CN114227903B - Automatic insertion equipment for ventilation aluminum core of carbon ceramic brake disc - Google Patents
Automatic insertion equipment for ventilation aluminum core of carbon ceramic brake disc Download PDFInfo
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- CN114227903B CN114227903B CN202111637835.4A CN202111637835A CN114227903B CN 114227903 B CN114227903 B CN 114227903B CN 202111637835 A CN202111637835 A CN 202111637835A CN 114227903 B CN114227903 B CN 114227903B
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- AZDRQVAHHNSJOQ-UHFFFAOYSA-N alumane Chemical group [AlH3] AZDRQVAHHNSJOQ-UHFFFAOYSA-N 0.000 title claims abstract description 74
- 238000009423 ventilation Methods 0.000 title claims abstract description 59
- 239000000919 ceramic Substances 0.000 title claims abstract description 19
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 title claims abstract description 14
- 229910052799 carbon Inorganic materials 0.000 title claims abstract description 14
- 238000003780 insertion Methods 0.000 title description 14
- 230000037431 insertion Effects 0.000 title description 14
- 230000007246 mechanism Effects 0.000 claims description 51
- 230000005540 biological transmission Effects 0.000 claims description 17
- 230000008878 coupling Effects 0.000 claims description 9
- 238000010168 coupling process Methods 0.000 claims description 9
- 238000005859 coupling reaction Methods 0.000 claims description 9
- 230000003111 delayed effect Effects 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 230000002035 prolonged effect Effects 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 229920000049 Carbon (fiber) Polymers 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004917 carbon fiber Substances 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 description 1
- 229910010271 silicon carbide Inorganic materials 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B23/00—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
- B28B23/0056—Means for inserting the elements into the mould or supporting them in the mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Braking Arrangements (AREA)
Abstract
The invention relates to the field of automobile braking, in particular to automatic ventilation aluminum core inserting equipment for a carbon ceramic brake disc. The technical problems to be solved are as follows: the automatic carbon ceramic brake disc ventilation aluminum core inserting device can replace manual work to perform ventilation aluminum core rapid inserting operation on a brake disc die. The technical proposal is as follows: the automatic carbon ceramic brake disc ventilation aluminum core inserting equipment comprises a conveyor, a die placing table, a brake disc die, a fixed ring, a workbench, a first support column, a first fixing frame, a first motor, a first connecting shaft and the like; a mould placing table is placed on the conveyor, a brake disc mould is placed on the mould placing table, and a fixed circular ring is sleeved outside the brake disc mould. According to the invention, the ventilation aluminum core can be inserted into the brake disc die instead of manual work, and the ventilation aluminum core can be automatically knocked and fixed, so that the labor is saved, and the processing rate is also increased.
Description
Technical Field
The invention relates to the field of automobile braking, in particular to automatic ventilation aluminum core inserting equipment for a carbon ceramic brake disc.
Background
The ceramic brake disc is not common ceramic, but reinforced composite ceramic synthesized by carbon fiber and silicon carbide at high temperature. The ceramic brake disc can effectively and stably resist heat decay, and the heat-resistant effect of the ceramic brake disc is many times higher than that of a common brake disc.
In the process of producing the carbon ceramic brake disc, the ventilation aluminum cores are manually inserted into the brake disc moulds one by one, half of raw materials are filled into the moulds firstly, then a mould conveyor table is used for conveying the moulds, a worker lifts a fixed ring and hangs the fixed ring on the top of the mould, when the ventilation aluminum cores are manually inserted, the ventilation aluminum cores are inserted while the brake disc moulds are rotated, the speed is slower, after the ventilation aluminum cores are inserted, the worker holds a hammer and rotates the moulds to lock the ventilation aluminum cores one by one, because tens of groups of ventilation aluminum cores are required to be inserted into each mould, the ventilation aluminum core insertion treatment and locking treatment are manually carried out, a great amount of time is delayed, the production period of the carbon ceramic brake disc is prolonged, the fixed ring is only hung on the top of the mould, the fixed ring can fall off when the mould is rotated, and the worker is possibly hurt when the time is delayed.
Therefore, there is a strong need for an automatic carbon ceramic brake disc ventilation aluminum core insertion device capable of replacing manual ventilation aluminum core quick insertion operation for a brake disc mold to solve the above problems.
Disclosure of Invention
In order to overcome the defects that tens of groups of ventilation aluminum cores are needed to be inserted into each die, a lot of time is delayed in manual ventilation aluminum core insertion treatment and locking treatment, the production period of a carbon ceramic brake disc is prolonged, a fixed ring is only hung on the top of the die, the fixed ring can fall off when the die is rotated, and workers can be injured when the time is delayed, the technical problem to be solved is that: the automatic carbon ceramic brake disc ventilation aluminum core inserting device can replace manual work to perform ventilation aluminum core rapid inserting operation on a brake disc die.
