CN114260789A - Diamond grinding wheel device for grinding optical glass based on adsorption cooling - Google Patents

Diamond grinding wheel device for grinding optical glass based on adsorption cooling Download PDF

Info

Publication number
CN114260789A
CN114260789A CN202111578013.3A CN202111578013A CN114260789A CN 114260789 A CN114260789 A CN 114260789A CN 202111578013 A CN202111578013 A CN 202111578013A CN 114260789 A CN114260789 A CN 114260789A
Authority
CN
China
Prior art keywords
grinding
grinding wheel
cooling
cooling liquid
connecting rod
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
CN202111578013.3A
Other languages
Chinese (zh)
Inventor
李超
赵思烁
张晓红
曾鸣龙
张秩玮
石照耀
李伟
杨志远
李丰任
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hunan Institute of Science and Technology
Original Assignee
Hunan Institute of Science and Technology
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hunan Institute of Science and Technology filed Critical Hunan Institute of Science and Technology
Priority to CN202111578013.3A priority Critical patent/CN114260789A/en
Publication of CN114260789A publication Critical patent/CN114260789A/en
Withdrawn legal-status Critical Current

Links

Images

Landscapes

  • Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)

Abstract

The invention discloses a diamond grinding wheel device for grinding optical glass based on adsorption cooling, which comprises a storage mechanism, a giant magnetostrictive mechanism, a spraying mechanism, an actuating mechanism, a propelling mechanism, a displacement amplifying mechanism and an instantaneous cooling mechanism. When the grinding machine works, heat generated by the grinding unit and the workpiece is transferred to the propelling mechanism through the heat conducting block; a memory spring in the propelling mechanism absorbs heat and deforms, so that the displacement amplifying mechanism extrudes the sprayer and sprays cooling liquid to a working area to realize instantaneous cooling of the grinding wheel; methylene blue in the cooling liquid and montmorillonite sprayed on the surface of the grinding wheel absorb heat to perform adsorption reaction; the montmorillonite with abrasive dust is thrown out by the centrifugal force of the grinding wheel, so that the abrasive dust is removed. The invention has simple structure, can improve the surface quality of the optical glass workpiece by effectively cooling and removing abrasive dust when the grinding wheel grinds, and can reduce the abrasion of the grinding wheel, thereby prolonging the service life of the grinding wheel and reducing the production cost.

