CN114227261A - Automatic processing equipment for scaffold connecting sleeve - Google Patents
Automatic processing equipment for scaffold connecting sleeve Download PDFInfo
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- CN114227261A CN114227261A CN202210071331.9A CN202210071331A CN114227261A CN 114227261 A CN114227261 A CN 114227261A CN 202210071331 A CN202210071331 A CN 202210071331A CN 114227261 A CN114227261 A CN 114227261A
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- 238000012545 processing Methods 0.000 title claims abstract description 27
- 238000004080 punching Methods 0.000 claims abstract description 144
- 239000000463 material Substances 0.000 claims abstract description 97
- 230000007246 mechanism Effects 0.000 claims abstract description 80
- 238000005553 drilling Methods 0.000 claims abstract description 40
- 238000007599 discharging Methods 0.000 claims abstract description 23
- 238000005520 cutting process Methods 0.000 claims abstract description 10
- 229910000831 Steel Inorganic materials 0.000 claims description 12
- 239000010959 steel Substances 0.000 claims description 12
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- 235000017166 Bambusa arundinacea Nutrition 0.000 description 1
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- LYKJEJVAXSGWAJ-UHFFFAOYSA-N compactone Natural products CC1(C)CCCC2(C)C1CC(=O)C3(O)CC(C)(CCC23)C=C LYKJEJVAXSGWAJ-UHFFFAOYSA-N 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D28/00—Shaping by press-cutting; Perforating
- B21D28/24—Perforating, i.e. punching holes
- B21D28/28—Perforating, i.e. punching holes in tubes or other hollow bodies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
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Abstract
The invention discloses automatic processing equipment for a scaffold connecting sleeve, which comprises a sawing machine, a sawing material receiving and conveying device, an automatic chamfering machine, a drilling material feeding and conveying mechanism and a continuous drilling device, wherein the sawing machine is used for sawing a scaffold connecting sleeve; the continuous punching device comprises a workbench and a rotatable rotating table, a feeding station, a first punching station, a second punching station and a discharging station are arranged on the rotating table, each station is provided with a placement sleeve, a primary punching device is arranged on the first punching station, a secondary punching device is arranged on the second punching station, a feeding clamping and conveying device is arranged between the drilling feeding conveying mechanism and the continuous drilling device, and a discharging clamping and conveying device which can move out a connecting sleeve on the discharging station is arranged on one side close to the discharging station. The automatic processing equipment can realize automatic continuous completion of saw cutting, chamfering and drilling, and improves the processing efficiency and the processing quality of the scaffold connecting sleeve.
Description
Technical Field
The invention relates to an automatic processing device for connecting sleeves, which is used for automatically processing connecting sleeves for scaffolds from steel pipes.
Background
The scaffold refers to various supports erected on a construction site for workers to operate and solve vertical and horizontal transportation. The scaffold evolved from original bamboo scaffold into present steel pipe scaffold, and steel pipe scaffold also evolved from original fastener formula scaffold into dish knot formula scaffold. And the formula scaffold frame is buckled to dish needs to utilize adapter sleeve to make two steel pipes carry out interconnect at the in-process of processing to realize the purpose of extension steel pipe length, and present adapter sleeve's processing mode is very simple, exactly saw into the pipeline section of one section with the raw materials steel pipe, then the pipeline section is collected the back by collecting the frame, collects on the frame is whole transports the drilling machine through the driving, and the manual work is taken off one by one the pipeline section and is drilled it, finally forms the raw materials steel pipe. The processing mode has low efficiency, large labor intensity of workers, large installation difficulty of the through holes on the connecting sleeve and low efficiency.
Disclosure of Invention
The technical problem to be solved by the invention is as follows: the automatic processing equipment for the scaffold connecting sleeve can realize automatic continuous completion of saw cutting, chamfering and drilling, and improves the processing efficiency and the processing quality of the scaffold connecting sleeve.
In order to solve the technical problems, the technical scheme of the invention is as follows: the automatic processing equipment for the scaffold connecting sleeve comprises a sawing machine, wherein a pipe automatic feeding device for feeding a steel pipe onto the sawing machine is arranged at the upstream of the sawing machine, a sawing material receiving and conveying device for receiving and conveying a pipe section sawed by the sawing machine is arranged at the downstream of the sawing machine, and an automatic chamfering machine for chamfering the end part of the pipe section is arranged at the downstream of the sawing material receiving and conveying device; a drilling and feeding conveying mechanism is arranged at the downstream of the automatic chamfering machine, and a continuous drilling device for drilling the pipe body of the pipe section is arranged at the downstream of the drilling and feeding conveying mechanism;
the continuous punching device comprises a workbench, a rotating table is rotatably installed in the workbench and driven by a rotary power device, a feeding station, a first punching station, a second punching station and a discharging station are arranged on the rotating table, a placing sleeve for vertically placing a pipe section is fixedly installed on the feeding station, the first punching station, the second punching station and the discharging station on the rotating table, a primary punching device for performing the primary punching on the pipe body of the pipe section is arranged on the first punching station on the workbench, a secondary punching device for performing the secondary punching on the pipe body of the pipe section is arranged on the second punching station on the workbench, the punching position of the primary punching device is different from the punching position of the secondary punching position, a feeding clamping and conveying device for continuously conveying the pipe section on the drilling feeding conveying mechanism to the feeding station is arranged between the drilling feeding conveying mechanism and the continuous drilling device, and a discharging clamping and conveying device for moving out the connecting sleeve on the discharging station is arranged on one side close to the discharging station.