The technical proposal is as follows: the utility model provides an automatic equipment of inserting of aluminium core that ventilates of carbon ceramic brake disc, including the conveyer, the platform is placed to the mould, the brake disc mould, fixed ring, the workstation, first support column, first mount, a motor, first connecting axle, the lead screw, spacing, the second mount, first slide rail, the third mount, remove the frame, the aluminium core insertion mechanism that ventilates, mould rotary mechanism and beat fixed establishment, the platform is placed to the mould on the conveyer, the brake disc mould has been placed on the mould placement platform, the brake disc mould overcoat has a fixed ring, the conveyer right side is provided with a workstation, the workstation bottom is fixed with first support column, workstation surface right side is fixed with a first mount, install a motor in the first mount, be connected with a first connecting axle on the output shaft of a motor, first connecting axle opposite side is connected on the lead screw, a spacing is installed to first mount bottom, both sides open in front and back in the face of the workstation has the spout, sliding connection has a second mount in the spout on the workstation, both sides all are fixed with a brake disc mould, first slide rail insertion mechanism is installed to the second front and back both sides, first rotary mechanism that ventilates the aluminium core insertion mechanism can be installed to the top at the second rotary mechanism, the top of the aluminium core insertion mechanism can be fixed to the top at the top of second rotary mechanism, the top of the aluminium core insertion mechanism is installed to the second rotary mechanism.
In one embodiment, the ventilation aluminum core inserting mechanism comprises a fourth fixing frame, a second motor, a feeding frame, a second supporting column, a third supporting column, a fourth supporting column, a fifth supporting column, a first rotating disc, three-rod rotating shafts, universal couplings, feeding pushing plates, second springs and U-shaped fixing plates, wherein two fourth fixing frames are fixed at the middle part of the surface of the second fixing frame, a second motor is fixed on the fourth fixing frame, a second supporting column is fixed at the front side of the fourth fixing frame on the surface of the second fixing frame, a third supporting column is fixed in front of the second supporting column on the surface of the second fixing frame, a fourth supporting column is fixed in front of the third supporting column on the surface of the second fixing frame, a feeding frame is fixed at the tops of the second supporting column and the third supporting column together, two first rotating discs are connected with one three-rod rotating shaft, a universal coupling is fixed at the front of the first rotating disc on the front of the surface of the second rotating disc, a U-shaped fixing plate is fixed at the other side of the universal couplings and is connected with the fifth supporting column in rotation, and a feeding plate is fixed at the rear of the second supporting column.
In one embodiment, the mold rotating mechanism comprises a rotating column, a third rotating disc, a fifth rotating shaft, a fixed disc, a third belt pulley, a second transmission belt, a fourth belt pulley, a sixth rotating shaft and friction rollers, wherein the middle part of the right side of the top wall of the second fixing frame is fixedly provided with the fixed disc, the fifth rotating shaft is connected with the rotating disc in a rotating mode, the third rotating disc is fixedly arranged on the fifth rotating shaft, the rotating column is sleeved on the fifth rotating shaft, the top of the rotating column is fixedly provided with the third belt pulley, the third belt pulley is wound with the second transmission belt, the other side of the second transmission belt is sleeved on the fourth belt pulley, the fourth belt pulley is fixedly arranged on the sixth rotating shaft, and the friction rollers are fixedly arranged below the fourth belt pulley on the sixth rotating shaft.
In one embodiment, the knocking fixing mechanism comprises an L-shaped supporting frame, a first rotating shaft, a first belt pulley, a first driving belt, a second rotating shaft, a second belt pulley, a second rotating disc, a fixing column, a first connecting rod, a third rotating shaft, a knocking block, a U-shaped connecting plate, a second connecting rod and a fourth rotating shaft, wherein the first rotating shaft is fixed on a universal coupling, the first belt pulley is fixedly arranged at the forefront end of the first rotating shaft, the first belt pulley is sleeved with a first driving belt, the other side of the first driving belt is wound on the second belt pulley, the second belt pulley is fixedly arranged on the second rotating shaft, one end of the second rotating shaft is rotationally connected with the fourth supporting column, the other end of the second rotating shaft is fixedly arranged on the second rotating disc, the fixing column is sleeved with the first connecting rod, the other end of the first connecting rod is sleeved on the third rotating shaft, the leftmost end of the L-shaped supporting frame is rotationally connected with the fourth rotating shaft, the second rotating shaft is fixedly arranged on the fourth rotating shaft, the second supporting column is fixedly arranged at the bottom of the first connecting rod, the second rotating shaft is fixedly arranged on the U-shaped connecting rod is fixedly arranged on the side of the second rotating disc, and the knocking block is fixedly arranged on the side of the U-shaped connecting plate.
