CN114231829B - Environment-friendly energy-saving spheroidizing ladle cover device - Google Patents

Environment-friendly energy-saving spheroidizing ladle cover device Download PDF

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Publication number
CN114231829B
CN114231829B CN202111509266.5A CN202111509266A CN114231829B CN 114231829 B CN114231829 B CN 114231829B CN 202111509266 A CN202111509266 A CN 202111509266A CN 114231829 B CN114231829 B CN 114231829B
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China
Prior art keywords
shell
face
refractory material
gap
spheroidizing
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CN202111509266.5A
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Chinese (zh)
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CN114231829A (en
Inventor
金美余
尹红强
董会彬
王智奇
樊明峰
樊哲蓉
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Wuhu Xinxing Ductile Iron Pipes Co Ltd
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Wuhu Xinxing Ductile Iron Pipes Co Ltd
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Publication of CN114231829A publication Critical patent/CN114231829A/en
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    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C33/00Making ferrous alloys
    • C22C33/08Making cast-iron alloys
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D41/00Casting melt-holding vessels, e.g. ladles, tundishes, cups or the like

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Refinement Of Pig-Iron, Manufacture Of Cast Iron, And Steel Manufacture Other Than In Revolving Furnaces (AREA)
  • Treatment Of Steel In Its Molten State (AREA)

Abstract

The invention discloses an environment-friendly energy-saving spheroidizing ladle cover device.A cylindrical structure is arranged at the outer edge of a shell, so that the shell becomes a cover cap, and a refractory material is arranged in an inner cavity of the cover cap; a radial gap is formed between the excircle of the refractory material and the inner hole surface of the cylindrical structure of the shell; a cylindrical boss is arranged in the center of the inner end face of the refractory material and is in contact with the inner end face of the shell, and an end face gap is formed between the inner end face of the refractory material except the cylindrical boss and the inner end face of the shell; the radial gap and the end surface gap form a smoke dust collecting cavity; and a dust removal pipe is arranged on the end face of the shell at the position of the end face gap. By adopting the technical scheme, certain pressure is formed during the spheroidizing reaction, which is beneficial to the effective absorption of the spheroidizing agent; the smoke dust collecting cavity is additionally arranged, dissipated smoke dust generated in the spheroidizing engineering is better collected, the dissipated smoke dust is collected and processed, energy conservation and consumption reduction are realized, more importantly, pollution to the surrounding environment is reduced, and the working environment of operators is improved.