As a preferred scheme, the primary punching device comprises a primary machine base fixed on a workbench, a primary vertical sliding base driven by a primary vertical power device is vertically and slidably mounted on the primary machine base, a primary punching female die sleeved outside a pipe section is mounted on the primary vertical sliding base, primary punching male dies driven by the primary punching power device are respectively mounted on two sides of the primary punching female die on the primary vertical sliding base, the two primary punching male dies are positioned on the same straight line, a primary demoulding device convenient for the pipe section to be separated from the primary punching female die is arranged on the primary machine base, the primary punching device sleeves the primary punching female die outside the pipe section by sliding of the vertical sliding base, then punches holes from two sides by using the primary punching male dies, and after the punching is completed, the pipe section is separated from the primary punching female die by using the primary demoulding device, the one-time punching device is reasonable in structure and high in punching efficiency.
As a preferred scheme, the female die that once punches a hole includes an external mold and a mandrel, an external mold is fixed on a vertical slide, a mandrel is fixed in the inside of an external mold, be provided with the annular space that makes things convenient for the pipeline section male between an external mold and a mandrel, be provided with the perforating hole that corresponds with two terrace dies that punch a hole on an external mold and a mandrel, be provided with the sediment passageway that falls that the sediment material that conveniently punches a hole dropped on the mandrel, be provided with the sediment hole that falls that makes things convenient for the sediment material to drop on workstation and the roating seat, this female die that punches a hole not only conveniently punches a hole but also makes things convenient for the sediment material to drop.
Preferably, the structure of the secondary punching device is the same as that of the primary punching device, the axial positions of the secondary through hole and the primary through hole of the two-ruler punching device are different and are mutually vertical, the secondary punching female die of the secondary punching device and the primary punching female die of the primary punching device have the same structure, the primary outer mold and the primary core mold are provided with the primary through hole and the secondary through hole, the primary outer mold is fixed on the primary vertical sliding seat through a detachable connecting structure, the primary core die is detachably fixed in the primary outer die, and after the structure is adopted, the primary through hole in the primary punching female die is used as the secondary punching female die after the primary through hole in the primary punching female die is dismounted and mounted on the secondary punching device, so that the service life of the whole die is longer, and the cost is lower.
As a preferred scheme, a shedder is including being fixed in the installation piece once on the frame, install an ejector pin once at least on the installation piece once, the lower extreme of an ejector pin runs through once punch a hole the die and correspond with the pipe wall position of pipeline section, and this shedder simple structure need not extra power, and at the in-process that vertical slide rises, if not separate between pipeline section and the die that punches a hole will be driven together, the pipeline section will be pushed away by ejector pin like this to realize the separation drawing of patterns.
As a preferred scheme, the sawing, receiving and conveying device comprises a receiving machine base, wherein a receiving groove used for being connected with the discharge end of the sawing machine is arranged on the receiving machine base, an axial conveying mechanism is arranged on the discharge side of the receiving groove on the receiving machine base, a lifting mechanism used for lifting and conveying a pipe section in the receiving groove to the axial conveying mechanism is arranged on the receiving machine base, a discharge groove is arranged on the lower stream of the axial conveying mechanism on the receiving machine base, a material pushing mechanism used for pushing the pipe section on the axial conveying mechanism into the discharge groove one by one is arranged on the receiving machine base, the discharge groove is obliquely arranged, the lower end of the discharge groove is a discharge port, a material blocking mechanism used for blocking or releasing the pipe section is arranged at the discharge port on the discharge groove, the sawing, receiving and conveying device can receive the pipe section sawed by the sawing machine and then arrange and convey the pipe section one by one, and then discharge the pipe section is discharged and conveyed to the automatic chamfering machine, the structure can connect the sawing machine with the automatic chamfering machine, meet the requirements of collecting pipe sections and conveying the pipe sections one by one, and ensure that the automatic chamfering machine can chamfer smoothly.
As a preferred scheme, the material receiving machine base is further provided with a removing mechanism for removing the stacked pipe sections on the axial conveying mechanism, the material receiving machine base is provided with a backflow chute for connecting the removing mechanism and the material receiving chute, and the removing mechanism can remove the stacked pipe sections, so that the conveying is ensured one by one.
As an optimal scheme, an auxiliary material receiving mechanism is arranged on the material receiving groove and used for assisting a pipe section at the discharge end of the sawing machine to accurately fall into the material receiving groove, the auxiliary material receiving mechanism comprises a material receiving cylinder fixed on the material receiving groove, a connecting block is fixed on a piston rod of the material receiving cylinder, a pushing shaft for pushing the end face of the pipe section is installed on the connecting block, the pipe section can be pushed by the pushing shaft after the sawing machine performs sawing, the raw material pipe on the upper stream of the sawing machine can move the sawed pipe section to the material receiving groove when being clamped, the piston rod of the material receiving cylinder contracts and provides continuous pushing force in the moving process, so that the pipe section gradually transits to slide into the material receiving groove, and the condition that the placing state is abnormal due to the fact that the pipe section falls into the material receiving groove is avoided.
