CN114251388A - Brake, passenger cable car braking system and braking method - Google Patents

Brake, passenger cable car braking system and braking method Download PDF

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Publication number
CN114251388A
CN114251388A CN202111682140.8A CN202111682140A CN114251388A CN 114251388 A CN114251388 A CN 114251388A CN 202111682140 A CN202111682140 A CN 202111682140A CN 114251388 A CN114251388 A CN 114251388A
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CN
China
Prior art keywords
brake
cylinder
sliding sleeve
sleeve
friction disc
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202111682140.8A
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Chinese (zh)
Inventor
余一霖
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Individual
Original Assignee
Individual
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Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to CN202111682140.8A priority Critical patent/CN114251388A/en
Publication of CN114251388A publication Critical patent/CN114251388A/en
Pending legal-status Critical Current

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D55/00Brakes with substantially-radial braking surfaces pressed together in axial direction, e.g. disc brakes
    • F16D55/02Brakes with substantially-radial braking surfaces pressed together in axial direction, e.g. disc brakes with axially-movable discs or pads pressed against axially-located rotating members
    • F16D55/22Brakes with substantially-radial braking surfaces pressed together in axial direction, e.g. disc brakes with axially-movable discs or pads pressed against axially-located rotating members by clamping an axially-located rotating disc between movable braking members, e.g. movable brake discs or brake pads
    • F16D55/228Brakes with substantially-radial braking surfaces pressed together in axial direction, e.g. disc brakes with axially-movable discs or pads pressed against axially-located rotating members by clamping an axially-located rotating disc between movable braking members, e.g. movable brake discs or brake pads with a separate actuating member for each side
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B61RAILWAYS
    • B61BRAILWAY SYSTEMS; EQUIPMENT THEREFOR NOT OTHERWISE PROVIDED FOR
    • B61B12/00Component parts, details or accessories not provided for in groups B61B7/00 - B61B11/00
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D65/00Parts or details
    • F16D65/02Braking members; Mounting thereof
    • F16D65/04Bands, shoes or pads; Pivots or supporting members therefor
    • F16D65/092Bands, shoes or pads; Pivots or supporting members therefor for axially-engaging brakes, e.g. disc brakes
    • F16D65/095Pivots or supporting members therefor
    • F16D65/097Resilient means interposed between pads and supporting members or other brake parts
    • F16D65/0971Resilient means interposed between pads and supporting members or other brake parts transmitting brake actuation force, e.g. elements interposed between brake piston and pad
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D65/00Parts or details
    • F16D65/14Actuating mechanisms for brakes; Means for initiating operation at a predetermined position
    • F16D65/16Actuating mechanisms for brakes; Means for initiating operation at a predetermined position arranged in or on the brake
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D65/00Parts or details
    • F16D65/38Slack adjusters
    • F16D65/40Slack adjusters mechanical
    • F16D65/42Slack adjusters mechanical non-automatic
    • F16D65/46Slack adjusters mechanical non-automatic with screw-thread and nut
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D66/00Arrangements for monitoring working conditions, e.g. wear, temperature
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D66/00Arrangements for monitoring working conditions, e.g. wear, temperature
    • F16D66/02Apparatus for indicating wear
    • F16D66/021Apparatus for indicating wear using electrical detection or indication means
    • F16D66/028Apparatus for indicating wear using electrical detection or indication means with non-electrical sensors or signal transmission, e.g. magnetic, optical
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D65/00Parts or details
    • F16D65/38Slack adjusters
    • F16D2065/383Slack adjusters for adjusting the spring force in spring-applied brakes
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D66/00Arrangements for monitoring working conditions, e.g. wear, temperature
    • F16D2066/003Position, angle or speed
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D66/00Arrangements for monitoring working conditions, e.g. wear, temperature
    • F16D2066/005Force, torque, stress or strain
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D2121/00Type of actuator operation force
    • F16D2121/02Fluid pressure
