CN114232243A - Antibacterial underpants production device and production process thereof - Google Patents

Antibacterial underpants production device and production process thereof Download PDF

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Publication number
CN114232243A
CN114232243A CN202111546816.0A CN202111546816A CN114232243A CN 114232243 A CN114232243 A CN 114232243A CN 202111546816 A CN202111546816 A CN 202111546816A CN 114232243 A CN114232243 A CN 114232243A
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CN
China
Prior art keywords
antibacterial
fiber
underpants
chitin
hopper
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Pending
Application number
CN202111546816.0A
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Chinese (zh)
Inventor
吴允哲
林文恒
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Laisha Laiku Fujian Clothing Industry Co ltd
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Laisha Laiku Fujian Clothing Industry Co ltd
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Priority to CN202111546816.0A priority Critical patent/CN114232243A/en
Publication of CN114232243A publication Critical patent/CN114232243A/en
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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B3/00Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
    • D06B3/02Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fibres, slivers or rovings
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B1/00Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B1/14Other fabrics or articles characterised primarily by the use of particular thread materials
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B1/00Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B1/14Other fabrics or articles characterised primarily by the use of particular thread materials
    • D04B1/16Other fabrics or articles characterised primarily by the use of particular thread materials synthetic threads
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D06B23/20Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration, distillation
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D06B23/20Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration, distillation
    • D06B23/205Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration, distillation for adding or mixing constituents of the treating material
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B3/00Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
    • D06B3/10Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
    • D06B3/18Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics combined with squeezing, e.g. in padding machines
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M13/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/01Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with natural macromolecular compounds or derivatives thereof
    • D06M15/03Polysaccharides or derivatives thereof
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M16/00Biochemical treatment of fibres, threads, yarns, fabrics, or fibrous goods made from such materials, e.g. enzymatic
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01GWEIGHING
    • G01G19/00Weighing apparatus or methods adapted for special purposes not provided for in the preceding groups
    • G01G19/22Weighing apparatus or methods adapted for special purposes not provided for in the preceding groups for apportioning materials by weighing prior to mixing them
    • G01G19/24Weighing apparatus or methods adapted for special purposes not provided for in the preceding groups for apportioning materials by weighing prior to mixing them using a single weighing apparatus
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01GWEIGHING
    • G01G19/00Weighing apparatus or methods adapted for special purposes not provided for in the preceding groups
    • G01G19/22Weighing apparatus or methods adapted for special purposes not provided for in the preceding groups for apportioning materials by weighing prior to mixing them
    • G01G19/34Weighing apparatus or methods adapted for special purposes not provided for in the preceding groups for apportioning materials by weighing prior to mixing them with electrical control means
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2101/00Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
    • D06M2101/02Natural fibres, other than mineral fibres
    • D06M2101/04Vegetal fibres
    • D06M2101/06Vegetal fibres cellulosic
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2101/00Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
    • D06M2101/16Synthetic fibres, other than mineral fibres
    • D06M2101/18Synthetic fibres consisting of macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M2101/26Polymers or copolymers of unsaturated carboxylic acids or derivatives thereof
    • D06M2101/28Acrylonitrile; Methacrylonitrile
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2101/00Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
    • D06M2101/16Synthetic fibres, other than mineral fibres
    • D06M2101/30Synthetic polymers consisting of macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M2101/32Polyesters
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2201/00Cellulose-based fibres, e.g. vegetable fibres
    • D10B2201/20Cellulose-derived artificial fibres
    • D10B2201/22Cellulose-derived artificial fibres made from cellulose solutions
    • D10B2201/24Viscose
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2321/00Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D10B2321/10Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds polymers of unsaturated nitriles, e.g. polyacrylonitrile, polyvinylidene cyanide
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2331/00Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
    • D10B2331/04Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Biochemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Microbiology (AREA)
  • Agricultural Chemicals And Associated Chemicals (AREA)

Abstract

The invention discloses an antibacterial underwear production device and a production process thereof, and relates to the technical field of underwear production. Including antibiotic raw materials production facility, antibiotic raw materials production facility is including putting thing platform, chopper, grinding machine, joining in marriage liquid bucket, fermentation vat and chitin and storing the bucket, and chopper and grinding machine set up respectively and put thing bench top and bottom, and the chopper discharge end is equipped with first play hopper, and first play hopper is located and grinds directly over the machine feed inlet, and the piece is joined in marriage liquid bucket top and is equipped with the feeder hopper, and the second goes out the hopper to install the grinder discharge end, installs the structure of weighing between second play hopper and the feeder hopper. According to the invention, the natural antibacterial agents of the coptis chinensis, the honeysuckle and the dandelion are added on the basis of the natural bamboo fibers, so that the antibacterial effect is further improved, compared with the traditional antibacterial underpants, the antibacterial effect is better, the environment of the underpants can be effectively improved, and the comfort level of the antibacterial underpants is improved by matching with post-finishing procedures such as cool feeling, softness and the like.