As an optimal scheme, pushing equipment is including installing in the fixing base in axial conveying mechanism low reaches, install on the fixing base and push away the material cylinder, it is provided with the ejector pad on the piston rod that pushes away the material cylinder, be provided with the location face that is used for fixing a position the adapter sleeve tip on the ejector pad and be used for promoting adapter sleeve's the face that pushes away, striker mechanism is including being fixed in the striker plate of blown down tank discharge gate department, the striker plate is fixed a position the pipeline section in ejection of compact station, the jacking seat is installed in the bottom lift of blown down tank, and the upper end slope of this jacking seat sets up, and the tank bottom of this blown down tank is provided with the clearing hole that makes things convenient for the jacking seat to pass through, be provided with the drive on the blown down tank the jacking power device that the jacking seat goes up and down. This location face can the location adapter sleeve's tip, make it correspond with the blown down tank, then it can push away the pipeline section to push away the material face, make it fall into the blown down tank, thereby it is accurate smooth and easy to ensure to push away the material, and this striker plate can restrict the pipeline section in the blown down tank, thereby make the blown down tank have the function of buffer memory, then utilize jacking power device drive jacking seat to rise, be higher than the striker plate with the pipeline section on the ejection of compact station, like this, the pipeline section rolls out along the upper end of jacking seat, this stock stop can guarantee to follow the ejection of compact one by one, satisfy the feeding requirement of subsequent automatic beveler, and can buffer memory adapter sleeve, guarantee continuous production.
As a preferred scheme, the feeding clamping and conveying device comprises a clamping and conveying rack fixed on a workbench, a horizontal sliding seat is horizontally slidably mounted on the clamping and conveying rack, the horizontal sliding seat is driven by a horizontal power device to reciprocate between a clamping and feeding station and a clamping and discharging station, a clamping and conveying lifting seat driven by a lifting power device is vertically slidably mounted on the horizontal sliding seat, a rotary seat is rotatably mounted on the clamping and conveying lifting seat and driven by a rotary power device, a rotary central line of the rotary seat is intersected with a vertical direction line, a clamp assembly used for clamping a connecting sleeve is mounted on the rotary seat, and the clamp assembly clamps the connecting sleeve to enable the connecting sleeve to be in a horizontal or vertical state along the axial direction of the connecting sleeve in a revolution mode around the rotary central line. This pipeline section is behind the horizontal transport, behind the pipe section that the anchor clamps subassembly can the centre gripping horizontality, the rotatory messenger's of rotary power device drive roating seat pipe section is in vertical state, then horizontal slide removes the pipe section to the sleeve of placing of material loading station on, and the lift power device can drive the seat that goes up and down, satisfies the rising and the decline of anchor clamps subassembly, whole material loading clamp send the device can also change the gesture when can be with the pipe section centre gripping shift position, make things convenient for follow-up to punch a hole to the pipe section.
After the technical scheme is adopted, the invention has the effects that: the automatic processing equipment comprises a sawing machine, wherein an automatic pipe feeding device for feeding the steel pipe onto the sawing machine is arranged at the upstream of the sawing machine, a sawing material receiving and conveying device for receiving and conveying the pipe section sawed by the sawing machine is arranged at the downstream of the sawing machine, and an automatic chamfering machine for chamfering the end part of the pipe section is arranged at the downstream of the sawing material receiving and conveying device; a drilling and feeding conveying mechanism is arranged at the downstream of the automatic chamfering machine, and a continuous drilling device for drilling the pipe body of the pipe section is arranged at the downstream of the drilling and feeding conveying mechanism; the continuous punching device comprises a workbench, a rotating table is rotatably installed in the workbench and driven by a rotary power device, a feeding station, a first punching station, a second punching station and a discharging station are arranged on the rotating table, a placing sleeve for vertically placing a pipe section is fixedly installed on the feeding station, the first punching station, the second punching station and the discharging station on the rotating table, a primary punching device for performing the primary punching on the pipe body of the pipe section is arranged on the first punching station on the workbench, a secondary punching device for performing the secondary punching on the pipe body of the pipe section is arranged on the second punching station on the workbench, the punching position of the primary punching device is different from the punching position of the secondary punching position, a feeding clamping and conveying device for continuously conveying the pipe section on the drilling feeding conveying mechanism to the feeding station is arranged between the drilling feeding conveying mechanism and the continuous drilling device, one side close to the unloading station is provided with an unloading clamping and conveying device for moving out a connecting sleeve on the unloading station, therefore, a steel pipe is sawed by a sawing machine to form a section of pipe section, the pipe section is received by a sawing and receiving conveying device and conveyed to an automatic chamfering machine for chamfering, the chamfered pipe section is placed on a placing sleeve on a loading station of a rotary table one by one through a loading clamping and conveying device, then the rotary table rotates to sequentially convey the pipe section to a primary punching station and a secondary punching station, the primary punching device and the secondary punching device respectively perform counter punching on the pipe section, so that the connecting sleeve is finally formed, then the unloading clamping and conveying device conveys out the connecting sleeve on the unloading station, the whole process is automatically completed, the automation degree is high, and the labor cost is reduced.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a perspective view of the structure of an embodiment of the present invention;
FIG. 2 is a perspective view of another angle configuration of an embodiment of the present invention;
FIG. 3 is a perspective view of a saw cut material transfer device;
FIG. 4 is a perspective view of another angle of the saw cut material transfer device;
fig. 5 is a perspective view of the discharge chute and the stock stop;
FIG. 6 is a cut away perspective view of a saw cut infeed conveyor;
fig. 7 is a perspective view of the automatic chamfering machine;
FIG. 8 is a perspective view of the continuous drilling apparatus;
FIG. 9 is a perspective view of the loading nip;
FIG. 10 is a side schematic view of the loading nip;