Description

Environment-friendly energy-saving spheroidizing ladle cover device
Technical Field
The invention belongs to the technical field of metallurgical industrial production equipment, and relates to an environment-friendly and energy-saving technology thereof. More particularly, the invention relates to an environment-friendly and energy-saving spheroidizing ladle cover device.
Background
In the prior art, when molten iron spheroidization is carried out violently, only one flat plate lined with refractory materials is used above a spheroidizing ladle to block iron splashing generated during spheroidization, so that the effective absorption of a spheroidizing agent can not be ensured, the escaping smoke dust generated in the spheroidization process can not be effectively collected, the effect of blocking molten iron is poor, the escaping smoke dust pollutes the surrounding environment, and the labor environment of workers is deteriorated.
Disclosure of Invention
The invention provides an environment-friendly and energy-saving spheroidizing ladle cover device, and aims to better collect dissipated smoke dust generated in spheroidizing production.
In order to achieve the purpose, the invention adopts the technical scheme that:
the invention relates to an environment-friendly energy-saving spheroidizing ladle cover device, which comprises a shell and a refractory material arranged on the shell; the outer edge of the shell is provided with a cylindrical structure, so that the shell becomes a cover cap, and the refractory material is arranged in an inner cavity of the cover cap; a radial gap is formed between the excircle of the refractory material and the inner hole surface of the cylindrical structure of the shell; a cylindrical boss is arranged in the center of the inner end face of the refractory material and is in contact with the inner end face of the shell, and an end face gap is formed between the inner end face outside the cylindrical boss of the refractory material and the inner end face of the shell; the radial gap and the end surface gap form a smoke dust collecting cavity; and a dust removal pipe is arranged on the end face of the shell at the position of the end face gap.
The outer end face of the refractory material is spaced within the port of the cap.
A circular recess is arranged at the central part of the outer end surface of the refractory material, and the aperture of the circular recess is smaller than the diameter of the cylindrical boss; two wire feeding holes are arranged on the circular recess, and the wire feeding holes are communicated with the outside of the end face of the shell.
By adopting the technical scheme, certain pressure is formed during the spheroidization reaction, so that the efficient absorption of the spheroidizing agent is facilitated; the smoke dust collecting cavity is added, the dissipated smoke dust generated in the spheroidizing engineering is better collected, the dissipated smoke dust is collected and processed, energy conservation and consumption reduction are realized, more importantly, the pollution to the surrounding environment is reduced, and the working environment of operators is improved.
Drawings
The contents of the drawings and the reference numbers in the drawings are briefly described as follows:
fig. 1 is an environment-friendly and energy-saving spheroidizing ladle cover device.
Labeled as:
1. wire feeding hole, 2, casing, 3, refractory material, 4, dust removal pipe, 5, smoke and dust collection chamber, 6, cylinder tubular structure, 7, cylinder boss, 8, circular sunken.
Detailed Description
The following detailed description of the embodiments of the present invention will be given in order to provide those skilled in the art with a more complete, accurate and thorough understanding of the inventive concept and technical solutions of the present invention.
The structure of the invention as shown in figure 1 is an environment-friendly and energy-saving spheroidizing ladle cover device, which comprises a shell 2 and a refractory material 3 arranged on the shell 2.
In the drawings, the numerals in the drawings denote the reference numerals and do not denote any particular dimension.
In order to overcome the problems and defects in the prior art and realize the invention purpose of better collecting the dissipated smoke dust generated in the spheroidizing production, the invention adopts the technical scheme that:
as shown in fig. 1, in the environmental-friendly and energy-saving spheroidizing ladle cover device of the invention, a cylindrical structure 6 is arranged on the outer edge of the shell 2, so that the shell 2 becomes a cover cap, and the refractory material 3 is arranged in the inner cavity of the cover cap; a radial gap is formed between the excircle of the refractory material 3 and the inner hole surface of the cylindrical structure 6 of the shell 2; a cylindrical boss 7 is arranged at the central part of the inner end surface (namely the surface of the refractory material 3 facing upwards in the drawing) of the refractory material 3 to be contacted with the inner end surface (namely the surface of the shell 2 facing downwards in the drawing) of the shell 2, and an end surface gap is arranged between the inner end surface (on the same side) outside the cylindrical boss 7 of the refractory material 3 and the inner end surface (on the same side) of the shell 2; the radial gap and the end surface gap form a smoke dust collecting cavity 5; and a dust removal pipe 4 is arranged on the end face of the shell 2 at the position of the end face gap. The dust removal pipe 4 is communicated with a smoke dust collection cavity 5.
The dissipated smoke dust is collected through a dissipated smoke dust collecting cavity 5 formed between the shell 2 and the refractory material 3 in the spheroidizing process, and the dissipated smoke dust is purified through a dust removing pipe 4.
The diameter of the outer circle of the cylindrical structure 6 is phi 5, and the axial height dimension is A5; the diameter of the refractory material 3 is phi 4, and the thickness is A4; the diameter of the cylindrical boss 7 is phi 1, and the height is A3-wall thickness; the diameter of the dust removal pipe 4 is phi 6.
The size of the radial gap is as follows: (Φ 5- Φ 4) ÷ 2-wall thickness; the size of the end face gap is equal to the height of the cylindrical boss 7, namely: a3-wall thickness.
The invention breaks the routine, a scattered smoke dust collecting cavity 5 is formed between the shell 2 and the refractory material 3, and is collected by the dust removing pipe 4; according to the invention, the spheroidizing ladle cover structure is ingeniously designed, the smoke dust collecting cavity is additionally arranged, certain pressure is formed in the ladle in the molten iron spheroidizing reaction process, the escaping smoke dust generated in the spheroidizing process can be better collected and treated, the absorption rate of a spheroidizing agent can be improved, the environment is protected, the working environment of workers is improved and purified, and the energy conservation and consumption reduction are realized.
The outer end face of the refractory 3 is within and at a distance from the port of the cap. The distance is A5-A3-A4.
In order to ensure the maximum absorption of the nodulizer, the refractory material 3 part of the nodulizing ladle cover is tightly attached to the upper edge of the molten iron ladle to form certain pressure, so that the absorption rate of the nodulizer is improved.
A circular depression 8 is arranged at the central part of the outer end surface of the refractory material 3, and the aperture of the circular depression 8 is smaller than the diameter of the cylindrical boss 7; two wire feeding holes 1 are arranged on the circular recess 8, and the wire feeding holes 1 are communicated with the outer side of the end face of the shell 2.
The aperture of the circular recess 8 is phi 3, and the depth is A2; the aperture of the wire feeding hole 1 is phi 2, and the center distance between the two wire feeding holes 1 is A1.
When molten iron in the ladle is spheroidized, the silk threads for spheroidizing the molten iron enter the ladle from the wire feeding hole to react with the molten iron violently, and a large amount of heat and smoke are discharged.
The absorption rate of the nodulizer is improved through scientific design and arrangement, so that the aims of saving energy and reducing consumption are fulfilled; and the scattered smoke dust generated in the spheroidization process is effectively collected through the smoke dust collecting cavity, so that the energy is saved, the consumption is reduced, the environment is protected, and the labor environment of workers is improved.
The invention has been described above with reference to the accompanying drawings, it is obvious that the invention is not limited to the specific implementation in the above-described manner, and it is within the scope of the invention to apply the inventive concept and solution to other applications without substantial modification.