In one embodiment, the device further comprises a first sliding block, a first spring, a second sliding block, a third connecting rod, a second connecting shaft, a second sliding rail, a third sliding block, a U-shaped supporting plate, a fourth sliding block and a third spring, wherein two grooves are formed in the front end of the second fixing frame, a first spring is fixed in each groove, the other end of the first spring is fixed on the first sliding block, the second sliding block is connected in a sliding manner, the second sliding block is rotatably connected with the third connecting rod through a rotating shaft, the other end of the third connecting rod is rotatably connected to the second connecting shaft, a third sliding block is fixed on the rear side of the second connecting shaft, two second sliding rails are fixed at the leftmost end of the third fixing frame, the third sliding block is in sliding connection with the second sliding rail, a U-shaped supporting plate is further connected to the third sliding block, a groove is formed in the leftmost end side of the first sliding rail, a third spring is fixed in each groove, the other end of the third spring is fixed on the fourth sliding block, and the fourth sliding block is in sliding connection with the first sliding rail.
The beneficial effects are that: according to the invention, the ventilation aluminum core can be inserted into the brake disc die instead of manual work, and the ventilation aluminum core can be automatically knocked and fixed, so that the labor is saved, and the processing rate is also increased; the ventilation aluminum core can be automatically pushed into the brake disc template only by adding the ventilation aluminum core into the feeding frame, and the machine pushes the ventilation aluminum core to be inserted into the brake disc mould, so that the processing efficiency is improved, and the condition of error caused by manual insertion is avoided; the ventilation aluminum core is inserted and the previous ventilation aluminum core is knocked and fixed, so that the processing steps are reduced, and the processing efficiency is improved; the brake disc mold is mechanically pushed to rotate, so that the condition of rotating over head can not occur; the fixed ring can be automatically lifted to the position above the jack in the middle of the brake disc die, and the ventilation aluminum core is conveniently inserted.
Drawings
Fig. 1 is a schematic perspective view of the present invention.
Fig. 2 is a schematic perspective view of a workbench according to the invention.
Fig. 3 is a schematic cross-sectional view of a second mount of the present invention.
Fig. 4 is an enlarged schematic cross-sectional view of the second holder of the present invention.
Fig. 5 is a schematic perspective view of the left side of the vent aluminum core insert mechanism of the present invention.
Fig. 6 is a schematic perspective view of the right side of the vent aluminum core insert mechanism of the present invention.
Fig. 7 is a schematic structural diagram of a first pusher plate according to the present invention.
Fig. 8 is a schematic perspective view of a striking fixing mechanism according to the present invention.
Fig. 9 is a schematic perspective view of a striking fixing mechanism according to the present invention.
FIG. 10 is a schematic view of the mounting position of the mold rotating mechanism according to the present invention.
Fig. 11 is a schematic perspective view of a mold rotating mechanism according to the present invention.
Fig. 12 is a schematic perspective view of a third fixing frame according to the present invention.
Fig. 13 is a schematic perspective view of a third fixing frame according to the present invention.
Fig. 14 is a schematic cross-sectional view of a first rail according to the present invention.
In the reference numerals: 1. conveyor, 101, mold placement table, 102, brake disc mold, 103, fixed ring, 2, work table, 201, first support column, 3, first mount, 301, motor No. 302, first connecting shaft, 303, lead screw, 304, limit mount, 4, second mount, 401, first slide rail, 402, third mount, 403, first slider, 404, first spring, 405, fourth mount, 406, motor No. two, 5, moving mount, 6, feed frame, 601, second support column, 602, third support column, 603, fourth support column, 604, fifth support column, 605, first rotating disk, 606, three-bar rotating shaft, 607, universal coupling, 608, feed push plate, 6081, second spring, 6082, U-shaped fixing plate, 7, L-shaped support frame, 701, first rotating shaft, 7011, first pulley, 702, first transmission belt, 703, second rotation shaft, 7031, second pulley, 704, second rotation disc, 705, fixed column, 706, first connecting rod, 707, third rotation shaft, 708, knocking block, 7081, U-shaped connecting plate, 709, second connecting rod, 710, fourth rotation shaft, 8, rotation column, 801, third rotation disc, 802, fifth rotation shaft, 803, fixed disc, 804, third pulley, 805, second transmission belt, 806, fourth pulley, 807, sixth rotation shaft, 808, friction roller, 9, second slider, 901, third connecting rod, 902, second connecting shaft, 903, second slide rail, 904, third slider, 905, U-shaped supporting plate, 906, fourth slider, 907, third spring.
Detailed Description
The invention will be further described with reference to examples of embodiments shown in the drawings.