Description

Antibacterial underpants production device and production process thereof
Technical Field
The invention relates to the technical field of underwear production, in particular to an antibacterial underwear production device and a production process thereof.
Background
The antibacterial underpants have the effects of resisting bacteria and diminishing inflammation, have no any stimulating component, are especially careful in auxiliary materials and processing processes, fully ensure the freshness and the softness of the antibacterial underpants, can enhance the body circulation and expel toxin, resist and inhibit bacteria, have the characteristics of strong sterilization, eliminate peculiar smell, absorb moisture, discharge moisture and automatically adjust the proper balance of a human body, store heat and keep warm, and have soft hand feeling, bright color and strong wear resistance.
At present, most of the antibacterial underpants on the market are made of nano-silver fiber materials or natural bamboo fibers, the antibacterial performance of the antibacterial underpants is general, the antibacterial performance of the antibacterial underpants is still to be improved, and therefore a novel solution is provided.
Disclosure of Invention
The invention aims to provide an antibacterial underwear production device and a production process thereof, so as to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: an antibacterial underwear production device comprises antibacterial raw material production equipment, wherein the antibacterial raw material production equipment comprises an object placing table, a chopper, a grinding machine, a liquid preparation barrel, a soaking pool and a chitin storage barrel, the chopper and the grinding machine are respectively arranged at the top and the bottom of the object placing table, a first discharge hopper is arranged at the discharge end of the chopper and is positioned right above a feed inlet of the grinding machine, a feed hopper is arranged at the top of the liquid preparation barrel, a second discharge hopper is arranged at the discharge end of the grinding machine, a weighing structure is arranged between the second discharge hopper and the feed hopper, a conveying pipe is connected at the bottom of the liquid preparation barrel, one end of the conveying pipe is fixed on the soaking pool, the chitin storage barrel is fixedly arranged on the soaking pool, a control valve and a flow meter are respectively arranged on a water outlet pipe and the conveying pipe of the chitin storage barrel, a stirring structure and a separating device are sequentially arranged on the soaking pool, a master controller is arranged on the front side of the soaking pool, the weighing structure, the control valve, the flow meter, the stirring structure and the separating device are all electrically connected with the master controller.
As preferred technical scheme in this application, the structure of weighing includes the box of weighing of fixed mounting on the feeder hopper, and the box bottom of weighing is provided with the bottom plate, is connected through flip structure between bottom plate and the box of weighing, and pressure sensor is installed in proper order at the bottom plate top and put the thing frame, and fixed mounting has the standpipe in the box of weighing, and the standpipe is located and puts directly over the thing frame, and the standpipe is arranged in to the second play hopper discharge end, pressure sensor and total controller electric connection.
As preferred technical scheme in this application, flip structure includes the upset seat of fixed mounting in bottom plate top one side and fixes the fixing base on weighing box bottom inner wall, it is connected with first rotating rod and second rotating rod to rotate in proper order in the fixing base, fixedly connected with top rotor plate on the first rotating rod, fixedly connected with bottom rotor plate on the second rotating rod, top rotor plate and bottom rotor plate one end all with upset seat fixed connection, it is equipped with the motor on the box back outer wall to weigh, first rotating rod and second rotating rod one end are passed through the drive belt and are rotated the connection, the motor output end with first rotating rod one end fixed connection.
As preferred technical scheme in this application, stirring structure is including fixing the grudging post on the fermentation vat, grudging post top fixedly connected with cylinder, cylinder bottom fixedly connected with diaphragm, it is connected with the vertical bar to rotate in the diaphragm, the welding of vertical bar bottom has drive bevel gear, the diaphragm top is equipped with the motor, motor output end and vertical bar top fixed connection, the equal fixedly connected with fixed plate in diaphragm both sides, it is connected with the axis of rotation to rotate between the fixed plate, the welding of axis of rotation middle part has the driven bevel gear with drive bevel gear engaged with, the equidistance is equipped with a plurality of stirring fan pieces in the axis of rotation.