Description

Diamond grinding wheel device for grinding optical glass based on adsorption cooling
Technical Field
The invention relates to the field of grinding wheel grinding, in particular to a diamond grinding wheel device for grinding optical glass based on adsorption cooling.
Technical Field
The grinding wheel is used as a soul of grinding processing, plays a core role in the grinding processing process and generally consists of an abrasive, a bonding agent and a shaft hole. Because its surface of emery wheel is more crude to the tiny granule after the grinding is got rid of is attached to the emery wheel surface easily, will influence grinding performance on the one hand, and tiny granule causes certain fish tail to the work piece easily, thereby influences grinding precision, and the dust granule that adheres to with emery wheel outer fringe face generally brushes with the help of the foreign object and falls, and is comparatively troublesome, and frequent operation influences work piece grinding efficiency easily.
In the grinding process, heat on the surface of the workpiece is continuously accumulated along with the continuous grinding process, so that local high temperature is formed, and the integrity and usability of the surface of the workpiece are seriously damaged by the local high temperature. Workpieces also often experience dimensional and shape accuracy errors due to cumulative temperature rise during grinding. The solution is often to provide sufficient grinding fluid to the grinding zone. The grinding wheel only adopts a single cooling mode of external cooling liquid input, the cooling efficiency is not high, and timely response can not be made to complex working conditions appearing in the grinding process, but the grinding wheel rotating at a high speed drives the air around the grinding wheel to form an air barrier layer which prevents the grinding liquid from entering, so that the amount of the effective grinding liquid which can effectively enter a grinding area is more limited, a large amount of heat accumulation or even heat damage in the grinding area is directly caused, and the performance and the processing effect of the grinding wheel are influenced.
The grinding process of the optical element comprises a large amount of material removal, which can cause the problems of abrasion of the grinding wheel, blockage of the grinding wheel, unbalanced jump and the like. The grinding wheel dressing work is effectively carried out in time to keep the sharpness of the abrasive particles, the chip containing space and the processing capacity on the surface of the grinding tool, and then the grinding processing can be smoothly carried out. In order to remove the machining traces left on the surface of the optical glass after grinding and obtain a high-quality surface, a subsequent precision polishing process is required, but the removal rate and the machining efficiency of the polishing process are low, so that the key points of improving the grinding quality and reducing the polishing time are the optical glass machining. The grinding process of the optical element comprises a large amount of material removal, which can cause the problems of abrasion of the grinding wheel, blockage of the grinding wheel, unbalanced jump and the like. The work of removing the abrasive dust is effectively carried out in time to keep the sharpness of the abrasive particles on the surface of the grinding tool, the space for containing the abrasive dust and the processing capacity, and then the grinding processing can be smoothly carried out.
The principle of the disclosed coated abrasive grain insert type brazing grinding wheel is that a plurality of radiating grooves are uniformly formed in the side walls of a grinding wheel base and a cover plate to promote the circulation of grinding liquid and enhance the heat exchange of a grinding area, and a diamond film is coated on the surface of a common abrasive to reduce the production cost, so that the grinding wheel solves the problems of heat dissipation and abrasion of the grinding wheel to a certain extent. However, the technical scheme still has the following problems: the cooling mode of the grinding wheel is not changed fundamentally, and a large amount of heat is accumulated and even heat damage is caused only by inputting external grinding fluid; the abrasive dust generated during grinding of the grinding wheel can not be effectively removed, the abrasive dust can damage the surface of a machined workpiece, and the quality of the surface of the workpiece can not be effectively improved.
In summary, how to effectively supply the grinding fluid to the grinding area and instantly supply the grinding fluid to the grinding area during the process of grinding the optical glass by the diamond grinding wheel, and effectively remove the grinding dust generated during the grinding process of the grinding wheel to improve the surface quality of the workpiece has become an urgent problem to be solved.
Disclosure of Invention
