needle chuck (212) is used for fixing at least two machine needles (213);
a needle plate (22) having a needle hole (221) adapted to be pierced by the needle (213) and a medium penetration hole (222) adapted to allow the stereoscopic medium to protrude out of the needle plate (22);
the upper end face of the needle plate (22) is also provided with a guide groove (223), and the medium perforation (222) and the needle hole (221) are respectively positioned at two ends of the guide groove (223), so that the three-dimensional medium can pass through the needle hole (221) through the guide groove (223) after extending out of the medium perforation (222);
the lower end face of the needle plate (22) is also provided with a lead groove (224), one end of the lead groove (224) is communicated with the medium perforation (222), and the other end of the lead groove (224) points to the medium wire passing mechanism.
2. The three-dimensional sewing template machine according to claim 1, characterized in that the upper end surface of the needle plate (22) is further provided with a steering limit groove (225), and the steering limit groove (225) and the guide groove (223) are respectively positioned at two sides of the needle hole (221);
wherein the steering limit groove (225) at least comprises:
an entry slot (226) which at least partially breaks the pinhole (221) end face; and
the two limiting edges (227) are positioned on two sides of the steering limiting groove (225), and the head of the limiting edge (227) extends to the notch (226);
the steering limit groove (225) is a fan-shaped groove, and two limit edges (227) are fan-shaped.
3. The three-dimensional sewing template machine according to claim 1, characterized in that it comprises at least reversing means (5) for operating the head sewing means perpendicular to the direction of travel of the cloth;
wherein the reversing device (5) comprises at least:
an upper thread steering mechanism (51) for driving the upper thread sewing mechanism (2) to rotate; and
and a bottom thread steering mechanism (52) for driving the bottom thread sewing mechanism (3) to rotate.
4. A three-dimensional sewing template machine according to claim 3, characterized in that the bottom thread sewing mechanism (3) has at least a rotating shuttle member (31) for storing a bottom thread and forming a stitch by hooking an upper thread in cooperation with the upper thread sewing mechanism (2);
the sequencing direction of the machine needles (213) on the multi-port needle chuck (212) is consistent with the hooking direction of the hooked needles of the rotating shuttle component (31) of the bottom thread sewing mechanism (3), so that the hooked needles of the rotating shuttle component (31) can hook at least two upper threads at one time.
5. A three-dimensional sewing template machine according to claim 3 or 4, characterized in that the medium extraction device (4) is fixedly connected with the bottom thread steering mechanism (52) and rotates synchronously with the bottom thread steering mechanism (52);
and the hooking direction of the crochet hook is also perpendicular to the advancing direction of the cloth.
6. A three-dimensional sewing template machine according to claim 3, wherein,
the medium wire passing mechanism at least further comprises:
a wire clamping bracket (41) connected with the bottom wire steering mechanism (52);
a wire passing frame (42) with one end mounted on the wire clamping bracket (41); the other end of the wire is formed with a second wire passing ring (421);
a wire clamping device (43) mounted on the wire clamping bracket (41); and
a wire guide plate (44);
wherein the wire-threading device (43) comprises at least:
two clips (431) between which the stereoscopic medium passes;
a guide rod (432) passing through both the jaws (431) and having external threads formed at the ends thereof;
a spring (433) with one end abutting against one of the clips (431); and
the other end of the spring (433) is propped against the adjusting piece (434), and the adjusting piece (434) is sleeved on the outer side of the external thread and is in threaded connection with the guide rod (432);
one end of the wire passing guide plate (44) is arranged below the needle plate (22), and a first wire passing ring (441) is formed at the other end of the wire passing guide plate, and the first wire passing ring (441) is used for allowing a three-dimensional medium to pass through.
7. The stereo sewn template machine according to claim 1, characterized in that the medium storage mechanism has at least:
a wire storage tube (45) having a monitoring port (451) at the bottom;
an inductor (46) for detecting the allowance of the three-dimensional medium in the wire storage barrel (45) through the monitoring port (451);
wherein the inductor (46) has at least:
a sensor bracket (461) which rotates synchronously with the wire storage drum (45); and
a sensor body (462) which is located on the sensor holder (461), and the sensor body (462) is disposed toward the monitoring port (451).
8. The three-dimensional sewing template machine according to claim 1, wherein the head sewing device further comprises at least:
a housing (23) for mounting the needle-thread reciprocating penetration assembly (21); and
a bobbin thread mounting member (6) for mounting a bobbin thread;
wherein the bobbin thread mounting member (6) has at least:
a wire coil (61) having one end connected to the housing (23); the other end is provided with a wire coil main body (611); and
and the wire barrel rod (62) is arranged on the wire coil main body (611) in a penetrating way, and the barrel wire is sleeved outside the wire barrel rod (62).
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CN114262991B true CN114262991B (en) | 2023-10-17 |
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CN2051234U (en) * | 1989-07-10 | 1990-01-17 | 李建华 | Multipurpose needle threader |
JPH06327870A (en) * | 1993-05-21 | 1994-11-29 | Janome Sewing Mach Co Ltd | Method of forming lapping seam with care braid therein |
JPH07144076A (en) * | 1993-11-22 | 1995-06-06 | Pegasus Sewing Mach Mfg Co Ltd | Sewing method, circular ring forming method and sewing machine |
CN214782515U (en) * | 2021-05-26 | 2021-11-19 | 浙江宝宇缝纫机股份有限公司 | Material pressing mechanism of sewing machine |
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2021
- 2021-12-27 CN CN202111611365.4A patent/CN114262991B/en active Active
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN2051234U (en) * | 1989-07-10 | 1990-01-17 | 李建华 | Multipurpose needle threader |
JPH06327870A (en) * | 1993-05-21 | 1994-11-29 | Janome Sewing Mach Co Ltd | Method of forming lapping seam with care braid therein |
JPH07144076A (en) * | 1993-11-22 | 1995-06-06 | Pegasus Sewing Mach Mfg Co Ltd | Sewing method, circular ring forming method and sewing machine |
CN214782515U (en) * | 2021-05-26 | 2021-11-19 | 浙江宝宇缝纫机股份有限公司 | Material pressing mechanism of sewing machine |
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