CN114231897A - Carbon film current collector produced by vacuum magnetron sputtering and preparation method thereof - Google Patents

Carbon film current collector produced by vacuum magnetron sputtering and preparation method thereof Download PDF

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CN114231897A
CN114231897A CN202111565041.1A CN202111565041A CN114231897A CN 114231897 A CN114231897 A CN 114231897A CN 202111565041 A CN202111565041 A CN 202111565041A CN 114231897 A CN114231897 A CN 114231897A
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current collector
magnetron sputtering
vacuum
carbon film
carbon
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肖云辉
肖云亮
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Shenzhen Furong Technology Co ltd
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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/02Pretreatment of the material to be coated
    • C23C14/021Cleaning or etching treatments
    • C23C14/022Cleaning or etching treatments by means of bombardment with energetic particles or radiation
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/06Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the coating material
    • C23C14/0605Carbon
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/22Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
    • C23C14/34Sputtering
    • C23C14/35Sputtering by application of a magnetic field, e.g. magnetron sputtering

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  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
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  • Organic Chemistry (AREA)
  • Physical Vapour Deposition (AREA)
  • Cell Electrode Carriers And Collectors (AREA)

Abstract

The invention is applicable to the technical field of current collector preparation, and discloses a carbon film current collector produced by vacuum magnetron sputtering and a preparation method thereof, wherein the preparation method is carried out in a vacuum chamber and comprises the following steps: 1) carrying out plasma cleaning on impurities, oxide films and surface inclusions on the surface of the current collector metal foil by using ion beams; 2) spraying a high-density carbon layer on the cleaned surface of the step 1) by using first magnetron sputtering in vacuum on a current collector metal foil, and coating a first high-density carbon layer; 3) and (3) taking high-purity graphite as a magnetron target, spraying a dense carbon coating on the high-density carbon layer by using second magnetron sputtering in vacuum, and coating a second graphite carbon film to obtain the carbon film current collector. The carbon film current collector manufactured according to the method can obtain the minimum contact resistance value, and the obtained current collector has higher chemical corrosion resistance.

