CN114261011A - Production equipment and preparation method of ultra-light energy-saving ceramic tile - Google Patents
Production equipment and preparation method of ultra-light energy-saving ceramic tile Download PDFInfo
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- CN114261011A CN114261011A CN202111609051.0A CN202111609051A CN114261011A CN 114261011 A CN114261011 A CN 114261011A CN 202111609051 A CN202111609051 A CN 202111609051A CN 114261011 A CN114261011 A CN 114261011A
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- 239000000919 ceramic Substances 0.000 title claims abstract description 33
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 31
- 238000002360 preparation method Methods 0.000 title abstract description 6
- 238000005520 cutting process Methods 0.000 claims abstract description 73
- 238000000034 method Methods 0.000 claims abstract description 19
- 238000003825 pressing Methods 0.000 claims description 62
- 238000001125 extrusion Methods 0.000 claims description 10
- 239000000463 material Substances 0.000 claims description 8
- 230000000994 depressogenic effect Effects 0.000 claims description 6
- 230000005484 gravity Effects 0.000 claims description 6
- 230000000712 assembly Effects 0.000 claims description 5
- 238000000429 assembly Methods 0.000 claims description 5
- 230000008878 coupling Effects 0.000 claims description 4
- 238000010168 coupling process Methods 0.000 claims description 4
- 238000005859 coupling reaction Methods 0.000 claims description 4
- 230000001105 regulatory effect Effects 0.000 description 4
- 239000002699 waste material Substances 0.000 description 3
- 238000005245 sintering Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000011449 brick Substances 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 210000001161 mammalian embryo Anatomy 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 230000001141 propulsive effect Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/60—Production of ceramic materials or ceramic elements, e.g. substitution of clay or shale by alternative raw materials, e.g. ashes
Abstract
The invention belongs to the technical field of production of ultra-light energy-saving ceramic tiles, and particularly relates to production equipment of ultra-light energy-saving ceramic tiles and a preparation method thereof. According to the invention, the adjusting plate, the sliding roller and the connecting spring are arranged, the blank body needs to be moved after the single cutting of the blank body is completed, and the surface friction resistance between the blank body and the cutting table is relatively large due to the uneven surface of the blank body, so that the pushing process is relatively troublesome.
Description
Technical Field
The invention relates to the technical field of production of ultra-light energy-saving ceramic tiles, in particular to production equipment and a preparation method of the ultra-light energy-saving ceramic tiles.
Background
The ceramic brick is a plate-shaped or block-shaped ceramic product produced by clay and other inorganic non-metallic raw materials through processes of molding, sintering and the like, and is used for decorating and protecting walls and floors of buildings and structures. Usually formed by dry pressing, extrusion or other forming methods at room temperature, then dried and fired at a certain temperature.
The existing ultra-light energy-saving ceramic tile is produced in a production process, a blank obtained by production needs to be cut and segmented by a cutting device, the surface of the blank of the ultra-light energy-saving ceramic tile is uneven, the blank after sintering is completed is in a vulnerable stage, the existing cutting equipment is used for cutting the blank before the blank is cut, in order to improve the clamping firmness of the blank, the blank is extruded greatly, the blank is easy to damage, meanwhile, the bulge on the surface of the blank tends to be smooth after extrusion, the friction force between a clamping plate and the surface of the blank is reduced, so that the blank is easy to slide locally in the cutting process, the cutting distance is shortened, and the use value of the production equipment is reduced.
Disclosure of Invention
The invention provides production equipment of an ultra-light energy-saving ceramic tile, which comprises a cutting table and a cutting knife, wherein the outer wall of the top of the cutting table is fixedly connected with a second portal frame, the inner wall of the top of the second portal frame is fixedly connected with two third cylinders, the outer walls of the bottoms of the two third cylinders are fixedly connected with a same lower pressing plate, local friction increasing assemblies are arranged on the outer wall of the bottom of the lower pressing plate at equal intervals, each local friction increasing assembly comprises an annular sliding rail, the annular sliding rail is fixedly connected with the outer wall of the bottom of the lower pressing plate, the inner wall of the annular sliding rail is connected with sliding rods at equal intervals in a sliding manner, the outer wall of the bottom of each sliding rod is fixedly connected with a lower pressing rod, the outer wall of each lower pressing rod close to the bottom end is connected with a guide plate at equal intervals, the outer wall of each sliding rod is provided with sliding grooves at equal intervals, and the inner wall of each sliding groove is connected with a sliding block in a sliding manner, the outer wall of each sliding block is fixedly connected with a support, and the outer wall of the bottom of each support is fixedly connected with a contact friction plate at equal distance.