As preferred technical scheme in this application, separator is including setting up the lifter plate in the fermentation vat bottom, lifter plate and fermentation vat looks adaptation, and the symmetry is equipped with the connecting rod on the lifter plate, and the homogeneous shaping in connecting rod top one side has the link plate, and the fermentation vat both sides are equal vertical to be equipped with electric putter, electric putter top and link plate fixed connection, electric putter and total controller electric connection.
The production process of the antibacterial underpants comprises the following steps:
the method comprises the following steps: preparing antibacterial raw materials, namely sequentially preparing a traditional Chinese medicine antibacterial agent and a chitin antibacterial agent, then sequentially putting polyester fibers, viscose fibers, bamboo charcoal fibers and polyacrylonitrile fibers into a soaking pool, conveying a certain amount of clear water into the soaking pool, sequentially opening control valves and flowmeters on a chitin storage barrel and a liquid preparation barrel according to the injection amount of the clear water, adding a certain amount of traditional Chinese medicine antibacterial agent and chitin antibacterial agent into the soaking pool, controlling the amounts of the traditional Chinese medicine antibacterial agent and the chitin antibacterial agent through the control valves and the flowmeters, then starting a stirring structure for fully stirring, separating the polyester fibers, the viscose fibers, the bamboo charcoal fibers and the polyacrylonitrile fibers from water by using a separation structure after stirring is completed, and then sequentially cleaning and drying the polyester fibers, the viscose fibers, the bamboo charcoal fibers and the polyacrylonitrile fibers;
step two: weaving and rinsing, namely weaving polyester fibers, viscose fibers, bamboo charcoal fibers and polyacrylonitrile fibers by using a circular knitting machine for 8 paths to obtain gray fabric, and then rinsing the gray fabric in a rinsing machine;
step three: dyeing and drying, namely dyeing the grey cloth by using a dyeing agent, and drying the grey cloth in a dryer after dyeing is finished;
step four: performing cold feeling and softening one-bath finishing, namely putting the dried grey cloth into finishing liquid containing a cold feeling finishing agent and an organic silicon softening agent, finishing the grey cloth by adopting a one-dipping one-rolling method, and drying again after finishing;
step five: tentering and setting, namely putting the dried grey cloth into a setting machine for setting, and then preshrinking the set grey cloth;
step six: and (5) sewing and finishing, namely sewing the grey cloth to obtain finished underpants.
As a preferred technical scheme in the application, the specific steps of preparing the traditional Chinese medicine antibacterial agent in the first step are sequentially putting honeysuckle, coptis chinensis and dandelion of a certain mass into a chopper for chopping, feeding the chopped medicinal material residues into a grinder for grinding into medicinal material powder, then weighing a certain amount of medicinal material powder by using a weighing structure, conveying the medicinal material powder into a liquid preparation barrel, then adding a certain amount of clear water into the liquid preparation barrel, and then stirring and mixing to obtain the traditional Chinese medicine antibacterial agent.
As a preferred technical scheme in the application, the weight ratio of honeysuckle, coptis to dandelion is 2-3: 1-1.5: 2-4, and controlling the mass ratio of the medicinal powder to the clear water to be 1-5:28-45 during putting and mixing. .
As the preferable technical scheme in the application, the adding proportion of the traditional Chinese medicine antibacterial agent, the chitin antibacterial agent and the clear water is 10-15 parts: 18-25 parts of: 400-500 parts.
As a preferred technical solution in the present application, the weaving in the second step comprises the following specific steps: the polyester fiber, the viscose fiber, the bamboo charcoal fiber and the polyacrylonitrile fiber are sequentially processed by a cotton feeder, a lap former, a carding machine, a drawing frame, a roving frame, a spinning frame and a bobbin winder.
As the preferable technical scheme in the application, the cool finishing agent in the fourth step is 50-70 g/L, the organic silicon softening agent is 20-25 g/L, the temperature during drying is 130 ℃, and the drying time is 6 minutes.
As a preferred technical scheme in the application, during the weaving in the second step, the 1, 2, 5 and 6 paths are polyester fibers and viscose fibers; and the 3, 4, 7 and 8 paths are bamboo charcoal fiber and polyacrylonitrile fiber.
Compared with the prior art, the invention has the beneficial effects that:
this antibiotic pants apparatus for producing and production technology, through add Coptidis rhizoma, honeysuckle and the natural antibacterial agent of dandelion on natural bamboo fibre's basis, further improvement antibacterial effect, compare in traditional antibiotic pants, its antibacterial property is better, and then can effectual improvement pants's environment, the after-treatment processes such as cool sense, softness of deuterogamying, further improve the added value of clothing, improve antibiotic pants's comfort level.