FIG. 11 is a perspective view of another angle of the continuous drilling apparatus;
fig. 12 is a perspective sectional view of the primary punching apparatus;
FIG. 13 is a perspective view of the primary punch apparatus with the primary outer die hidden;
FIG. 14 is a transverse cross-sectional view of the primary punch apparatus;
in the drawings: 1. a pipe automatic feeding device; 2. sawing and cutting machine; 3. sawing a material receiving and conveying device; 31. a receiver base; 32. a material receiving groove; 33. an axial conveying mechanism; 34. a lifting mechanism; 341. a first lifting plate body; 342. a lifting power device; 343. a second step plate; 344. a first step plate; 345. a second lifting plate body; 35. a discharge chute; 36. a material pushing mechanism; 361. a material pushing seat; 3611. positioning the board surface; 3612. a pushing plate surface; 362. a material pushing cylinder; 37. a stock stop mechanism; 371. a striker plate; 372. a jacking seat; 3721. a jacking plate portion; 373. a jacking power device; 38. a rejection mechanism; 381. removing the guide plate; 3811. a vertical bar hole; 382. a backflow chute; 383. a level adjustment plate; 384. an angle adjusting plate; 39. an auxiliary material receiving mechanism; 391. a material receiving cylinder; 392. connecting blocks; 393. extruding the shaft; 310. a pipe section; 4. an automatic chamfering machine; 41. a chamfering device; 42. a support plate; 421. a support groove; 43. transferring the support plate; 431. a transfer tank; 44. a horizontal transfer cylinder; 45. fixing a positioning plate; 46. positioning a push plate; 47. positioning the air cylinder; 5. a drilling and feeding conveyor mechanism; 6. a feeding clamping device; 61. a pinch frame; 62. a horizontal slide; 63. a horizontal power plant; 64. a lifting power device; 65. a lifting seat; 66. a rotating cylinder; 67. a rotating base; 68. a clamping seat; 69. a clamping jaw; 7. a blanking clamping and conveying device; 8. a continuous drilling device; 81. a work table; 82. a rotating table; 83. placing a sleeve; 84. connecting a sleeve; 85. a primary punching device; 851. a primary machine base; 852. a primary vertical slide carriage; 853. a primary vertical power plant; 854. the outer side is connected with a pressing plate; 855. the outer side tightly props the column; 856. a right primary punching power device; 857. primary outer mold; 858. pushing the push rod for the first time; 859. a primary cylinder block; 8510. primary mandrel; 8511. a primary through hole; 8512. a secondary through hole; 8513. a right primary punching male die; 8514. a left primary punching power device; 8515. a left primary punching male die; 8516. a primary mounting block; 86. a secondary punching device; 87. a rotary power device; 88. slag charge collecting vat.
Detailed Description
The present invention is described in further detail below with reference to specific examples.
As shown in fig. 1 to 14, an automatic processing device for scaffold connecting sleeves comprises a sawing machine 3, wherein an automatic pipe feeding device 1 for feeding steel pipes onto the sawing machine 3 is arranged upstream of the sawing machine 3, and the sawing machine 3 and the automatic pipe feeding device 1 are conventional structures in the field of pipe sawing at present.
The downstream of saw cutting machine 3 is provided with saw cut material receiving and conveying device 3 that connects material and carry with the pipe section 310 after saw cutting machine 3 saw cuts, as shown in fig. 3-6, saw cut material receiving and conveying device 3 includes material receiving machine seat 31, be provided with on the material receiving machine seat 31 and be used for the groove 32 that connects with the discharge end of saw cutting machine 3, the discharge side that lies in material receiving groove 32 on the material receiving machine seat 31 is provided with axial conveying mechanism 33, and wherein, this axial conveying mechanism 33 package axial conveyer trough is provided with the conveying chain by the conveying motor drive on this axial conveyer trough, just is continuously carried by conveying chain on being in axial conveyer trough as the pipe section 310 after saw cutting.
The material receiving groove 32 is provided with an auxiliary material receiving mechanism 39, the auxiliary material receiving mechanism 39 is used for assisting the pipe section 310 at the discharge end of the sawing machine 3 to accurately fall into the material receiving groove 32, the auxiliary receiving mechanism 39 comprises a receiving cylinder 391 fixed on the receiving groove 32, a connecting block 392 is fixed on a piston rod of the material receiving cylinder 391, a pushing shaft 393 for pushing the end face of the pipe section 310 is arranged on the connecting block 392, after the sawing machine 3 saws, the auxiliary material receiving structure can push the pipe section 310 by using the pushing shaft 393, when the raw pipe upstream of the sawing machine 3 is pinched, the sawn pipe section 310 is moved towards the receiving trough 32, during the movement, the piston rod of the material receiving cylinder 391 contracts but provides a continuous pushing force, so that the pipe section 310 gradually slides into the material receiving groove 32, thereby avoiding the situation that the tube section 310 falls into the receiving trough 32 to cause abnormal placing state.
The material receiving machine base 31 is provided with a lifting mechanism 34 for lifting the pipe section 310 in the material receiving groove 32 to the axial conveying mechanism 33. The lifting mechanism 34 is a stepped lifting mechanism 34, and includes a first step plate 344 and a second step plate 343 fixed on the receiver base 31, the upper end of the first step plate 344 is lower than the second step plate 343, a lifting plate is mounted on the receiver base 31, the lifting plate includes a first lifting plate body 341 and a second lifting plate body 345, the first lifting plate body 341 is located outside the first step plate 344, the second lifting plate body 345 is located between the first step plate 344 and the second step plate 343, the upper ends of the first lifting plate body 341 and the second lifting plate body 345 are both set to be inclined planes inclined toward the axial conveying mechanism 33, the lifting plate is driven by a lifting power device 342, and the lifting power device 342 is a lifting cylinder. Therefore, in an initial state, the first lifting plate body 341 and the second lifting plate body 345 are at the bottom dead center, at this time, the first lifting plate body 341 is engaged with the discharging side of the receiving tank 32, the second lifting plate body 345 is flush with the upper end of the first step plate 344, when lifting is required, the lifting plate is lifted, the first lifting plate body 341 lifts the pipe section 310 in the receiving tank 32, when moving to the top dead center, the upper end of the first lifting plate body 341 is flush with the upper end of the first step plate 344, the upper end of the second lifting plate body 345 is flush with the upper end of the second step plate 343, at this time, the pipe section 310 on the first lifting plate body 341 rolls into the upper end of the first step plate 344 for supporting in particular, and the pipe section 310 on the second lifting plate body 345 rolls onto the upper end of the second step plate 343, so that the pipe section 310 can be lifted step by step repeatedly.
