CN114260501B - Intelligent cutting device for hardware product manufacturing - Google Patents
Intelligent cutting device for hardware product manufacturing Download PDFInfo
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- CN114260501B CN114260501B CN202111613895.2A CN202111613895A CN114260501B CN 114260501 B CN114260501 B CN 114260501B CN 202111613895 A CN202111613895 A CN 202111613895A CN 114260501 B CN114260501 B CN 114260501B
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Abstract
The invention discloses an intelligent cutting device for manufacturing hardware products, and particularly relates to the field of cutting devices. Through setting up clamp splice and piston, the staff places the tubular metal resonator on the mounting panel, and the gear drives the clamp splice and fixes the tubular metal resonator, finally makes water prevent that mars from four shooing through the atomizer blowout, can rock the problem that leads to mars four to shoot when having solved the tubular metal resonator and being difficult to fixed cutting.
Description
Technical Field
The invention relates to the technical field of cutting devices, in particular to an intelligent cutting device for hardware product manufacturing.
Background
With the development of the modern machining industry, the requirements on the cutting quality and precision are continuously improved, the requirements on improving the production efficiency, reducing the production cost and having a highly intelligent automatic cutting function are also improved, the development of a numerical control cutting device must adapt to the requirements on the development of the modern machining industry, and the cutting device is divided into a flame cutting machine, a plasma cutting machine, a laser cutting machine, water cutting and the like.
The intelligent cutting device that current hardware products made is at the cutting in-process, and tubulose metal product is difficult to fixedly, when leading to the cutting, because the roll of tubular metal resonator more easily takes place the spark with the friction of cutting machine blade, harms staff on every side, so how to design the intelligent cutting device that hardware products made that can prevent spark sputtering, become the problem that we will solve at present.
Disclosure of Invention
In order to overcome the defects in the prior art, the embodiment of the invention provides the intelligent cutting device for manufacturing the hardware products, the clamping block and the piston are arranged, a worker places the metal pipe on the mounting plate, the gear drives the clamping block to fix the metal pipe, finally, water is sprayed out through the atomizing nozzle to prevent four sparks from being sprayed out, and the problems in the background art are solved.
In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides an intelligent cutting device that five metals product was made, includes base plate, hydraulic pressure post and cutting machine, the inside at the base plate is established to the hydraulic pressure post, the bottom at the hydraulic pressure post is established to the cutting machine, the inside of base plate is equipped with the fixed column that is used for supporting the mounting panel, the top of fixed column is equipped with the mounting panel that is used for placing the tubular metal resonator, one side of mounting panel articulates there is the gear that is used for driving clamp splice pivoted, one side meshing of gear has the rack that is used for meshing gear, the top fixed mounting of rack has the compression leg, the bottom of rack is equipped with the supporting spring who is used for fixing the rack, the outer wall of gear is equipped with the clamp splice, one side of cutting machine articulates there is the belt, the inner wall of belt articulates there is drive gear, one side of drive gear articulates there is the fixed block, the bottom fixed mounting of fixed block has the water tank that is used for storing water, one side fixed mounting of water tank has the pivot that is used for rotating the fly leaf, the outer wall of pivot articulates there is the fly leaf that is used for driving the water tank removal when the cutting machine removes, the fly leaf articulates one side of cutting machine articulates, one side meshing of drive gear has the rack that pushes down, the bottom of push down rack is equipped with the piston that carries out the water tank and extrudees the water tank, the one end of the water tank is equipped with the slider that the inside of water tank is equipped with the slider, the slider that the bottom of the drain pipe, the slider is equipped with the slider, the slider that the drain pipe, the inside of the slider is installed the slider, the slider that the bottom of the water tank, the slider is connected of the slider that the water tank, the slider is connected of the slider, the bottom of the slider that the slider is equipped with the slider, the bottom of the slider that the base plate, the slider of the water tank.