Description

Carbon film current collector produced by vacuum magnetron sputtering and preparation method thereof
Technical Field
The invention belongs to the technical field of current collector preparation, and particularly relates to a carbon film current collector produced by vacuum magnetron sputtering and a preparation method thereof.
Background
In an electrochemical power source, a current collector mainly functions to introduce current to an active material during charging and to lead current of the active material to a load during discharging, and is a base metal for attaching the active material to a positive electrode or a negative electrode of a battery, such as copper foil and aluminum foil for the positive electrode and the negative electrode.
The surfaces of aluminum foils and copper foils used in the production of electrochemical power sources are contaminated, oxidized films and external dopants. Taking an aluminum foil as an example, as shown in fig. 1, the aluminum foil has AlFeSi and Al3Fe dopants on the surface. These inclusions embedded in the foil body can damage the oxide layer surface or penetrate the oxide layer. In the presence of these inclusions, the presence of the electrolyte causes electrochemical reactions that destroy the aluminum foil to form alumina or hydroxides. Only pure, inclusion-free aluminum has the best resistance to chemical corrosion.
Contact resistance exists between a metal with good conductivity and an active electrode of an electrochemical storage device such as a battery, a supercapacitor, and a fuel cell, and the contact resistance is increased by the presence of an oxide film on the surface of a metal foil. This results in an increase in internal resistance and local heating of the contact point between the metal foil and the active electrode.
In order to eliminate the above disadvantages of electrochemical storage devices, i.e. the disadvantages of unwanted electrochemical corrosion and high potential contact resistance of contact points, the present invention provides a carbon film current collector produced by vacuum magnetron sputtering and a preparation method thereof.
Disclosure of Invention
The embodiment of the invention provides a carbon film current collector produced by vacuum magnetron sputtering and a preparation method thereof, aiming at overcoming the defects of unnecessary electrochemical corrosion, high-order contact resistance of a contact point and the like, reducing the degradation of a negative electrode material, increasing the energy and power density of an applied chemical battery and prolonging the service life (the number of charge-discharge cycles).
The embodiment of the invention is realized as follows:
a method for preparing a carbon film current collector produced by vacuum magnetron sputtering is carried out in a vacuum chamber and comprises the following steps:
1) carrying out plasma cleaning on impurities, oxide films and surface inclusions on the surface of the current collector metal foil by using ion beams;
2) spraying a high-density carbon layer on the cleaned surface of the step 1) by using first magnetron sputtering in vacuum on a current collector metal foil, and coating a first high-density carbon layer;
3) and (3) taking high-purity graphite as a magnetron target, spraying a dense carbon coating on the high-density carbon layer by using second magnetron sputtering in vacuum, and coating a second graphite carbon film to obtain the carbon film current collector.
As a preferred embodiment, the vacuum conditions in the vacuum chamber are: the background vacuum degree of the vacuum chamber is better than 5.0 multiplied by 10-4Pa, the working gas is argon with the purity of 99.99 percent, and the flow rate of the argon is 15-18 sccm.
The ion beam in the step 1) is generated by using an ion gun or a reverse magnetron.
The cleaning condition in the step 1), preferably, the energy of the ion beam is controlled to be 220eV-230 eV.
In the step 1), the current collector is a copper foil or an aluminum foil, the thickness of the copper foil is preferably 0.008mm, and the thickness of the aluminum foil is preferably 0.012mm-0.015 mm.
The first magnetron sputtering in the step 2) is preferably radio frequency magnetron sputtering.
The radio frequency magnetron sputtering power is 50W-150W, the target material used for sputtering is a carbon target with the purity of 99.99%, and the sputtering pressure is 8Pa-12 Pa.
The thickness of the first high-density carbon layer in the step 2) is 3 nm-15 nm. The high density carbon layer has excellent conductivity and acts as a protective layer to minimize aluminum and copper damage from the electrolyte.
The second magnetron sputtering method in step 3) is preferably direct current magnetron sputtering.
The direct current magnetron sputtering adopts 60-80W of sputtering power, the target material used for sputtering is a graphite target with the purity of 99.99 percent, and the sputtering pressure is 12-15 Pa.
The thickness of the second layer of graphite carbon film in the step 3) is 20 nm-120 nm.
A carbon film current collector is prepared by the preparation method.
In vacuum, impurities of iron and silicon compounds appear on the surface of the clean current collector (aluminum foil or copper foil). According to the technical scheme of the invention, a compact carbon film current collector of a first high-density carbon layer and a second graphite carbon film is obtained by a magnetron sputtering method in vacuum; compared with the traditional known protective coating method using electron beams or arc sputtering and the like, the current collector manufactured according to the proposed vacuum magnetron sputtering method can obtain the minimum contact resistance value, and the obtained current collector has higher chemical corrosion resistance.
Compared with the prior art, the technical scheme of the invention has the following beneficial effects:
1. the method comprises the steps of firstly spraying a high-density carbon layer on a metal foil of a current collector by radio frequency magnetron sputtering on the surface of the cleaned current collector, and coating a first high-density carbon layer; the high-density carbon layer covers impurities on the surface of the cleaned current collector under the condition that the resistance of the current collector is not increased, and the adhesion viscosity of the graphite carbon film layer on the second layer is increased.
2. The second graphite carbon film layer is coated with the thickness of 3-15 nm by direct current magnetron sputtering; the adhesive also has good adhesion viscosity with the first high-density carbon layer; the contact resistance value of the two layers of coatings is only 0.0015-0.00055 ohm/square centimeter, and the resistance value has obvious advantages compared with the traditional coating mode.