The material receiving machine base 31 is further provided with a removing mechanism 38 for removing the stacked pipe sections 310 on the axial conveying mechanism 33, the material receiving machine base 31 is provided with a return chute 382 for connecting the removing mechanism 38 with the material receiving groove 32, and the removing mechanism 38 can remove the stacked pipe sections 310, so that the conveying is ensured one by one. The removing structure comprises a removing guide plate 381 which is fixed on the material receiving machine base 31 and is positioned above the axial conveying mechanism 33, the distance between the lower end of the removing guide plate 381 and the upper end of the axial conveying mechanism 33 is larger than the diameter of one pipe section 310 and smaller than the diameter of two pipe sections 310, and the downstream side of the removing guide plate 381 inclines towards the backflow chute 382. This ensures that only one layer of the layer connects the delivery of the cannula 84.
And in this embodiment, it installs on receiver frame 31 to reject deflector 381 through the position control structure, the position control structure includes fixed plate, angle adjusting plate 384, level adjustment plate 383, the fixed plate is fixed in receiver frame 31, be provided with the horizontal adjustment hole on the angle adjusting plate 384, angle adjusting plate 384 is fixed on the fixed plate through the bolt of retraining in the horizontal adjustment hole, level adjustment plate 383 fixes on angle adjusting plate 384, be provided with vertical regulation hole on level adjustment plate 383, be provided with vertical strip hole 3811 on rejecting deflector 381, rejecting deflector 381 through retraining the bolt of retraining in vertical strip hole 3811 and vertical regulation hole and installing on level adjustment plate 383. Therefore, the vertical height, the horizontal position and the deflection angle of the removing guide plate 381 can be changed through the longitudinal adjusting holes, the vertical strip holes 3811 and the transverse adjusting holes, and the removing requirements of pipe sections 310 in different positions and sizes are met.
The low reaches that lie in axial conveying mechanism 33 on the material receiving machine seat 31 are provided with blown down tank 35, be provided with pushing equipment 36 in blown down tank 35 with the pipe section 310 of axial conveying mechanism 33 in the material receiving machine seat 31 root by root propelling movement, blown down tank 35 slope sets up and the low side is the discharge gate, it installs stock stop 37 that blocks or let go pipe section 310 to lie in discharge gate department on the discharge gate 35, and this saw cuts material receiving and conveying device 3 can arrange the transport one by one after receiving the pipe section 310 that saw cuts 3, then sends into on automatic beveler 4 through the discharge gate 35 ejection of compact, and this structure can be connected between saw cutting machine 3 and automatic beveler 4, satisfies pipe section 310's collection and root by one transport, ensures that automatic beveler 4 can chamfer smoothly.
Wherein, pushing equipment 36 is including installing in the fixing base in axial conveying mechanism 33 low reaches, install on the fixing base and push away material cylinder 362, it is provided with on the piston rod of material cylinder 362 and pushes away material seat 361 to push away, be provided with the location face 3611 that is used for fixing a position the connecting sleeve 84 tip on pushing away material seat 361 and be used for promoting connecting sleeve 84 and push away material face 3612, striker mechanism 37 is including being fixed in striker plate 371 of blown down tank 35 discharge gate department, striker plate 371 is fixed a position pipeline section 310 in ejection of compact station, jacking seat 372 is installed in the bottom lift of blown down tank 35, and this jacking seat 372 includes jacking board 3721, and the upper end slope of jacking board 3721 sets up, and the tank bottom of this blown down tank 35 is provided with the clearing hole that makes things convenient for jacking seat 372 to pass through, be provided with the drive on the blown down tank 35 jacking power device 373 that jacking seat 372 goes up and down. And the jacking power device 373 is also driven by a cylinder.
An automatic chamfering machine 4 for chamfering the end part of the pipe section 310 is arranged at the downstream of the saw cutting, receiving and conveying device 3; the automatic chamfering machine 4 in the embodiment comprises a chamfering frame, wherein a chamfering device 41 is installed on the chamfering frame, the chamfering device 41 is of a conventional structure at present, one side of the chamfering device 41 is provided with a chamfering station transfer mechanism, the chamfering station transfer mechanism comprises a supporting plate 42, the supporting plate 42 is provided with a plurality of supporting grooves 421 for supporting the pipe sections 310, the upstream of the supporting plate 42 is provided with a positioning structure for positioning the pipe sections 310, the positioning structure comprises a positioning push plate 46 driven by a positioning air cylinder 47, one side of the supporting plate 42 is provided with a fixed positioning plate 45 for positioning the end parts of the pipe sections 310, a transfer supporting plate 43 capable of horizontally moving and vertically lifting is arranged between the two supporting plates 42, the horizontal moving of the transfer supporting plate 43 is realized by a horizontal transfer air cylinder 44, the vertical lifting is also realized by air cylinder driving, the transfer grooves 431 with equal intervals with the supporting grooves 421 are arranged on the transfer supporting plate 43, thus, when the transfer is required, the transfer support plate 43 ascends to support the tube section 310 on the support groove 421 to fall into the transfer groove 431, then the transfer support plate 43 moves horizontally by an interval, and then the transfer support plate 43 descends, thereby realizing the stepwise conveyance of the tube section 310.