Example 1
1-11, comprising a conveyor 1, a die placement table 101, a brake disc die 102, a fixed ring 103, a workbench 2, a first support column 201, a first fixing frame 3, a first motor 301, a first connecting shaft 302, a screw rod 303, a limit frame 304, a second fixing frame 4, a first sliding rail 401, a third fixing frame 402, a moving frame 5, a ventilation aluminum core inserting mechanism, a die rotating mechanism and a knocking fixing mechanism, wherein the die placement table 101 is placed on the conveyor 1, the brake disc die 102 is placed on the die placement table 101, the die placement table 101 is in rotary connection with the brake disc die 102, the brake disc die 102 is sleeved with a fixed ring 103, the fixed ring 103 can be hung on the ventilation aluminum core, the workbench 2 is arranged on the right side of the conveyor 1, the first support column 201 is fixed at the bottom of the workbench 2, a first fixing frame 3 is fixed on the right side of the surface of the workbench 2, a first motor 301 is installed in the first fixing frame 3, a first connecting shaft 302 is connected to an output shaft of the first motor 301, the other side of the first connecting shaft 302 is connected to a screw rod 303, the screw rod 303 penetrates through a second fixing frame 4, a movable frame 5 is also connected to the screw rod 303, the movable frame 5 can move left and right along the screw rod 303, a limiting frame 304 is installed at the bottom of the first fixing frame 3, the limiting frame 304 can limit the position of the second fixing frame 4, the limiting frame 304 can also relieve the limitation of the second fixing frame 4 on the movable frame 5, sliding grooves are formed in the front side and the rear side of the surface of the workbench 2, a second fixing frame 4 is connected in a sliding manner in the sliding grooves on the workbench 2, a first sliding rail 401 is fixed on the front side and the rear side of the second fixing frame 4, a third fixing frame 402 is also fixed on the top of the second fixing frame 4, the inside front end of second mount 4 is connected with a movable frame 5, and movable frame 5 front and back both sides pass second mount 4 and with first slide rail 401 sliding connection, and the aluminium core insertion mechanism that ventilates is installed at second mount 4 top surface middle part, and the aluminium core insertion mechanism that ventilates can be automatic will ventilate in aluminium core inserts brake disc mould 102, and mould rotary mechanism installs at the back part in second mount 4 top, and mould rotary mechanism can take brake disc mould 102 rotation, beats fixed establishment and installs at second mount 4 top front end, beats fixed establishment and can inwards beat the aluminium core of ventilating fixedly.
After half of raw materials are added into the brake disc mold 102, the brake disc mold 102 is conveyed to a position for inserting the ventilation aluminum core by the conveyor 1, the conveyor 1 stops running, the motor 301 is started, the screw rod 303 connected with the motor 301 rotates, the left side of the screw rod 303 is connected to the movable frame 5, the movable frame 5 moves leftwards and simultaneously carries the second fixing frame 4 to move leftwards, various parts fixed on the second fixing frame 4 move along with the movable frame, when the front end of the second fixing frame 4 is contacted with the limiting frame 304, the second fixing frame 4 does not move any more, the motor 301 stops running at the moment, the second fixing frame 4 and the movable frame 5 stop moving, then the fixed circular ring 103 on the brake disc mold 102 is manually lifted, the ventilation aluminum core inserting mechanism is started again, the ventilation aluminum core is inserted into the brake disc mold 102, the mold rotating mechanism rotates with the brake disc mold 102, and meanwhile, the ventilation aluminum core in the brake disc mold 102 can be fixed by the knocking fixing mechanism, so that the function of automatically inserting the ventilation aluminum core is realized.
Example 2
Based on embodiment 1, as shown in fig. 5-7, the ventilation aluminum core inserting mechanism comprises a fourth fixing frame 405, a second motor 406, a feeding frame 6, a second supporting column 601, a third supporting column 602, a fourth supporting column 603, a fifth supporting column 604, a first rotating disk 605, a three-bar rotating shaft 606, a universal coupling 607, a feeding push plate 608, a second spring 6081 and a U-shaped fixing plate 6082, two fourth fixing frames 405 are fixed on the middle part of the surface of the second fixing frame 4, the fourth fixing frames 405 and the second fixing frames 4 are connected through screws, a second motor 406 is fixed on the fourth fixing frames 405, the second motor 406 provides power for the ventilation aluminum core inserting mechanism, a second supporting column 601 is fixed on the front side of the fourth fixing frame 405 on the surface of the second fixing frame 4, a third supporting column 602 is fixed in front of the second supporting column 601 on the surface of the second fixing frame 4, a fourth support column 603 is fixed in front of a third support column 602 on the surface of the second fixing frame 4, the fourth support column 603 is used for supporting a knocking fixing mechanism, a feeding frame 6 is jointly fixed at the tops of the second support column 601 and the third support column 602, a plurality of ventilation aluminum cores are placed inside the feeding frame 6, two first rotating discs 605 are connected to an output shaft of a second motor 406, the first rotating discs 605 rotate due to the starting of the second motor, a three-rod rotating shaft 606 is fixedly connected between the two first rotating discs 605, the three-rod rotating shaft 606 rotates simultaneously with the first rotating discs 605, when the three-rod rotating shaft 606 rotates, a rod on the three-rod rotating shaft 606 can push a feeding push plate 608 to push the ventilation aluminum cores into a brake disc mold 102, a universal coupling 607 is fixed in front of the first rotating disc 605 in front, the other side of the universal coupling 607 is rotationally connected with a fifth support column 604, a U-shaped fixing plate 6082 is fixed in the feeding frame 6, a second spring 6081 is fixed on the U-shaped fixing plate 6082, the other end of the second spring 6081 is fixed on the feeding push plate 608, and the second spring 6081 can pull the feeding push plate 608 back to the original position.