Through adopting above-mentioned technical scheme, the staff at first places the tubular metal resonator on the mounting panel, the tubular metal resonator can touch the compression leg, the compression leg can drive rack extrusion supporting spring, then the rack can the downstream, the rack can mesh the gear after that, the gear can drive the clamp splice and rotate, the clamp splice will carry out the centre gripping from both sides to the tubular metal resonator and fix, the tubular metal resonator can take place to rock when preventing to cut, the staff controls the hydraulic column and makes the cutting machine cut the tubular metal resonator, the cutting machine will drive the belt and rotate, the belt will drive gear and rotate, the gear meshes and pushes down rack downstream, it will take the piston to push down the rack down to push down, the piston pushes down can extrude the inside water of water tank, discharge water through the drain pipe, water can be atomized water from the drain pipe discharge can be prevented that the cutting machine from cutting the spark of tubular metal resonator four-jet, staff's safety has been protected, the problem that can rock and lead to mars four-jet when having solved the tubular metal resonator difficult fixed cutting.
In a preferred embodiment, the number of the clamping blocks is two, and the two clamping blocks are symmetrically arranged by taking the cutting machine as a center.
Through adopting above-mentioned technical scheme, two clamp splice are fixed the tubular metal resonator from both sides, have improved the fixed effect to the tubular metal resonator.
In a preferred embodiment, a communication pipe for connecting the water tank and the air pressure cylinder is arranged on one side of the water tank, the air pressure cylinder is arranged on one side of the communication pipe, and a piston column for regulating and controlling air pressure in the air pressure cylinder is inserted into the air pressure cylinder.
Through adopting above-mentioned technical scheme, through pneumatic cylinder and piston post, the staff can control the inside atmospheric pressure of water tank.
In a preferred embodiment, the outer wall of the piston column is provided with a limiting hole for installing a limiting column, and the limiting column for fixing the piston column is inserted into the limiting hole.
Through adopting above-mentioned technical scheme, spacing post and spacing hole can be fixed the piston post.
In a preferred embodiment, one side of the water tank is provided with a water inlet pipe for connecting an external water supply mechanism, the outer wall of the water inlet pipe is provided with a water inlet valve for replenishing water to the water tank through the water inlet pipe, and the bottom of the water inlet valve is provided with a valve switch for controlling the water inlet valve.
By adopting the technical scheme, the water inlet valve can be opened by a worker, and then the water inlet pipe is utilized to automatically supplement water to the water tank.
In a preferred embodiment, the inside fixed mounting of water tank has the connecting axle, the outer wall of connecting axle articulates there is the commentaries on classics board that is used for triggering valve switch, the one side of changeing the board cup joints and is used for driving to change the board and carry out pivoted floating block, change the board and establish the bottom at valve switch.
Through adopting above-mentioned technical scheme, when having water in the water tank, showy piece can drive the board rotation that makes progress, when not having water in the water tank, showy piece can drive the board rotation downwards, when the board rotation downwards, the other end of changeing the board will the perk, the valve switch will be touched to the commentaries on classics board to trigger the water intaking valve and start, the water intaking valve will be through the inlet tube to the moisturizing in the water tank, just so can accomplish the automatic water supply to the water tank in, the staff has saved the time of staff to the water tank moisturizing.
In a preferred embodiment, a limiting plate for limiting the piston to prevent the piston from damaging the water inlet valve is fixedly mounted on the inner wall of the water tank, and the limiting plate is arranged at the top of the water inlet valve.
By adopting the technical scheme, the limiting plate can limit the piston, and the phenomenon that the descending position of the piston is too low to damage the water inlet valve is prevented.
In a preferred embodiment, one side of the base plate is provided with a spiral noise reduction pipe for increasing the sound transmission distance, one end of the spiral noise reduction pipe is provided with a noise reduction plate, and the noise reduction plate is arranged on one side of the cutting machine.
Through adopting above-mentioned technical scheme, fall through the spiral and fall the pipe and fall the board of making an uproar and can effectively reduce the volume that the cutting machine sent the noise when cutting the tubular metal resonator.
In a preferred embodiment, a supporting column for absorbing noise emitted by the cutting machine is fixedly mounted at the bottom of the base plate, and universal wheels for driving the device to move are arranged at the bottom of the supporting column.
Through adopting above-mentioned technical scheme, this device can be removed to the staff utilization support column and universal wheel, has improved the flexibility of this device.