    • F16D2121/04Fluid pressure acting on a piston-type actuator, e.g. for liquid pressure

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Transportation (AREA)
  • Braking Arrangements (AREA)

Abstract

The embodiment of the invention provides a brake, a passenger cable car braking system and a braking method, and relates to the technical field of cable car braking. The brake provided by the embodiment of the invention comprises a support, a sliding sleeve, a friction disc, an oil cylinder and a disc spring. The sliding sleeve is arranged on the support in a sliding mode, the friction disc is fixedly connected to the sliding sleeve, and therefore the friction disc moves relative to the support along with the sliding sleeve. The hydro-cylinder sets up the one end of keeping away from the friction disc at the sliding sleeve, and exerts the pulling force of following the directional hydro-cylinder of friction disc through the hydro-cylinder to the sliding sleeve, because hydro-cylinder and friction disc are located the both ends of sliding sleeve respectively, so hydraulic oil of revealing in the hydro-cylinder can not flow to friction disc department, has guaranteed the friction braking performance of friction disc. Meanwhile, the oil cylinder comprises a cylinder sleeve and a piston, the cylinder sleeve is movably connected with the support, and the prepressing force of the disc spring is adjusted through the movement of the cylinder sleeve relative to the support, so that the braking force of the brake can meet the requirement, and the braking effect of the brake can be further ensured.

Description

Brake, passenger cable car braking system and braking method
Technical Field
The invention relates to the technical field of passenger cable car braking, in particular to a brake, a passenger cable car braking system and a passenger cable car braking method.
Background
The safety structure of the brake pilot drive device is a key safety structure having a function of decelerating, stopping, or maintaining a stopped state of a moving member (or a moving machine). Generally, a brake has a friction disc, which is brought into contact with a structure to be braked through the friction disc, thereby decelerating, stopping, or maintaining a stopped state of the structure to be braked.
However, in the passenger cable car, the brake effect of the brake is poor, and the brake problem is easy to occur.
Disclosure of Invention
The object of the present invention consists, for example, in providing a brake which is capable of improving the technical problem of the prior art that the brakes of cable cars for passenger transport have poor braking effect.
The invention also aims to provide a passenger transport cable car brake system which can solve the technical problem of poor braking effect of a passenger transport cable car brake in the prior art.
The invention also aims to provide a braking method which can improve the technical problem of poor braking effect of the passenger transport cable car brake in the prior art.
Embodiments of the invention may be implemented as follows:
an embodiment of the present invention provides a brake including a bracket: the sliding sleeve is connected with the bracket in a sliding manner; the friction disc is fixedly connected to one end of the sliding sleeve; the oil cylinder is arranged at one end, far away from the friction disc, of the sliding sleeve, is connected with the sliding sleeve and is used for applying a pulling force, pointing to the oil cylinder, from the friction disc to the sliding sleeve; the disc spring is arranged in the sliding sleeve and used for applying thrust directed to the friction disc from the oil cylinder to the sliding sleeve;
the oil cylinder comprises a cylinder sleeve and a piston arranged in the cylinder sleeve, and a piston rod of the piston extends out of the cylinder sleeve to be connected with the sliding sleeve; the cylinder sleeve is abutted against the disc spring and movably connected with the support to adjust the pre-pressure of the disc spring.
Optionally, the brake further includes an adjusting screw, the adjusting screw is screwed with the bracket, and a boss abutting against the adjusting screw is disposed on the cylinder sleeve, so that the cylinder sleeve is pushed by the adjusting screw to move in a direction approaching the friction disc, and the disc spring is extruded.
Optionally, the brake further includes a nut screwed to the cylinder sleeve, and the nut abuts against one side of the adjusting screw away from the boss.
Optionally, the brake further includes a pressure sensor, and the pressure sensor is disposed on one side of the disc spring and is configured to detect an elastic force generated by the disc spring.
Optionally, the brake further includes a distance sensor, and the distance sensor is configured to detect a distance between the bracket and the sliding sleeve in the axial direction of the oil cylinder.