Preferably, the cutting table is located a plurality of cylinders No. two of top outer wall fixedly connected with of holding down plate below, and the same jack-up board of top outer wall fixedly connected with of a plurality of cylinders No. two, the top outer wall equidistance fixedly connected with backup pad of jack-up board.
Preferably, the bottom outer wall both ends of cutting bed all fixedly connected with supporting seat, and the outer wall fixedly connected with portal frame No. one of cutting bed.
Preferably, the inner wall of the top of the portal frame is fixedly connected with two cylinders, the outer walls of the bottoms of the two cylinders are fixedly connected with the same cutting board, and the cutting knife is fixedly connected to the outer wall of the bottom of the cutting board.
Preferably, the equal fixedly connected with motor board of both sides outer wall of cutting bed, and the equal fixedly connected with motor of bottom outer wall of two motor boards, the output shaft of two motors all through shaft coupling fixedly connected with pivot, the equal fixedly connected with of outer wall of two pivots impels the roller, and the impartial distance fixedly connected with of outer wall of two impels the roller impels the friction disc.
Preferably, the top outer wall of the cutting table is fixedly connected with fixing plates at equal intervals, the top outer wall of each fixing plate is connected with two adjusting plates through hinges, and the outer walls of the two opposite sides of the two adjusting plates on the same fixing plate are fixedly connected with connecting springs at equal intervals.
Preferably, the equal fixedly connected with axletree board in one side outer wall both ends of regulating plate, and the equidistance of the relative one side outer wall of two axletrees is connected with the connecting axle through the bearing, the equal fixedly connected with slip roller of outer wall of every connecting axle.
Preferably, the cutting bed is located two mounting brackets of top outer wall fixedly connected with of cutting knife below, and the equal fixedly connected with inclined plane fagging of top outer wall of two mounting brackets, and the impartial distance fixedly connected with bearing plate of top outer wall of two inclined plane faggings, the impartial distance of top outer wall of two inclined plane faggings is opened there is the punishment in advance hole.
Preferably, the cutting bed is located the top outer wall of two inclined plane faggings below and has all placed the collection frame, and the bottom outer wall fixedly connected with air pump and the collecting pipe of inclined plane fagging, and the outer wall equidistance that the collecting pipe is located oblique top is opened there is the collecting hole, and the inlet end of air pump passes through the pipe connection in the inside of collecting pipe, and the exhaust end of air pump passes through the pipe connection in the inside of collecting the frame.
A preparation method of an ultra-light energy-saving ceramic tile is applied to the production equipment of the ultra-light energy-saving ceramic tile, and comprises the following steps:
s1: adjusting a third cylinder to drive a lower pressing plate to press downwards, wherein a lower pressing rod and a contact friction plate are firstly contacted with the surface of the blank body on the way that the lower pressing plate presses downwards, and in the contact process, if the lower pressing rod is contacted with a convex part of the blank body, a guide sheet drives the lower pressing rod to slide on the outer wall of the convex part along with the extrusion, so that a sliding rod slides on the inner wall of an annular sliding rail, and the lower pressing rod is separated from the convex part of the blank body;
s2: the pressing rod slowly moves to the concave part of the blank body, and the contact friction plate falls into the concave part under the action of gravity, so that the contact friction plate is contacted with the inner wall of the concave part.
The beneficial effects of the invention are as follows:
1. through the arrangement of the local friction increasing assembly, when the blank is clamped and fixed, the third cylinder is adjusted to drive the lower pressing plate to press downwards, the lower pressing rod and the contact friction plate are firstly contacted with the surface of the blank in the process of pressing the lower pressing plate, if the lower pressing rod is contacted with the convex part of the blank, the guide plate drives the lower pressing rod to slide on the outer wall of the convex part along with the extrusion, so that the sliding rod slides on the inner wall of the annular sliding rail, the lower pressing rod is separated from the convex part of the blank, the lower pressing rod slowly moves to the concave part of the blank, the contact friction plate falls into the concave part under the action of gravity, the contact friction plate is contacted with the inner wall of the concave part, the friction resistance of the blank in the clamping process is increased through the multiple groups of local friction increasing assemblies, and the situation that the blank cannot slide in the clamping process is ensured, meanwhile, the clamping mode can not cause excessive extrusion damage to the blank body, and the use value of the production equipment is improved.