The invention has the technical effects and advantages that:
1. according to the invention, through arranging the clamping block and the piston, a worker places the metal pipe on the mounting plate, the steel pipe is pressed downwards, the compression column drives the rack to be meshed with the gear, the gear drives the clamping block to fix the metal pipe, when the cutting machine cuts the metal pipe, the cutting machine drives the gear to rotate through the belt, the transmission gear is meshed with the rack to enable the piston to move downwards to extrude the water tank, water is sprayed out through the atomizing nozzle to prevent four shots of sparks, and the problem that the four shots of sparks are caused by shaking when the metal pipe is not easy to fix and cut is solved;
2. according to the invention, by arranging the air pressure cylinder and the piston column, a worker can adjust the pressure value of the air pressure cylinder to the water tank by adjusting the height of the piston column, so that the water yield of the drain pipe is adjusted, and meanwhile, the worker can fix the piston column through the limiting column, so that the piston column is prevented from shaking, and the air pressure in the water tank is prevented from changing;
3. according to the invention, through arranging the floating block and the rotating plate, when water is in the water tank, the floating block can drive the upward rotating plate to rotate, when no water is in the water tank, the floating block can drive the rotating plate to rotate downwards, when the rotating plate rotates downwards, the other end of the rotating plate can tilt, the rotating plate can touch the valve switch, so that the water inlet valve is triggered to start, the water inlet valve can supplement water into the water tank through the water inlet pipe, and thus automatic water supplement can be completed in the water tank.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention.
FIG. 2 is an enlarged view of the portion A of FIG. 1 according to the present invention.
FIG. 3 is an enlarged view of the portion B of FIG. 1 according to the present invention.
FIG. 4 is a cross-sectional view of a substrate structure according to the present invention.
FIG. 5 is an enlarged view of the structure of the portion C of FIG. 4 according to the present invention.
Fig. 6 is a sectional view of the structure of the water tank of the present invention.
FIG. 7 is an enlarged view of the portion D of FIG. 6 according to the present invention.
The reference signs are: 1. a substrate; 2. a hydraulic column; 3. a cutter; 4. fixing a column; 5. mounting a plate; 6. A gear; 7. a rack; 8. pressing the column; 9. a support spring; 10. a clamping block; 11. a belt; 12. a transmission gear; 13. a fixed block; 14. a water tank; 15. a rotating shaft; 16. a movable plate; 17. pressing the rack downwards; 18. A piston; 19. a drain pipe; 20. an atomizing spray head; 21. a slider; 22. a communicating pipe; 23. a pneumatic cylinder; 24. a piston post; 25. a limiting hole; 26. a limiting column; 27. a water inlet pipe; 28. a water inlet valve; 29. opening and closing a valve; 30. a connecting shaft; 31. rotating the plate; 32. a floating block; 33. a limiting plate; 34. a spiral noise reduction tube; 35. a noise reduction plate; 36. a support column; 37. a universal wheel.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to the accompanying drawings 1-7 of the specification, an intelligent cutting device for manufacturing hardware products according to an embodiment of the present invention includes a base plate 1, a hydraulic cylinder 2 and a cutting machine 3, the hydraulic cylinder 2 is disposed inside the base plate 1, the cutting machine 3 is disposed at the bottom of the hydraulic cylinder 2, as shown in fig. 5, a fixed column 4 for supporting a mounting plate 5 is disposed inside the base plate 1, a mounting plate 5 for placing a metal pipe is disposed at the top of the fixed column 4, a gear 6 for driving a clamping block 10 to rotate is hinged to one side of the mounting plate 5, as shown in fig. 5, a rack 7 for engaging the gear 6 is engaged to one side of the gear 6, a pressure column 8 for driving the mounting plate 5 to move downward is fixedly disposed at the top of the rack 7, as shown in fig. 5, a supporting spring 9 for fixing the rack 7 is disposed at the bottom of the rack 7, a clamping block 10 for fixing the metal pipe is disposed at the outer wall of the gear 6, a belt 11 for driving a transmission gear 12 to rotate is hinged to one side of the cutting machine 3, as shown in fig. 2, a transmission gear 12 for driving a belt 11 for driving a rack 17 for driving a water tank 14 is hinged to one side of the fixed block 12, a water tank 14 for driving a water tank 14, a water tank 14 is disposed at one side of the fixed for driving the movable plate 14, and a water tank 14 for driving the water tank 14, as shown in the water tank 14, and a movable plate 14, as shown in the movable plate 14, and a movable plate 14, one side of water tank 14 is equipped with the drain pipe 19 that is used for discharging the water in the water tank 14 into atomizer 20, the one end of drain pipe 19 is equipped with and is used for atomizing spun atomizer 20 with water, as shown in fig. 7, the bottom fixed mounting of water tank 14 has the slider 21 that is used for making things convenient for water tank 14 to remove in base plate 1, slider 21 sliding connection is in the inside of base plate 1, the quantity of clamp splice 10 is established to two, two clamp splice 10 use cutting machine 3 to be the symmetry setting as the center, two clamp splice 10 are fixed the tubular metal resonator from both sides, the fixed effect to the tubular metal resonator has been improved.
