CN114235838A - A wearing and tearing check out test set for line guide rail processing - Google Patents

A wearing and tearing check out test set for line guide rail processing Download PDF

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Publication number
CN114235838A
CN114235838A CN202111567108.5A CN202111567108A CN114235838A CN 114235838 A CN114235838 A CN 114235838A CN 202111567108 A CN202111567108 A CN 202111567108A CN 114235838 A CN114235838 A CN 114235838A
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CN
China
Prior art keywords
detection
plate
frame
guide rail
mounting plate
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202111567108.5A
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Chinese (zh)
Inventor
黄德才
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Suzhou Jinwanlun Precision Machinery Co ltd
Original Assignee
Suzhou Jinwanlun Precision Machinery Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Suzhou Jinwanlun Precision Machinery Co ltd filed Critical Suzhou Jinwanlun Precision Machinery Co ltd
Priority to CN202111567108.5A priority Critical patent/CN114235838A/en
Publication of CN114235838A publication Critical patent/CN114235838A/en
Pending legal-status Critical Current

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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications
    • G01N21/88Investigating the presence of flaws or contamination
    • G01N21/95Investigating the presence of flaws or contamination characterised by the material or shape of the object to be examined
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B1/00Cleaning by methods involving the use of tools, brushes, or analogous members
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/01Arrangements or apparatus for facilitating the optical investigation

Abstract

The invention discloses a wear detection device for processing a linear guide rail, which belongs to the technical field of guide rail processing and comprises the following components: the detection device comprises a detection table, a mounting frame is mounted on the edge of the top of the detection table, supporting plates are connected to the outer walls of two symmetrical sides of the mounting frame, display terminals located above one side of the mounting frame are mounted on the tops of the two supporting plates, and an ash removal assembly and a detection assembly are arranged on the other side of the top of the mounting frame; the deashing subassembly is including supporting the backup pad at the installing frame top and setting up the mounting panel I in the backup pad below, the bottom symmetric connection of backup pad has two sliding plates that support the corresponding side inner wall at the installing frame, the nested clean cotton of supporting at examining test table top of installing in bottom of mounting panel I, the top symmetric connection of mounting panel I has two spliced poles. The guide rail detection device can be widely applied to guide rail detection with various thicknesses, and dust generated in the detection process can be uniformly cleaned and collected.