2. Through being provided with cutting point supporting component, when cutting the idiosome through the cutting knife, the bearing plate through cascaded distribution supports the both ends of cutting point, prevent that it is at the cutting in-process, the cutting point excessively causes crooked damage because of the extrusion, support through cutting point supporting component, improve the section flatness of cutting point, and simultaneously, in the cutting process, start the air pump, the air pump will cut the leading-in collection frame of waste material that produces through the gas pocket on the collection pipe, partial waste material falls into in the collection frame through the punishment in advance hole on the inclined plane fagging, thereby prevent that the waste material that the cutting produced from causing the pollution to the cutting platform.
3. Through being provided with regulating plate, sliding roller and coupling spring, after carrying out the idiosome single cutting completion, need remove the idiosome, because the unsmooth surperficial unsmooth surface of idiosome causes its and cutting bed surface frictional resistance great, then its propulsion process is comparatively troublesome, in the invention, when impelling it, No. two cylinders drive the backup pad and move down for the idiosome falls on the regulating plate, the weight of idiosome extrudees the regulating plate, make coupling spring stretch passively, then the idiosome contacts with the sliding roller, drive the idiosome through the sliding roller and advance, reduce frictional resistance, and is convenient and efficient, reduces manpower output, improves the propulsive convenience of idiosome.
4. Through being provided with and impel auxiliary assembly, when carrying out the idiosome and pushing away material operation, after the idiosome contacts with the slip roll, the starter motor, the motor drives through the pivot and impels the roller outside and impel the friction disc and rotate, impels the contact friction power of friction disc and idiosome side great to make the idiosome advance along with the rotation of impelling the roller, need not manual operation, further improve this production facility's use value.
Drawings
FIG. 1 is a schematic view of the overall structure of an apparatus for producing an ultra-light energy-saving ceramic tile according to the present invention;
FIG. 2 is a side view of the overall structure of the production equipment for the ultra-light energy-saving ceramic tile according to the present invention;
FIG. 3 is a schematic view of a local friction-increasing assembly of the production equipment of the ultra-light energy-saving ceramic tile according to the present invention;
FIG. 4 is a diagram of a cutting point support assembly of the production equipment for the ultra-light energy-saving ceramic tile according to the present invention;
FIG. 5 is a side view of the overall structure of FIG. 4;
FIG. 6 is a schematic structural view of a sliding roller of the production equipment of the ultra-light energy-saving ceramic tile provided by the invention;
FIG. 7 is a schematic view of the propelling auxiliary assembly of the production equipment of the ultra-light energy-saving ceramic tile.
In the figure: 1. cutting table; 2. a first cylinder; 3. a first portal frame; 4. a second portal frame; 5. a pusher roller; 6. a motor; 7. a motor plate; 8. a lower pressing plate; 9. a cutting knife; 10. a supporting seat; 11. a support plate; 12. jacking up the plate; 13. a second cylinder; 14. a cutting board; 15. a third cylinder; 16. a rotating shaft; 17. an annular sliding rail; 18. a slide bar; 19. a sliding groove; 20. contacting the friction plate; 21. a guide piece; 22. a slider; 23. a support; 24. a lower pressure lever; 25. a bevel bracing plate; 26. a pressure bearing plate; 27. a collection frame; 28. a mounting frame; 29. a material passing hole; 30. propelling the friction plate; 31. a material collecting pipe; 32. an air pump; 33. a fixing plate; 34. an adjusting plate; 35. a slide roller; 36. a shaft plate; 37. a connecting shaft; 38. a spring is connected.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
Referring to fig. 1-3, a production apparatus for an ultra-light energy-saving ceramic tile comprises a cutting table 1 and a cutting knife 9, wherein the outer wall of the top of the cutting table 1 is fixedly connected with a second portal frame 4, the inner wall of the top of the second portal frame 4 is fixedly connected with two third cylinders 15, the outer wall of the bottom of the two third cylinders 15 is fixedly connected with a same lower pressing plate 8, the outer wall of the bottom of the lower pressing plate 8 is equidistantly provided with local friction increasing assemblies, each local friction increasing assembly comprises an annular sliding rail 17, the annular sliding rail 17 is fixedly connected with the outer wall of the bottom of the lower pressing plate 8, the inner wall of the annular sliding rail 17 is equidistantly slidably connected with sliding rods 18, the outer wall of the