CN114234275A - Graphene floor heating film with rapid heating function - Google Patents

Graphene floor heating film with rapid heating function Download PDF

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Publication number
CN114234275A
CN114234275A CN202111650943.5A CN202111650943A CN114234275A CN 114234275 A CN114234275 A CN 114234275A CN 202111650943 A CN202111650943 A CN 202111650943A CN 114234275 A CN114234275 A CN 114234275A
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China
Prior art keywords
layer
graphene
agent
frame
film
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CN202111650943.5A
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Chinese (zh)
Inventor
朱晓辉
王高君
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Xinhuasheng Energy Saving Technology Co ltd
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Xinhuasheng Energy Saving Technology Co ltd
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Priority to CN202111650943.5A priority Critical patent/CN114234275A/en
Publication of CN114234275A publication Critical patent/CN114234275A/en
Pending legal-status Critical Current

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24DDOMESTIC- OR SPACE-HEATING SYSTEMS, e.g. CENTRAL HEATING SYSTEMS; DOMESTIC HOT-WATER SUPPLY SYSTEMS; ELEMENTS OR COMPONENTS THEREFOR
    • F24D13/00Electric heating systems
    • F24D13/02Electric heating systems solely using resistance heating, e.g. underfloor heating
    • F24D13/022Electric heating systems solely using resistance heating, e.g. underfloor heating resistances incorporated in construction elements
    • F24D13/024Electric heating systems solely using resistance heating, e.g. underfloor heating resistances incorporated in construction elements in walls, floors, ceilings
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D127/00Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Coating compositions based on derivatives of such polymers
    • C09D127/02Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Coating compositions based on derivatives of such polymers not modified by chemical after-treatment
    • C09D127/04Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Coating compositions based on derivatives of such polymers not modified by chemical after-treatment containing chlorine atoms
    • C09D127/06Homopolymers or copolymers of vinyl chloride
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/60Additives non-macromolecular
    • C09D7/61Additives non-macromolecular inorganic
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24DDOMESTIC- OR SPACE-HEATING SYSTEMS, e.g. CENTRAL HEATING SYSTEMS; DOMESTIC HOT-WATER SUPPLY SYSTEMS; ELEMENTS OR COMPONENTS THEREFOR
    • F24D19/00Details
    • F24D19/06Casings, cover lids or ornamental panels, for radiators
    • F24D19/062Heat reflecting or insulating shields
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20Oxides; Hydroxides
    • C08K3/22Oxides; Hydroxides of metals
    • C08K2003/2237Oxides; Hydroxides of metals of titanium
    • C08K2003/2241Titanium dioxide

Abstract

The invention relates to a graphene floor heating film with rapid heating function, which comprises a graphene heating layer, a packaging layer and a heat insulation layer; the upper packaging layer and the lower packaging layer are respectively attached to the upper surface and the lower surface of the graphene heating layer; the upper and lower heat-insulating layers are correspondingly attached to the outer surfaces of the upper and lower packaging layers respectively; the graphene heating layer comprises a layered frame body frame and blocky graphene blocks, the frame body frame is composed of an upper frame layer and a lower frame layer, a plurality of grooves are formed in the inner surfaces of the upper frame layer and the lower frame layer which are opposite to each other, cavities for accommodating the graphene blocks are formed in the grooves after the upper frame layer and the lower frame layer are combined, and the plurality of graphene blocks are embedded in the cavities one by one; the graphite alkene piece includes far infrared graphite alkene layer, and far infrared graphite alkene layer's upper and lower surface subsides are equipped with an auxiliary layer. The graphene auxiliary layer has good hardness, folding and compression resistance, friction resistance, adhesion, light resistance, chemical resistance, water resistance and the like, and is more reliably combined with the far infrared graphene layer.