After the motor No. two 406 in the ventilation aluminum core inserting mechanism is started, the motor No. two 406 can rotate with the rotating shaft No. three rods 606, when the rotating shaft No. three rods 606 rotate, the rotating shaft No. three rods 606 push the first pushing plate to push the ventilation aluminum cores into the brake disc mold 102, the ventilation aluminum cores in the feeding frame 6 are alternately placed two by two, the positions of the heads are also set in advance, and the rotation of the rotating shaft No. three rods 606 pushes the ventilation aluminum cores into the brake disc mold 102 one by one, so that the function of automatically inserting the ventilation aluminum cores into the brake disc mold 102 is realized.
As shown in fig. 10-11, the mold rotating mechanism comprises a rotating column 8, a third rotating disk 801, a fifth rotating shaft 802, a fixed disk 803, a third belt pulley 804, a second transmission belt 805, a fourth belt pulley 806, a sixth rotating shaft 807 and a friction roller 808, wherein a fixed disk 803 is fixed in the middle of the right side of the top wall of the second fixed frame 4, the fixed disk 803 is rotationally connected with the fifth rotating disk 802, the bottom of the fifth rotating disk 802 is rotationally connected with the second fixed frame 4, a third rotating disk 801 is fixed on the fifth rotating disk 802, a rotating column 8 is fixed on the third rotating disk 801, four oblique sliding grooves are formed on the outer surface of the rotating column 8, when the three-rod rotating shaft 606 rotates, a rod on the three-rod rotating shaft 606 slides in the oblique sliding grooves on the outer surface of the rotating column 8, the rotating column 8 rotates accordingly, the rotating column 8 is sleeved on the fifth rotating shaft 802, a third belt pulley 804 is fixed on the top of the rotating column 8, the third belt pulley 804 is not in contact with the feeding frame 6, a second transmission belt 805 is wound on the third belt pulley 804, a second transmission belt pulley 805 is fixed on the other side, the fourth belt pulley 805 is sleeved on the fourth rotating shaft 808 rotates on the fourth rotating shaft, and the fourth belt pulley 806 rotates in contact with the friction roller 808, when the fourth rotating drum 806 rotates on the fourth rotating drum 102, and the fourth rotating drum is in contact with the friction roller 808.
In the process that the ventilation aluminum core inserting mechanism inserts the ventilation aluminum core into the brake disc mold 102, three rods on the three-rod rotating shaft 606 pass through the inclined grooves on the rotating column 8 when rotating, the rotating column 8 rotates to drive the third rotating disc 801 and the fifth rotating shaft 802 to rotate, meanwhile, the third belt pulley 804 fixed on the fifth rotating shaft 802 also rotates with the rotating column, the third belt pulley 804 drives the fourth belt pulley 806 to rotate through the second transmission belt 805, the sixth rotating shaft 807 on the fourth belt pulley 806 also rotates with the rotating column, the friction roller 808 fixed on the sixth rotating shaft 807 rotates with the sixth rotating shaft 807, the friction roller 808 contacts with the surface of the brake disc mold 102, so that the brake disc mold 102 rotates along with the friction roller 808, the next empty hole is aligned with the outlet of the feeding frame 6, the feeding push plate 608 can push the ventilation aluminum core into the brake disc mold 102, the brake disc mold 102 rotates by one quarter turn every time, the brake disc mold 102 rotates by one tenth turn, and the mold rotating mechanism can realize the function of automatically rotating the brake disc mold 102.