bottom of each sliding rod 18 is fixedly connected with a lower pressing rod 24, the outer wall of each lower pressing rod 24 close to the bottom end is equidistantly fixedly connected with a guide sheet 21, the outer wall of each sliding rod 18 is provided with a sliding groove 19, and the inner wall of each sliding groove 19 is connected with a sliding block 22 in a sliding manner, the outer wall of each sliding block 22 is fixedly connected with a support 23, the outer wall of the bottom of each support 23 is fixedly connected with a contact friction plate 20 at equal distance, a local friction increasing assembly is arranged, when the blank is clamped and fixed, the third cylinder 15 is adjusted to drive the lower pressing plate 8 to press downwards, on the way that the lower pressing plate 8 presses downwards, the lower pressing rod 24 and the contact friction plate 20 firstly contact with the surface of the blank, in the contact process, if the lower pressing rod 24 touches the convex part of the blank, along with the extrusion, the guide plate 21 drives the lower pressing rod 24 to slide on the outer wall of the convex part, so that the sliding rod 18 slides on the inner wall of the annular sliding rail 17, the lower pressing rod 24 is separated from the convex part of the blank, the lower pressing rod 24 slowly moves to the concave part of the blank, and the contact friction plate 20 falls into the concave part under the action of gravity, thereby through the contact of contact friction disc 20 with the inner wall that the position was gone to the recess, increase the frictional resistance that the idiosome received in the clamping process through the local increase friction subassembly of multiunit, ensure that it can not appear any gliding condition in the clamping process, simultaneously, this centre gripping mode can not hang down the idiosome and cause excessive extrusion damage, improves the use value of this production facility.
Referring to fig. 1 and 2, the cutting table 1 is located a plurality of second cylinders 13 fixedly connected to the top outer wall of the lower portion of the lower pressing plate 8, the top outer walls of the second cylinders 13 are fixedly connected to the same jacking plate 12, and supporting plates 11 are fixedly connected to the top outer wall of the jacking plate 12 at equal intervals.
According to the cutting table, two ends of the outer wall of the bottom of the cutting table 1 are fixedly connected with supporting seats 10, the outer wall of the cutting table 1 is fixedly connected with a first portal frame 3, the inner wall of the top of the first portal frame 3 is fixedly connected with two first cylinders 2, the outer walls of the bottoms of the two first cylinders 2 are fixedly connected with a same cutting board 14, and cutting knives 9 are fixedly connected to the outer wall of the bottom of the cutting board 14.
Referring to fig. 1 and 7, the outer walls of the two sides of the cutting table 1 are fixedly connected with motor plates 7, the outer walls of the bottoms of the two motor plates 7 are fixedly connected with motors 6, the output shafts of the two motors 6 are fixedly connected with rotating shafts 16 through couplers, the outer walls of the two rotating shafts 16 are fixedly connected with propelling rollers 5, and the outer walls of the two propelling rollers 5 are fixedly connected with propelling friction plates 30 at equal distances.
Referring to fig. 1 and 6, the top outer wall of the cutting table 1 is fixedly connected with fixing plates 33 at equal intervals, the top outer wall of each fixing plate 33 is connected with two adjusting plates 34 through hinges, the outer walls of the opposite sides of the two adjusting plates 34 on the same fixing plate 33 are fixedly connected with connecting springs 38 at equal intervals, through the arrangement of the adjusting plates 34, the sliding rollers 35 and the connecting springs 38, after the single cutting of the blank is completed, the blank needs to be moved, the surface friction resistance between the blank and the cutting table is large due to the uneven surface of the blank, the pushing process is troublesome, in the invention, when the blank is pushed, the second air cylinder 13 drives the supporting plate 11 to move downwards, so that the blank falls on the adjusting plates 34, the weight of the blank extrudes the adjusting plates 34, the connecting springs 38 are stretched, the blank is in contact with the sliding rollers 35, the blank is driven to move forwards through the sliding rollers 35, the friction resistance is reduced, the operation is convenient and efficient, the manpower output is reduced, and the convenience of embryo propulsion is improved.
In the invention, two ends of the outer wall of one side of the adjusting plate 34 are fixedly connected with shaft plates 36, the outer walls of the opposite sides of the two shaft plates 36 are connected with connecting shafts 37 at equal intervals through bearings, and the outer wall of each connecting shaft 37 is fixedly connected with a sliding roller 35.