In addition, this apparatus for producing can be simply, quick preparation take antibiotic effect's grey cloth, traditional chinese medicine antibacterial agent's preparation process is simple, quick, and the ratio is accurate, the accuse proportion volume that can be strict, can carry out abundant mixture with traditional chinese medicine antibacterial agent, chitin antibacterial agent, polyester fiber, viscose fiber, bamboo charcoal fiber and polyacrylonitrile fiber.
Drawings
FIG. 1 is a first perspective view of the present invention;
FIG. 2 is a second perspective view of the present invention;
fig. 3 is a schematic view of a disassembled structure of the weighing structure of the present invention.
FIG. 4 is a schematic perspective view of the flip structure of the present invention;
FIG. 5 is a schematic perspective view of the present invention;
FIG. 6 is a schematic view of the manufacturing process of the antibacterial underpants;
FIG. 7 is a schematic diagram of a manufacturing process of the feedstock of the present invention;
FIG. 8 is a schematic view of the process for preparing the Chinese medicinal antimicrobial agent of the present invention;
fig. 9 is a schematic view showing a flow of the present invention when weaving a gray fabric.
In the figure: 1. a placing table; 2. a chopper; 201. a first discharge hopper; 3. a grinder; 301. a second discharge hopper; 4. a liquid preparation barrel; 401. a feed hopper; 402. a delivery pipe; 5. a weighing structure; 501. a weighing box; 502. a base plate; 503. a pressure sensor; 504. a storage frame; 505. a vertical tube; 6. a soaking pool; 7. a stirring structure; 701. erecting a frame; 702. a cylinder; 703. a transverse plate; 704. a motor; 705. a drive bevel gear; 706. a fixing plate; 707. a rotating shaft; 708. a driven bevel gear; 709. stirring fan blades; 710. a lifting plate; 711. a through hole; 712. a connecting rod; 713. an electric push rod; 8. a chitin storage barrel; 801. a flow meter; 9. a turning structure; 901. a fixed seat; 902. a turning seat; 903. a first rotating bar; 904. a second rotating rod; 905. a top rotating plate; 906. a bottom rotor blade; 907. a transmission belt; 908. an electric motor.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
It should be noted that in the description of the present invention, the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, which are only for convenience of description and simplification of description, and do not indicate or imply that the referred device or element must have a specific orientation, be configured in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention.
Further, it will be appreciated that the dimensions of the various elements shown in the figures are not drawn to scale, for ease of description, and that the thickness or width of some layers may be exaggerated relative to other layers, for example.
It should be noted that like reference numerals and letters refer to like items in the following figures, and thus, once an item is defined or illustrated in one figure, it will not need to be further discussed or illustrated in detail in the description of the following figure.
As shown in fig. 1 to 5, the present invention provides a technical solution: an antibacterial underwear production device comprises antibacterial raw material production equipment, wherein the antibacterial raw material production equipment comprises an object placing table 1, a chopper 2, a grinding machine 3, a liquid preparation barrel 4, a soaking tank 6 and a chitin storage barrel 8, the chopper 2 and the grinding machine 3 are respectively arranged at the top and the bottom of the object placing table 1, a first discharge hopper 201 is arranged at the discharge end of the chopper 2, the first discharge hopper 201 is positioned right above the feed inlet of the grinding machine 3, a feed hopper 401 is arranged at the top of the liquid preparation barrel 4, a second discharge hopper 301 is arranged at the discharge end of the grinding machine 3, a weighing structure 5 is arranged between the second discharge hopper 301 and the feed hopper 401, the bottom of the liquid preparation barrel 4 is connected with a conveying pipe 402, one end of the conveying pipe 402 is fixed on the soaking tank 6, the chitin storage barrel 8 is fixedly arranged on the soaking tank 6, a control valve and a flow meter 801 are respectively arranged on a water outlet pipe of the chitin storage barrel 8 and the conveying pipe 402, a stirring structure 7 and a separating device are sequentially arranged on the soaking tank 6, the main controller 601 is installed on the front surface of the soaking pool 6, and the weighing structure 5, the control valve, the flow meter 801, the stirring structure 7 and the separating device are all electrically connected with the main controller 601.