3. The carbon coating current collector has higher chemical corrosion resistance.
Drawings
FIG. 1 is a schematic representation of the prior art distribution of deposits on an aluminum foil of a current collector in a humid environment; wherein: al is an aluminum foil layer, P is a deposit (e.g., AlFeSi, Al3Fe), T is a top layer, and B is a barrier layer.
Fig. 2 is a schematic structural diagram of preparation steps of a method for preparing a carbon film current collector for magnetron sputtering carbon coating production, provided by embodiment 1 of the invention; wherein a is an aluminum foil layer containing deposits; b is no high density carbon layer added on the aluminum foil layer; and c is the addition of a graphite carbon film layer.
Fig. 3 is a graph showing the results of detecting the chemical composition of the aluminum foil surface sites of the current collector after step 1) of cleaning in vacuum in example 1 of the present invention; wherein, three sites of 1, 2 and 3 are selected in the figure to detect the chemical components of each point on the surface of the aluminum foil.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
The embodiment of the invention aims to overcome the defects of unnecessary electrochemical corrosion, high potential contact resistance of a contact point and the like, reduce the degradation of a negative electrode material, increase the energy and power density of an applied chemical battery and prolong the service life (the number of charge-discharge cycles). Provides a silicon-carbon negative electrode material for magnetron sputtering carbon coating production and a preparation method thereof.
Example 1
A method for preparing a carbon film current collector produced by vacuum magnetron sputtering is carried out in a vacuum chamber and comprises the following steps:
1) carrying out plasma cleaning on impurities, oxide films and surface inclusions on the surface of the current collector metal foil by using ion beams; as shown in fig. 2 a;
2) spraying a high-density carbon layer on the cleaned surface of the step 1) by using first magnetron sputtering in vacuum on a current collector metal foil, and coating a first high-density carbon layer; as shown in fig. 2 b;
3) spraying a dense carbon coating on the high-density carbon layer by using high-purity graphite as a magnetron target material through second magnetron sputtering in vacuum, and coating a second graphite carbon film to obtain a carbon film current collector; as shown in fig. 2 c.
The vacuum conditions in the vacuum chamber are: the background vacuum degree of the vacuum chamber is better than 5.0 multiplied by 10-4Pa, the working gas is argon with the purity of 99.99 percent, and the flow rate of the argon is 15-18 sccm.
The ion beam in the step 1) is generated by using an ion gun or a reverse magnetron.
The cleaning condition in the step 1) is that the energy of the ion beam is controlled to be 220eV-230 eV. As shown in fig. 3, impurities of iron and silicon compounds appear on the surface of the clean aluminum foil in vacuum.
In the step 1), the current collector is a copper foil or an aluminum foil, the thickness of the copper foil is preferably 0.008mm, and the thickness of the aluminum foil is preferably 0.012mm-0.015 mm.
The first magnetron sputtering in the step 2) is preferably radio frequency magnetron sputtering.
The radio frequency magnetron sputtering power is 50W-150W, the target material used for sputtering is a carbon target with the purity of 99.99%, and the sputtering pressure is 8Pa-12 Pa.
The thickness of the first pure metal coating layer in the step 2) is 3 nm-15 nm. The high density carbon layer has excellent conductivity and acts as a protective layer to minimize aluminum and copper damage from the electrolyte.
The second magnetron sputtering method in step 3) is preferably direct current magnetron sputtering.
The direct current magnetron sputtering adopts 60-80W of sputtering power, the target material used for sputtering is a graphite target with the purity of 99.99 percent, and the sputtering pressure is 12-15 Pa.
The thickness of the second layer of graphite carbon film in the step 3) is 20 nm-120 nm.
A carbon film current collector is prepared by the preparation method.
The method for measuring the contact resistance of the current collector having a dense carbon coating obtained by the above-mentioned preparation method, i.e., the magnetron sputtering method in vacuum, and the results are shown in table 1. Measurements were made on each sample at different compression forces, 2,4 and 6 kg/cm. The current collector manufactured according to the proposed vacuum magnetron sputtering method can obtain a minimum contact resistance value and has a higher resistance to chemical corrosion than known protective coating methods using electron beam coating or arc sputtering.
Table 1 measurement results of contact resistance of current collectors of example 1 and comparative samples
Figure BDA0003421780470000051
According to the technical scheme of the invention, a current collector with a compact carbon coating is obtained by a magnetron sputtering method in vacuum; compared with the traditional known protective coating method using electron beams or arc sputtering and the like, the current collector manufactured according to the proposed vacuum magnetron sputtering method can obtain the minimum contact resistance value, and the obtained current collector has higher chemical corrosion resistance.
Compared with the prior art, the technical scheme of the invention has the following beneficial effects:
1. the method comprises the steps of firstly spraying a high-density carbon layer on a metal foil of a current collector by radio frequency magnetron sputtering on the surface of the cleaned current collector, and coating a first high-density carbon layer; the high-density carbon layer covers impurities on the surface of the cleaned current collector under the condition that the resistance of the current collector is not increased, and the adhesion viscosity of the graphite carbon film layer on the second layer is increased.
2. The second graphite carbon film layer is coated with the thickness of 3-15 nm by direct current magnetron sputtering; the adhesive also has good adhesion viscosity with the first high-density carbon layer; the contact resistance value of the two layers of coatings is only 0.0015-0.00055 ohm/square centimeter, and the resistance value has obvious advantages compared with the traditional coating mode.
3. The carbon coating current collector has higher chemical corrosion resistance.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.