Optionally, the brake further includes a gland, the gland is disposed between the disc spring and the cylinder sleeve, and one end of the gland extends into the sliding sleeve and abuts against the disc spring.
Optionally, a positioning piece is fixedly arranged on the support and used for abutting against the sliding sleeve so as to limit the sliding sleeve.
The embodiment of the invention also provides a passenger transport cable car braking system. The passenger transport cable car braking system comprises a hydraulic system and the brake, wherein the hydraulic system is communicated with a cylinder sleeve of the brake so as to drive the piston to apply pulling force, which points to the oil cylinder from the friction disc, to the sliding sleeve under the condition that the hydraulic system fills hydraulic oil into the cylinder sleeve.
Embodiments of the present invention also provide a braking method for controlling the above passenger cable car braking system, the braking method including:
acquiring a preset braking deceleration required by a to-be-braked member;
acquiring actual braking deceleration of the brake;
and controlling the actual braking deceleration to be adjusted to the preset braking deceleration.
Optionally, the step of obtaining the actual braking deceleration of the brake comprises:
acquiring a first signal representing the elastic force of a disc spring of the brake;
acquiring a second signal representative of an opening clearance of the brake;
and acquiring the actual braking deceleration of the brake according to the first signal and the second signal.
The brake, the passenger cable car braking system and the braking method of the embodiment of the invention have the beneficial effects that:
the brake provided by the embodiment of the invention comprises a support, a sliding sleeve, a friction disc, an oil cylinder and a disc spring. The sliding sleeve is arranged on the support in a sliding mode, the friction disc is fixedly connected to the sliding sleeve, and therefore the friction disc moves relative to the support along with the sliding sleeve. The hydro-cylinder sets up the one end of keeping away from the friction disc at the sliding sleeve, and exerts the pulling force of following the directional hydro-cylinder of friction disc through the hydro-cylinder to the sliding sleeve, because hydro-cylinder and friction disc are located the both ends of sliding sleeve respectively, so hydraulic oil of revealing in the hydro-cylinder can not flow to friction disc department, has guaranteed the friction braking performance of friction disc. Meanwhile, the oil cylinder comprises a cylinder sleeve and a piston, the cylinder sleeve is movably connected with the support, and the prepressing force of the disc spring is adjusted through the movement of the cylinder sleeve relative to the support, so that the braking force of the brake can meet the requirement, and the braking effect of the brake can be further ensured.
The embodiment of the invention also provides a passenger transport cable car braking system which comprises the brake, so that the passenger transport cable car braking system also has the advantage of good braking effect.
Embodiments of the present invention also provide a braking method for controlling the above passenger cable car braking system. Meanwhile, the braking method controls the actual braking deceleration of the brake and adjusts the actual braking deceleration to the preset braking deceleration required by the to-be-braked member so as to better meet the braking requirement of the to-be-braked member and achieve better braking effect.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings needed to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present invention and therefore should not be considered as limiting the scope, and for those skilled in the art, other related drawings can be obtained according to the drawings without inventive efforts.
Fig. 1 is a schematic view of the overall structure of a brake provided in an embodiment of the present invention;
FIG. 2 is a cross-sectional view of a brake according to an embodiment of the present invention;
FIG. 3 is a cross-sectional view of a brake according to an embodiment of the present invention;
FIG. 4 is a schematic cross-sectional view of a brake according to an embodiment of the present invention from a third perspective;
fig. 5 is a step diagram of a braking method according to an embodiment of the present invention.
Icon: 100-a brake; 110-a scaffold; 111-a positioning element; 120-a sliding sleeve; 121-a mounting cavity; 122-a connecting rod; 123-mounting flange; a 124-bond; 125-channel; 130-oil cylinder; 131-cylinder liner; 132-a piston; 133-an oil chamber; 134-oil inlet; 135-oil path; 136-boss; 137-a gasket; 141-adjusting screws; 142-a first notch; 143-a nut; 144-a second gap; 145-a gland; 146-a pressure sensor; 147-a distance sensor; 150-a friction disc; 160-disc spring.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. The components of embodiments of the present invention generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations.