As shown in fig. 8 to 9, the knocking fixing mechanism includes an L-shaped supporting frame 7, a first rotating shaft 701, a first pulley 7011, a first driving belt 702, a second rotating shaft 703, a second pulley 7031, a second rotating disc 704, a fixing post 705, a first connecting rod 706, a third rotating shaft 707, a knocking block 708, a U-shaped connecting plate 7081, a second connecting rod 709 and a fourth rotating shaft 710, a first rotating shaft 701 is fixed to the universal joint 607, the first rotating shaft 701 rotates along with the universal joint 607, the first rotating shaft 701 passes through the fourth supporting post 603, the first rotating shaft 701 is rotatably connected with the fourth supporting post 603, a first pulley 7011 is fixed to the foremost end of the first rotating shaft 701, the first pulley 7011 rotates along with the first rotating shaft 701, a first driving belt 702 is sleeved on the first pulley 7011, the other side of the first driving belt 702 is wound around the second pulley 7031, the first belt pulley 7011 drives the second belt pulley 7031 through the first transmission belt 702, the second belt pulley 7031 is fixed on the second rotation shaft 703, one end of the second rotation shaft 703 is rotationally connected with the fourth support column 603, the other end of the second rotation shaft 703 is fixed on the second rotation plate 704, a fixed column 705 is fixed on the front side surface of the second rotation plate 704, the fixed column 705 is fixed on the edge of the second rotation plate 704, a first connecting rod 706 is sleeved on the fixed column 705, the first connecting rod 706 can move left and right due to the rotation of the fixed column 705, the other end of the first connecting rod 706 is sleeved on the third rotation shaft 707, the front end of the fourth support column 603 on the second fixing frame 4 is fixedly provided with an L-shaped support frame 7, the L-shaped support frame 7 and the fourth support column 603 jointly support a knocking fixing mechanism, the leftmost end at the top of the L-shaped support frame 7 is rotationally connected with a fourth rotation shaft 710, a second connecting rod 709 is fixed on the fourth rotating shaft 710, a knocking block 708 is fixed at the bottom of the second connecting rod 709, a U-shaped connecting plate 7081 is fixed on the right side wall of the knocking block 708, a third rotating shaft 707 is fixed in the U-shaped connecting plate 7081 fixed on the rear side of the knocking block 708, the first connecting rod 706 can swing left and right around the fourth rotating shaft 710 with the knocking block 708 when the knocking block 708 swings left, and the ventilation aluminum core is well knocked and fixed.
In the process that the ventilation aluminum core is inserted into the brake disc mold 102 by the ventilation aluminum core inserting mechanism, the three-rod rotating shaft 606 rotates with the first rotating shaft 701 through the universal coupler 607, the first belt pulley 7011 on the first rotating shaft 701 also rotates with the first rotating shaft, the first belt pulley 7011 drives the second belt pulley 7031 to rotate through the first transmission belt 702, the second belt pulley 7031 drives the second rotating shaft 703 to rotate, the second rotating shaft 703 simultaneously rotates with the second rotating disc 704, the second rotating disc 704 rotates and moves left and right through the fixing column 705 and the first connecting rod 706, the left and right movement of the first connecting rod 706 drives the knocking block 708 to swing left and right, and the ventilation aluminum core is knocked inwards to be fixed when the knocking block 708 swings left, so that the function of automatic knocking fixing is realized.
Example 3
Based on embodiment 2, as shown in fig. 12-14, the device further comprises a first slide block 403, a first spring 404, a second slide block 9, a third connecting rod 901, a second connecting shaft 902, a second slide rail 903, a third slide block 904, a U-shaped supporting plate 905, a fourth slide block 906 and a third spring 907, wherein two grooves are formed in the front end of the second fixing frame 4, a first spring 404 is fixed in the grooves, the other end of the first spring 404 is fixed on the first slide block 403, when the limiting frame 304 is contacted with the second fixing frame 4, the limiting frame compresses the first slide block 403 back into the grooves, when the first slide block 403 is retracted into the grooves, the moving frame 5 is not contacted with the second fixing frame 4 any more, the moving frame 5 continues to move leftwards along the screw rod, one second slide block 9 is slidingly connected in the first slide rail 401, when the moving frame 5 moves leftwards, the second slide block 9 is carried along the first slide rail 401 leftwards, a third connecting rod 901 is rotationally connected to the second slide block 9 through a rotating shaft, the other end of the third connecting rod 901 is rotationally connected to a second connecting shaft 902, a third slide block 904 is fixed on the rear side of the second connecting shaft 902, two second slide rails 903 are fixed on the leftmost end of the third fixing frame 402, when the third connecting rod 901 moves leftwards, the second connecting shaft 902 and the third slide block 904 slide upwards along the second slide rails 903, the third slide block 904 is in sliding connection with the second slide rails 903, the second slide block 9 slides leftwards to enable the third connecting rod 901 to drive the third slide block 904 to slide upwards along the second slide rails 903, a U-shaped supporting plate 905 is also connected to the third slide block 904, the U-shaped supporting plate 905 just lifts the fixed circular ring 103 along with the lifting of the third slide block 904, a groove is also formed on the leftmost end side of the first slide rail 401, a third spring 907 is fixed in the groove, the other end of the third spring 907 is fixed on the fourth slider 906, the fourth slider 906 is slidably connected with the first sliding rail 401, when the second slider 9 moves leftwards, the fourth slider 906 is pressed into the first sliding rail 401, after the ventilation aluminum core is installed, the first motor 301 is reversed, the moving frame 5 moves rightwards, the fourth slider 906 pushes the second slider 9 rightwards under the action of the third spring 907, the U-shaped supporting plate 905 descends along with the third slider 904, and the fixed circular ring 103 is put down.
