CN114230317A - Preparation process of rice hull-based bauxite ceramic membrane - Google Patents

Preparation process of rice hull-based bauxite ceramic membrane Download PDF

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Publication number
CN114230317A
CN114230317A CN202210034522.8A CN202210034522A CN114230317A CN 114230317 A CN114230317 A CN 114230317A CN 202210034522 A CN202210034522 A CN 202210034522A CN 114230317 A CN114230317 A CN 114230317A
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bauxite
slurry
silicon dioxide
ceramic membrane
activated carbon
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罗剑
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    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/01Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
    • C04B35/10Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on aluminium oxide
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    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
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    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/62218Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products obtaining ceramic films, e.g. by using temporary supports
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    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/71Ceramic products containing macroscopic reinforcing agents
    • C04B35/78Ceramic products containing macroscopic reinforcing agents containing non-metallic materials
    • C04B35/80Fibres, filaments, whiskers, platelets, or the like
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    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/34Non-metal oxides, non-metal mixed oxides, or salts thereof that form the non-metal oxides upon heating, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3418Silicon oxide, silicic acids, or oxide forming salts thereof, e.g. silica sol, fused silica, silica fume, cristobalite, quartz or flint
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    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/42Non metallic elements added as constituents or additives, e.g. sulfur, phosphor, selenium or tellurium
    • C04B2235/422Carbon
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    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/65Aspects relating to heat treatments of ceramic bodies such as green ceramics or pre-sintered ceramics, e.g. burning, sintering or melting processes
    • C04B2235/656Aspects relating to heat treatments of ceramic bodies such as green ceramics or pre-sintered ceramics, e.g. burning, sintering or melting processes characterised by specific heating conditions during heat treatment
    • C04B2235/6562Heating rate
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    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/65Aspects relating to heat treatments of ceramic bodies such as green ceramics or pre-sintered ceramics, e.g. burning, sintering or melting processes
    • C04B2235/656Aspects relating to heat treatments of ceramic bodies such as green ceramics or pre-sintered ceramics, e.g. burning, sintering or melting processes characterised by specific heating conditions during heat treatment
    • C04B2235/6567Treatment time
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    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/65Aspects relating to heat treatments of ceramic bodies such as green ceramics or pre-sintered ceramics, e.g. burning, sintering or melting processes
    • C04B2235/66Specific sintering techniques, e.g. centrifugal sintering
    • C04B2235/661Multi-step sintering

Abstract

The invention discloses S1, carbonizing rice hulls and cleaning and drying bauxite; s2, mixing and stirring the activated carbon and the bauxite uniformly, mixing the activated carbon and the bauxite for 8 hours by taking absolute ethyl alcohol as a medium, adding an adhesive, and continuously performing ball milling for 2 hours to obtain slurry; s3, dipping the slurry on the nano silicon dioxide, then putting the dipped nano silicon dioxide into a mould, and carrying out low-temperature hot pressing on a flat vulcanizing machine to obtain the aluminum oxycarbide silicon dioxide composite material; s4, ball-milling the composite material to obtain slurry, then putting the slurry in a spinning device to extrude the slurry into a film, and finally putting the film into a hot-pressing furnace to obtain the ceramic film. According to the invention, through a dipping high-pressure process, activated carbon, silicon dioxide and alumina in bauxite are well combined to prepare a composite material, then the composite material is used as a ceramic membrane slurry raw material, after ball milling, an aluminum oxycarbide silica ceramic membrane is successfully prepared through a spinning device, and the addition of carbon improves the adsorbability of the alumina silica ceramic membrane.