Thus, the following detailed description of the embodiments of the present invention, presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, it need not be further defined and explained in subsequent figures.
In the description of the present invention, it should be noted that if the terms "upper", "lower", "inside", "outside", etc. indicate an orientation or a positional relationship based on that shown in the drawings or that the product of the present invention is used as it is, this is only for convenience of description and simplification of the description, and it does not indicate or imply that the device or the element referred to must have a specific orientation, be constructed in a specific orientation, and be operated, and thus should not be construed as limiting the present invention.
Furthermore, the appearances of the terms "first," "second," and the like, if any, are used solely to distinguish one from another and are not to be construed as indicating or implying relative importance.
It should be noted that the features of the embodiments of the present invention may be combined with each other without conflict.
Fig. 1 is a schematic overall structure diagram of a brake 100 provided in this embodiment, fig. 2 is a schematic cross-sectional structure diagram of the brake 100 provided in this embodiment at a first viewing angle, fig. 3 is a schematic cross-sectional structure diagram of the brake 100 provided in this embodiment at a second viewing angle, and fig. 4 is a schematic cross-sectional structure diagram of the brake 100 provided in this embodiment at a third viewing angle. Referring to fig. 1-4 in combination, the present embodiment provides a brake 100, and accordingly, a passenger car brake system (not shown).
The passenger cablecar brake system comprises the brake 100 and also comprises a hydraulic system (not shown) communicated with the oil cylinder 130 of the brake 100, and hydraulic oil is filled into or discharged from the oil cylinder 130 through the hydraulic system to adjust acting force applied by the oil cylinder 130 so as to realize switching of the braking state.
The brake 100 includes a bracket 110, a sliding sleeve 120, a friction disc 150, a cylinder 130, and a disc spring 160. The sliding sleeve 120 is slidably disposed on the support 110, and the friction disc 150 is fixedly coupled to the sliding sleeve 120, such that the friction disc 150 moves with the sliding sleeve 120 relative to the support 110. The oil cylinder 130 is disposed at one end of the sliding sleeve 120 far from the friction disc 150, and a pulling force directed from the friction disc 150 to the oil cylinder 130 is applied to the sliding sleeve 120 through the oil cylinder 130, because the oil cylinder 130 and the friction disc 150 are respectively located at two ends of the sliding sleeve 120, hydraulic oil leaked from the oil cylinder 130 does not flow to the friction disc 150, and the friction braking performance of the friction disc 150 is ensured. Meanwhile, the cylinder 130 comprises a cylinder sleeve 131 and a piston 132, the cylinder sleeve 131 is movably connected with the bracket 110, and the pre-pressure of the disc spring 160 is adjusted through the movement of the cylinder sleeve 131 relative to the bracket 110, so that the braking force of the brake 100 can meet the requirement, and the braking effect of the brake 100 can be further ensured.
The brake 100 provided in the present embodiment is further explained below:
referring to fig. 1-4, in the present embodiment, the sliding sleeve 120 is a cylindrical structure, and one end of the sliding sleeve is provided with a disk-shaped mounting flange 123 for mounting the friction disk 150. The sliding sleeve 120 has an annular accommodating cavity therein for accommodating the annular disc spring 160, and an end of the accommodating cavity away from the mounting flange 123 forms an opening. Accordingly, the sliding sleeve 120 has a connecting rod 122 for defining an inner circumference of the receiving chamber, and the connection of the sliding sleeve 120 with the piston 132 of the cylinder 130 is achieved by the connecting rod 122, i.e., the cylinder 130 and the friction disk 150 are at both axial ends of the sliding sleeve 120.