A drilling and feeding conveying mechanism 5 is arranged at the downstream of the automatic chamfering machine 4, the specific structure of the drilling and feeding conveying mechanism 5 is the same as that of the axial conveying mechanism 33, and a continuous drilling device 8 for drilling the pipe body of the pipe section 310 is arranged at the downstream of the drilling and feeding conveying mechanism 5;
as shown in fig. 8 to 14, the continuous punching device includes a workbench 81, a rotating platform 82 is rotatably mounted in the workbench, the rotating platform 82 is driven by a rotary power device 87, the rotary power device 87 adopts a servo motor, a feeding station, a first punching station, a second punching station and a blanking station are arranged on the rotating platform 82, a placing sleeve 83 for vertically placing the pipe section 310 is fixedly mounted on the feeding station, the first punching station, the second punching station and the blanking station on the rotating platform 82, a primary punching device 85 for performing counter punching on the pipe body of the pipe section 310 is arranged on the first punching station on the workbench 81, a secondary punching device 86 for performing counter punching on the pipe body of the pipe section 310 is arranged on the second punching station on the workbench 81, the punching position of the primary punching device 85 is different from the punching position of the secondary punching position, a feeding clamping and conveying device 6 for continuously conveying the pipe section 310 on the drilling feeding conveying mechanism 5 to the feeding station and placing the sleeve 83 is arranged between the drilling feeding conveying mechanism 5 and the continuous drilling device 8, and a discharging clamping and conveying device 7 for moving out the connecting sleeve 84 on the discharging station is arranged on one side close to the discharging station.
The primary punching device 85 comprises a primary base 851 fixed on the workbench 81, a primary vertical sliding seat 852 driven by a primary vertical power device 853 is vertically and slidably mounted on the primary base 851, the vertical power device is driven by an air cylinder, a primary air cylinder seat 859 is mounted on the primary base 851, the vertical power device is fixed on the primary air cylinder seat 859, a primary mounting block 8516 is mounted on the primary air cylinder seat 859, a primary punching female die sleeved outside the pipe section 310 is mounted on the primary vertical sliding seat 852, primary punching male dies driven by the primary punching power device are respectively mounted on the primary vertical sliding seat 852 at two sides of the primary punching female die, the two primary punching male dies are positioned on the same straight line, and for convenience of description, as shown in fig. 13, front and back and left and right are defined according to the left and right directions of fig. 13, the primary punching male dies are divided into a right primary punching male die 8513 and a left primary punching male die 8515, and are respectively driven by the right primary punching power device 856 and a left punch power 8514. The primary base 851 is provided with a primary stripping device for facilitating the pipe section 310 to be separated from the primary punching female die.
Wherein, the die of once punching a hole includes once external mold 857 and a mandrel 8510, once external mold 857 is fixed on a vertical slide 852, once mandrel 8510 is fixed in the inside of once external mold 857, be provided with between once external mold 857 and the mandrel 8510 and make things convenient for a pipeline section 310 male annular space once, be provided with a perforating hole 8511 that corresponds with two terrace dies of once punching a hole on once external mold 857 and the mandrel 8510, be provided with the sediment passageway that falls that the slag charge that conveniently punches a hole dropped on the mandrel 8510 once, be provided with the sediment hole that falls that makes things convenient for the slag charge to drop on workstation 81 and the roating seat 67, this die of once punching a hole not only conveniently punches a hole but also makes things convenient for the slag charge to drop. A slag collecting tank 88 for conveniently collecting slag is arranged below the workbench 81.
The structure of secondary punching device 86 is the same with the structure of a punching device 85, secondary perforating hole 8512 of two chi punching devices with axial position of a perforating hole 8511 is different and mutually perpendicular, secondary punching die of secondary punching device 86 is the same with a punching die structure of a punching device 85, be provided with on an external mold 857 and a mandrel 8510 a perforating hole 8511 and a secondary perforating hole 8512, an external mold 857 is fixed on a vertical slide 852 through dismantling connection structure, a mandrel 8510 can be dismantled and fixed in the inside of an external mold 857, in this embodiment, an external mold 857 is a cuboid structure, the dismantling connection structure includes an outside connection pressing plate 854 and an outside abutment 855, all be provided with the connection screw hole on four vertical sides of an external mold 857, conveniently select installation angle like this, the medial surface of once the outside passes through bolt fastener and can dismantle the fixing on once vertical slide 852, outside connection clamp plate 854 is fixed on once vertical slide 852, outside top tight post 855 sets up between the lateral surface of once external mould 857 and outside connection clamp plate 854 and passes through the bolt fastening. The primary outer mold 857 and the primary core mold 8510 have two primary through holes 8511 and two secondary through holes 8512 perpendicular to each other. Thus, the primary through hole 8511 can be used for two life cycles and then used as a secondary punching female die, and the secondary through hole 8512 can also be used for two life cycles, so that the service life is longer, and the cost is lower.
The primary demolding device comprises a primary mounting block 8516 fixed on a primary base 851, at least one primary ejector rod 858 is mounted on the primary mounting block 8516, the number of the primary ejector rods 858 is two in the embodiment, and the lower end of the primary ejector rod 858 penetrates through the primary punching female die and corresponds to the pipe wall position of the pipe section 310.