It should be noted that, a worker firstly places a metal pipe on the mounting plate 5, the metal pipe can touch the compression leg 8, the compression leg 8 can drive the rack 7 to extrude the supporting spring 9, then the rack 7 can move downwards, the rack 7 can then be meshed with the gear 6, the gear 6 can drive the clamping block 10 to rotate, the clamping block 10 can clamp and fix the metal pipe from two sides, the metal pipe can be prevented from shaking when cutting, then the worker controls the hydraulic leg 2 to enable the cutting machine 3 to cut the metal pipe, the cutting machine 3 can drive the belt 11 to rotate, the belt 11 can drive the transmission gear 12 to rotate, the transmission gear 12 is meshed with the downward pressing rack 17 to move downwards, the downward pressing rack 17 can drive the piston 18 to press downwards, the piston 18 presses downwards to extrude water inside the water tank 14, the water is discharged through the water discharge pipe 19 and is atomized by the atomization nozzle 20, the atomized water can prevent spark four-shot spark when the cutting machine 3 cuts the metal pipe, the safety of the worker is protected, and the problem that spark four-shot is not easy to shake when the metal pipe is fixed and cut is solved.
Meanwhile, as shown in fig. 3, a communication pipe 22 for connecting the water tank 14 and the air pressure cylinder 23 is arranged on one side of the water tank 14, the air pressure cylinder 23 for transmitting air pressure to the water tank 14 is arranged on one side of the communication pipe 22, a piston column 24 for regulating and controlling air pressure in the air pressure cylinder 23 is inserted into the air pressure cylinder 23, as shown in fig. 3, a limiting hole 25 for installing a limiting column 26 is formed in the outer wall of the piston column 24, and a limiting column 26 for fixing the piston column 24 is inserted into the limiting hole 25.
It should be noted that the water mist sinks quickly and continues in the air for a period of time, so sometimes when the water mist in the air reaches a certain degree, the worker can adjust the air pressure in the air pressure cylinder 23 through the piston column 24, the air pressure of the air pressure cylinder 23 can also act on the water supply tank 14 through the communicating pipe 22, so that when the piston column extrudes the water tank 14, the amount of water discharged from the water tank 14 through the water discharge pipe 19 is reduced, water resources are effectively saved, and meanwhile, the worker can fix the piston column 24 at a required height through the limiting column 26.
Meanwhile, as shown in fig. 7, a water inlet pipe 27 for connecting an external water supply mechanism is arranged on one side of the water tank 14, a water inlet valve 28 for supplying water to the water tank 14 through the water inlet pipe 27 is arranged on the outer wall of the water inlet pipe 27, the water inlet valve 28 is 2W02508 series brass electromagnetic water inlet valve equipment for normally closed water, a valve switch 29 for controlling the water inlet valve 28 is arranged at the bottom of the water inlet valve 28, as shown in fig. 7, a connecting shaft 30 for fixing a rotating plate 31 is fixedly installed inside the water tank 14, the outer wall of the connecting shaft 30 is hinged with a rotating plate 31 for triggering the valve switch 29, a floating block 32 for driving the rotating plate 31 to rotate is sleeved on one side of the rotating plate 31, the rotating plate 31 is arranged at the bottom of the valve switch 29, as shown in fig. 7, a limiting plate 33 for limiting the piston 18 to prevent the piston 18 from damaging the water inlet valve 28 is fixedly installed on the inner wall of the water tank 14, and the limiting plate 33 is arranged at the top of the water inlet valve 28.