Specifically, the friction disc 150 is fixedly connected to the mounting flange 123 by a screw, and meanwhile, a through bolt hole is formed in the piston 132, and a bolt is screwed with the connecting rod 122 of the sliding sleeve 120 through the bolt hole, so that the piston 132 and the connecting rod 122 are connected into a whole, and the sliding sleeve 120 and the friction disc 150 on the sliding sleeve 120 are driven to move along with the piston 132.
In this embodiment, the head 132 of the piston 132 is disposed in the cylinder sleeve 131, and the piston rod of the piston 132 passes through the cylinder sleeve 131 and extends toward the friction disk 150, and is fixedly connected to the connecting rod 122 of the sliding sleeve 120. The portion of the space in the cylinder sleeve 131, which is located on the side of the piston 132 close to the friction disc 150, is an oil chamber 133, an oil inlet 134 and an oil passage 135 communicating the oil inlet 134 with the oil chamber 133 are provided on the cylinder sleeve 131, when hydraulic oil flows into the oil chamber 133 through the oil inlet 134 and the oil passage 135, the oil pressure in the oil chamber 133 increases, and the oil chamber 133 has an increasing tendency, so that the piston 132 is driven to move in a direction away from the friction disc 150, and the friction disc 150 is driven to move in a direction away from a member to be braked (not shown in the figure).
Accordingly, in the process that the sliding sleeve 120 moves away from the friction disc 150 under the driving of the piston 132, the disc spring 160 is pressed by the sliding sleeve 120, so as to apply a thrust force from the oil cylinder 130 to the friction disc 150 to the sliding sleeve 120, and further, under the condition that the thrust force is greater than the hydraulic pressure, the sliding sleeve 120 moves away from the oil cylinder 130 under the action of the disc spring 160, and further, the friction disc 150 is driven to move towards the direction close to the to-be-braked member.
In order to ensure the hydraulic stability and avoid the leakage of hydraulic oil, a first sealing element is arranged on the head of the piston 132 to seal the gap between the head of the piston 132 and the cylinder sleeve 131, and a second sealing element is arranged on the cylinder sleeve 131 to close the gap between the cylinder sleeve 131 and the piston rod, so that the sealing performance is maintained through the second sealing element under the condition that the piston rod slides relative to the cylinder sleeve 131.
Further, the cylinder 130 further includes a gasket 137 disposed outside the piston rod, and the gasket 137 is located inside the oil chamber 133 and between the head of the piston 132 and the cylinder sleeve 131.
Furthermore, the bracket 110 is further fixedly provided with a positioning member 111, and the positioning member 111 abuts against the sliding sleeve 120 to limit the sliding sleeve 120. Specifically, the positioning element 111 is a bolt structure screwed to the bracket 110, and an end of the positioning element 111 protrudes out of an end surface of the bracket 110, and the sliding sleeve 120 is limited by abutting against the sliding sleeve 120. Further, a key 124 is arranged on the sliding sleeve 120, and the circumferential relative position between the sliding sleeve 120 and the support 110 is limited through the matching of the key 124 and the support 110, so that the rotation of the friction disc 150 in the braking process is avoided.
Further, the brake 100 further comprises a pressing cover 145, wherein the pressing cover 145 is disposed between the disc spring 160 and the cylinder sleeve 131, and one end of the pressing cover 145 extends into the mounting cavity 121 of the sliding sleeve 120 and abuts against the disc spring 160, so as to ensure a pressing force between the cylinder sleeve 131 and the disc spring 160.
Referring to fig. 1 to 4, in the present embodiment, the brake 100 further includes an adjusting screw 141, the adjusting screw 141 is screwed with the bracket 110, and the cylinder sleeve 131 is provided with a boss 136 abutting against the adjusting screw 141, the cylinder sleeve 131 is pushed by the adjusting screw 141 to move toward the friction disc 150, and the disc spring 160 is pressed, so as to adjust the pre-pressure of the disc spring 160.