Description

Preparation process of rice hull-based bauxite ceramic membrane
Technical Field
The invention relates to the technical field of ceramic membranes, in particular to a preparation process of a rice hull-based bauxite ceramic membrane.
Background
Bauxite is based on its abundant oxidic metal resource. The substrate used for preparing the ceramic membrane is generally zinc oxide, copper oxide and the reaction thereof, and the fiber ceramic membrane is prepared. However, no one has introduced activated carbon and no reaction with activated carbon, and a new ceramic membrane is prepared.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides a preparation process of a rice hull-based bauxite ceramic membrane, and solves the problem of the preparation process of a carbon bauxite ceramic membrane.
In order to achieve the purpose, the invention is realized by the following technical scheme: a rice hull-based bauxite ceramic membrane preparation process specifically comprises the following steps:
s1, placing the rice hulls in a tube furnace for high-temperature carbonization to obtain activated carbon containing silicon dioxide, taking a certain amount of bauxite, and cleaning and drying the bauxite;
s2, mixing and stirring the activated carbon and the bauxite uniformly, mixing the activated carbon and the bauxite for 8 hours by taking absolute ethyl alcohol as a medium, adding an adhesive, and continuously performing ball milling for 2 hours to obtain slurry;
s3, dipping the slurry onto the nano silicon dioxide by using carbon fiber winding equipment, putting the dipped nano silicon dioxide into a mold, and carrying out low-temperature hot pressing on a flat vulcanizing machine to obtain the aluminum oxycarbide-silicon dioxide composite material;
and S4, mixing the composite material obtained in the step S3 with absolute ethyl alcohol, performing ball milling to obtain slurry, then putting the slurry in a spinning device, extruding the slurry into a film, and finally putting the film into a hot pressing furnace to obtain the rice hull-based bauxite ceramic film.
Preferably, the mass ratio of the activated carbon to the bauxite in the step S2 is 1: 1.
Preferably, the binder in step S2 is silica aerogel, and the mass ratio of the silica aerogel to the activated carbon is also 1: 1.
Preferably, the low-temperature hot pressing process in the step S3 is to heat up to 350 ℃ at a speed of 10 ℃/min and keep the temperature for 1h, and to maintain the pressure for 1h at a pressure of 3 MPa.
Preferably, the hot-pressing furnace process in the step S3 is raised to 300 ℃ at a speed of 2 ℃/min, and the pressure is maintained at 5MPa for 1 h.
Advantageous effects
The invention provides a preparation process of a rice hull-based bauxite ceramic membrane. Compared with the prior art, the method has the following beneficial effects: according to the invention, through a dipping high-pressure process, activated carbon, silicon dioxide and alumina in bauxite are well combined to prepare a composite material, then the composite material is used as a ceramic membrane slurry raw material, after ball milling, an aluminum oxycarbide silica ceramic membrane is successfully prepared through a spinning device, and carbon is added, so that the adsorbability of the aluminum oxide silica ceramic membrane is improved, and under the condition that rice hull activated carbon is introduced to improve the adsorbability, the ceramic membrane is matched with the silicon dioxide to ensure that the ceramic membrane has better hardness.
Detailed Description
The technical solutions in the embodiments of the present invention are clearly and completely described below, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The embodiment of the invention provides three technical schemes: a rice hull-based bauxite ceramic membrane preparation process specifically comprises the following embodiments:
example 1
S1, placing the rice hulls in a tube furnace for high-temperature carbonization to obtain activated carbon containing silicon dioxide, taking a certain amount of bauxite, and cleaning and drying the bauxite;
s2, mixing 1 part of activated carbon and 1 part of bauxite uniformly, mixing the mixture for 8 hours by taking absolute ethyl alcohol as a medium, adding 1 part of adhesive, and continuously performing ball milling for 2 hours to obtain slurry;
s3, dipping the slurry onto nano silicon dioxide by using carbon fiber winding equipment, then putting the dipped nano silicon dioxide into a mold, and carrying out low-temperature hot pressing on a flat vulcanizing machine, wherein the process comprises the steps of heating to 350 ℃ at a speed of 10 ℃/min, keeping the temperature for 1h, and maintaining the pressure at a pressure of 3MPa for 1h to obtain the aluminum oxycarbide silicon dioxide composite material;
and S4, mixing the composite material obtained in the step S3 with absolute ethyl alcohol, performing ball milling to obtain slurry, then putting the slurry into a spinning device, extruding the slurry into a film, and finally putting the film into a hot-pressing furnace, wherein the process is that the temperature is increased to 300 ℃ at the speed of 2 ℃/min, and the pressure is maintained for 1h at the pressure of 5MPa to obtain the rice hull-based bauxite ceramic film.
Example 2
S1, placing the rice hulls in a tube furnace for high-temperature carbonization to obtain activated carbon containing silicon dioxide, taking a certain amount of bauxite, and cleaning and drying the bauxite;
s2, mixing 1 part of activated carbon and 1 part of bauxite uniformly, mixing the mixture for 8 hours by taking absolute ethyl alcohol as a medium, adding 1 part of adhesive, and continuously performing ball milling for 2 hours to obtain slurry;
s3, dipping the slurry onto nano silicon dioxide by using carbon fiber winding equipment, then putting the dipped nano silicon dioxide into a mold, and carrying out low-temperature hot pressing on a flat vulcanizing machine, wherein the process comprises the steps of heating to 350 ℃ at a speed of 10 ℃/min, keeping the temperature for 1h, and maintaining the pressure at a pressure of 3MPa for 1h to obtain the aluminum oxycarbide silicon dioxide composite material;
and S4, mixing the composite material obtained in the step S3 with absolute ethyl alcohol, performing ball milling to obtain slurry, then putting the slurry into a spinning device, extruding the slurry into a film, and finally putting the film into a hot-pressing furnace, wherein the process is that the temperature is increased to 400 ℃ at the speed of 2 ℃/min, and the pressure is maintained for 1h at the pressure of 5MPa to obtain the rice hull-based bauxite ceramic film.
Example 3
S1, placing the rice hulls in a tube furnace for high-temperature carbonization to obtain activated carbon containing silicon dioxide, taking a certain amount of bauxite, and cleaning and drying the bauxite;
s2, mixing 1 part of activated carbon and 1 part of bauxite uniformly, mixing the mixture for 8 hours by taking absolute ethyl alcohol as a medium, adding 1 part of adhesive, and continuously performing ball milling for 2 hours to obtain slurry;
s3, dipping the slurry onto nano silicon dioxide by using carbon fiber winding equipment, then putting the dipped nano silicon dioxide into a mold, and carrying out low-temperature hot pressing on a flat vulcanizing machine, wherein the process comprises the steps of heating to 350 ℃ at a speed of 10 ℃/min, keeping the temperature for 1h, and maintaining the pressure at a pressure of 3MPa for 1h to obtain the aluminum oxycarbide silicon dioxide composite material;
and S4, mixing the composite material obtained in the step S3 with absolute ethyl alcohol, performing ball milling to obtain slurry, then putting the slurry into a spinning device, extruding the slurry into a film, and finally putting the film into a hot-pressing furnace, wherein the process is that the temperature is increased to 500 ℃ at the speed of 2 ℃/min, and the pressure is maintained for 1h at the pressure of 5MPa to obtain the rice hull-based bauxite ceramic film.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (5)