Claims (10)

1. A method for preparing a carbon film current collector produced by vacuum magnetron sputtering is characterized by comprising the following steps: is carried out in a vacuum chamber and comprises the following steps:
1) carrying out plasma cleaning on impurities, oxide films and surface inclusions on the surface of the current collector metal foil by using ion beams;
2) spraying a high-density carbon layer on the cleaned surface of the step 1) by using first magnetron sputtering in vacuum on a current collector metal foil, and coating a first high-density carbon layer;
3) and (3) taking high-purity graphite as a magnetron target, spraying a dense carbon coating on the high-density carbon layer by using second magnetron sputtering in vacuum, and coating a second graphite carbon film to obtain the carbon film current collector.
2. The method for preparing a carbon film current collector produced by vacuum magnetron sputtering according to claim 1, wherein the method comprises the following steps: the vacuum conditions in the vacuum chamber are: the background vacuum degree of the vacuum chamber is better than 5.0 multiplied by 10-4Pa, the working gas is argon with the purity of 99.99 percent, and the flow rate of the argon is 15-18 sccm.
3. The method for preparing a carbon film current collector produced by vacuum magnetron sputtering according to claim 1, wherein the method comprises the following steps: the ion beam in the step 1) is generated by using an ion gun or a reverse magnetron.
4. The method for preparing a carbon film current collector produced by vacuum magnetron sputtering according to claim 1, wherein the method comprises the following steps: the cleaning condition in the step 1) is that the energy of the ion beam is controlled to be 220eV-230 eV.
5. The method for preparing a carbon film current collector produced by vacuum magnetron sputtering according to claim 1, wherein the method comprises the following steps: in the step 1), the current collector is a copper foil or an aluminum foil, the thickness of the copper foil is 0.008mm, and the thickness of the aluminum foil is 0.012mm-0.015 mm.
6. The method for preparing a carbon film current collector produced by vacuum magnetron sputtering according to claim 1, wherein the method comprises the following steps: the first magnetron sputtering in the step 2) is radio frequency magnetron sputtering;
the radio frequency magnetron sputtering power is 50W-150W, the target material used for sputtering is a carbon target with the purity of 99.99%, and the sputtering pressure is 8Pa-12 Pa.
7. The method for preparing a carbon film current collector produced by vacuum magnetron sputtering according to claim 6, wherein: the thickness of the first high-density carbon layer in the step 2) is 3 nm-15 nm.
8. The method for preparing a carbon film current collector produced by vacuum magnetron sputtering according to claim 1, wherein the method comprises the following steps: the second magnetron sputtering method in the step 3) is direct current magnetron sputtering;
the direct current magnetron sputtering adopts 60-80W of sputtering power, the target material used for sputtering is a graphite target with the purity of 99.99 percent, and the sputtering pressure is 12-15 Pa.
9. The method for preparing a carbon film current collector produced by vacuum magnetron sputtering according to claim 8, wherein: the thickness of the second layer of graphite carbon film in the step 3) is 20 nm-120 nm.
10. A carbon film current collector produced by the production method as recited in any one of claims 1 to 9.
CN202111565041.1A 2021-12-20 2021-12-20 Carbon film current collector produced by vacuum magnetron sputtering and preparation method thereof Pending CN114231897A (en)

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Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110797545A (en) * 2019-10-11 2020-02-14 浙江锋源氢能科技有限公司 Metal bipolar plate, preparation method thereof and fuel cell

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110797545A (en) * 2019-10-11 2020-02-14 浙江锋源氢能科技有限公司 Metal bipolar plate, preparation method thereof and fuel cell

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
王振廷等主编: "《石墨深加工技术》", 30 June 2017, 哈尔滨工业大学出版社, pages: 51 *

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