As shown in fig. 9 and 10, the feeding and clamping device 6 includes a clamping frame 61 fixed on a workbench 81, a horizontal sliding base 62 is horizontally and slidably installed on the clamping frame 61, the horizontal sliding base 62 is driven by a horizontal power device 63 to reciprocate between a clamping feeding station and a clamping discharging station, a clamping lifting base 65 driven by a lifting power device 64 is vertically and slidably installed on the horizontal sliding base 62, the lifting power device 64 is realized by using an air cylinder, a rotating base 67 is rotatably installed on the clamping lifting base 65, the rotating base 67 is driven by a rotating power device 87, the rotating power device 87 is a rotating air cylinder 66, a rotating center line of the rotating base 67 intersects with a vertical direction line, preferably, an included angle between the rotating center and the vertical direction line is 45 °, a clamp assembly for clamping a connecting sleeve 84 is installed on the rotating base 67, the clamp assembly holds the adapter sleeve 84 in its orbital motion about the rotational centerline such that the axial direction of the adapter sleeve 84 is either horizontal or vertical. This pipe section 310 is behind the horizontal transport, behind the pipe section 310 of the anchor clamps subassembly can the centre gripping horizontal state, rotatory power device 87 drive roating seat 67 is rotatory to make pipe section 310 be in vertical state, then horizontal slide 62 removes pipe section 310 to the material loading station place on the sleeve 83, and lift power device 64 can drive lift seat 65 and go up and down, satisfy the rising and the decline of anchor clamps subassembly, whole material loading clamping and sending device 6 can also change the gesture when shifting the position with pipe section 310 centre gripping, it is convenient follow-up to punch a hole to pipe section 310.
The clamp assembly in this embodiment is a pneumatic clamp assembly, and includes a clamping jaw 69 and a clamping seat 68, the clamping seat 68 is fixed on the rotating seat 67, the clamping jaw 69 is installed on the clamping seat 68 and is driven by an air cylinder, an included angle between the extending direction of the pneumatic clamp assembly and the rotating central line is also 45 °, so that the clamp assembly can conveniently clamp the pipe section 310 conveyed horizontally when facing downwards, and when the rotating cylinder 66 drives the rotating seat 67 to rotate 180 °, the clamp assembly clamps the pipe section 310 from a horizontal state to a vertical state, so that the clamp assembly is conveniently dropped and placed in the placing sleeve 83.
As shown in fig. 8, the structure of the blanking clamping and conveying device 7 of the present invention is similar to that of the feeding clamping and conveying device 6, except that the blanking clamping and conveying device does not need a rotary cylinder 66 and a rotary seat 67, and the vertical connecting sleeve 84 is directly clamped by clamps from the left and right sides.
The gas circuit system, the actuating devices such as the servo motor and the like, the gear transmission mechanism and the screw and nut mechanism mentioned in the embodiment are all the conventional technologies at present, the specific structures and principles of the cylinder, the motor and other transmission mechanisms and other designs are disclosed in detail in the fifth edition of the mechanical design manual printed for the twenty-eighth edition in the fifth edition of Beijing in 4 months of 2008, and belong to the prior art, the structure of the gas circuit system belongs to the prior art, the structure of the gas circuit system is clearly clarified, the vacuum element, the gas circuit and the program control are disclosed in detail in the modern practical pneumatic technology 3 rd edition SMC training teaching material published by the mechanical industry publisher in 08 months and 01 days of 2008, the gas circuit structure in the embodiment is also the prior art, and the control and the travel switch of the motor are also described in detail in the book of Motor drive and speed regulation published by the chemical industry publisher in 07 months and 01 days of 2015, therefore, the circuit and the gas circuit connection are clear. The above-mentioned embodiments are merely descriptions of the preferred embodiments of the present invention, and are not intended to limit the scope of the present invention, and various modifications and alterations made to the technical solution of the present invention without departing from the spirit of the present invention are intended to fall within the scope of the present invention defined by the claims.
Claims (10)
1. The utility model provides a scaffold puts up adapter sleeve's automatic processing equipment, includes the saw cutter, saw cutter upper reaches are provided with and send the steel pipe into the tubular product automatic feeding device on the saw cutter, its characterized in that: a sawing material receiving and conveying device for receiving and conveying the pipe sections sawed by the sawing machine is arranged at the downstream of the sawing machine, and an automatic chamfering machine for chamfering the end parts of the pipe sections is arranged at the downstream of the sawing material receiving and conveying device; a drilling and feeding conveying mechanism is arranged at the downstream of the automatic chamfering machine, and a continuous drilling device for drilling the pipe body of the pipe section is arranged at the downstream of the drilling and feeding conveying mechanism;
the continuous punching device comprises a workbench, a rotating table is rotatably installed in the workbench and driven by a rotary power device, a feeding station, a first punching station, a second punching station and a discharging station are arranged on the rotating table, a placing sleeve for vertically placing a pipe section is fixedly installed on the feeding station, the first punching station, the second punching station and the discharging station on the rotating table, a primary punching device for performing the primary punching on the pipe body of the pipe section is arranged on the first punching station on the workbench, a secondary punching device for performing the secondary punching on the pipe body of the pipe section is arranged on the second punching station on the workbench, the punching position of the primary punching device is different from the punching position of the secondary punching position, a feeding clamping and conveying device for continuously conveying the pipe section on the drilling feeding conveying mechanism to the feeding station is arranged between the drilling feeding conveying mechanism and the continuous drilling device, and a discharging clamping and conveying device for moving out the connecting sleeve on the discharging station is arranged on one side close to the discharging station.
2. An automatic processing equipment of scaffold connection sleeve according to claim 1, characterized by that: the primary punching device comprises a primary machine base fixed on a workbench, wherein a primary vertical sliding seat driven by a primary vertical power device is vertically slidably mounted on the primary machine base, a primary punching die sleeved outside a pipe section is mounted on the primary vertical sliding seat, primary punching male dies driven by the primary punching power device are respectively mounted on two sides of the primary punching die on the primary vertical sliding seat, the two primary punching male dies are located on the same straight line, and a primary demoulding device which is convenient for the pipe section to be separated from the primary punching die is arranged on the primary machine base.