Description

A wearing and tearing check out test set for line guide rail processing
Technical Field
The invention belongs to the technical field of guide rail processing, and particularly relates to wear detection equipment for processing a linear guide rail.
Background
A guide rail is a device that can bear, secure, guide and reduce friction of a moving device or apparatus, using grooves or ridges made of metal or other materials. The guide rail is also called a slide rail, a linear guide rail and a linear slide rail, is used for the linear reciprocating motion occasion, has higher rated load than a linear bearing, can bear certain torque, can realize high-precision linear motion under the condition of high load, is usually manufactured by adopting a machining mode or a cold drawing mode, and needs to use special equipment to monitor the abrasion degree of the surface after being manufactured.
For example, the invention discloses a multi-station detection wear degree detection device for processing a linear guide rail, which belongs to the technical field of linear guide rail processing and comprises a base, an impurity removal mechanism and a display terminal, wherein a storage cabinet is arranged on the left side in the base, and a control box is arranged on the left side of the upper end of the base, the invention can ensure that a connecting transverse block can slide left and right on the upper end of the base under the driving of a driving motor through a sliding sleeve arranged in the middle of the lower end of the connecting transverse block and a stroke screw rod connected to the inner side of the sliding sleeve in a matching way, four cleaning blocks arranged at the lower end of the connecting transverse block and cleaning cotton arranged on the inner wall of the cleaning blocks can clean dust and dirt on the outer surface of a linear guide rail main body arranged in a magnetic suction groove, so that the display terminal can detect the wear degree of the linear guide rail main body, the accuracy of a detection structure is ensured, and the cleaning blocks and the connecting transverse block are in threaded connection, the removal block is convenient to disassemble and replace, so that the removal continuity and effectiveness are guaranteed.
However, the existing device has the problems that the device can not be widely applied to the detection of guide rails with various thicknesses, and dust generated in the detection process is easy to scatter everywhere to pollute the environment.
Disclosure of Invention
The invention aims to provide a wear detection device for machining a wire guide rail, which solves the problems in the prior art.
The technical scheme is as follows: a wear detection apparatus for wire guide machining, comprising:
the detection device comprises a detection table, a mounting frame is mounted on the edge of the top of the detection table, supporting plates are connected to the outer walls of two symmetrical sides of the mounting frame, display terminals located above one side of the mounting frame are mounted on the tops of the two supporting plates, and an ash removal assembly and a detection assembly are arranged on the other side of the top of the mounting frame;
the ash removal component comprises a supporting plate supported at the top of the mounting frame and a first mounting plate arranged below the supporting plate, the bottom of the supporting plate is symmetrically connected with two sliding plates supported on the inner wall of the corresponding side of the mounting frame, cleaning cotton supported at the top of the detection table is nested at the bottom of the first mounting plate, two connecting columns are symmetrically connected at the top of the first mounting plate, connecting rods are movably inserted at the tops of the connecting columns, springs are connected between the bottoms of the connecting rods and the bottoms of the inner sides of the connecting columns, the connecting rods penetrate through the top of the supporting plate and are in threaded connection with nuts, the nuts are supported at the top of the supporting plate, a screen plate positioned below the display terminal is nested at the top of the detection table, and a collection component is arranged below the screen plate;
the detection assembly comprises a second mounting plate and a threaded rod, the second mounting plate is mounted on one side, close to the display terminal, of the supporting plate, the threaded rod is in threaded connection with the middle of the second mounting plate, the bottom of the threaded rod is connected with a connecting plate through a bearing, a detection camera is mounted at the center of the bottom of the connecting plate, the top of the connecting plate is symmetrically connected with two guide rods, and the upper portions of the guide rods are movably inserted into corresponding sides of the second mounting plate.
In a further embodiment, the collection assembly comprises a collection frame which is supported at the bottom of an inner cavity of the detection table and is formed by splicing a plurality of filter screens and a partition board which is vertically inserted into the inner cavity of the detection table, the partition board is supported on the corresponding side of the collection frame, and the bottom of the detection table is embedded with a suction fan which is positioned at the bottom of the collection frame.
In a further embodiment, the tops of the outer walls of the two symmetrical sides of the collecting frame are connected with clamping plates, the corresponding side walls of the detecting table and the partition plate are provided with clamping grooves corresponding to the clamping plates, and the clamping plates are inserted into the corresponding clamping grooves.