1. A rice hull-based bauxite ceramic membrane preparation process is characterized by comprising the following steps: the method specifically comprises the following steps:
s1, placing the rice hulls in a tube furnace for high-temperature carbonization to obtain activated carbon containing silicon dioxide, taking a certain amount of bauxite, and cleaning and drying the bauxite;
s2, mixing and stirring the activated carbon and the bauxite uniformly, mixing the activated carbon and the bauxite for 8 hours by taking absolute ethyl alcohol as a medium, adding an adhesive, and continuously performing ball milling for 2 hours to obtain slurry;
s3, dipping the slurry onto the nano silicon dioxide by using carbon fiber winding equipment, putting the dipped nano silicon dioxide into a mold, and carrying out low-temperature hot pressing on a flat vulcanizing machine to obtain the aluminum oxycarbide-silicon dioxide composite material;
and S4, mixing the composite material obtained in the step S3 with absolute ethyl alcohol, performing ball milling to obtain slurry, then putting the slurry in a spinning device, extruding the slurry into a film, and finally putting the film into a hot pressing furnace to obtain the rice hull-based bauxite ceramic film.
2. The process for preparing a rice hull-based bauxite ceramic membrane according to claim 1, which is characterized in that: the mass ratio of the activated carbon to the bauxite in the step S2 is 1: 1.
3. The process for preparing a rice hull-based bauxite ceramic membrane according to claim 1, which is characterized in that: in the step S2, the binder is silica aerogel, and the mass ratio of the silica aerogel to the activated carbon is also 1: 1.
4. The process for preparing a rice hull-based bauxite ceramic membrane according to claim 1, which is characterized in that: the low-temperature hot pressing process in the step S3 is that the temperature is raised to 350 ℃ at the speed of 10 ℃/min, the temperature is kept for 1h, and the pressure is maintained for 1h at the pressure of 3 MPa.
5. The process for preparing a rice hull-based bauxite ceramic membrane according to claim 1, which is characterized in that: the process of the hot-pressing furnace in the step S3 is raised to 600 ℃ at the speed of 2 ℃/min, and the pressure is maintained for 1h at the pressure of 5 MPa.
CN202210034522.8A 2022-01-13 2022-01-13 Preparation process of rice hull-based bauxite ceramic membrane Pending CN114230317A (en)

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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108046788A (en) * 2017-12-08 2018-05-18 刘惠强 A kind of preparation method of self-cleaning ceramic film
CN113105223A (en) * 2021-04-08 2021-07-13 大连理工大学 Preparation and application of whisker-shaped ceramic membrane with low cost and high permeability

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108046788A (en) * 2017-12-08 2018-05-18 刘惠强 A kind of preparation method of self-cleaning ceramic film
CN113105223A (en) * 2021-04-08 2021-07-13 大连理工大学 Preparation and application of whisker-shaped ceramic membrane with low cost and high permeability

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
董永春等: "《环境光催化净化功能纺织品关键技术》", 31 August 2020, 中国纺织出版社有限公司 *

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Application publication date: 20220325