CN114262276A - Method for directly synthesizing fatty acyl alanine salt from fatty acid - Google Patents

Method for directly synthesizing fatty acyl alanine salt from fatty acid Download PDF

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Publication number
CN114262276A
CN114262276A CN202111630178.0A CN202111630178A CN114262276A CN 114262276 A CN114262276 A CN 114262276A CN 202111630178 A CN202111630178 A CN 202111630178A CN 114262276 A CN114262276 A CN 114262276A
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fatty acid
fatty
reaction
acid
alanine
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CN202111630178.0A
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楼东平
李帮国
史立文
胡剑品
葛赞
钟凯
邹欢金
方银军
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Hangzhou Zanyu Chemical Co ltd
Jiaxing Zanyu Technology Development Co ltd
Zanyu Technology Group Co ltd
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Hangzhou Zanyu Chemical Co ltd
Jiaxing Zanyu Technology Development Co ltd
Zanyu Technology Group Co ltd
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Abstract

The invention discloses a method for directly synthesizing fatty acyl alanine salt by fatty acid, which comprises the steps of sequentially adding solid alkali, alanine and fatty acid into a reactor, sealing the reactor, replacing gas in the reactor, and maintaining the pressure in the reactor; heating step by step and reacting; and carrying out post-treatment on the obtained product to obtain the finished product of fatty acyl alanine salt. According to the invention, a specific feeding sequence and a specific reaction form are adopted, so that in the reaction process, the alanine and the fatty acid are in contact reaction at a solid-liquid phase interface, and the solid alkali permeates to the reaction interface through the alanine to catalyze and participate in the reaction; the alanine separates the fatty acid from the solid alkali, avoids the direct contact and saponification of the fatty acid and the alkali into by-product fatty acid salt, reduces the saponification side reaction of the fatty acid, and obtains a high-quality fatty acyl alanine salt product.