In a further embodiment, a plurality of transverse plates are inserted side by side between one side of the partition board, which is far away from the collecting frame, and the inner wall of the corresponding side of the detection table, a groove is formed in one side of the detection table, which is far away from the collecting frame, and a transparent glass plate is nested in the groove.
In a further embodiment, a hand wheel is installed at the top of the threaded rod, and two LED lamp beads are symmetrically connected to the bottom of the connecting plate.
In a further embodiment, a handle is connected to one side of the supporting plate far away from the mounting plate II.
In a further embodiment, the front side of the detection table is symmetrically connected with two cabinet doors through hinges, and the front side of each cabinet door is provided with a handle.
In a further embodiment, the two symmetrical sides of the top of the mounting frame are both connected with sliding rails, and the supporting plate is connected to the tops of the sliding rails through sliding blocks.
The invention has the technical effects and advantages that: according to the abrasion detection equipment for processing the linear guide rail, the first mounting plate is moved upwards and kept, then the first mounting plate is loosened after the guide rail is placed below the cleaning cotton, the cleaning cotton can be stably pressed on the top of the guide rail, then the relative height of the detection camera is adjusted through the threaded rod, the support plate is pulled to drive the first mounting plate to move repeatedly, the detection of the abrasion of the surface of the guide rail can be carried out through the detection camera in the moving process, and the abrasion detection equipment can be widely applied to the detection of the guide rails with various thicknesses;
in the process of moving the detection assembly and the ash removal assembly, the cleaning cotton can brush off dust on the surface of the guide rail, the dust can fall into the collection frame through the screen plate for collection due to suction force generated by the suction fan, the installation frame can prevent the dust from scattering into the external environment to cause pollution in the process, and the dust generated in the detection process can be uniformly cleaned and collected;
this a wearing and tearing check out test set for processing of line guide rail can extensively be applicable to the guide rail detection of multiple thickness, and the dust that the testing process produced can unify the clearance collection.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is an enlarged view taken at A of FIG. 1 in accordance with the present invention;
FIG. 3 is a cross-sectional view of the present invention;
FIG. 4 is a cross-sectional view of the sensing assembly and ash removal assembly of the present invention;
FIG. 5 is an enlarged view taken at B of FIG. 3 in accordance with the present invention;
FIG. 6 is a schematic structural diagram of a collection frame according to the present invention.
In the figure: 1. a detection table; 2. installing a frame; 3. a support plate; 4. a display terminal; 5. a support plate; 6. a first mounting plate; 7. cleaning cotton; 8. connecting columns; 9. a connecting rod; 10. a spring; 11. a nut; 12. a sliding plate; 13. a threaded rod; 14. a connecting plate; 15. detecting a camera; 16. a guide bar; 17. a grip; 18. a hand wheel; 19. LED lamp beads; 20. a screen plate; 21. a collection frame; 22. an air suction fan; 23. a partition plate; 24. a transverse plate; 25. clamping a plate; 26. a slide rail; 27. a transparent glass plate; 28. a cabinet door; 29. and (5) supporting legs.
Detailed Description
In the following description, numerous specific details are set forth in order to provide a more thorough understanding of the present invention. It will be apparent, however, to one skilled in the art, that the present invention may be practiced without one or more of these specific details. In other instances, well-known features have not been described in order to avoid obscuring the invention.
As shown in fig. 1, a wear detecting apparatus for wire guide processing includes: the detection device comprises a detection table 1, supporting legs 29 are welded at four corners of the bottom of the detection table 1, two cabinet doors 28 are symmetrically connected to the front side of the detection table 1 through hinges, handles are mounted on the front sides of the cabinet doors 28 through screws, a mounting frame 2 is mounted on the edge of the top of the detection table 1, supporting plates 3 are connected to the outer walls of two symmetrical sides of the mounting frame 2 through a plurality of bolts, display terminals 4 located above one side of the mounting frame 2 are mounted at the tops of the two supporting plates 3, the display terminals 4 are used for displaying images shot by a detection camera 15 in real time and are convenient to observe, and an ash removal assembly and a detection assembly are arranged on the other side of the top of the mounting frame 2;