As a specific embodiment, the weighing structure 5 includes a weighing box 501 fixedly mounted on the feeding hopper 401, a bottom plate 502 is arranged at the bottom of the weighing box 501, the bottom plate 502 is connected with the weighing box 501 through a turning structure 9, a pressure sensor 503 and an object placing frame 504 are sequentially mounted at the top of the bottom plate 502, a vertical pipe 505 is fixedly mounted in the weighing box 501, the vertical pipe 505 is located right above the object placing frame 504, the discharge end of the second discharge hopper 301 is arranged in the vertical pipe 505, and the pressure sensor 503 is electrically connected with a master controller 601.
As a specific embodiment, the turnover structure 9 includes a turnover seat 902 fixedly installed on one side of the top of the bottom plate 502 and a fixing seat 901 fixed on the inner wall of the bottom of the weighing box 501, a first rotating rod 903 and a second rotating rod 904 are sequentially and rotatably connected in the fixing seat 901, a top rotating piece 905 is fixedly connected to the first rotating rod 903, a bottom rotating piece 906 is fixedly connected to the second rotating rod 904, one ends of the top rotating piece 905 and the bottom rotating piece 906 are both fixedly connected to the turnover seat 902, a motor 908 is arranged on the outer wall of the back of the weighing box 501, one ends of the first rotating rod 903 and the second rotating rod 904 are rotatably connected through a transmission belt 907, and an output end of the motor 908 is fixedly connected to one end of the first rotating rod 903. Specially, when needing to pour out the medicinal material powder of weighing, motor 908 is opened to total controller 601 at first, motor 908 drives first rotating rod 903 rotatory, because rotate through drive belt 907 rotation connection between first rotating rod 903 and the second rotating rod 904, and then can drive the second rotating rod 904 rotatory, then it is rotatory to drive top rotor plate 905 and end rotor plate 906, then open bottom plate 502, it is rotatory to be made of plastics material to need to explain top rotor plate 905 and end rotor plate 906, it itself possesses certain elasticity, can buckle.
As a specific embodiment, the stirring structure 7 includes a vertical frame 701 fixed on the soaking pool 6, a cylinder 702 is fixedly connected to the top of the vertical frame 701, a horizontal plate 703 is fixedly connected to the bottom of the cylinder 702, a vertical rod is rotatably connected to the horizontal plate 703, a drive bevel gear 705 is welded to the bottom end of the vertical rod, a motor 704 is arranged on the top of the horizontal plate 703, the output end of the motor 704 is fixedly connected to the top end of the vertical rod, fixing plates 706 are fixedly connected to two sides of the horizontal plate 703, a rotating shaft 707 is rotatably connected between the fixing plates 706, a driven bevel gear 708 engaged with the drive bevel gear 705 is welded to the middle of the rotating shaft 707, and a plurality of stirring blades 709 are equidistantly arranged on the rotating shaft 707. It should be noted that, the conventional horizontal stirring structure is not suitable for being applied to the embodiment, because the polyester fiber, the viscose fiber, the bamboo carbon fiber and the polyacrylonitrile fiber are wound on the stirring shaft of the stirring structure, when the stirring structure 7 works, the master controller 601 starts the cylinder 702, the cylinder 702 drives the rotating shaft 707 to move downward and contact with the antibacterial liquid, then the motor 704 is started, the motor 704 drives the vertical rod to rotate, the vertical rod drives the driving bevel gear 705 to rotate, and further drives the driven bevel gear 708 to rotate, and because the rotating shaft 707 is rotationally connected with the fixing plate 706, the rotating shaft 707 rotates and drives the stirring fan 709 to rotate, and further, the stirring is fully performed.
As a specific embodiment, the separating device comprises a lifting plate 710 arranged at the bottom of the soaking pool 6, the lifting plate 710 is matched with the soaking pool 6, connecting rods 712 are symmetrically arranged on the lifting plate 710, a hanging plate is integrally formed on one side of the top of each connecting rod 712, electric push rods 713 are vertically arranged on two sides of the soaking pool 6, the top ends of the electric push rods 713 are fixedly connected with the hanging plate, and the electric push rods 713 are electrically connected with the master controller 601. After the mixing is completed, when the polyester fiber, the viscose fiber, the bamboo charcoal fiber and the polyacrylonitrile fiber need to be taken out, firstly, the electric push rod 713 is started by the main controller 601, the electric push rod 713 is extended, so that the connecting rod 712 is driven to move upwards, the lifting plate 710 is driven to move upwards, the polyester fiber, the viscose fiber, the bamboo charcoal fiber and the polyacrylonitrile fiber are all arranged in the lifting plate 710, the polyester fiber, the viscose fiber, the bamboo charcoal fiber and the polyacrylonitrile fiber are separated from the antibacterial liquid, and then, a worker takes the polyester fiber, the viscose fiber, the bamboo charcoal fiber and the polyacrylonitrile fiber away. It should be noted that the elevating plate 710 is provided with a plurality of through holes 711 at equal intervals, and the diameter of the through holes 711 is 0.1 mm.