Description

Method for directly synthesizing fatty acyl alanine salt from fatty acid
Technical Field
The invention belongs to the technical field of fine chemical engineering, relates to synthesis of fatty acyl alanine salt, and particularly relates to a method for directly synthesizing fatty acyl alanine salt by fatty acid, which can improve the product quality, reduce the production cost and eliminate the potential safety hazard of production.
Background
The surfactant has a series of physicochemical properties such as wetting, emulsifying, foaming, solubilizing, decontamination and the like and related applications. The development of the field of surfactants at home and abroad always takes the direction of greening and functionalization as development, the safety of product processes and raw materials and the high-efficiency and high-quality development of products are emphasized, the amino acid type surfactant is a product adapting to the development of times, and the fatty acyl amino acid salt is an amino acid type anionic surfactant and has good performances of wetting, emulsifying, foaming, decontamination, corrosion inhibition and the like; the participating reactants are all the components of organisms, are easy to biodegrade, have good product safety and accord with the development direction of times.
At present, the synthesis methods of fatty acyl amino acid salts mainly comprise a chemical synthesis method, an enzymatic synthesis method and a chemical-enzymatic synthesis method, the enzymatic method is not suitable for large-scale production, and the chemical synthesis method is still the main idea for synthesizing fatty acyl amino acid salts. The chemical synthesis method mainly comprises a fatty acid direct dehydration condensation method, a fatty acid anhydride amidation method, a fatty nitrile hydrolysis acylation method, a fatty amide carbonyl addition method, an ester compound amidation method and a fatty acyl chloride amidation reaction, namely a Showden-Bowman condensation process. At present, the fatty acyl amino acid salt is industrially produced mainly by adopting a Showden-Bowman condensation process, namely, the fatty acyl chloride is taken as a raw material to carry out amidation reaction with the amino acid salt in a mixed solvent of water and an organic solvent under an alkaline condition. The use of organic solvent and the raw material fatty acyl chloride in the process bring equimolar sodium chloride byproducts, so that the process needs complicated post-treatment to remove the solvent and the byproducts, thereby bringing high economic cost and a large amount of industrial wastewater, and simultaneously, the easy hydrolysis of the fatty acyl chloride can increase the fatty acid salt byproducts of the product. The process has various defects including high byproduct content, high economic cost, production safety problem caused by organic solvent and the like, solves the problems by improving a synthesis method or a process route, and has important practical significance for the development of fatty acyl amino acid salt products.
Research on synthesis of fatty acyl amino acid salts by using fatty acids as raw materials instead of fatty acyl chloride has been reported in a small number. The lauroyl methyl sodium taurate is synthesized by taking lauric acid and sodium methyl taurate as raw materials and boric acid as a catalyst in liquid paraffin, and the high proportion of the liquid paraffin and the use amount of the boric acid need to be removed by complex post-treatment, thereby bringing high economic cost and not being popularized. The patent CN106588710A adopts a special synthesis mode, namely microwave heating to synthesize the fatty acyl methyl taurate. At present, reports of directly synthesizing fatty acyl amino acid salt by taking fatty acid as raw material are only found in the synthesis of acyl methyl taurate products, and the synthesis of other amino acid salts is not reported.
Disclosure of Invention
The invention aims to provide a method for directly synthesizing fatty acyl alanine salt from fatty acid, which avoids the side reaction of direct contact saponification of fatty acid and alkali through a specific charging sequence, obtains a high-quality product, directly uses solid alkali for reaction, does not need to remove a solvent, obtains a product through reaction under the condition of no solvent, can adjust the pH and the solid content according to the requirements of customers, and ensures that the product is more convenient to apply.
In order to achieve the purpose, the invention adopts the following technical scheme:
a method for directly synthesizing fatty acyl alaninate from fatty acid comprises the following steps:
1) sequentially adding solid alkali, alanine and fatty acid into a reactor;
2) sealing the reactor, replacing gas in the reactor, and maintaining the pressure in the reactor;
3) heating step by step and reacting;
4) and carrying out post-treatment on the obtained product to obtain the finished product of fatty acyl alanine salt.
In the invention, solid alkali, alanine and fatty acid are used as raw materials, the reaction is carried out by means of the solid alkali osmosis autocatalysis reaction, fatty acyl alanine salt is prepared through amidation, and the reaction equation is shown in figure 2 by taking the reaction of lauric acid, L-alanine and sodium hydroxide as an example.