Description

Graphene floor heating film with rapid heating function
Technical Field
The invention belongs to the field of functional materials, relates to a floor heating material, and particularly relates to a graphene floor heating film capable of rapidly heating.
Background
The graphene has excellent mechanical, electrical and thermal properties, and can convert the excellent properties of the monolithic graphene into the properties of macroscopic materials to a certain extent through specific chemical assembly. The graphene film is a typical graphene macroscopic material, and has good electric conductivity and electric heating performance and high electric-heating conversion efficiency. The composite material has wide application prospect in the fields of pipeline anti-freezing, building heating systems and the like, and is expected to replace the existing floor heating and fireplace products.
At present, the existing graphene floor heating film has high decoration requirements, such as good environmental protection property, thin thickness, strong adhesive force, good high temperature resistance and corrosion resistance and strong friction resistance. Generally, it is difficult to maintain these properties at the same time, because some properties are restricted with each other, such as friction resistance, it is difficult to satisfy high adhesion, and it is impossible to ensure fracture resistance and compression resistance at the same time.
In view of this, it is a subject to be studied to provide a graphene floor heating film with rapid heating.
Disclosure of Invention
In view of the above situation, the present invention aims to solve the problems of the conventional graphene floor heating film, so as to improve the performance and quality of the graphene floor heating film.
In order to achieve the purpose, the invention adopts the following technical scheme: a graphene floor heating film capable of rapidly heating comprises a graphene heating layer, a packaging layer and a heat insulation layer;
the method is characterized in that: the packaging layer comprises an upper packaging layer and a lower packaging layer, and the upper packaging layer and the lower packaging layer are respectively attached to the upper surface and the lower surface of the graphene heating layer; the heat-insulating layer comprises an upper heat-insulating layer and a lower heat-insulating layer, and the upper heat-insulating layer and the lower heat-insulating layer are correspondingly attached to the outer surfaces of the upper packaging layer and the lower packaging layer respectively;
the graphene heating layer comprises a layered frame body frame and blocky graphene blocks, the frame body frame is composed of an upper frame layer and a lower frame layer, a plurality of grooves are formed in the opposite inner surfaces of the upper frame layer and the lower frame layer, cavities for accommodating the graphene blocks are formed in the grooves after the upper frame layer and the lower frame layer are combined, and the plurality of graphene blocks are embedded in the cavities one by one;
the graphene block comprises a far infrared graphene layer, an auxiliary layer is attached to the upper surface and the lower surface of the far infrared graphene layer, and the auxiliary layer comprises the following chemical components in percentage by mass:
63.5% -73.5% of polyvinyl chloride; 3.5 to 5.5 percent of thickening agent; 5.5 to 7.5 percent of dispersant; 1% -3% of age resister; 2.5 to 4.5 percent of antioxidant; 11.5 to 15.5 percent of film-forming additive; 2 to 8 percent of titanium oxide powder;
the thickening agent is a mixture of polyacrylate, methyl cellulose and casein; the dispersing agent is a mixture of microcrystalline paraffin and zinc stearate; the anti-aging agent is a mixture of free radical trapping agents such as quinones and ultraviolet absorbers; the antioxidant is a mixture of zinc dialkyl dithiophosphate and zinc dialkyl dithiocarbamate; the film-forming auxiliary agent is a mixture of a flatting agent, a defoaming agent, a dispersing agent and paraffin according to a mass ratio of 2:1.5:1: 3;
wherein the mass ratio of the polyvinyl chloride to the film-forming additive is 4: 1-6: 1; the mass ratio of the polyvinyl chloride to the titanium oxide powder is 16: 1-28: 1.
according to a further improvement of the invention, the polyacrylate, the methylcellulose and the casein are mixed in a mass ratio of 1:2: 1.5.
As a further improvement of the invention: the mass ratio of the polyvinyl chloride to the auxiliary agent is 4.5: 5.5.
the invention further improves that the mass ratio of the polyvinyl chloride to the titanium oxide powder is 21: 1.