The invention discloses a diamond grinding wheel device for grinding optical glass based on adsorption cooling, aiming at the technical problems that the grinding wheel cooling mode is single, heat accumulation damages the surface of a workpiece, complex working conditions in the machining process cannot be responded in time, grinding dust generated in the working process cannot be removed and the like.
In order to achieve the purpose, the invention adopts the technical scheme that: the utility model provides a diamond grinding wheel device for optical glass grinding based on adsorb cooling, the device is including storing mechanism, giant magnetostrictive mechanism, spraying mechanism, actuating mechanism, advancing mechanism, displacement mechanism of amplifying and instantaneous cooling mechanism, its characterized in that:
the solution in the storage device is an adsorbent containing montmorillonite as a core material and silicon dioxide nano as a shell material;
after pulse current is conducted to the giant magnetostrictive device, the volume deformation of the giant magnetostrictive rod is matched with the control valve, the first one-way valve and the second one-way valve to be opened and closed in sequence, so that the air pressure in the rubber box is changed, and the cooling liquid is pushed to do accelerated motion to enter the spraying mechanism;
the spraying device comprises a built-in shunt pipe and a spray head; the upper end of the flow dividing pipe is connected with a second one-way valve at the bottom end of the giant magnetostrictive mechanism through a bolt, the lower end of the flow dividing pipe is connected with a spray head through a bolt, and after cooling liquid enters the flow dividing pipe, the spray head uniformly sprays the cooling liquid on the surface of the grinding unit;
the grinding unit in the actuating mechanism is made of diamond, the heat conducting sheet is made of copper, and the structure of the grinding unit is flaky;
the memory spring in the propelling mechanism is formed by winding a memory alloy wire, and extends after receiving heat transmitted by the heating sheet to move the connecting rod group, so that the displacement amplification effect is achieved; the memory spring is connected with the first connecting rod through a second fixing piece, the memory spring is welded with the second fixing piece, and the first connecting rod lever is in threaded connection with the first fixing piece;
the lever set in the displacement amplification mechanism comprises a first connecting rod, a second connecting rod, a first crank, a second crank and a disc;
when the sprayer works, the first connecting rod drives the second connecting rod, the second connecting rod drives the first crank, the first crank drives the disc to rotate, and the disc drives the second crank to extrude the sprayer;
the instantaneous cooling mechanism is used for realizing external cooling liquid delivery, so that the grinding wheel grinding area is instantaneously cooled.
Further, the instantaneous cooling mechanism comprises a sprayer, an air cavity, a piston plate and an annular buckle, wherein the annular buckle is connected with the grinding wheel base body through a screw, and the sprayer is clamped by the buckle to realize the fixation of extrusion spraying; the piston plate moves up and down to deform the air cavity and generate extrusion force;
the inside of the sprayer is filled with nano fluid which is made of silica gel, the upper half part of the sprayer is conical, the lower half part of the sprayer is cylindrical, and the top of the sprayer is provided with a small conical hole which can control the discharge amount of cooling liquid; wherein the liquid contained in the cooling liquid is mixed cooling liquid containing methylene blue solution; the syringe injector is used to replenish the coolant when there is insufficient coolant inside the sprayer.
Further, the cooling liquid in the instantaneous cooling mechanism is cooling liquid containing methylene blue solution.
The invention also provides a grinding method of the diamond grinding wheel device for grinding optical glass based on adsorption cooling, which comprises the following steps: the method comprises the following steps:
step 1, after the giant magnetostrictive mechanism and the storage mechanism start to work, a liquid valve is opened, and the solution stored in a closed liquid pipe enters a conduit;
step 2, after the super magnetostrictive mechanism is electrified, high-voltage pulse current is connected to the excitation coil to enable the excitation coil to generate electromagnetic force, so that an electromagnetic loop is formed among an upper magnetic conduction block, an upper magnetic conduction cover, a lower magnetic conduction block, a lower magnetic conduction cover and a super magnetostrictive rod in the super magnetostrictive mechanism; the magnetic field enables the giant magnetostrictive rod to deform, the volume of the giant magnetostrictive rod is reduced to enable negative pressure to be formed inside the rubber box, the solution in the guide pipe is sucked in through the first one-way valve, the giant magnetostrictive rod is enlarged to extrude the solution in the rubber box to flow through the second one-way valve to the flow dividing pipe, and the solution in the flow dividing pipe is uniformly smeared on the working surface of the grinding wheel base body through the sprayer; the shunt pipe is connected with the giant magnetostrictive mechanism through threads;