The process steps for manufacturing the antibacterial underpants by using the antibacterial underpants production device with the working principle are as follows:
the first embodiment is as follows:
the method comprises the following steps: preparing antibacterial raw materials, namely sequentially mixing the raw materials in a mass ratio of 2: 1:2 of honeysuckle, coptis chinensis and dandelion are put into a chopper 2 to be chopped, the chopped medicinal material residues enter a grinder 3 to be ground into medicinal material powder, then a certain amount of medicinal material powder is weighed by using a weighing structure 5 and conveyed into a liquid preparation barrel 4, then a certain amount of clear water is put into the liquid preparation barrel 4, the mass ratio of the medicinal material powder to the clear water is controlled to be 1:28, then the medicinal material powder and the clear water are stirred and mixed to obtain a traditional Chinese medicine antibacterial agent, a traditional Chinese medicine antibacterial agent is obtained, then the polyester fiber, the viscose fiber, the bamboo charcoal fiber and the polyacrylonitrile fiber are sequentially put into a soaking pool 601, and 10 parts of the traditional Chinese medicine antibacterial agent, the chitin antibacterial agent and the clear water are added: 18 parts of: sequentially starting control valves and flow meters 801 on a chitin storage barrel 8 and a liquid preparation barrel 4 according to a feeding proportion of 400 parts, then starting a stirring structure 7 to fully stir, separating polyester fibers, viscose fibers, bamboo charcoal fibers and polyacrylonitrile fibers from water by using a separation structure after stirring is completed, and then sequentially cleaning and drying the polyester fibers, the viscose fibers, the bamboo charcoal fibers and the polyacrylonitrile fibers;
step two: weaving and rinsing, namely processing the polyester fiber, the viscose fiber, the bamboo charcoal fiber and the polyacrylonitrile fiber by a cotton feeder, a lap former, a carding machine, a drawing frame, a roving frame, a spinning frame and a bobbin winder in sequence to obtain gray fabric, wherein the polyester fiber and the viscose fiber are used in the 1, 2, 5 and 6 paths during weaving; and the paths 3, 4, 7 and 8 are bamboo charcoal fiber and polyacrylonitrile fiber, and then the grey cloth is put into a rinsing machine for rinsing;
step three: dyeing and drying, namely dyeing the grey cloth by using a dyeing agent, and drying the grey cloth in a dryer after dyeing is finished;
step four: and (3) carrying out cold and soft one-bath finishing, namely putting the dried grey cloth into finishing liquid containing a cold finishing agent and an organic silicon softening agent, finishing the grey cloth by adopting a one-dip one-roll method, and drying again after finishing, wherein the cold finishing agent is 50g/L, the organic silicon softening agent is 25g/L, the temperature during drying is 130 ℃, and the drying time is 6 minutes.
Step five: tentering and setting, namely putting the dried grey cloth into a setting machine for setting, and then preshrinking the set grey cloth;
step six: and (5) sewing and finishing, namely sewing the grey cloth to obtain finished underpants.
Example two: the operation of the second to sixth steps is the same as that of the first embodiment, the setting of part of parameters in the first step is different, and specifically, the mass ratio of the honeysuckle, the coptis chinensis and the dandelion is adjusted to be 3: 1.5:1, other parameters were unchanged.
Example three: the operation of the second to sixth steps is the same as that of the first embodiment, the setting of part of parameters in the first step is different, and specifically, the mass ratio of the honeysuckle, the coptis chinensis and the dandelion is adjusted to be 1: 1.5:2, and other parameters are unchanged.
Example four: the operation of the second to sixth steps is the same as that of the first embodiment, part of parameters in the first step are set differently, and the adding proportion of the traditional Chinese medicine antibacterial agent, the chitin antibacterial agent and the clear water is controlled to be 15 parts: 20 parts of: 400 parts of the crude oil, and other parameters are unchanged.
Example five: the operation of the second to sixth steps is the same as that of the fourth embodiment, and the setting of part of parameters in the first step is different, specifically, the adding proportion of the traditional Chinese medicine antibacterial agent, the chitin antibacterial agent and the clear water is controlled to be 25 parts: 25 parts of: 400 parts of the crude oil, and other parameters are unchanged.