Referring to fig. 1, 4 and 5, the cutting table 1 is located two mounting brackets 28 of top outer wall fixedly connected with of cutting knife 9 below, and the equal fixedly connected with inclined plane fagging 25 of top outer wall of two mounting brackets 28, and the top outer wall equidistance fixedly connected with bearing plate 26 of two inclined plane fagging 25, the top outer wall equidistance of two inclined plane fagging 25 is opened there is punishment in advance hole 29.
In the invention, the collecting frames 27 are respectively arranged on the outer walls of the tops of the cutting table 1 below the two inclined plane supporting plates 25, the outer walls of the bottoms of the inclined plane supporting plates 25 are fixedly connected with air pumps 32 and collecting pipes 31, the outer walls of the collecting pipes 31 above the inclined planes are provided with collecting holes at equal intervals, the air inlet ends of the air pumps 32 are connected to the insides of the collecting pipes 31 through pipelines, and the air outlet ends of the air pumps 32 are connected to the insides of the collecting frames 27 through pipelines.
A preparation method of an ultra-light energy-saving ceramic tile is applied to the production equipment of the ultra-light energy-saving ceramic tile, and comprises the following steps:
s1: the third air cylinder 15 is adjusted to drive the lower pressing plate 8 to press downwards, the lower pressing rod 24 and the contact friction plate 20 are firstly contacted with the surface of the blank body on the way that the lower pressing plate 8 presses downwards, in the contact process, if the lower pressing rod 24 is contacted with a convex part of the blank body, the guide sheet 21 drives the lower pressing rod 24 to slide on the outer wall of the convex part along with the extrusion, so that the sliding rod 18 slides on the inner wall of the annular sliding rail 17, and the lower pressing rod 24 is separated from the convex part of the blank body;
s2: the pressing bar 24 is slowly moved to the depressed portion of the blank, and the contact friction plate 20 is dropped into the depressed portion by gravity, thereby contacting the inner wall of the depressed portion through the contact friction plate 20.
When the device is used, a blank is moved to a cutting table 1, the lower surface of the blank is contacted with a bearing plate 26, an adjusting second cylinder 13 drives each supporting plate 11 on a jacking plate 12 to support the lower surface of the blank, then the blank is clamped, an adjusting third cylinder 15 drives a lower pressing plate 8 to press downwards, on the way that the lower pressing plate 8 presses downwards, a lower pressing rod 24 and a contact friction plate 20 are firstly contacted with the surface of the blank, in the contact process, if the lower pressing rod 24 touches a convex part of the blank, a guide plate 21 drives the lower pressing rod 24 to slide on the outer wall of the convex part along with the pressing, so that a sliding rod 18 slides on the inner wall of an annular sliding rail 17 to separate the lower pressing rod 24 from the convex part of the blank, the lower pressing rod 24 slowly moves to the concave part of the blank, the contact friction plate 20 falls into the concave part under the action of gravity, and is contacted with the inner wall of the concave part through the contact friction plate 20, the friction resistance of the blank body in the clamping process is increased through a plurality of groups of local friction increasing assemblies, the blank body is ensured not to slide in the clamping process, after the clamping is finished, the first air cylinder 2 is adjusted to drive the cutting knife 9 to cut the blank body, after the cutting is finished, the second air cylinder 13 drives the supporting plate 11 to move downwards, so that the blank body falls on the adjusting plate 34, the weight of the blank body extrudes the adjusting plate 34, the connecting spring 38 is stretched in a driven manner, the blank body is contacted with the sliding roller 35, the blank body is driven to advance through the sliding roller 35, the friction resistance is reduced, the motor 6 is started, the motor 6 drives the outer side of the pushing roller 5 to push the friction plate 30 to rotate through the rotating shaft 16, the friction plate 30 is contacted with the outer walls on the two sides of the blank body, the contact friction force between the friction plate 30 and the side face of the blank body is larger, so that the blank body advances along with the rotation of the pushing roller 5, the pushing of the blank is completed, and then the operation is repeated until the cutting is completed.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.