Specifically, the adjusting screw 141 is an annular screw structure having an external thread, which is sleeved outside the cylinder sleeve 131, and is screwed with the bracket 110 through the external thread, and under the condition that the adjusting screw 141 rotates, the adjusting screw 141 moves relative to the bracket 110 along the axial direction. The cylinder sleeve 131 is provided with a boss 136 at one side of the adjusting screw 141 close to the friction disc 150, and the boss 136 is abutted against the adjusting screw 141, so that when the adjusting screw 141 moves relative to the bracket 110 in a direction close to the friction disc 150, the cylinder sleeve 131 can be pushed to move in a direction close to the friction disc 150, and the disc spring 160 is further pressed, so that the pre-pressure of the disc spring 160 is increased. Accordingly, when the adjusting screw 141 moves away from the friction disc 150 relative to the bracket 110, the cylinder sleeve 131 moves away from the friction disc 150 by the elastic force of the disc spring 160, and the pre-pressure of the disc spring 160 decreases.
Further, the brake 100 further includes a nut 143 screwed to the cylinder sleeve 131, and the nut 143 abuts against a side of the adjusting screw 141 away from the boss 136, that is, the adjusting screw 141 is clamped between the nut 143 and the boss 136. Specifically, the nut 143 is provided with a plurality of second notches 144, the plurality of second notches 144 are distributed at intervals along the circumferential direction of the nut 143, the adjusting screw 141 is provided with a plurality of first notches 142, the plurality of first notches 142 and the plurality of second notches 144 are arranged in a one-to-one correspondence manner, and thus the operating element is simultaneously matched with the first notches 142 and the second notches 144 to drive the adjusting bolt to rotate synchronously with the nut 143.
In this embodiment, the brake 100 further includes a pressure sensor 146, and the pressure sensor 146 is disposed at one side of the disc spring 160 and is used for detecting an elastic force generated by the disc spring 160. Specifically, the pressure sensor 146 is disposed at the bottom of the mounting cavity 121, i.e., at an end of the mounting cavity 121 close to the friction disc 150. One end of the disc spring 160 close to the friction disc 150 abuts against the pressure sensor 146, so that the elastic force of the disc spring 160 acting on the pressure sensor 146 can be detected by the pressure sensor 146. Optionally, the mounting flange 123 of the sliding sleeve 120 is provided with a hole 125 communicating with the mounting position of the pressure sensor 146, and the mounting position of the pressure sensor 146 is communicated with the outside through the hole 125. Through the detection of the elastic force of the disc spring 160, the pre-pressure of the disc spring 160 can be effectively ensured to be kept reliable, and the disc spring 160 is ensured to be in an effective use state.
It should be noted that the structure of the pressure sensor 146 is not limited here, and it should be understood that in other embodiments, the pressure sensor 146 may be provided as needed to detect the elastic force of the disc spring 160.
In this embodiment, the brake 100 further includes a distance sensor 147, the distance sensor 147 is used for detecting the positions of the support 110 and the sliding sleeve 120 in the axial direction of the oil cylinder 130, and the change in the distance between the support 110 and the sliding sleeve 120 during the braking operation can be obtained through the detection data of the distance sensor 147, so as to implement online real-time monitoring of the wear and the open gap of the friction disc 150.
Specifically, the distance sensor 147 is a laser displacement sensor, which is fixedly connected to the bracket 110 and is disposed toward the mounting flange 123 of the sliding sleeve 120, so that the position change data of the bracket 110 and the sliding sleeve 120 can be obtained through the distance between the laser displacement sensor and the mounting flange 123. The amount of wear of the friction disk 150 can be obtained by comparing the opening gap when the friction disk 150 is braked with a preset opening gap. The predetermined opening gap is a brake opening gap of the friction disc 150 when the friction disc 150 is not worn.