It should be noted that when there is water in the water tank 14, the floating block 32 drives the rotating plate 31 to rotate upward, when there is no water in the water tank 14, the floating block 32 drives the rotating plate 31 to rotate downward, when the rotating plate 31 rotates downward, the other end of the rotating plate 31 tilts, the rotating plate 31 touches the valve switch 29, so as to trigger the water inlet valve 28 to start, the water inlet valve 28 can replenish water into the water tank 14 through the water inlet pipe 27, so as to complete automatic water replenishing into the water tank 14, and save time for a worker to replenish water into the water tank 14.
Meanwhile, as shown in fig. 1, a spiral noise reduction pipe 34 for increasing the sound transmission distance is arranged on one side of the base plate 1, a noise reduction plate 35 for absorbing noise emitted by the cutting machine 3 is arranged at one end of the spiral noise reduction pipe 34, the noise reduction plate 35 is arranged on one side of the cutting machine 3, as shown in fig. 6, a support column 36 for connecting the base plate 1 and a universal wheel 37 is fixedly mounted at the bottom of the base plate 1, and the universal wheel 37 for driving the device to move is arranged at the bottom of the support column 36.
It should be noted that, cutting machine 3 can send very big noise when cutting the tubular metal resonator, and the noise can be fallen the board 35 of making an uproar and absorb partly, and the absorbed noise can be fallen the pipe 34 transmission of making an uproar through the spiral and is gone out, and the noise falls the pipe 34 through the spiral and can improve the distance of transmission to improve the energy of noise consumption, reduce the decibel of the noise of coming out of transmission, the staff can remove this device through universal wheel 37 simultaneously, thereby improves the flexibility of this device.
The points to be finally explained are: first, in the description of the present application, it should be noted that, unless otherwise specified and limited, the terms "mounted," "connected," and "connected" should be understood broadly, and may be a mechanical connection or an electrical connection, or a communication between two elements, and may be a direct connection, and "upper," "lower," "left," and "right" are only used to indicate a relative positional relationship, and when the absolute position of the object to be described is changed, the relative positional relationship may be changed;
secondly, the method comprises the following steps: in the drawings of the disclosed embodiments of the invention, only the structures related to the disclosed embodiments are referred to, other structures can refer to common designs, and the same embodiment and different embodiments of the invention can be combined with each other without conflict;
and finally: the above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the present invention, and any modifications, equivalents, improvements and the like made within the spirit and principle of the present invention should be included in the scope of the present invention.
Claims (9)
1. The utility model provides an intelligent cutting device that hardware products made, includes base plate (1), hydraulic pressure post (2) and cutting machine (3), its characterized in that: the hydraulic column (2) is arranged inside the base plate (1), the cutting machine (3) is arranged at the bottom of the hydraulic column (2), a fixing column (4) used for supporting the mounting plate is arranged inside the base plate (1), a mounting plate (5) used for placing a metal pipe is arranged at the top of the fixing column (4), a gear (6) used for driving the clamping block to rotate is hinged to one side of the mounting plate (5), a rack (7) used for meshing with a gear is meshed to one side of the gear (6), a pressing column (8) is fixedly arranged at the top of the rack (7), a supporting spring (9) used for fixing the rack is arranged at the bottom of the rack (7), a clamping block (10) is arranged on the outer wall of the gear (6), a belt (11) is hinged to one side of the cutting machine (3), a transmission gear (12) is hinged to the inner wall of the belt (11), a transmission gear (12) is hinged to one side of the transmission gear (12), a water tank (14) used for fixing the water is fixedly arranged at the bottom of the fixing block (13), a movable plate (16) used for storing water is fixedly arranged on one side of the water tank (14), and a movable plate (16) used for moving the movable plate (16) is hinged to one side of the movable plate (16) used for moving when the cutting machine is hinged to move, one side of the transmission gear (12) is meshed with a pressing rack (17), a piston (18) for extruding water in the water tank is arranged at the bottom of the pressing rack (17), the piston (18) is inserted in the water tank (14), a drain pipe (19) is arranged at one side of the water tank (14), an atomizing spray head (20) is arranged at one end of the drain pipe (19), a sliding block (21) is fixedly mounted at the bottom of the water tank (14), and the sliding block (21) is connected to the inside of the base plate (1) in a sliding mode.