Claims (1)

1. The utility model provides an environmental protection and energy saving type balling be built by contract device, includes casing (2) and establishes refractory material (3) on casing (2), its characterized in that:
the outer edge of the shell (2) is provided with a cylindrical structure (6) so that the shell (2) becomes a cover cap, and the refractory material (3) is arranged in an inner cavity of the cover cap; a radial gap is formed between the excircle of the refractory material (3) and the inner hole surface of the cylindrical structure (6) of the shell (2); a cylindrical boss (7) is arranged at the center of the inner end surface of the refractory material (3) and is in contact with the inner end surface of the shell (2), and an end surface gap is formed between the inner end surface of the refractory material (3) except the cylindrical boss (7) and the inner end surface of the shell (2); the radial gap and the end surface gap form a smoke dust collecting cavity (5); a dust removal pipe (4) is arranged on the end face of the shell (2) at the position of the end face gap;
the outer end face of the refractory material (3) is inside the port of the cover and at a distance;
a circular recess (8) is formed in the center of the outer end face of the refractory material (3), and the diameter of the circular recess (8) is smaller than that of the cylindrical boss (7); two wire feeding holes (1) are arranged on the circular recess (8), and the wire feeding holes (1) are communicated with the outer side of the end face of the shell (2).
CN202111509266.5A 2021-12-10 2021-12-10 Environment-friendly energy-saving spheroidizing ladle cover device Active CN114231829B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202111509266.5A CN114231829B (en) 2021-12-10 2021-12-10 Environment-friendly energy-saving spheroidizing ladle cover device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202111509266.5A CN114231829B (en) 2021-12-10 2021-12-10 Environment-friendly energy-saving spheroidizing ladle cover device

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Publication Number Publication Date
CN114231829A CN114231829A (en) 2022-03-25
CN114231829B true CN114231829B (en) 2022-10-11

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Family Cites Families (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS59153817A (en) * 1983-02-18 1984-09-01 Kubota Ltd Spheroidization of graphite in cast iron
JP5542463B2 (en) * 2010-02-01 2014-07-09 株式会社栗本鐵工所 Molten metal processing container
CN202427933U (en) * 2011-09-27 2012-09-12 山东汇金股份有限公司 Nodulizing cover ladle
CN203065557U (en) * 2013-01-30 2013-07-17 程利国 Nodulizing ladle cover
CN203109217U (en) * 2013-03-05 2013-08-07 武汉钢铁(集团)公司 Heat preservation baking device for steel ladle
CN204569960U (en) * 2015-04-22 2015-08-19 中国第一汽车股份有限公司 Nodularization cleaning apparatus
CN108115122A (en) * 2017-12-31 2018-06-05 龙南龙钇重稀土科技股份有限公司 A kind of cored wire injection nodulizing ladle backpack cover

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