CN114227134B - Shaping equipment and method suitable for industrial vehicle legs - Google Patents
Shaping equipment and method suitable for industrial vehicle legs Download PDFInfo
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- CN114227134B CN114227134B CN202111534402.6A CN202111534402A CN114227134B CN 114227134 B CN114227134 B CN 114227134B CN 202111534402 A CN202111534402 A CN 202111534402A CN 114227134 B CN114227134 B CN 114227134B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P6/00—Restoring or reconditioning objects
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/56—Reuse, recycling or recovery technologies of vehicles
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Abstract
The invention discloses shaping equipment and a method suitable for industrial vehicle legs, wherein the shaping equipment comprises a platform plate, a portal limiting seat, a rotating plate, a shaping mechanism, an elastic device and test display equipment, wherein the portal limiting seat is fixedly connected with the platform plate; once for shaping, the pressure sensor is used for detecting once immediately, whether the shaping reaches the expected value is judged according to whether the display data of the test display device meets the detection standard, and the parameterization shaping is reliable.
Description
Technical Field
The invention belongs to the technical field of mechanical equipment, and particularly relates to shaping equipment and method suitable for industrial vehicle legs.
Background
Welding deformation is difficult to avoid in the welding process, and no matter the welding fixture is designed with anti-deformation constraint or the welding process is optimized, the welding deformation can only be reduced, so that post-welding shaping is indispensable.
Industrial vehicle car leg and door frame subassembly welding, car leg are the welding of door frame promptly, and the welding seam position metal melts again, makes the car leg take place to upwarp or upwarp deformation after the welding, leads to the bearing wheel on two car legs inconsistent with ground pressure size.
Traditional welding plastic, utilize tools such as crowbar, jack, waste time and energy, still be difficult to reach the effect that expects to want.
Disclosure of Invention
The invention provides shaping equipment and method suitable for industrial vehicle legs, which are used for solving the problems in the background technology.
In order to achieve the above purpose, the technical scheme adopted by the invention is as follows: the utility model provides a plastic equipment suitable for industrial vehicle car leg, includes platform board, portal spacing seat, rotor plate, plastic mechanism, resilient means and test display device, portal spacing seat and platform board fastening connection, the rotor plate is articulated with fretwork groove one end on the platform board, plastic mechanism locates the rotor plate upper end, and is connected with the platform board, resilient means is connected with the rotor plate below, be equipped with a plurality of pressure sensor on platform board and the rotor plate, and pressure sensor's detected signal conversion is digital signal display on test display device.
Preferably, the first group of two pressure sensors is arranged on one side of the rotating plate, the second group of two pressure sensors is arranged on the other side of the rotating plate, and the third group of two pressure sensors is arranged at the end part of the rotating plate, and the other pressure sensor is arranged on the rotating plate.
Preferably, the shaping mechanism comprises a supporting seat, a guide rod, a guide sleeve, a beam frame, a shaping cylinder and a pressing plate, wherein the supporting seat is in fastening connection with the platform plate, two ends of the guide rod are respectively in fastening connection with the supporting seat, the guide sleeve is in sliding connection with the guide rod, two ends of the beam frame are respectively in fastening connection with the guide sleeve, the shaping cylinder is in fastening connection with the beam frame, and the pressing plate is in fastening connection with the end part of a piston rod of the shaping cylinder; the shaping cylinder is connected with a pump station on the platform plate.
Preferably, the elastic device comprises a telescopic rod and a pressure spring, the upper end of the telescopic rod is hinged with the lower end of the rotating plate, the lower end of the telescopic rod is hinged with the ground, and the pressure spring is sleeved on the telescopic rod.