The method is characterized in that a specific feeding sequence is adopted, solid alkali is firstly added at the bottom of a reaction kettle, alanine is added, and fatty acid is finally added, wherein the reaction condition is gradual temperature rise, so that the alanine and the fatty acid are in contact reaction at a solid-liquid phase interface in the reaction process, and the solid alkali permeates to the reaction interface through the alanine to catalyze and participate in the reaction; the alanine separates the fatty acid from the solid alkali, so that the fatty acid is prevented from directly contacting with the alkali to be saponified into a byproduct fatty acid salt, and the saponification side reaction of the fatty acid is reduced, thereby obtaining a high-quality fatty acyl alanine salt product; the reaction is slowly carried out by gradually increasing the temperature, so that the amidation reaction rate is adapted to the permeation rate of solid alkali, other side reactions caused by overhigh temperature are prevented, and the color and luster of the product are deepened.
In a preferable embodiment of the invention, the molar ratio of the fatty acid, the alanine and the solid base in the step 1) is 1.0: 1.0-1.5.
As a preferred embodiment of the present invention, the fatty acid includes C8~C18Or a mixture thereof.
As a preferred embodiment of the present invention, the fatty acid comprises one or more of caprylic acid, capric acid, lauric acid, myristic acid, palmitic acid or coconut oil acid.
In a preferred embodiment of the present invention, the solid base is solid sodium hydroxide or solid potassium hydroxide in the form of tablet or granule.
As a preferable mode of the present invention, in the step 2), nitrogen is introduced to replace the gas in the reactor, and the pressure in the reactor is maintained at 0.01 to 0.05 MPa.
Introducing nitrogen gas for replacement to ensure that the interior of the reactor is in an oxygen-free environment so as to prevent the color of the raw material from being darkened due to high temperature; the reaction was promoted by continuously removing water generated during the reaction by continuously introducing nitrogen.
As a preferable scheme of the invention, in the step 3), the step-by-step temperature rise is to heat to 100 ℃ for reaction for 2 hours, heat to 120 ℃ for reaction for 2 hours, heat to 140 ℃ for reaction for 2 hours, and finally heat to 160 ℃ for reaction for 10 hours until the reaction is complete.
As a preferable embodiment of the present invention, in step 4), the post-treatment includes decoloring, pH adjustment, and solid content adjustment.
The pH adjustment is performed by using hydrochloric acid, sulfuric acid, citric acid, sodium hydroxide or potassium hydroxide and the like, the pH of the final product can be adjusted to 6-12 according to customer requirements, and the solid content can be adjusted to 30-60% according to customer requirements.
As a preferable scheme of the invention, the decoloring agent used for decoloring is hydrogen peroxide.
In a preferred embodiment of the present invention, the pH adjusting agent used for pH adjustment includes one of hydrochloric acid, sulfuric acid, citric acid, sodium hydroxide, and potassium hydroxide.
Compared with the existing Showden-Bowman condensation process method for industrially synthesizing fatty acyl alanine salt, the invention has the following beneficial effects:
1) according to the invention, the fatty acid raw material with green source is adopted to replace fatty acyl chloride, so that the problem of poor environmental friendliness of acyl chloride source is solved, and the price of the fatty acid is far lower than that of the fatty acyl chloride;
2) the fatty acid is used as the raw material, so that a byproduct sodium chloride in the product is avoided, the product does not need to be subjected to multiple separation and purification treatments, and the industrial three wastes are not generated in the whole synthesis process;
3) the method adopts a specific feeding sequence and a specific reaction form, namely, the solid alkali is separated by the alanine, so that the saponification side reaction of the fatty acid and the alkali is prevented, the content of the fatty acid salt is only 0.2-0.4%, the yield of the fatty acyl alanine salt can reach 98%, and the product quality is far higher than that of a market product;
4) the invention adopts a solvent-free method to avoid the use of organic solvent, thereby not only improving the yield of a single kettle, but also improving the greenness and safety of the production process and saving the recovery cost of the solvent;
5) the fatty acyl alaninate solid product obtained by the solvent-free method can adjust the solid content according to the requirements of customers, and is convenient to apply to the formulas of products such as daily chemicals.
Drawings
FIG. 1 is an infrared spectrum of sodium lauroyl alanine synthesized in example 1 of the present invention.
FIG. 2 is a reaction equation of the reaction of lauric acid, L-alanine and sodium hydroxide according to the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1
The embodiment provides a method for directly synthesizing fatty acyl alanine salt from fatty acid, which comprises the steps of sequentially adding 0.1mol of granular sodium hydroxide, 0.105mol of alanine and 0.1mol of lauric acid into a reactor, introducing nitrogen for 3 times of replacement, keeping the micro-positive pressure of a system at 0.01-0.05MPa, starting heating to 100 ℃ for reaction for 2 hours, then heating to 120 ℃ for reaction for 2 hours, then heating to 140 ℃ for reaction for 2 hours, finally heating to 160 ℃, and carrying out heat preservation reaction for 10 hours until the reaction is complete to obtain a crude product of sodium lauroyl alanine. Adding 10g of 2 wt.% hydrogen peroxide, carrying out heat preservation and decoloration treatment at 65 ℃, adding a small amount of citric acid, adjusting the pH to 7.5-8.5, adding water to adjust the solid content, obtaining a 50% aqueous solution product of sodium lauroyl alanine, wherein the color of the product is 38 ℃, the content of the by-product sodium fatty acid is only 0.42%, and the infrared spectrum of the sodium lauroyl alanine is shown in figure 1.