step 3, the grinding wheel rotates clockwise in a directional mode, the workpiece is processed by the executing mechanism, when the temperature of a grinding area rises to exceed a set threshold value, the pushing mechanism with the displacement amplifying mechanism extrudes the instantaneous cooling mechanism, mixed cooling liquid containing methylene blue is sprayed out, and instantaneous cooling of a grinding area is achieved;
and 4, in a grinding wheel grinding area, heating the methylene blue solution in the mixed cooling liquid and the montmorillonite coated on the surface of the grinding wheel to perform adsorption reaction, absorbing heat, further cooling the grinding wheel grinding area, adsorbing the grinding dust generated during grinding through the adsorption reaction generated after the methylene blue and the montmorillonite absorb heat, and throwing away the montmorillonite with the grinding dust through centrifugal force to remove the grinding dust.
The invention has the beneficial effects that:
1. the built-in self-adaptive sprayer is used for effectively supplying the grinding fluid, so that instantaneous cooling of a grinding area of the grinding wheel is increased on the basis of external conveying and cooling, the double cooling supply greatly improves the cooling efficiency, and the waste of the grinding fluid and the abrasion of the grinding wheel are reduced.
2. The grinding fluid is supplied in a self-adaptive mode, and the expansion and contraction degree of the memory spring is determined by the temperature of a grinding area in the executing mechanism. When the temperature of the grinding area exceeds a set threshold value, the sprayer in the instantaneous cooling mechanism sprays cooling liquid. When the temperature condition of the grinding area is improved and the temperature is lower than a set threshold value, the sprayer stops spraying. The grinding fluid is supplied in a self-adaptive manner according to actual grinding conditions, and controllable and efficient supply of the cooling fluid is guaranteed.
3. The methylene blue on the grinding wheel and the montmorillonite in the cooling liquid have adsorption reaction, so that metal abrasive dust generated during grinding of the grinding wheel can be adsorbed and flows out of a grinding area along with the cooling liquid. The grinding dust is taken away through the adsorption effect, so that the condition of blockage and passivation of the grinding wheel can be changed; the abrasive dust is prevented from damaging the surface of the workpiece, and the surface quality of the workpiece is improved. The "effectiveness" of the removal of the swarf is achieved.
Drawings
Fig. 1 is a front view of a diamond wheel device for grinding optical glass based on adsorption cooling according to an embodiment of the present invention.
FIG. 2 is a schematic view of the storage mechanism and the super magnetostrictive mechanism of the device according to the embodiment of the present invention.
FIG. 3 is a schematic diagram of a spray mechanism of the apparatus according to an embodiment of the present invention.
FIG. 4 is a schematic diagram of an actuator and a propulsion mechanism of the apparatus according to the embodiment of the present invention.
FIG. 5 is a schematic view of a displacement magnification mechanism of the device according to the embodiment of the present invention.
Wherein: 1-storage mechanism, 1.1-liquid pipe, 1.2-valve, 1.3-conduit, 2-super magnetostrictive mechanism, 2.1-frame, 2.2-upper magnetic cover, 2.3-upper magnetic block, 2.4-coil frame, 2.5-magnetic block, 2.6-magnet exciting coil, 2.7-super magnetostrictive rod, 2.8-lower magnetic block, 2.9-lower magnetic cover, 2.10-rubber box, 2.11-second one-way valve, 2.12-first one-way valve, 3-spraying mechanism, 3.1-shunt pipe, 3.2-nozzle, 3.3-arc frame, 4-actuator, 4.1-heat conducting sheet, 4.2-grinding wheel base, 4.3-grinding unit, 5-propelling mechanism, 5.1-radiating fin, 5.2-first fastener, 5.3-memory spring, 5.4-second fastener, 6-displacement amplification mechanism, 6.1-second crank, 6.2-slide block, 6.3-seventh pin, 6.4-disc, 6.5-first crank, 6.6-fourth pin, 6.7-third pin, 6.8-first connecting rod, 6.9-first pin, 6.10-first support, 6.11-second pin, 6.12-second support, 6.13-second connecting rod, 6.14-fifth pin, 6.15-sixth pin, 6.16-third support, 7-instantaneous cooling mechanism, 7.1-piston plate, 7.2-air cavity, 7.3-sprayer and 7.4-annular buckle.
Detailed Description
In order to make the technical solutions of the present invention better understood by those skilled in the art, the present invention will be further described in detail with reference to the accompanying drawings and specific embodiments.