When the first motor 301 is started, the moving frame 5 moves leftwards along the screw rod 303, when the second fixed frame 4 contacts with the limiting frame 304, the limiting frame 304 contacts with the first sliding block 403 and presses the first sliding block 403 back into the sliding groove on the second fixed frame 4, at this time, the moving frame 5 moves leftwards, the second fixed frame 4 keeps in place, when the moving frame 5 continues to move leftwards, the second sliding block 9 is pushed to slide leftwards in the first sliding rail 401, the second sliding block 9 also compresses the fourth sliding block 906 leftwards, the left end of the third connecting rod 901 rises along with the third sliding block 904 while the second sliding block 9 moves leftwards, and the U-shaped supporting frame plate on the third sliding block 904 lifts the fixed circular ring 103 upwards, so that the function of automatically lifting the fixed circular ring 103 is realized.
The above embodiments are provided to illustrate the technical concept and features of the present invention and are intended to enable those skilled in the art to understand the content of the present invention and implement the same, and are not intended to limit the scope of the present invention. All equivalent changes or modifications made in accordance with the spirit of the present invention should be construed to be included in the scope of the present invention.
Claims (2)
1. The automatic carbon ceramic brake disc ventilation aluminum core inserting equipment is characterized by comprising a conveyor (1), a die placement table (101), a brake disc die (102), a fixed circular ring (103), a workbench (2), a first support column (201), a first fixing frame (3), a first motor (301), a first connecting shaft (302), a screw rod (303), a limiting frame (304), a second fixing frame (4), a first sliding rail (401), a third fixing frame (402), a movable frame (5), a ventilation aluminum core inserting mechanism, a die rotating mechanism and a knocking fixing mechanism, wherein the die placement table (101) is placed on the conveyor (1), the brake disc die (102) is placed on the die placement table (101), the fixed circular ring (103) is sleeved outside the brake disc die (102), the workbench (2) is fixedly provided with the first support column (201) at the bottom, the first fixing frame (3) is fixedly arranged on the right side of the surface of the workbench (2), the first motor (301) is installed in the first fixing frame (3), the first motor (301) is connected with the first connecting shaft (302) at the other side of the output shaft (301), a limiting frame (304) is arranged at the bottom of the first fixing frame (3), sliding grooves are formed in the front side and the rear side of the surface of the workbench (2), a second fixing frame (4) is connected in the sliding grooves on the workbench (2) in a sliding manner, a first sliding rail (401) is fixed on the front side and the rear side of the second fixing frame (4), a third fixing frame (402) is also fixed on the top of the second fixing frame (4), a movable frame (5) is connected to the front end inside the second fixing frame (4), an air-permeable aluminum core inserting mechanism is arranged in the middle of the top surface of the second fixing frame (4), the air-permeable aluminum core inserting mechanism can automatically insert an air-permeable aluminum core into a brake disc mold (102), a mold rotating mechanism is arranged at the rear part of the top of the second fixing frame (4), the mold rotating mechanism can rotate along with the brake disc mold (102), a knocking fixing mechanism is arranged at the front end of the top of the second fixing frame (4), and the knocking fixing mechanism can fix the air-permeable aluminum core inwards;
the ventilation aluminum core inserting mechanism comprises a fourth fixing frame (405), a second motor (406), a feeding frame (6), a second supporting column (601), a third supporting column (602), a fourth supporting column (603), a fifth supporting column (604), a first rotating disc (605), a three-rod rotating shaft (606), a universal coupler (607), a feeding push plate (608), a second spring (6081) and a U-shaped fixing plate (6082), two fourth fixing frames (405) are fixed at the middle part of the surface of the second fixing frame (4), a second motor (406) is fixed on the fourth fixing frame (405), a second supporting column (601) is fixed at the front side of the fourth fixing frame (405) on the surface of the second fixing frame (4), a third supporting column (602) is fixed in front of the second supporting column (601) on the surface of the second fixing frame (4), a fourth supporting column (603) is fixed in front of the third supporting column (602), a feeding frame (6) is jointly fixed at the top of the second supporting column (601) and the top of the third supporting column (602), a second rotating disc (605) is connected between the two rotating shafts (606) are fixed on the second fixing frame (4), a universal coupler (607) is fixed in front of the first rotary disc (605) in front, the other side of the universal coupler (607) is rotationally connected with a fifth support column (604), a U-shaped fixing plate (6082) is fixed in the frame behind the feeding frame (6), a second spring (6081) is fixed on the U-shaped fixing plate (6082), and the other end of the second spring (6081) is fixed on the feeding push plate (608);