Example 2
The embodiment provides a method for directly synthesizing fatty acyl alanine salt from fatty acid, which comprises the steps of sequentially adding 0.1mol of flaky potassium hydroxide, 0.105mol of alanine and 0.1mol of coconut oil acid into a reactor, introducing nitrogen for 3 times of replacement, keeping the micro-positive pressure of a system at 0.01-0.05MPa, starting to heat to 100 ℃ for reaction for 2 hours, then heating to 120 ℃ for reaction for 2 hours, then heating to 140 ℃ for reaction for 2 hours, finally heating to 160 ℃, and carrying out heat preservation reaction for 10 hours until the reaction is complete, thus obtaining a crude product of the coconut oil acyl alanine potassium salt. Adding 10g of 2 wt.% hydrogen peroxide, carrying out heat preservation and decoloration treatment at 65 ℃, adding a small amount of hydrochloric acid, adjusting the pH to 8.0-9.0, adding water to adjust the solid content, obtaining a cocoyl potassium alanine 40% aqueous solution product, wherein the color of the product is 32 ℃, and the content of the byproduct potassium fatty acid is only 0.53%.
Example 3
The embodiment provides a method for directly synthesizing fatty acyl alanine salt from fatty acid, which comprises the steps of sequentially adding 0.1mol of flaky sodium hydroxide, 0.108mol of alanine and 0.1mol of myristic acid into a reactor, introducing nitrogen for 3 times of replacement, keeping the micro-positive pressure of a system at 0.01-0.05MPa, starting heating to 120 ℃ for reaction for 2 hours, then heating to 140 ℃ for reaction for 2 hours, then heating to 160 ℃ for reaction for 2 hours, finally heating to 180 ℃, and keeping the temperature for reaction for 10 hours until the reaction is complete, thereby obtaining a crude product of myristoyl alanine sodium. Adding 10g of 2 wt.% hydrogen peroxide, carrying out heat preservation and decoloration treatment at 65 ℃, adding a small amount of sodium hydroxide, adjusting the pH to 10.5-11.5, adding water to adjust the solid content, obtaining a 30% aqueous solution product of sodium lauroyl alanine, wherein the color of the product is 28 ℃, and the content of the by-product sodium aliphatate is only 0.58%.
Example 4
The embodiment provides a method for directly synthesizing fatty acyl alanine salt from fatty acid, which comprises the steps of sequentially adding 0.1mol of flaky sodium hydroxide, 0.110mol of alanine and 0.1mol of palmitic acid into a reactor, introducing nitrogen for replacement for 3 times, keeping the micro-positive pressure of a system at 0.01-0.05MPa, starting heating to 130 ℃ for reaction for 2 hours, then heating to 150 ℃ for reaction for 2 hours, then heating to 170 ℃ for reaction for 2 hours, finally heating to 190 ℃, and keeping the temperature for reaction for 10 hours until the reaction is complete to obtain a crude product of palmitoyl alanine sodium. Adding 10g of 2 wt.% hydrogen peroxide, carrying out heat preservation and decoloration treatment at 65 ℃, adding a small amount of sodium hydroxide, adjusting the pH to 10.5-11.5, adding water to adjust the solid content, obtaining a palmitoyl alanine sodium 30% aqueous solution product, wherein the color of the product is 36 degrees, and the content of the by-product sodium aliphatate is only 0.62%.
Comparative example 1
Changing the feeding sequence, sequentially adding 0.105mol of L-alanine, 0.1mol of granular sodium hydroxide and 0.1mol of lauric acid into a reactor, introducing nitrogen for 3 times of replacement, keeping the micro-positive pressure of the system at 0.01-0.05MPa, gradually heating to 130 ℃, keeping the temperature for reaction for 10 hours until the reaction is complete, and determining that the content of the sodium aliphatate is more than 60 percent, namely most of the lauric acid is converted into the sodium laurate, thereby indicating that the feeding sequence is not feasible.
Therefore, the specific feeding sequence and reaction form are adopted, so that in the reaction process, the alanine and the fatty acid are in contact reaction at a solid-liquid phase interface, and the solid alkali permeates to the reaction interface through the alanine to catalyze and participate in the reaction; the alanine separates the fatty acid from the solid alkali, so that the fatty acid is prevented from directly contacting with the alkali to be saponified into a byproduct fatty acid salt, and the saponification side reaction of the fatty acid is reduced, thereby obtaining a high-quality fatty acyl alanine salt product; the content of the fatty acid salt in the product prepared by the method is only 0.2-0.4%, the yield of the fatty acyl alanine salt can reach 98%, and the product quality is far higher than that of the product in the market.
While the invention has been described with respect to a preferred embodiment, it will be understood by those skilled in the art that the foregoing and other changes, omissions and deviations in the form and detail thereof may be made without departing from the scope of this invention. Those skilled in the art can make various changes, modifications and equivalent arrangements, which are equivalent to the embodiments of the present invention, without departing from the spirit and scope of the present invention, and which may be made by utilizing the techniques disclosed above; meanwhile, any changes, modifications and variations of the above-described embodiments, which are equivalent to those of the technical spirit of the present invention, are within the scope of the technical solution of the present invention.