as a further improvement of the invention, the thickener, dispersant and antioxidant are mixed in a mass ratio of 8:12: 1.
As a further improvement of the invention: also includes a silane coupling agent.
As a further improvement of the invention, the thickener also comprises starch modified bentonite.
The invention further improves that the mass ratio of the anti-aging agent to the antioxidant is 1: 2.
since the relationship between the dilution effect in the dispersant and the viscosity increasing effect in the thickener is a trade-off, if the viscosity of the dispersant and the dilution and solidification properties are adjusted to be strong by component adjustment, the viscosity increasing effect of the thickener is weakened, so that the viscosity of the graphene auxiliary layer is insufficient, and the adhesion of the auxiliary layer is insufficient; if the performance of the thickening agent in the components is adjusted to be strong, the dilution and solidification effects of the viscosity of the dispersing agent are weakened, so that the viscosity of the graphene auxiliary layer is enhanced, and the water resistance and the friction resistance of the graphene auxiliary layer are reduced. Therefore, the mass ratios of the dispersant, the thickener and the titanium oxide powder are always contradictory. In addition, the mass ratio of the dispersing agent, the thickening agent and the titanium oxide powder is controlled within a reasonable range, so that the graphene auxiliary layer can obtain good auxiliary performances such as hardness, folding resistance, compression resistance, friction resistance, adhesion, light resistance, chemical resistance, water resistance and the like.
Compared with the prior art, the invention adopting the technical scheme has the following advantages:
through the design of the invention, the graphene auxiliary layer can obtain good auxiliary performances such as hardness, folding resistance, compression resistance, friction resistance, adhesion, light resistance, chemical resistance, water resistance and the like, and can be more reliably attached to the far infrared graphene layer, and meanwhile, the graphene auxiliary layer plays an auxiliary role in the far infrared graphene layer, so that the far infrared graphene layer plays an optimal role.
Drawings
Fig. 1 is a schematic structural diagram of the graphene floor heating film of the present invention;
fig. 2 is a schematic structural diagram of the graphene heating layer according to the present invention.
Wherein, 1, a graphene heating layer; 2. an upper packaging layer, 3, a lower packaging layer, 4 and an upper heat-insulating layer; 5. a lower insulating layer; 10. a frame body frame; 11. a graphene block.
Detailed Description
The technical solution of the present invention will be further described with reference to the following specific examples. It should be noted that these examples are only for explaining the present invention, and do not limit the present invention in any way.
Example 1: graphene floor heating film with rapid heating function
Referring to the attached drawings 1 and 2, the graphene heat-generating layer comprises a graphene heat-generating layer 1, a packaging layer and a heat-insulating layer; the packaging layer comprises an upper packaging layer 2 and a lower packaging layer 3, and the upper packaging layer and the lower packaging layer are respectively attached to the upper surface and the lower surface of the graphene heating layer 1; the heat preservation layer comprises an upper heat preservation layer 4 and a lower heat preservation layer 5, and the upper heat preservation layer and the lower heat preservation layer are correspondingly attached to the outer surfaces of the upper packaging layer and the lower packaging layer respectively.
The graphene heating layer 1 comprises a layered frame body frame 10 and blocky graphene blocks 11, the frame body frame 10 is composed of an upper frame layer and a lower frame layer, a plurality of grooves are formed in the inner surfaces of the upper frame layer and the lower frame layer which are opposite to each other, cavities for accommodating the graphene blocks 11 are formed in the positions of the grooves after the upper frame layer and the lower frame layer are closed, and the graphene blocks 11 are embedded in the cavities one by one.
Graphene block 11 includes far infrared graphite alkene layer, the upper and lower surface subsides of far infrared graphite alkene layer are equipped with an auxiliary layer, the chemical composition and the content mass percent of auxiliary layer are:
63.5% -73.5% of polyvinyl chloride; 3.5 to 5.5 percent of thickening agent; 5.5 to 7.5 percent of dispersant; 1% -3% of age resister; 2.5 to 4.5 percent of antioxidant; 11.5 to 15.5 percent of film-forming additive; 2 to 8 percent of titanium oxide powder.
The thickening agent is a mixture of polyacrylate, methyl cellulose and casein; the dispersing agent is a mixture of microcrystalline paraffin and zinc stearate; the anti-aging agent is a mixture of free radical trapping agents such as quinones and ultraviolet absorbers; the antioxidant is a mixture of zinc dialkyl dithiophosphate and zinc dialkyl dithiocarbamate; the film-forming auxiliary agent is a mixture of a flatting agent, a defoaming agent, a dispersing agent and paraffin according to a mass ratio of 2:1.5:1: 3.
Wherein the mass ratio of the polyvinyl chloride to the film-forming additive is 4: 1-6: 1; the mass ratio of the polyvinyl chloride to the titanium oxide powder is 16: 1-28: 1.
specifically, the polyacrylate, the methylcellulose and the casein are mixed according to the mass ratio of 1:2: 1.5. The mass ratio of the polyvinyl chloride to the auxiliary agent is 4.5: 5.5. the mass ratio of the polyvinyl chloride to the titanium oxide powder is 21: 1. the thickening agent, the dispersing agent and the antioxidant are mixed according to the mass ratio of 8:12: 1. Also includes a silane coupling agent. The thickener also includes starch modified bentonite. The mass ratio of the anti-aging agent to the antioxidant is 1: 2.
further, 65% of polyvinyl chloride; 4% of a thickening agent; 6% of a dispersant; 2% of anti-aging agent; 4% of antioxidant; 14% of film-forming auxiliary agent; 5 percent of titanium oxide powder.
Example 2: the rest is the same as example 1, except that: 70% of polyvinyl chloride; 4% of a thickening agent; 6% of a dispersant; 2% of anti-aging agent; 3% of antioxidant; 13.5% of film-forming additive; 2.5 percent of titanium oxide powder.
Example 3: the rest is the same as example 1, except that: 68% of polyvinyl chloride; 4% of a thickening agent; 5% of a dispersant; 2% of anti-aging agent; 3.5 percent of antioxidant; 11.5% of a film-forming additive; 6 percent of titanium oxide powder.
Comparative example 1: the graphene film is provided, wherein polyvinyl chloride is 55%; 10% of a thickening agent; 10% of a dispersant; 4% of anti-aging agent; 6% of antioxidant; 10% of film forming auxiliary agent; 5 percent of titanium oxide powder.
Comparative example 2: the graphene film is provided, wherein polyvinyl chloride accounts for 45%; 15% of a thickening agent; 15% of a dispersant; 4% of anti-aging agent; 6% of antioxidant; 10% of film forming auxiliary agent; 5 percent of titanium oxide powder.
Comparative example 3: the graphene film is provided, wherein, the polyvinyl chloride accounts for 50%; 12% of a thickening agent; 12% of a dispersant; 5% of anti-aging agent; 6% of antioxidant; 10% of film forming auxiliary agent; 5 percent of titanium oxide powder.
The contrast detection method comprises the following steps: the retention time is more than or equal to 6 months, and the specific detection is in reference to the standard GB/T2419-2017.
28d compressive strength, MPa 28d flexural strength, MPa Shrinkage ratio%
Example 1 101.2 20.2 0.05
Example 2 115 22.4 0.1
Example 3 113.5 22.2 0.1
Comparative example 1 74 10.1 0.11
Comparative example 2 76 10.3 0.125
Comparative example 3 78 10.5 0.11
In conclusion, the graphene auxiliary layer can obtain good auxiliary performances such as hardness, folding resistance, compression resistance, friction resistance, adhesion, light resistance, chemical resistance and water resistance, and can be more reliably attached to the far-infrared graphene layer, and meanwhile, the graphene auxiliary layer plays an auxiliary role in the far-infrared graphene layer, so that the far-infrared graphene layer plays an optimal role.
Although only four specific examples are given for the components and contents of the insulating ink in the above embodiments, those skilled in the art can easily obtain that the graphene floor heating film of the present invention can achieve the same or similar technical effects within the scope defined by the claims in light of these four examples, and therefore will not be illustrated for the sake of brevity.
The above embodiments are merely illustrative of the technical concept and features of the present invention, and are intended to enable those skilled in the art to understand the contents of the present invention and implement the present invention, and not to limit the scope of the present invention. All equivalent changes or modifications made according to the spirit of the present invention should be covered within the heat preservation scope of the present invention.