the die rotating mechanism comprises a rotating column (8), a third rotating disc (801), a fifth rotating shaft (802), a fixed disc (803), a third belt pulley (804), a second transmission belt (805), a fourth belt pulley (806), a sixth rotating shaft (807) and friction rollers (808), wherein the fixed disc (803) is fixed in the middle of the right side of the top wall of the second fixed frame (4), the fifth rotating shaft (802) is rotationally connected with the fixed disc (803), the third rotating disc (801) is fixed on the fifth rotating shaft (802), the rotating column (8) is fixed on the third rotating disc (801), the rotating column (8) is sleeved on the fifth rotating shaft (802), the third belt pulley (804) is fixed at the top of the rotating column (8), the second transmission belt (805) is wound on the third belt pulley (804), the other side of the second transmission belt (805) is sleeved on the fourth belt pulley (806), the fourth belt pulley (806) is fixed on the sixth rotating shaft (807), and the friction rollers (808) are fixed below the fourth belt pulley (806) on the sixth rotating shaft (806);
the knocking fixing mechanism comprises an L-shaped supporting frame (7), a first rotating shaft (701), a first belt pulley (7011), a first transmission belt (702), a second rotating shaft (703), a second belt pulley (7031), a second rotating disc (704), a fixing column (705), a first connecting rod (706), a third rotating shaft (707), a knocking block (708), a U-shaped connecting plate (7081), a second connecting rod (709) and a fourth rotating shaft (710), wherein a first rotating shaft (701) is fixed on the universal coupling (607), a first belt pulley (7011) is fixed at the foremost end of the first rotating shaft (701), a first transmission belt (702) is sleeved on the first belt pulley (7011), the other side of the first transmission belt (702) is wound on the second belt pulley (7031), the second belt pulley (7031) is fixed on the second rotating shaft (703), one end of the second rotating shaft (703) is rotationally connected with the fourth supporting column (603), the other end of the second rotating shaft (703) is fixed on the second rotating disc (704), a first rotating shaft (705) is fixed on the front side of the second rotating disc (704), a first connecting rod (706) is fixed on the first connecting rod (706) and the other rotating shaft (706) is sleeved on the first rotating shaft (707), the front end of a fourth support column (603) on the second fixing frame (4) is fixedly provided with an L-shaped support frame (7), the leftmost end of the L-shaped support frame (7) is rotatably connected with a fourth rotating shaft (710), a second connecting rod (709) is fixedly arranged on the fourth rotating shaft (710), a knocking block (708) is fixedly arranged at the bottom of the second connecting rod (709), a U-shaped connecting plate (7081) is fixedly arranged on the right side wall of the knocking block (708), and a third rotating shaft (707) is fixedly arranged in the U-shaped connecting plate (7081) fixedly arranged at the rear side of the knocking block (708).
2. The automatic carbon ceramic brake disc ventilation aluminum core inserting device according to claim 1, further comprising a first slide block (403), a first spring (404), a second slide block (9), a third connecting rod (901), a second connecting shaft (902), a second slide rail (903), a third slide block (904), a U-shaped supporting plate (905), a fourth slide block (906) and a third spring (907), wherein two grooves are formed in the front end of the second fixed frame (4), a first spring (404) is fixed in the grooves, the other end of the first spring (404) is fixed on the first slide block (403), a second slide block (9) is connected in a sliding manner on the first slide rail (401), a third connecting rod (901) is connected on the second slide block (9) in a rotating manner through a rotating shaft, the other end of the third connecting rod (901) is connected on the second connecting shaft (902), two second slide blocks (903) are fixed at the leftmost end of the third fixed frame (402), the third slide rail (904) is connected with the first slide rail (903) at the rear side, a third slide rail (904) is also connected with the first slide rail (904) at the leftmost end of the third slide block (903), the other end of the third spring (907) is fixed on a fourth sliding block (906), and the fourth sliding block (906) is in sliding connection with the first sliding rail (401).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN202111637835.4A CN114227903B (en) | 2021-12-30 | 2021-12-30 | Automatic insertion equipment for ventilation aluminum core of carbon ceramic brake disc |
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| CN202111637835.4A CN114227903B (en) | 2021-12-30 | 2021-12-30 | Automatic insertion equipment for ventilation aluminum core of carbon ceramic brake disc |
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| CN114227903A CN114227903A (en) | 2022-03-25 |
| CN114227903B true CN114227903B (en) | 2023-12-26 |
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| CN114227903A (en) | 2022-03-25 |
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