A shaping method of shaping equipment suitable for industrial vehicle legs specifically comprises the following steps,
step S1: pushing a vehicle to be shaped onto a platform plate, enabling a portal limiting seat to limit a portal lower cross beam, pushing left side vehicle legs onto a first group of pressure sensors, enabling wheels to fall onto the pressure sensors, and simultaneously pushing right side vehicle legs onto a third group of pressure sensors, and enabling the wheels to fall onto the pressure sensors; or, enabling the portal limiting seat to limit the portal lower cross beam, pushing the left side vehicle leg to the third group of pressure sensors, enabling the wheels to fall on the pressure sensors, and simultaneously pushing the right side vehicle leg to the second group of pressure sensors, and enabling the wheels to fall on the pressure sensors;
step S2: observing whether the pressure values of the two steering wheels and the two bearing wheels are consistent or within an allowable error range on the test display equipment, if not, executing the step S3 and the step S4, otherwise, executing the step S5;
step S3: according to the pressure value difference of the two steering wheels and the two bearing wheels, manually or electrically adjusting the guide sleeve and the beam frame to move along the guide rod, adjusting the positions of the shaping cylinder and the pressing plate at the upper ends of the vehicle legs, and then driving the pressing plate by the shaping cylinder to apply pressure to the vehicle legs for shaping; simultaneously, the rotating plate rotates clockwise and downwards to compress the telescopic rod and the pressure spring in the elastic device; then the pressing plate is removed to apply pressure to the vehicle legs, and the rotating plate is reset under the action of the telescopic rod and the pressure spring;
step S4: observing whether the pressure values of the two steering wheels and the two bearing wheels are consistent or within an allowable error range on the test display equipment again, if not, repeating the step S3, otherwise, executing the step S5;
step S5: pushing the shaped vehicle out of the platform plate.
The beneficial effects of adopting above technical scheme are:
1. the shaping equipment suitable for the industrial vehicle legs is controlled by the hydraulic system, so that the shaping equipment is convenient to operate, time-saving and labor-saving as long as a worker performs button operation during shaping, the shaping position and the shaping time are manually controllable, and the shaping can achieve the expected effect.
2. The shaping equipment suitable for the industrial vehicle legs provided by the invention is used for immediately detecting once through the pressure sensor every time of shaping, judging whether shaping is expected or not according to whether the display data of the test display equipment meet the detection standard, and carrying out parameterized shaping and reliable shaping.
Drawings
FIG. 1 is an assembly view of a shaping apparatus of the present invention adapted for use with an industrial vehicle leg;
FIG. 2 is a top view of a pressure sensor disposed on a platform plate;
wherein:
1. a platform plate; 2. a portal limiting seat; 3. a rotating plate; 4. shaping mechanism; 5. an elastic device; 6. testing the display device; 7. a pump station;
10. a pressure sensor;
40. a support base; 41. a guide rod; 42. a guide sleeve; 43. a cross beam frame; 44. shaping oil cylinders; 45. a pressing plate;
50. a telescopic rod; 51. a compression spring.
Detailed Description
The following detailed description of the embodiments of the invention, given by way of example only, is presented in the accompanying drawings to aid in a more complete, accurate and thorough understanding of the concepts and aspects of the invention, and to aid in its practice, by those skilled in the art.
As shown in fig. 1 to 2, the shaping device and the shaping method are suitable for industrial vehicle legs, the hydraulic system is adopted for control, a worker only needs to perform button operation during shaping, the operation is convenient, time and labor are saved, the shaping position and the shaping time are manually controllable, and the shaping can achieve the expected effect; once for shaping, the pressure sensor is used for detecting once immediately, whether the shaping reaches the expected value is judged according to whether the display data of the test display device meets the detection standard, and the parameterization shaping is reliable.
Specifically, as shown in fig. 1 to 2, the device comprises a platform plate 1, a portal limiting seat 2, a rotating plate 3, a shaping mechanism 4, an elastic device 5 and a test display device 6, wherein the portal limiting seat 2 is fixedly connected with the platform plate 1, the rotating plate 3 is hinged with one end of a hollowed-out groove on the platform plate 1, the shaping mechanism 4 is arranged at the upper end of the rotating plate 3 and is connected with the platform plate 1, the elastic device 5 is connected with the lower part of the rotating plate 3, a plurality of pressure sensors 10 are arranged on the platform plate 1 and the rotating plate 3, and detection signals of the pressure sensors 10 are converted into digital signals to be displayed on the test display device 6.
The first group of two pressure sensors 10 is arranged on one side of the rotating plate 3, the second group of two pressure sensors 10 is arranged on the other side of the rotating plate 3, and the third group of two pressure sensors 10, one of which is arranged at the end part of the rotating plate 3 and the other of which is arranged on the rotating plate 3.