The pressure sensor 146 and the distance sensor 147 are electrically connected to a controller of the cable car brake system for transmitting detected signals to the controller, and the controller is also electrically connected to electrical components such as a solenoid valve in the hydraulic system. Therefore, the controller can detect the braking performance of the brake 100 and give an alarm or give an early warning according to the signals detected by the pressure sensor 146 and the distance sensor 147, and can perform PID (proportion integration differentiation) adjustment on the braking deceleration of the brake 100 through calculation, so that the control requirement of a cable car running at high altitude is met, the dynamic force (inertial force) is reduced or the development in the dynamic state is controlled, and the configuration of a traction cable is reduced.
The present embodiment provides a brake 100 having at least the following advantages:
according to the brake 100 provided by the embodiment of the invention, the oil cylinder 130 is arranged on the side of the sliding sleeve 120 far away from the friction disc 150, namely, the oil cylinder 130 is arranged at the rear position, so that the problem that the lubricating oil leaked from the oil cylinder 130 flows onto the friction disc 150 and further influences the friction performance of the friction disc 150 is solved. Meanwhile, an adjusting screw 141 is further provided to achieve convenient adjustment of the pre-pressure of the disc spring 160. And the distance sensor 147 and the pressure sensor 146 are arranged to realize real-time online monitoring of the brake 100, and perform PID adjustment according to the detection data to ensure the braking performance of the brake 100.
Embodiments of the present invention also provide a passenger cablecar brake system that includes brake 100 described above. Since the passenger cablecar brake system includes the brake 100 described above, there is also the full benefit of the brake 100.
Fig. 5 is a step diagram of a braking method provided in this embodiment. Referring to fig. 1 to fig. 5, a braking method performed by the controller is provided, in other words, the braking method is used for controlling the passenger car braking system. Specifically, the braking method includes:
s01: and acquiring the preset braking deceleration required by the member to be braked.
Specifically, a preset braking deceleration required for the member to be braked may be set in advance according to the operation state of the member to be braked. Alternatively, the predetermined braking deceleration required for obtaining the braking force to be braked may be calculated by detecting a parameter of the operation state of the braking member to be braked, such as the operation speed of the braking member to be braked.
S02: the actual braking deceleration of the brake 100 is obtained.
The method comprises the following steps:
s21, a first signal indicative of the elastic force of the disc spring 160 of the brake 100 is acquired.
The elastic force of the disc spring 160 is detected by the pressure sensor 146, and a signal transmitted from the pressure sensor 146 to the controller is acquired.
S22: a second signal indicative of the opening clearance of brake 100 is acquired.
The opening gap of the brake 100 is the opening distance of the friction disc 150, in this embodiment, represented by the distance between the bracket 110 and the sliding sleeve 120, and the second signal is the signal transmitted from the distance sensor 147 to the controller.
S23: the actual braking deceleration of the brake 100 is obtained from the first signal and the second signal.
The actual braking deceleration of the brake 100 can be calculated and obtained according to the elastic force provided by the disc spring 160 and the variation of the opening gap of the brake 100.
S03: and controlling the actual braking deceleration to be adjusted to the preset braking deceleration.
In this embodiment, the controller is electrically connected to the electrical components of the hydraulic system, so that the magnitude of the braking force applied to the sliding sleeve 120 in the brake 100 can be adjusted by adjusting the oil supply amount of the hydraulic system, so as to adjust the actual braking deceleration until the actual braking deceleration is adjusted to the preset braking deceleration, thereby better satisfying the braking requirement of the to-be-braked member. It will be appreciated that in other embodiments, other ways may be used, for example, a driving member is provided to drive the adjusting screw 141, and the driving member is controlled to adjust the elastic force of the disc spring 160 through adjustment of the adjusting screw 141.
The above description is only for the specific embodiment of the present invention, but the scope of the present invention is not limited thereto, and any changes or substitutions that can be easily conceived by those skilled in the art within the technical scope of the present invention are included in the scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the appended claims.