Example six: the operation of the second to sixth steps is the same as that of the first embodiment, the setting of part of parameters in the first step is different, and the mass ratio of the medicinal material powder to the clear water is controlled to be 2: 35, the other parameters are unchanged.
Example seven: the operation of the second to sixth steps is the same as that of the sixth embodiment, part of parameters in the first step are set differently, and the mass ratio of the medicinal material powder to the clear water is controlled to be 1: 45, other parameters are unchanged.
Comparative example: purchasing underwear fabric on the market: brand name: miioow/cat, cat # miowm 1220, antimicrobial underpants of regenerated fiber fabric.
Antibacterial underpants were prepared as samples one to seven according to the operation procedures in examples one to seven, and the antibacterial underpants of the comparative example was used as sample eight, and then the samples one to eight were subjected to antibacterial property tests: the national standard GB/T20944.3-2008 < evaluation of antibacterial properties of textiles part 3: and quantitatively testing the antibacterial property of the antibacterial fabric after washing for 30 times by adopting a washing method of a color fastness to washing tester, wherein staphylococcus aureus (ATCC6538) is taken as a test strain. The test results are shown in Table I.
Watch 1
Figure 722206DEST_PATH_IMAGE001
As can be seen from the table, the antibacterial underpants according to the present invention have more excellent antibacterial performance than the antibacterial underpants on the market.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (10)

1. Antibiotic pants apparatus for producing, including antibiotic raw materials production facility, antibiotic raw materials production facility is including putting thing platform (1), chopper (2), grind machine (3), join in marriage liquid bucket (4), soaking bath (6) and chitin storage bucket (8), chopper (2) and grind machine (3) and set up respectively and put thing platform (1) top and bottom, chopper (2) discharge end is equipped with first play hopper (201), first play hopper (201) are located and grind machine (3) feed inlet directly over, its characterized in that: feed hopper (401) is equipped with at piece confession liquid bucket (4) top, grind machine (3) discharge end and install second play hopper (301), install weighing structure (5) between second play hopper (301) and feed hopper (401), it is connected with conveyer pipe (402) to join in marriage liquid bucket (4) bottom, conveyer pipe (402) one end is fixed on soaking pond (6), chitin storage bucket (8) fixed mounting is on soaking pond (6), all install control valve and flowmeter (801) on outlet pipe and conveyer pipe (402) of chitin storage bucket (8), install stirring structure (7) and separator on soaking pond (6) in proper order, total controller (601) are openly installed in soaking pond (6), weighing structure (5), the control valve, flowmeter (801), stirring structure (7) and separator all with total controller (601) electric connection.
2. The antibacterial underpants producing device as claimed in claim 1, wherein: weighing structure (5) are including weighing box (501) of fixed mounting on feeder hopper (401), weighing box (501) bottom is provided with bottom plate (502), be connected through flip structure (9) between bottom plate (502) and weighing box (501), pressure sensor (503) and put thing frame (504) are installed in proper order to bottom plate (502) top, fixed mounting has standpipe (505) in weighing box (501), standpipe (505) are located and put thing frame (504) directly over, standpipe (505) are arranged in to second play hopper (301) discharge end, pressure sensor (503) and total controller (601) electric connection.
3. The antibacterial underpants producing device as claimed in claim 2, wherein: flip structure (9) including fixed mounting in bottom plate (502) top one side upset seat (902) and fix fixing base (901) on weighing box (501) bottom inner wall, it has first rotating rod (903) and second rotating rod (904) to rotate to be connected with in proper order in fixing base (901), fixedly connected with top rotor plate (905) on first rotating rod (903), fixed connection has end rotor plate (906) on second rotating rod (904), top rotor plate (905) and end rotor plate (906) one end all with upset seat (902) fixed connection, be equipped with motor (908) on weighing box (501) back outer wall, first rotating rod (903) and second rotating rod (904) one end pass through drive belt (907) and rotate the connection, motor (908) output and first rotating rod (903) one end fixed connection.
4. The antibacterial underpants producing device as claimed in claim 1, wherein: stirring structure (7) is including fixing grudging post (701) on soaking pond (6), grudging post (701) top fixedly connected with cylinder (702), cylinder (702) bottom fixedly connected with diaphragm (703), it has the vertical rod to rotate in diaphragm (703), the welding of vertical rod bottom has drive bevel gear (705), diaphragm (703) top is equipped with motor (704), motor (704) output and vertical rod top fixed connection, equal fixedly connected with fixed plate (706) in diaphragm (703) both sides, it is connected with axis of rotation (707) to rotate between fixed plate (706), axis of rotation (707) middle part welding has driven bevel gear (708) with drive bevel gear (705) engaged with, the equidistance is equipped with a plurality of stirring fan blades (709) on axis of rotation (707).