Referring to fig. 1, a front view of a diamond grinding wheel device for grinding optical glass based on adsorption cooling according to the present invention mainly comprises a storage mechanism 1, a super magnetostrictive mechanism 2, a spraying mechanism 3, an actuator 4, a propulsion mechanism 5, a displacement amplification mechanism 6 and an instantaneous cooling mechanism 7.
Referring to fig. 2, the storage mechanism 1 is provided with a liquid pipe 1.1, a valve 1.2 and a conduit 1.3, wherein the upper end of the conduit is connected with the liquid pipe 1.1 through a bolt, and the lower end of the conduit is connected with a first one-way valve 2.12 in the giant magnetostrictive mechanism 2 through a bolt.
Referring to fig. 2, a frame body 2.1 is arranged outside the giant magnetostrictive mechanism 12, a magnetic conduction block 2.5, a coil frame 2.4, an upper magnetic conduction cover 2.2, a lower magnetic conduction cover 2.9, an upper magnetic conduction block 2.3, a lower magnetic conduction block 2.8 and a giant magnetostrictive rod 2.7 take the giant magnetostrictive rod 2.7 as a center to form an electromagnetic loop, a rubber box 2.10 is arranged below the lower magnetic conduction block, a first check valve 2.12 and a second check valve 2.11 are arranged at the lower end of the rubber box 2.10, and the second check valve 2.11 is connected with a circular arc frame body 3.3 in the spraying mechanism 3 through bolts.
Referring to fig. 3, the spraying mechanism 3 is externally provided with a circular arc frame 3.3, a shunt tube 3.1 and a spray head 3.2 are arranged in the circular arc frame 3.3, the shunt tube 3.1 is fixed in the circular arc frame 3.3 in a nut connection mode, and the spray head 3.2 is connected with the shunt tube 3.1 through bolts.
Referring to fig. 4, the actuator 4 comprises a grinding unit 4.3 and a heat conducting sheet 4.1. The grinding unit 4.3 is of an arc-shaped structure, the width of the grinding unit is consistent with that of a grinding wheel, a layer of diamond grinding materials is plated on the upper surface of the grinding unit, the grinding unit is ablated into various structural patterns by a laser processing technology, the lower surface of the grinding unit is connected with the heat conducting sheet 4.1 through screws, and the upper part of a handle structure of the grinding unit 4.2 is provided with a connecting hole which is connected with a grinding wheel base body 4.2 through a hinged bolt; the heat conducting sheet 4.1 is made of copper, is in a sheet shape, and is made of heat conducting silicone grease in the middle interlayer, so that heat can be accelerated to be transferred to the propelling mechanism 7 when the grinding wheel works.
Referring to fig. 4, the propulsion mechanism includes a first fixing member, a memory spring, a second fixing member, and a heat sink. First mounting passes through the screw to be connected with the emery wheel base member, and memory spring upper end passes through welded connection with first mounting, and the lower extreme passes through welded connection with the second mounting, and the fin passes through the fix with screw on the emery wheel base member, and its material is the aluminum alloy, and the shape is the slice, and intermediate layer is heat conduction silicone grease, can accelerate the heat dissipation at the emery wheel during operation for memory spring resets.
Referring to fig. 5, the displacement amplification mechanism 6 comprises a first connecting rod 6.8, a second connecting rod 6.13, a first pin 6.9, a second pin 6.11, a third pin 6.7, a fourth pin 6.6, a fifth pin 6.14, a sixth pin 6.15, a seventh pin 6.3, a first support 6.10, a second support 6.12, a third support 6.16, a first crank 6.15, a second crank 6.1, a slide 6.2 and a disc 6.4.
The first connecting rod 6.8 drives the second connecting rod 6.13, the second connecting rod 6.13 drives the first crank 13, the first crank 13 drives the disc 6.4, the disc 6.4 drives the second crank 6.1, and the second crank 6.1 drives the slide block 6.2 to extrude the sprayer 7.3; the first connecting rod 6.8 is connected with the second connecting rod 6.13 by the second pin 6.4, the first connecting rod 6.8 is connected with the first support 6.10 by the first pin 6.3, the first support 6.10 is fixed on the grinding wheel base body 4.1 by the screw, the second connecting rod 6.13 is connected with the second support 6.11 by the third pin 6.5, the second support 6.11 is fixed on the grinding wheel base body 4.1 by the screw, the second connecting rod 6.13 is connected with the first crank 13 by the fourth pin 6.6, the first crank 6.5 is connected with the disc 6.4 by the fifth pin 6.14, the disc 6.4 is fixed by the third support 6.16, the third support 6.16 is fixed on the grinding wheel base body 4.1 by the screw, the second crank 6.1 is connected with the disc 6.4 by the sixth pin 6.15, the slider 6.2 is connected by the seventh pin 6.3, and the bottom end of the piston plate 7.1 of the slider 6.2 is welded.