Claims (10)

1. A brake, comprising:
a support (110):
a sliding sleeve (120), wherein the sliding sleeve (120) is connected with the bracket (110) in a sliding way;
the friction disc (150), the friction disc (150) is fixedly connected with one end of the sliding sleeve (120);
the oil cylinder (130) is arranged at one end, far away from the friction disc (150), of the sliding sleeve (120), and the oil cylinder (130) is connected with the sliding sleeve (120) and used for applying a pulling force, directed from the friction disc (150) to the oil cylinder (130), to the sliding sleeve (120); and
a disc spring (160), wherein the disc spring (160) is arranged in the sliding sleeve (120), and the disc spring (160) is used for applying a thrust force directed from the oil cylinder (130) to the friction disc (150) to the sliding sleeve (120);
the oil cylinder (130) comprises a cylinder sleeve (131) and a piston (132) arranged in the cylinder sleeve (131), and a piston rod of the piston (132) extends out of the cylinder sleeve (131) to be connected with the sliding sleeve (120); the cylinder sleeve (131) is abutted against the disc spring (160), and the cylinder sleeve (131) is movably connected with the support (110) so as to adjust the pre-pressure of the disc spring (160).
2. The brake of claim 1, characterized in that the brake (100) further comprises an adjusting screw (141), the adjusting screw (141) is in threaded connection with the bracket (110), and a boss (136) which is abutted against the adjusting screw (141) is arranged on the cylinder sleeve (131) so as to push the cylinder sleeve (131) to move towards the friction disc (150) through the adjusting screw (141) and press the disc spring (160).
3. The brake of claim 2, characterized in that the brake (100) further comprises a nut (143) screwed to the cylinder sleeve (131), and the nut (143) abuts against a side of the adjusting screw (141) away from the boss (136).
4. The brake of claim 1, characterized in that the brake (100) further comprises a pressure sensor (146), the pressure sensor (146) being arranged at one side of the disc spring (160) and being configured to detect an elastic force generated by the disc spring (160).
5. The brake of claim 1, characterized in that the brake (100) further comprises a distance sensor (147), the distance sensor (147) being configured to detect a distance between the bracket (110) and the sliding sleeve (120) in an axial direction of the cylinder (130).
6. The brake of any one of claims 1 to 5, characterized in that the brake (100) further comprises a gland (145), the gland (145) is arranged between the disc spring (160) and the cylinder sleeve (131), and one end of the gland extends into the sliding sleeve (120) and abuts against the disc spring (160).
7. The brake of any one of claims 1 to 5, wherein a positioning member (111) is fixedly disposed on the bracket (110), and the positioning member (111) is used for abutting against the sliding sleeve (120) to limit the sliding sleeve (120).
8. A passenger cablecar brake system, characterized in that it comprises a hydraulic system and a brake (100) according to any one of claims 1 to 7, said hydraulic system being in communication with the cylinder (131) of said brake (100) to drive said piston (132) to exert on said sliding sleeve (120) a pulling force directed from said friction disc (150) to said cylinder (130) in the event of the hydraulic system charging the cylinder (131) with hydraulic oil.
9. A braking method for controlling a passenger cable car braking system as claimed in claim 8, wherein the braking method comprises:
acquiring a preset braking deceleration required by a to-be-braked member;
acquiring an actual braking deceleration of the brake (100);
and controlling the actual braking deceleration to be adjusted to the preset braking deceleration.
10. A braking method according to claim 9, characterized in that the step of obtaining an actual braking deceleration of the brake (100) comprises:
acquiring a first signal representing an elastic force of a disc spring (160) of the brake (100);
-acquiring a second signal representative of an opening clearance of the brake (100);
an actual braking deceleration of the brake (100) is derived from the first signal and the second signal.
CN202111682140.8A 2021-12-31 2021-12-31 Brake, passenger cable car braking system and braking method Pending CN114251388A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202111682140.8A CN114251388A (en) 2021-12-31 2021-12-31 Brake, passenger cable car braking system and braking method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202111682140.8A CN114251388A (en) 2021-12-31 2021-12-31 Brake, passenger cable car braking system and braking method

Publications (1)

Publication Number Publication Date
CN114251388A true CN114251388A (en) 2022-03-29

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