5. The antibacterial underpants producing device as claimed in claim 1, wherein: the separating device comprises a lifting plate (710) arranged at the bottom of the soaking pool (6), the lifting plate (710) is matched with the soaking pool (6), connecting rods (712) are symmetrically arranged on the lifting plate (710), a hanging plate is formed on one side of the top of each connecting rod (712) in an integrated mode, electric push rods (713) are vertically arranged on two sides of the soaking pool (6), the top ends of the electric push rods (713) are fixedly connected with the hanging plate, and the electric push rods (713) are electrically connected with a master controller (601).
6. The production process of the antibacterial underpants is characterized in that: the method comprises the following steps:
the method comprises the following steps: the preparation of the antibacterial raw material comprises the steps of sequentially preparing a traditional Chinese medicine antibacterial agent and a chitin antibacterial agent, then sequentially putting polyester fibers, viscose fibers, bamboo charcoal fibers and polyacrylonitrile fibers into a soaking tank (601), conveying a certain amount of clear water into the soaking tank (601), opening control valves and flow meters (801) on a chitin storage barrel (8) and a liquid preparation barrel (4) in sequence according to the injection amount of clear water, adding a certain amount of traditional Chinese medicine antibacterial agent and chitin antibacterial agent into a soaking pool (601), the amount of the traditional Chinese medicine antibacterial agent and the chitin antibacterial agent is controlled by a control valve and a flow meter (801), then the stirring structure (7) is started to fully stir, the separation structure is utilized to separate the polyester fiber, the viscose fiber, the bamboo carbon fiber and the polyacrylonitrile fiber from water after stirring is finished, then sequentially cleaning and drying the polyester fiber, the viscose fiber, the bamboo charcoal fiber and the polyacrylonitrile fiber;
step two: weaving and rinsing, namely weaving polyester fibers, viscose fibers, bamboo charcoal fibers and polyacrylonitrile fibers by using a circular knitting machine for 8 paths to obtain gray fabric, and then rinsing the gray fabric in a rinsing machine;
step three: dyeing and drying, namely dyeing the grey cloth by using a dyeing agent, and drying the grey cloth in a dryer after dyeing is finished;
step four: performing cold feeling and softening one-bath finishing, namely putting the dried grey cloth into finishing liquid containing a cold feeling finishing agent and an organic silicon softening agent, finishing the grey cloth by adopting a one-dipping one-rolling method, and drying again after finishing;
step five: tentering and setting, namely putting the dried grey cloth into a setting machine for setting, and then preshrinking the set grey cloth;
step six: and (5) sewing and finishing, namely sewing the grey cloth to obtain finished underpants.
7. The process for producing antibacterial underpants according to claim 6, wherein: the specific steps of preparing the traditional Chinese medicine antibacterial agent in the step one are that honeysuckle, coptis chinensis and dandelion with certain mass are sequentially placed into a chopper (2) to be chopped, the chopped medicinal material residues enter a grinder (3) to be ground into medicinal material powder, then a certain amount of medicinal material powder is weighed by a weighing structure (5) and is conveyed into a liquid preparation barrel (4), then a certain amount of clear water is added into the liquid preparation barrel (4), and then the mixture is stirred and mixed to obtain the traditional Chinese medicine antibacterial agent.
8. The process for producing antibacterial underpants according to claim 7, wherein: the honeysuckle, the coptis and the dandelion are mixed according to the weight ratio of 2-3: 1-1.5: 2-4, and controlling the mass ratio of the medicinal powder to the clear water to be 1-5:28-45 during putting and mixing.
9. The process for producing antibacterial underpants according to claim 6, wherein: the adding proportion of the traditional Chinese medicine antibacterial agent, the chitin antibacterial agent and the clear water is 10-15 parts: 18-25 parts of: 400-500 parts.
10. The process for producing antibacterial underpants according to claim 6, wherein: the weaving in the second step comprises the following specific steps: the polyester fiber, the viscose fiber, the bamboo charcoal fiber and the polyacrylonitrile fiber are sequentially processed by a cotton feeder, a lap former, a carding machine, a drawing frame, a roving frame, a spinning frame and a bobbin winder.
CN202111546816.0A 2021-12-16 2021-12-16 Antibacterial underpants production device and production process thereof Pending CN114232243A (en)

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