Claims (10)
1. The production equipment of the ultralight energy-saving ceramic tile comprises a cutting table (1) and a cutting knife (9), and is characterized in that the outer wall of the top of the cutting table (1) is fixedly connected with a second portal frame (4), the inner wall of the top of the second portal frame (4) is fixedly connected with two third cylinders (15), the outer wall of the bottom of the two third cylinders (15) is fixedly connected with a same lower pressing plate (8), the outer wall of the bottom of the lower pressing plate (8) is equidistantly provided with local friction increasing assemblies, each local friction increasing assembly comprises an annular sliding rail (17), each annular sliding rail (17) is fixedly connected with the outer wall of the bottom of the lower pressing plate (8), the inner wall of each annular sliding rail (17) is equidistantly slidably connected with sliding rods (18), the outer wall of the bottom of each sliding rod (18) is fixedly connected with a lower pressing rod (24), and each lower pressing rod (24) is equidistantly fixedly connected with a guide sheet (21) close to the outer wall of the bottom end, the outer wall of the sliding rod (18) is equidistantly provided with sliding grooves (19), the inner wall of each sliding groove (19) is connected with a sliding block (22) in a sliding mode, the outer wall of each sliding block (22) is fixedly connected with a support (23), and the outer wall of the bottom of each support (23) is fixedly connected with a contact friction plate (20) at equal distances.
2. The production equipment of the ultra-light energy-saving ceramic tile according to claim 1, characterized in that a plurality of second cylinders (13) are fixedly connected to the outer wall of the top of the cutting table (1) below the lower pressing plate (8), the same jacking plate (12) is fixedly connected to the outer wall of the top of the second cylinders (13), and supporting plates (11) are fixedly connected to the outer wall of the top of the jacking plate (12) at equal intervals.
3. The production equipment of the ultra-light energy-saving ceramic tile according to claim 1, characterized in that two ends of the outer wall of the bottom of the cutting table (1) are fixedly connected with a supporting seat (10), and the outer wall of the cutting table (1) is fixedly connected with a first portal frame (3).
4. The production equipment of the ultra-light energy-saving ceramic tile according to claim 3, characterized in that two first cylinders (2) are fixedly connected to the inner top wall of the first portal frame (3), the same cutting board (14) is fixedly connected to the outer bottom walls of the two first cylinders (2), and the cutting knife (9) is fixedly connected to the outer bottom wall of the cutting board (14).
5. The production equipment of the ultra-light energy-saving ceramic tile according to claim 1, characterized in that the outer walls of both sides of the cutting table (1) are fixedly connected with motor plates (7), the outer walls of the bottoms of the two motor plates (7) are fixedly connected with motors (6), the output shafts of the two motors (6) are fixedly connected with rotating shafts (16) through shaft couplings, the outer walls of the two rotating shafts (16) are fixedly connected with pushing rollers (5), and the outer walls of the two pushing rollers (5) are fixedly connected with pushing friction plates (30) at equal distances.
6. The production equipment of the ultra-light energy-saving ceramic tiles as claimed in claim 1, wherein the top outer wall of the cutting table (1) is fixedly connected with fixing plates (33) at equal intervals, the top outer wall of each fixing plate (33) is connected with two adjusting plates (34) through hinges, and the outer wall of one side opposite to the two adjusting plates (34) on the same fixing plate (33) is fixedly connected with connecting springs (38) at equal intervals.
7. The production equipment of the ultra-light energy-saving ceramic tiles as claimed in claim 6, wherein both ends of the outer wall of one side of the adjusting plate (34) are fixedly connected with shaft plates (36), the outer walls of the opposite sides of the two shaft plates (36) are connected with connecting shafts (37) at equal intervals through bearings, and the outer wall of each connecting shaft (37) is fixedly connected with a sliding roller (35).
8. The production equipment of the ultra-light energy-saving ceramic tile according to claim 1, wherein the top outer wall of the cutting table (1) below the cutting knife (9) is fixedly connected with two mounting frames (28), the top outer walls of the two mounting frames (28) are both fixedly connected with inclined supporting plates (25), the top outer walls of the two inclined supporting plates (25) are fixedly connected with bearing plates (26) at equal distances, and the top outer walls of the two inclined supporting plates (25) are provided with material passing holes (29) at equal distances.
9. The production equipment of the ultra-light energy-saving ceramic tile according to claim 8, wherein the collection frames (27) are placed on the outer walls of the tops of the cutting tables (1) below the two inclined plane supporting plates (25), the outer walls of the bottoms of the inclined plane supporting plates (25) are fixedly connected with air pumps (32) and the material collection pipes (31), the material collection pipes (31) are provided with material collection holes on the outer walls of the inclined planes at equal intervals, the air inlet ends of the air pumps (32) are connected to the inside of the material collection pipes (31) through pipelines, and the air outlet ends of the air pumps (32) are connected to the inside of the collection frames (27) through pipelines.