Referring to fig. 4, the instantaneous cooling mechanism 7 comprises a nebulizer 7.3, an air chamber 7.2, a piston plate 7.1 and an annular snap 7.4. Wherein annular buckle 7.4 passes through the screw connection with emery wheel base member 4.2, and the atomizer 7.3 is cliied to the buckle, realizes the fixed of extrusion spraying. The piston plate 7.1 moves up and down, so that the air cavity 7.2 deforms and generates extrusion force; the sprayer 7.3 is internally provided with nano fluid which is made of silica gel material, the upper half part is conical, the lower half part is cylindrical, and the top part is provided with a small conical hole, so that the output of cooling liquid can be controlled. Wherein the liquid contained in the cooling liquid is mixed cooling liquid containing methylene blue solution. The syringe injector is used for replenishment when there is insufficient cooling fluid inside the atomizer 7.3.
The grinding wheel is set to rotate clockwise in one direction due to the structural characteristics of the grinding wheel. When the grinding wheel works, the grinding unit 4.3 in the executing mechanism 4 carries out grinding processing on the workpiece, and heat is generated. Because the elastic coefficient of the memory spring 5.3 is large, when the temperature of the grinding area reaches a threshold value, the memory spring 5.3 deforms, the second fixing piece 7.3 and the first connecting rod 6.8 push the sliding block 6.2, and then the atomizer 7.3 is extruded to spray cooling liquid, so that the instantaneous cooling of the grinding area of the grinding wheel is realized on the basis of conveying the external cooling liquid, the temperature of the grinding area is reduced, and the abrasion of the grinding wheel is reduced; when the temperature of the grinding area is reduced to be lower than the threshold value or the grinding unit 4.3 is disengaged from working, the memory spring 5.3 is reset, and the sprayer 7.3 stops spraying the nano fluid.
The embodiment also provides a grinding method using a diamond grinding wheel device for grinding optical glass based on adsorption cooling: the method comprises the following steps:
step 1, after the giant magnetostrictive mechanism (2) and the storage mechanism (1) start to work, a liquid valve (1.2) is opened, and the solution stored in a closed liquid pipe (1.1) enters a conduit (1.3);
step 2, after the giant magnetostrictive mechanism (2) is electrified, high-voltage pulse current is connected to the magnet exciting coil (2.6) to generate electromagnetic force, so that an electromagnetic loop is formed among an upper magnetic conduction block (2.3), an upper magnetic conduction cover (2.2), a lower magnetic conduction block (2.8), a lower magnetic conduction cover (2.9) and a giant magnetostrictive rod (2.7) in the giant magnetostrictive mechanism (2); the magnetic field enables the super magnetostrictive rod (2.7) to deform, the volume of the super magnetostrictive rod (2.7) is reduced, negative pressure is formed in the rubber box (2.10), the solution in the guide pipe (1.3) is sucked through the first one-way valve (2.12), the super magnetostrictive rod is enlarged, the solution in the rubber box (2.10) is extruded out to the shunt pipe (3.1) through the second one-way valve (2.11), and the solution in the shunt pipe (3.1) is uniformly smeared on the working surface of the grinding wheel base body (4.2) through the spray head (3.2); the shunt pipe (3.1) is connected with the giant magnetostrictive mechanism (2) through threads;
step 3, the grinding wheel rotates clockwise in a directional mode, the workpiece is processed by the executing mechanism (4), when the temperature of a grinding area rises to exceed a set threshold value, the pushing mechanism (5) with the displacement amplifying mechanism (6) extrudes the instantaneous cooling mechanism (7), mixed cooling liquid containing methylene blue is sprayed out, and instantaneous cooling of the grinding area is achieved;
step 4, in a grinding wheel grinding area, heating methylene blue solution in the mixed cooling liquid and montmorillonite coated on the surface of the grinding wheel to perform adsorption reaction, absorbing heat, further cooling the grinding wheel grinding area, adsorbing grinding dust generated during grinding through the adsorption reaction generated after the methylene blue and the montmorillonite absorb heat, and throwing away the montmorillonite with the grinding dust through centrifugal force to remove the grinding dust;
while the principles of the invention have been described in detail in connection with the preferred embodiments thereof, it will be understood by those skilled in the art that the foregoing implementations are merely illustrative of exemplary implementations of the invention and are not intended to limit the scope of the invention. The details of the embodiments are not to be interpreted as limiting the scope of the invention, and any obvious changes, such as equivalent alterations, simple substitutions and the like, based on the technical solution of the invention, can be interpreted without departing from the spirit and scope of the invention.