3. An automatic processing equipment of scaffold connection sleeve according to claim 2, characterized by that: the primary punching female die comprises a primary outer die and a primary core die, the primary outer die is fixed on a primary vertical sliding seat, the primary core die is fixed inside the primary outer die, a primary annular space which facilitates pipe section insertion is formed between the primary outer die and the primary core die, primary through holes corresponding to two primary punching male dies are formed in the primary outer die and the primary core die, a slag falling channel which facilitates the dropping of punched slag materials is formed in the primary core die, and slag falling holes which facilitate the dropping of the slag materials are formed in the workbench and the rotary seat.
4. An automatic processing equipment of scaffold connection sleeve according to claim 3, characterized by that: the structure of secondary punching device is the same with a punching device's structure, two chi punching device's secondary perforating hole with the axial position of a perforating hole is different and mutually perpendicular, secondary punching device's secondary punching die is the same with a punching die structure of a punching device, be provided with on an external mold and a mandrel a perforating hole and secondary perforating hole, an external mold is fixed on a vertical slide through can dismantling connection structure, a mandrel can be dismantled and fix the inside at an external mold.
5. An apparatus for automatically processing a scaffolding coupler sleeve as claimed in claim 4, wherein: the primary demoulding device comprises a primary mounting block fixed on a primary machine base, at least one primary push rod is mounted on the primary mounting block, and the lower end of the primary push rod penetrates through the primary punching female die and corresponds to the pipe wall position of the pipe section.
6. An apparatus for automatically processing a scaffolding coupler sleeve as claimed in claim 5, wherein: saw cut and connect material conveyor including receiving the material frame, be provided with the silo that connects that is used for linking up with the discharge end of saw cutting machine on the receiving material frame, the delivery side that lies in on the receiving material frame and connects the silo is provided with axial conveying mechanism, be provided with on the receiving material frame and promote the hoist mechanism who delivers to axial conveying mechanism with the pipeline section that connects in the silo, the low reaches that lies in axial conveying mechanism on the receiving material frame are provided with the blown down tank, be provided with the pushing equipment who pursues the root propelling movement to the blown down tank with the pipeline section on the axial conveying mechanism on the receiving material frame, blown down tank slope sets up and the low side is the discharge gate, lie in discharge gate department on the blown down tank and install the stock stop who blocks or let pass the pipeline section.
7. An apparatus for automatically processing a scaffolding coupler sleeve as claimed in claim 6, wherein: the material receiving machine base is further provided with a removing mechanism for removing stacked pipe sections on the axial conveying mechanism, and the material receiving machine base is provided with a backflow chute for connecting the removing mechanism and the material receiving chute.
8. An apparatus for automatically processing a scaffolding coupler sleeve as claimed in claim 7, wherein: the material receiving groove is provided with an auxiliary material receiving mechanism, the auxiliary material receiving mechanism is used for assisting a pipe section at the discharge end of the sawing machine to accurately fall into the material receiving groove, the auxiliary material receiving mechanism comprises a material receiving cylinder fixed on the material receiving groove, a connecting block is fixed on a piston rod of the material receiving cylinder, and an extruding shaft for extruding and pushing the end face of the pipe section is installed on the connecting block.
9. An apparatus for automatically processing a scaffolding coupler sleeve as claimed in claim 8, wherein: pushing equipment is including installing in the fixing base in axial conveying mechanism low reaches, install on the fixing base and push away the material cylinder, be provided with the ejector pad on the piston rod that pushes away the material cylinder, be provided with the location face that is used for fixing a position the adapter sleeve tip on the ejector pad and be used for promoting adapter sleeve's material face that pushes away, striker mechanism is including being fixed in the striker plate of blown down tank discharge gate department, the striker plate is located ejection of compact station with the pipeline section, the jacking seat is installed in the bottom lift of blown down tank, and the upper end slope of this jacking seat sets up, and the tank bottom of this blown down tank is provided with the clearing hole that makes things convenient for the jacking seat to pass through, be provided with the drive on the blown down tank the jacking power device that jacking seat goes up and down.
10. An apparatus for automatically processing a scaffolding coupler sleeve as claimed in claim 9, wherein: the feeding clamping and conveying device comprises a clamping and conveying frame fixed on a workbench, a horizontal sliding seat is arranged on the clamping and conveying frame in a horizontal sliding mode, the horizontal sliding seat is driven by a horizontal power device to move back and forth between a clamping and feeding station and a clamping and discharging station, a lifting seat driven by a lifting power device is arranged on the horizontal sliding seat in a clamping and conveying mode, a rotary seat is rotatably arranged on the clamping and conveying lifting seat and driven by a rotary power device, the rotary center line of the rotary seat is intersected with the vertical direction line, a clamp assembly used for clamping a connecting sleeve is arranged on the rotary seat, and the axial direction of the connecting sleeve is in a horizontal or vertical state through revolution of the rotary center line of the clamp assembly clamping and connecting sleeve.
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| CN202210071331.9A CN114227261B (en) | 2022-01-21 | 2022-01-21 | Automatic processing equipment for scaffold connecting sleeve |
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| CN202210071331.9A CN114227261B (en) | 2022-01-21 | 2022-01-21 | Automatic processing equipment for scaffold connecting sleeve |
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| CN114227261A true CN114227261A (en) | 2022-03-25 |
| CN114227261B CN114227261B (en) | 2024-09-27 |
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| CN114227261B (en) | 2024-09-27 |
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