Claims (8)

1. The utility model provides a membrane warms up graphite alkene with rapid heating which characterized in that: the graphene heat-insulating layer comprises a graphene heating layer, a packaging layer and a heat-insulating layer;
the method is characterized in that: the packaging layer comprises an upper packaging layer 2 and a lower packaging layer, and the upper packaging layer and the lower packaging layer are respectively attached to the upper surface and the lower surface of the graphene heating layer; the heat-insulating layer comprises an upper heat-insulating layer and a lower heat-insulating layer, and the upper heat-insulating layer and the lower heat-insulating layer are correspondingly attached to the outer surfaces of the upper packaging layer and the lower packaging layer respectively;
the graphene heating layer comprises a layered frame body frame and blocky graphene blocks, the frame body frame is composed of an upper frame layer and a lower frame layer, a plurality of grooves are formed in the opposite inner surfaces of the upper frame layer and the lower frame layer, cavities for accommodating the graphene blocks are formed in the grooves after the upper frame layer and the lower frame layer are combined, and the plurality of graphene blocks are embedded in the cavities one by one;
the graphene block comprises a far infrared graphene layer, an auxiliary layer is attached to the upper surface and the lower surface of the far infrared graphene layer, and the auxiliary layer comprises the following chemical components in percentage by mass:
63.5% -73.5% of polyvinyl chloride; 3.5 to 5.5 percent of thickening agent; 5.5 to 7.5 percent of dispersant; 1% -3% of age resister; 2.5 to 4.5 percent of antioxidant; 11.5 to 15.5 percent of film-forming additive; 2 to 8 percent of titanium oxide powder;
the thickening agent is a mixture of polyacrylate, methyl cellulose and casein; the dispersing agent is a mixture of microcrystalline paraffin and zinc stearate; the anti-aging agent is a mixture of free radical trapping agents such as quinones and ultraviolet absorbers; the antioxidant is a mixture of zinc dialkyl dithiophosphate and zinc dialkyl dithiocarbamate; the film-forming auxiliary agent is a mixture of a flatting agent, a defoaming agent, a dispersing agent and paraffin according to a mass ratio of 2:1.5:1: 3;
wherein the mass ratio of the polyvinyl chloride to the film-forming additive is 4: 1-6: 1; the mass ratio of the polyvinyl chloride to the titanium oxide powder is 16: 1-28: 1.
2. the graphene floor heating film with the rapid heating function according to claim 1, characterized in that: the polyacrylate, the methyl cellulose and the casein are mixed according to the mass ratio of 1:2: 1.5.
3. The graphene floor heating film with the rapid heating function is characterized in that: the mass ratio of the polyvinyl chloride to the auxiliary agent is 4.5: 5.5.
4. the graphene floor heating film with the rapid heating function according to claim 1, characterized in that: the mass ratio of the polyvinyl chloride to the titanium oxide powder is 21: 1.
5. the graphene floor heating film with the rapid heating function according to claim 1, characterized in that: the thickening agent, the dispersing agent and the antioxidant are mixed according to the mass ratio of 8:12: 1.
6. The graphene floor heating film with rapid heating function according to claim 1, wherein: also includes a silane coupling agent.
7. The graphene floor heating film with rapid heating function according to any one of claims 1 to 6, wherein: the thickener also includes starch modified bentonite.
8. The graphene floor heating film with rapid heating function according to claim 7, wherein: the mass ratio of the anti-aging agent to the antioxidant is 1: 2.
CN202111650943.5A 2021-12-31 2021-12-31 Graphene floor heating film with rapid heating function Pending CN114234275A (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009079184A (en) * 2007-09-27 2009-04-16 Toagosei Co Ltd Waterproofing material composition
CN103374309A (en) * 2012-04-23 2013-10-30 日东电工株式会社 Surface protection film
CN110139409A (en) * 2019-05-30 2019-08-16 佛山市丰晴科技有限公司 A kind of Electric radiant Heating Film and the ground heating system with the Electric radiant Heating Film and preparation method thereof
CN111961240A (en) * 2020-08-18 2020-11-20 上海凡道实业有限公司 High-wear-resistance composite board and processing technology
CN213810824U (en) * 2020-12-01 2021-07-27 常州二维暖烯科技有限公司 Novel graphene floor heating film

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009079184A (en) * 2007-09-27 2009-04-16 Toagosei Co Ltd Waterproofing material composition
CN103374309A (en) * 2012-04-23 2013-10-30 日东电工株式会社 Surface protection film
CN110139409A (en) * 2019-05-30 2019-08-16 佛山市丰晴科技有限公司 A kind of Electric radiant Heating Film and the ground heating system with the Electric radiant Heating Film and preparation method thereof
CN111961240A (en) * 2020-08-18 2020-11-20 上海凡道实业有限公司 High-wear-resistance composite board and processing technology
CN213810824U (en) * 2020-12-01 2021-07-27 常州二维暖烯科技有限公司 Novel graphene floor heating film

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
化学工业出版社组织编写: "《中国化工产品大全第三版下卷》", 化学工业出版社, pages: 1002 *

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