Claims (4)

1. The utility model provides a diamond grinding wheel device for optical glass grinding based on adsorb cooling, the device is including storing mechanism (1), giant magnetostrictive mechanism (2), spraying mechanism (3), actuating mechanism (4), advancing mechanism (5), displacement mechanism of amplification (6) and instantaneous cooling mechanism (7), its characterized in that:
the solution in the storage device (1) is an adsorbent containing montmorillonite as a core material and silicon dioxide nano as a shell material;
after pulse current is conducted to the giant magnetostrictive device (2), the valve (1.2), the first one-way valve (2.12) and the second one-way valve (2.11) are controlled to be opened and closed in sequence by utilizing the volume deformation of the giant magnetostrictive rod, so that the air pressure in the rubber box (2.10) is changed, and cooling liquid is pushed to do accelerated motion to enter the spraying mechanism (3);
the spraying device (3) comprises a built-in shunt pipe (3.1) and a spray head (3.2); the upper end of the flow dividing pipe (3.1) is connected with a second one-way valve (2.11) at the bottom end of the giant magnetostrictive mechanism (2) through a bolt, the lower end of the flow dividing pipe is connected with the spray head (3.2) through a bolt, and after cooling liquid enters the flow dividing pipe (3.1), the spray head (3.2) uniformly sprays the cooling liquid on the surface of the grinding unit (4.3);
the grinding unit (4.3) in the actuating mechanism (4) is made of diamond, the heat conducting sheet (4.1) is made of copper, and the structure is flaky;
the memory spring (5.3) in the propelling mechanism (5) is formed by winding a memory alloy wire, and extends after receiving heat transmitted by the heating sheet to enable the connecting rod group to move, so that the displacement amplification effect is achieved; the memory spring (5.3) is connected with the first connecting rod (6.8) through a second fixing piece (5.4), the memory spring (5.3) is welded with the second fixing piece (5.4), and the first connecting rod lever is in threaded connection with the first fixing piece (5.2);
the lever set in the displacement amplification mechanism (6) comprises a first connecting rod (6.8), a second connecting rod (6.13), a first crank (6.5), a second crank (6.1) and a disc (6.4);
when the sprayer works, the first connecting rod (6.8) drives the second connecting rod (6.13), the second connecting rod (6.13) drives the first crank (6.5), the first crank (6.5) drives the disc (6.4) to rotate, and the disc (6.4) drives the second crank (6.1) to extrude the sprayer (7.3);
the instantaneous cooling mechanism (7) is used for realizing external cooling liquid delivery, so that the grinding wheel grinding area is instantaneously cooled.
2. A diamond grinding wheel device for grinding optical glass based on adsorption cooling as claimed in claim 1, wherein: the instantaneous cooling mechanism (7) comprises a sprayer (7.3), an air cavity body (7.2), a piston plate (7.1) and an annular buckle (7.4), wherein the annular buckle (7.4) is connected with the grinding wheel base body (4.2) through a screw, and the sprayer (7.3) is clamped by the buckle to realize the fixation of extrusion spraying; the piston plate (7.1) moves up and down, so that the air cavity (7.2) deforms and generates extrusion force;
the inside of the sprayer (7.3) is filled with nano fluid which is made of silica gel, the upper half part is conical, the lower half part is cylindrical, and the top part is provided with a small conical hole which can control the output of cooling liquid; wherein the liquid contained in the cooling liquid is mixed cooling liquid containing methylene blue solution; when the cooling liquid in the sprayer (7.3) is insufficient, the syringe injector is used for supplement.
3. A diamond grinding wheel device for grinding optical glass based on adsorption cooling as claimed in claim 1, wherein: the cooling liquid in the instantaneous cooling mechanism (7) is cooling liquid containing methylene blue solution.
4. A grinding method using a diamond grinding wheel device for grinding optical glass based on adsorption cooling according to claim 1: the method comprises the following steps:
step 1, after the giant magnetostrictive mechanism (2) and the storage mechanism (1) start to work, a liquid valve (1.2) is opened, and the solution stored in a closed liquid pipe (1.1) enters a conduit (1.3);
step 2, after the giant magnetostrictive mechanism (2) is electrified, high-voltage pulse current is connected to the magnet exciting coil (2.6) to generate electromagnetic force, so that an electromagnetic loop is formed among an upper magnetic conduction block (2.3), an upper magnetic conduction cover (2.2), a lower magnetic conduction block (2.8), a lower magnetic conduction cover (2.9) and a giant magnetostrictive rod (2.7) in the giant magnetostrictive mechanism (2); the magnetic field enables the super magnetostrictive rod (2.7) to deform, the volume of the super magnetostrictive rod (2.7) is reduced, negative pressure is formed in the rubber box (2.10), the solution in the guide pipe (1.3) is sucked through the first one-way valve (2.12), the super magnetostrictive rod is enlarged, the solution in the rubber box (2.10) is extruded out to the shunt pipe (3.1) through the second one-way valve (2.11), and the solution in the shunt pipe (3.1) is uniformly smeared on the working surface of the grinding wheel base body (4.2) through the spray head (3.2); the shunt pipe (3.1) is connected with the giant magnetostrictive mechanism (2) through threads;
step 3, the grinding wheel rotates clockwise in a directional mode, the workpiece is processed by the executing mechanism (4), when the temperature of a grinding area rises to exceed a set threshold value, the pushing mechanism (5) with the displacement amplifying mechanism (6) extrudes the instantaneous cooling mechanism (7), mixed cooling liquid containing methylene blue is sprayed out, and instantaneous cooling of the grinding area is achieved;
and 4, in a grinding wheel grinding area, heating the methylene blue solution in the mixed cooling liquid and the montmorillonite coated on the surface of the grinding wheel to perform adsorption reaction, absorbing heat, further cooling the grinding wheel grinding area, adsorbing the grinding dust generated during grinding through the adsorption reaction generated after the methylene blue and the montmorillonite absorb heat, and throwing away the montmorillonite with the grinding dust through centrifugal force to remove the grinding dust.
CN202111578013.3A 2021-12-22 2021-12-22 Diamond grinding wheel device for grinding optical glass based on adsorption cooling Withdrawn CN114260789A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202111578013.3A CN114260789A (en) 2021-12-22 2021-12-22 Diamond grinding wheel device for grinding optical glass based on adsorption cooling