in order to be widely applicable to the detection of guide rails with various thicknesses and uniformly clean dust generated in the detection process, as shown in fig. 1, 2 and 4, the dust cleaning component comprises a support plate 5 supported at the top of a mounting frame 2, the bottom of the support plate 5 is symmetrically connected with two sliding plates 12 supported on the inner wall of the corresponding side of the mounting frame 2, the two symmetrical sides of the top of the mounting frame 2 are both connected with sliding rails 26, the support plate 5 is connected at the top of the sliding rails 26 through sliding blocks to ensure that the support plate 5 can stably and smoothly slide relative to the mounting frame 2, a mounting plate I6 is arranged below the support plate 5, cleaning cotton 7 supported at the top of the detection platform 1 is nested at the bottom of the mounting plate I6, the top of the mounting plate I6 is symmetrically connected with two connecting columns 8 through screws, a connecting rod 9 is movably inserted at the top of the connecting column 8, and a spring 10 is connected between the bottom of the connecting rod 9 and the bottom of the inner side of the connecting column 8, the connecting rod 9 penetrates through the top of the supporting plate 5 and is in threaded connection with a nut 11, the nut 11 is supported on the top of the supporting plate 5, the connecting rod 9 can be pressed downwards to be detached by screwing out the nut 11, the cleaning cotton 7 is convenient to replace, one side, far away from the mounting plate II, of the supporting plate 5 is connected with a handle 17 through a plurality of screws, and the supporting plate 5 is convenient to move through the handle 17;
in order to collect dust generated in the detection process uniformly, as shown in fig. 3 and 5, a screen plate 20 positioned below a display terminal 4 is nested at the top of a detection table 1, a collection assembly is arranged below the screen plate 20 and comprises a collection frame 21 supported at the bottom of an inner cavity of the detection table 1, the collection frame 21 is formed by splicing a plurality of filter screens in an end-to-end manner, a partition plate 23 is longitudinally fixed and spliced in the inner cavity of the detection table 1, the partition plate 23 is supported at the corresponding side of the collection frame 21, a suction fan 22 positioned at the bottom of the collection frame 21 is nested at the bottom of the detection table 1, the suction fan 22 can ensure that dust is sucked into the collection frame 21 from the screen plate 20, clamping plates 25 are connected at the tops of the outer walls at the two symmetrical sides of the collection frame 21, the corresponding side walls of the detection table 1 and the partition plate 23 are both provided with clamping grooves corresponding to the clamping plates 25, and the clamping plates 25 are spliced in the corresponding clamping grooves, so as to ensure that the collection frame 21 can be stably installed at the position, a plurality of transverse plates 24 are fixedly inserted between one side of the partition plate 23, which is far away from the collecting frame 21, and the inner wall of the corresponding side of the detection table 1 side by side, so that guide rails can be stored above the transverse plates 24, one side of the detection table 1, which is far away from the collecting frame 21, is provided with a slot, a transparent glass plate 27 (not shown in the figure is transparent) is nested in the slot, and the condition of the stored guide rails can be observed in real time through the transparent glass plate 27;
in order to be widely applicable to the detection of guide rails with various thicknesses, as shown in fig. 1 and 4, the detection assembly comprises a second mounting plate which is mounted on one side, close to the display terminal 4, of the supporting plate 5 through a plurality of bolts, a threaded rod 13 is screwed in the middle of the second mounting plate, a hand wheel 18 is mounted at the top of the threaded rod 13, two LED lamp beads 19 are symmetrically bonded at the bottom of the connecting plate 14 and can illuminate to prevent an image shot by a detection camera 15 from being not clear enough, the bottom of the threaded rod 13 is connected with the connecting plate 14 through a bearing, the detection camera 15 is mounted at the center of the bottom of the connecting plate 14 through a mounting seat, the detection camera 15 is electrically connected with the display terminal 4, the shot image is transmitted to the display terminal 4 to be displayed by adopting the existing principle, the top of the connecting plate 14 is symmetrically connected with two guide rods 16 through bolts, and the upper parts of the guide rods 16 are movably inserted at the corresponding sides of the second mounting plate, the guide rods 16 ensure that the connecting plate 14 does not shift laterally when the height of the connecting plate 14 is adjusted.
The working principle of the abrasion detection device for processing the wire guide rail is that the device is connected with an external power supply, the mounting plate I6 is moved upwards and held, the spring 10 is compressed, then the guide rail to be detected is placed below the cleaning cotton 7, the mounting plate I6 is loosened, the cleaning cotton 7 can be stably pressed on the top of the guide rail, then after the threaded rod 13 is turned by the hand wheel 18 to adjust the relative height of the inspection camera 15, then the supporting plate 5 is pulled to drive the mounting plate I6 to move repeatedly, the cleaning cotton 7 can brush off the dust on the surface of the guide rail in the moving process, meanwhile, the detection camera 15 detects the surface abrasion of the guide rail, the shot image is transmitted to the display terminal 4 for displaying, and the dust will fall into the collecting frame 21 through the screen plate 20 for collection, and the collecting frame 21 and the collected dust can be taken out together by opening the cabinet door 28.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments or portions thereof without departing from the spirit and scope of the invention.