2. The intelligent cutting device for hardware product manufacturing according to claim 1, wherein: the number of the clamping blocks (10) is two, and the two clamping blocks (10) are symmetrically arranged by taking the cutting machine (3) as a center.
3. The intelligent cutting device for hardware product manufacturing according to claim 1, characterized in that: one side of the water tank (14) is provided with a communicating pipe (22) used for connecting the water tank with the air pressure cylinder, one side of the communicating pipe (22) is provided with the air pressure cylinder (23), and a piston column (24) used for regulating and controlling the air pressure in the air pressure cylinder is inserted into the air pressure cylinder (23).
4. The intelligent cutting device for hardware product manufacturing according to claim 3, wherein: the outer wall of the piston column (24) is provided with a limiting hole (25) for installing a limiting column, and a limiting column (26) for fixing the piston column is inserted into the limiting hole (25).
5. The intelligent cutting device for hardware product manufacturing according to claim 3, wherein: one side of the water tank (14) is provided with a water inlet pipe (27) used for being connected with an external water supply mechanism, the outer wall of the water inlet pipe (27) is provided with a water inlet valve (28) used for supplementing water to the water tank through the water inlet pipe, and the bottom of the water inlet valve (28) is provided with a valve switch (29) used for controlling the water inlet valve.
6. The intelligent cutting device for hardware product manufacturing according to claim 5, wherein: the inside fixed mounting of water tank (14) has connecting axle (30), the outer wall of connecting axle (30) articulates there is commentaries on classics board (31) that is used for triggering valve switch (29), it is used for driving to change the board and carries out pivoted floating block (32) to cup joint in one side of board (31), it establishes in the bottom of valve switch (29) to change board (31).
7. The intelligent cutting device for hardware product manufacturing according to claim 6, characterized in that: the inner wall of the water tank (14) is fixedly provided with a limiting plate (33) used for limiting the piston and preventing the piston from damaging the water inlet valve, and the limiting plate (33) is arranged at the top of the water inlet valve (28).
8. The intelligent cutting device for hardware product manufacturing according to claim 2, wherein: one side of the base plate (1) is provided with a spiral noise reduction pipe (34) used for increasing the sound transmission distance, one end of the spiral noise reduction pipe (34) is provided with a noise reduction plate (35), and the noise reduction plate (35) is arranged on one side of the cutting machine (3).
9. The intelligent cutting device for hardware product manufacturing according to claim 8, wherein: the bottom fixed mounting of base plate (1) has a support column (36) that is used for absorbing the cutting machine and sends the noise, the bottom of support column (36) is equipped with universal wheel (37) that are used for driving this device to remove.
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CN113562255A (en) * | 2021-09-24 | 2021-10-29 | 南通德盛硅酸盐制品有限公司 | A packing apparatus for production of industrial enzyme preparation |
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CN212239843U (en) * | 2020-06-29 | 2020-12-29 | 南阳理工学院 | Welding machine for electromechanical maintenance of automatic positioning workpiece |
CN213672953U (en) * | 2020-10-28 | 2021-07-13 | 浙江建业法兰有限公司 | Convenient flange processing equipment that punches |
CN213729658U (en) * | 2020-11-27 | 2021-07-20 | 四川建筑职业技术学院 | Municipal works are with dustproof cutting machine |
CN213701975U (en) * | 2021-03-05 | 2021-07-16 | 伍保国 | Auxiliary device is used in hydraulic engineering pipeline cutting |
CN112873356A (en) * | 2021-03-18 | 2021-06-01 | 浙江光学家科技有限公司 | Tubular product cutterbar is used in water and electricity installation |
CN113414617A (en) * | 2021-08-25 | 2021-09-21 | 徐州鑫业达环保科技有限公司 | Automobile axle positioning tool |
CN113562255A (en) * | 2021-09-24 | 2021-10-29 | 南通德盛硅酸盐制品有限公司 | A packing apparatus for production of industrial enzyme preparation |
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