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202111578013.3A CN114260789A (en) 2021-12-22 2021-12-22 Diamond grinding wheel device for grinding optical glass based on adsorption cooling

Publications (1)

Publication Number Publication Date
CN114260789A true CN114260789A (en) 2022-04-01

Family

ID=80828639

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202111578013.3A Withdrawn CN114260789A (en) 2021-12-22 2021-12-22 Diamond grinding wheel device for grinding optical glass based on adsorption cooling

Country Status (1)

Country Link
CN (1) CN114260789A (en)

Similar Documents

Publication Publication Date Title
CN112706084B (en) Self-adaptive supply instantaneous cooling block type structured diamond grinding wheel
CN103213038B (en) Inner-circle ultrasonic electrolytic in-process dressing (ELID) composite grinding experimental device
CN114260789A (en) Diamond grinding wheel device for grinding optical glass based on adsorption cooling
JP2023553557A (en) Heavy-duty grinding wheel with self-adaptive cooling based on the normal grinding force in the grinding area
CN108857599B (en) Vertical magnetorheological polishing device and method
CN206326510U (en) It is easy to the heat abstractor of spray coolant
JP3181190U (en) Chopping tool holder and its chopping drive device
CN2930972Y (en) Inner-cooling-type high speed thin film grinding head
CN207448254U (en) Carry the grinding wheel unit of coolant
CN102350528A (en) Directional cooling milling cutter
JP2004042144A (en) Processing device and processing method
CN108555683A (en) A kind of numerically controlled lathe cooling heat radiation system
CN103084981B (en) Split type ultrasonic focusing steam fog cooling device
CN106583132B (en) A kind of vacuum paint spraying device for cylinder
CN216198838U (en) Gas compressor cylinder sleeve with good heat dissipation effect
CN202878042U (en) Finishing device suitable for nozzle parts
CN214922850U (en) Labyrinth sleeve cylindrical grinding device
CN113695615A (en) Metal mirror surface precision finishing device
CN112222956A (en) Polishing device, polishing method and application based on dynamic magnetic field
CN106583133B (en) A kind of working method of vacuum paint spraying device for cylinder
CN116175362B (en) Intelligent processing equipment and processing technology for ship accessories
CN219747567U (en) Cooling device convenient to polish
JP6041249B1 (en) Chopping processing method using bird's nest-like grindstone and bird's nest-like grindstone
CN218312825U (en) Connecting rod for connecting low-speed spindle and grinding wheel
CN220444947U (en) Combined high-durability thread rolling die

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
WW01 Invention patent application withdrawn after publication
WW01 Invention patent application withdrawn after publication

Application publication date: 20220401