Claims (10)

1. A method for directly synthesizing fatty acyl alanine salt from fatty acid is characterized by comprising the following steps:
1) sequentially adding solid alkali, alanine and fatty acid into a reactor;
2) sealing the reactor, replacing gas in the reactor, and maintaining the pressure in the reactor;
3) heating step by step and reacting;
4) and carrying out post-treatment on the obtained product to obtain the finished product of fatty acyl alanine salt.
2. The method for directly synthesizing fatty acyl alanine salt from fatty acid according to claim 1, wherein the molar ratio of fatty acid, alanine and solid base in step 1) is 1.0: 1.0-1.5.
3. The method for directly synthesizing fatty acyl alaninate by fatty acid according to claim 1, wherein the fatty acid comprises C8~C18Or a mixture thereof.
4. The method for directly synthesizing fatty acyl alaninate from fatty acids according to claim 3, wherein the fatty acids comprise one or more of caprylic acid, capric acid, lauric acid, myristic acid, palmitic acid or coconut oil acid.
5. The method for directly synthesizing fatty acyl alaninate from fatty acid according to claim 1, wherein the solid base is solid sodium hydroxide or solid potassium hydroxide in a flake or granular shape.
6. The method for directly synthesizing fatty acyl alanine salt from fatty acid according to claim 1, wherein in the step 2), nitrogen is introduced to replace the gas in the reactor, and the pressure in the reactor is maintained to be 0.01-0.05 MPa.
7. The method for directly synthesizing fatty acyl alanine salt from fatty acid according to claim 1, wherein in the step 3), the temperature is raised to 100 ℃ for reaction for 2h, raised to 120 ℃ for reaction for 2h, raised to 140 ℃ for reaction for 2h, and finally raised to 160 ℃ for reaction for 10h until the reaction is complete.
8. The method for directly synthesizing fatty acyl alaninate from fatty acid according to claim 1, wherein in the step 4), the post-treatment comprises decolorization, pH adjustment and solid content adjustment.
9. The method for directly synthesizing fatty acyl alaninate from fatty acid according to claim 8, wherein the decolorant used for decoloring is hydrogen peroxide.
10. The method for directly synthesizing fatty acyl alaninate by fatty acid according to claim 8, wherein the pH regulator used for pH adjustment comprises one of hydrochloric acid, sulfuric acid, citric acid, sodium hydroxide or potassium hydroxide.
CN202111630178.0A 2021-12-28 2021-12-28 Method for directly synthesizing fatty acyl alanine salt from fatty acid Pending CN114262276A (en)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1856565A (en) * 2003-10-03 2006-11-01 味之素株式会社 Detergent compositions and processes for the production thereof
CN108358802A (en) * 2018-01-05 2018-08-03 石家庄菠莉亚日用化工有限公司 A kind of preparation method of fat acidyl glycine salt surfactant
CN110809572A (en) * 2017-05-12 2020-02-18 化工产品开发公司Seppic Method for synthesizing N-acyl amino acid without using solvent or acyl chloride
WO2021254734A1 (en) * 2020-06-16 2021-12-23 Societe D'exploitation De Produits Pour Les Industries Chimiques - Seppic Method for preparing an n-acyl amino acid by direct amidification of a fatty acid at high temperature

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1856565A (en) * 2003-10-03 2006-11-01 味之素株式会社 Detergent compositions and processes for the production thereof
CN110809572A (en) * 2017-05-12 2020-02-18 化工产品开发公司Seppic Method for synthesizing N-acyl amino acid without using solvent or acyl chloride
CN108358802A (en) * 2018-01-05 2018-08-03 石家庄菠莉亚日用化工有限公司 A kind of preparation method of fat acidyl glycine salt surfactant
WO2021254734A1 (en) * 2020-06-16 2021-12-23 Societe D'exploitation De Produits Pour Les Industries Chimiques - Seppic Method for preparing an n-acyl amino acid by direct amidification of a fatty acid at high temperature

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
史立文等: "N-月桂酰基丙氨酸钠的绿色合成工艺研究", 《中国洗涤用品工业》, no. 7, 31 December 2023 (2023-12-31), pages 23 - 28 *

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