Claims (8)

1. A wear detection apparatus for wire guide machining, comprising:
the detection device comprises a detection table (1), wherein an installation frame (2) is installed on the edge of the top of the detection table (1), support plates (3) are connected to the outer walls of two symmetrical sides of the installation frame (2), a display terminal (4) located above one side of the installation frame (2) is installed on the tops of the two support plates (3), and an ash removal assembly and a detection assembly are arranged on the other side of the top of the installation frame (2);
the method is characterized in that: the deashing subassembly comprises a support plate (5) supported at the top of an installation frame (2) and a first mounting plate (6) arranged below the support plate (5), wherein the bottom of the support plate (5) is symmetrically connected with two sliding plates (12) supported on the inner wall of the corresponding side of the installation frame (2), the bottom of the first mounting plate (6) is nested with a cleaning cotton (7) supported at the top of the detection platform (1), the top of the first mounting plate (6) is symmetrically connected with two connecting columns (8), the top of the connecting column (8) is movably inserted with a connecting rod (9), a spring (10) is connected between the bottom of the connecting rod (9) and the inner bottom of the connecting column (8), the connecting rod (9) penetrates through the top of the support plate (5) and is screwed with a nut (11), the nut (11) is supported at the top of the support plate (5), a screen plate (20) positioned below the display terminal (4) is nested at the top of the detection platform (1), a collecting component is arranged below the screen plate (20);
the detection assembly comprises a second mounting plate and a threaded rod (13), the second mounting plate is mounted on one side, close to the display terminal (4), of the support plate (5), the threaded rod (13) is in threaded connection with the middle of the second mounting plate, a connecting plate (14) is connected to the bottom of the threaded rod (13) through a bearing, a detection camera (15) is mounted at the center of the bottom of the connecting plate (14), the top of the connecting plate (14) is symmetrically connected with two guide rods (16), and the upper portions of the guide rods (16) are movably connected to the corresponding sides of the second mounting plate in an inserting mode.
2. A wear detection apparatus for wire guide machining according to claim 1, characterized in that: the collection subassembly is including supporting collection frame (21) and vertical grafting that constitute by the concatenation of a plurality of filter screens examining platform (1) inner chamber bottom examining baffle (23) of platform (1) inner chamber, and baffle (23) support and are examining the corresponding side of frame (21), the bottom nested installing that examines platform (1) is located aspiration fan (22) of collecting frame (21) bottom.
3. A wear detection device for wire guide machining according to claim 2, characterized in that: collect both sides outer wall top of frame (21) symmetry and all be connected with cardboard (25), examine the draw-in groove that the correspondence lateral wall of test table (1) and baffle (23) all seted up and correspond with cardboard (25), and cardboard (25) are pegged graft in the draw-in groove that corresponds.
4. A wear detection device for wire guide machining according to claim 2, characterized in that: a plurality of transverse plates (24) are inserted side by side between one side of the partition plate (23) far away from the collecting frame (21) and the inner wall of the corresponding side of the detection table (1), one side of the detection table (1) far away from the collecting frame (21) is provided with a groove, and a transparent glass plate (27) is installed in the groove in a nested manner.
5. A wear detection apparatus for wire guide machining according to claim 1, characterized in that: the hand wheel (18) is installed at the top of threaded rod (13), and the bottom symmetrical connection of connecting plate (14) has two LED lamp pearls (19).
6. A wear detection apparatus for wire guide machining according to claim 1, characterized in that: and one side of the support plate (5) far away from the second mounting plate is connected with a handle (17).
7. A wear detection apparatus for wire guide machining according to claim 1, characterized in that: the front side of the detection table (1) is symmetrically connected with two cabinet doors (28) through hinges, and the front side of each cabinet door (28) is provided with a handle.
8. A wear detection apparatus for wire guide machining according to claim 1, characterized in that: the symmetrical two sides of the top of the mounting frame (2) are both connected with sliding rails (26), and the supporting plate (5) is connected to the tops of the sliding rails (26) through sliding blocks.
CN202111567108.5A 2021-12-20 2021-12-20 A wearing and tearing check out test set for line guide rail processing Pending CN114235838A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202111567108.5A CN114235838A (en) 2021-12-20 2021-12-20 A wearing and tearing check out test set for line guide rail processing

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202111567108.5A CN114235838A (en) 2021-12-20 2021-12-20 A wearing and tearing check out test set for line guide rail processing

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CN114235838A true CN114235838A (en) 2022-03-25

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106290379A (en) * 2016-08-30 2017-01-04 哈尔滨工业大学(威海) Rail surface defects based on Surface scan camera detection device and method
CN210366589U (en) * 2019-08-07 2020-04-21 苏州和利阳重工有限公司 Protective device of escalator
CN212390978U (en) * 2020-06-24 2021-01-22 常熟市明光冲压件有限公司 Elevator guide rail offset detection device
CN112362671A (en) * 2020-12-09 2021-02-12 东莞市优伟机电科技有限公司 Wear degree check out test set that multistation detected is used in linear guide processing
CN212780342U (en) * 2020-08-25 2021-03-23 吉林工程技术师范学院 Drill bit abrasion detection device with cleaning mechanism
CN213456713U (en) * 2020-10-12 2021-06-15 苏州无隅智能科技有限公司 Burr detection equipment based on cell-phone medium plate panel beating edge
CN214943437U (en) * 2020-12-16 2021-11-30 鑫科门业(天津)股份有限公司 Sealed effectual industrial door guide rail

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106290379A (en) * 2016-08-30 2017-01-04 哈尔滨工业大学(威海) Rail surface defects based on Surface scan camera detection device and method
CN210366589U (en) * 2019-08-07 2020-04-21 苏州和利阳重工有限公司 Protective device of escalator
CN212390978U (en) * 2020-06-24 2021-01-22 常熟市明光冲压件有限公司 Elevator guide rail offset detection device
CN212780342U (en) * 2020-08-25 2021-03-23 吉林工程技术师范学院 Drill bit abrasion detection device with cleaning mechanism
CN213456713U (en) * 2020-10-12 2021-06-15 苏州无隅智能科技有限公司 Burr detection equipment based on cell-phone medium plate panel beating edge
CN112362671A (en) * 2020-12-09 2021-02-12 东莞市优伟机电科技有限公司 Wear degree check out test set that multistation detected is used in linear guide processing
CN214943437U (en) * 2020-12-16 2021-11-30 鑫科门业(天津)股份有限公司 Sealed effectual industrial door guide rail

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