10. A method for preparing an ultra-light energy-saving ceramic tile, which is applied to the production equipment of the ultra-light energy-saving ceramic tile as claimed in any one of claims 1 to 9, and is characterized by comprising the following steps:
s1: an adjusting third air cylinder (15) drives a lower pressing plate (8) to press downwards, a lower pressing rod (24) and a contact friction plate (20) are firstly contacted with the surface of the blank body on the way that the lower pressing plate (8) presses downwards, in the contact process, if the lower pressing rod (24) is contacted with a convex part of the blank body, a guide sheet (21) drives the lower pressing rod (24) to slide on the outer wall of the convex part along with the extrusion, so that a sliding rod (18) slides on the inner wall of an annular sliding rail (17), and the lower pressing rod (24) is separated from the convex part of the blank body;
s2: the depression bar (24) moves slowly to the depressed portion of the blank, and the contact friction sheet (20) falls into the depressed portion by gravity, thereby contacting the inner wall of the depressed portion via the contact friction sheet (20).
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111609051.0A CN114261011B (en) | 2021-12-23 | 2021-12-23 | Production equipment and preparation method of ultra-light energy-saving ceramic tile |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111609051.0A CN114261011B (en) | 2021-12-23 | 2021-12-23 | Production equipment and preparation method of ultra-light energy-saving ceramic tile |
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| CN114261011A true CN114261011A (en) | 2022-04-01 |
| CN114261011B CN114261011B (en) | 2023-12-12 |
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| WO2009062461A1 (en) * | 2007-11-16 | 2009-05-22 | Manfred Husslein | Device for mechanical gripping |
| CN202264296U (en) * | 2011-06-20 | 2012-06-06 | 徐超 | Equipment for preparing ceramic tile with continuous texture concave-convex surface |
| CN102528916A (en) * | 2012-01-17 | 2012-07-04 | 上海富春建业科技股份有限公司 | Cutting system |
| CN106334961A (en) * | 2016-11-09 | 2017-01-18 | 翎创机电（上海）有限公司 | Shape Adjusting Tool |
| CN109968506A (en) * | 2017-12-27 | 2019-07-05 | 湖北龙齐升阳科技有限公司 | A kind of concrete building block cutting device |
| CN113182907A (en) * | 2021-03-31 | 2021-07-30 | 成都飞机工业（集团）有限责任公司 | Flexible clamping device and clamping method |
| CN214136579U (en) * | 2020-12-16 | 2021-09-07 | 高安市翔达机械有限公司 | Automatic blank cutting device for ceramic manufacture of clearance |
| CN214323709U (en) * | 2020-12-03 | 2021-10-01 | 洛阳中冶重工集团有限公司 | Press production of autoclaved aerated concrete product to use double-layered base device |
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2021
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| JP2005022295A (en) * | 2003-07-04 | 2005-01-27 | Takahama Industry Co Ltd | Tile grasping device |
| WO2009062461A1 (en) * | 2007-11-16 | 2009-05-22 | Manfred Husslein | Device for mechanical gripping |
| CN202264296U (en) * | 2011-06-20 | 2012-06-06 | 徐超 | Equipment for preparing ceramic tile with continuous texture concave-convex surface |
| CN102528916A (en) * | 2012-01-17 | 2012-07-04 | 上海富春建业科技股份有限公司 | Cutting system |
| CN106334961A (en) * | 2016-11-09 | 2017-01-18 | 翎创机电（上海）有限公司 | Shape Adjusting Tool |
| CN109968506A (en) * | 2017-12-27 | 2019-07-05 | 湖北龙齐升阳科技有限公司 | A kind of concrete building block cutting device |
| CN214323709U (en) * | 2020-12-03 | 2021-10-01 | 洛阳中冶重工集团有限公司 | Press production of autoclaved aerated concrete product to use double-layered base device |
| CN214136579U (en) * | 2020-12-16 | 2021-09-07 | 高安市翔达机械有限公司 | Automatic blank cutting device for ceramic manufacture of clearance |
| CN113182907A (en) * | 2021-03-31 | 2021-07-30 | 成都飞机工业（集团）有限责任公司 | Flexible clamping device and clamping method |
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| Publication number | Publication date |
|---|---|
| CN114261011B (en) | 2023-12-12 |
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