The shaping mechanism 4 comprises a supporting seat 40, a guide rod 41, a guide sleeve 42, a beam frame 43, a shaping cylinder 44 and a pressing plate 45, wherein the supporting seat 40 is in fastening connection with the platform plate 1, two ends of the guide rod 41 are respectively in fastening connection with the supporting seat 40, the guide sleeve 42 is in sliding connection with the guide rod 41, two ends of the beam frame 43 are respectively in fastening connection with the guide sleeve 42, the shaping cylinder 44 is in fastening connection with the beam frame 43, and the pressing plate 45 is in fastening connection with the end part of a piston rod of the shaping cylinder 44; the shaping cylinder 44 is connected with the pump station 7 on the platform plate 1.
The elastic device 5 comprises a telescopic rod 50 and a pressure spring 51, the upper end of the telescopic rod 50 is hinged with the lower end of the rotating plate 3, the lower end of the telescopic rod is hinged with the ground, and the pressure spring 51 is sleeved on the telescopic rod 50.
A shaping method of shaping equipment suitable for industrial vehicle legs specifically comprises the following steps,
step S1: pushing the vehicle to be shaped onto the platform plate 1, enabling the portal limiting seat 2 to limit the portal lower cross beam, pushing the left side vehicle leg onto the first group of pressure sensors 10, enabling the wheels to fall onto the pressure sensors 10, and simultaneously pushing the right side vehicle leg onto the third group of pressure sensors 10, and enabling the wheels to fall onto the pressure sensors 10; or the portal limiting seat 2 is used for limiting the portal lower cross beam, pushing the left side vehicle leg to the third group of pressure sensors 10 and enabling the wheels to fall on the pressure sensors 10, and simultaneously pushing the right side vehicle leg to the second group of pressure sensors 10 and enabling the wheels to fall on the pressure sensors 10;
step S2: observing whether the pressure values of the two steering wheels and the two bearing wheels are consistent or within an allowable error range on the test display equipment 6, if not, executing the step S3 and the step S4, otherwise, executing the step S5;
step S3: according to the pressure value difference of the two steering wheels and the two bearing wheels, the guide sleeve 42 and the beam frame 43 are manually or electrically adjusted to move along the guide rod 41, the positions of the shaping cylinder 44 and the pressing plate 45 at the upper ends of the vehicle legs are adjusted, and then the shaping cylinder 44 drives the pressing plate 45 to apply pressure to the vehicle legs for shaping; at the same time, the rotating plate 3 rotates clockwise downward, compressing the expansion link 50 and the compression spring 51 in the elastic device 5; then the pressing plate 45 is removed to apply pressure to the vehicle legs, and the rotating plate 3 is reset under the action of the telescopic rod 50 and the pressure spring 51;
step S4: observing whether the pressure values of the two steering wheels and the two bearing wheels are consistent or within an allowable error range on the test display equipment 6 again, if not, repeating the step S3, otherwise, executing the step S5;
step S5: the shaped vehicle is pushed out of the platform plate 1.
The shaping equipment suitable for the industrial vehicle legs is controlled by the hydraulic system, so that the shaping equipment is convenient to operate, time-saving and labor-saving as long as a worker performs button operation during shaping, the shaping position and the shaping time are manually controllable, and the shaping can achieve the expected effect.
The shaping equipment suitable for the industrial vehicle legs, provided by the invention, is used for immediately detecting once through the pressure sensor 10 every time of shaping, judging whether shaping reaches the expected value according to whether the display data of the test display equipment 6 meets the detection standard or not, and is reliable in parameterized shaping. While the invention has been described above by way of example with reference to the accompanying drawings, it is to be understood that the invention is not limited to the particular embodiments described, but is capable of numerous insubstantial modifications of the inventive concept and solution; or the invention is not improved, and the conception and the technical scheme are directly applied to other occasions and are all within the protection scope of the invention.
Claims (2)
1. Shaping equipment suitable for industrial vehicle leg, its characterized in that: the device comprises a platform plate (1), a portal limiting seat (2), a rotating plate (3), a shaping mechanism (4), an elastic device (5) and test display equipment (6), wherein the portal limiting seat (2) is fixedly connected with the platform plate (1), the rotating plate (3) is hinged with one end of a hollowed-out groove on the platform plate (1), the shaping mechanism (4) is arranged at the upper end of the rotating plate (3) and is connected with the platform plate (1), the elastic device (5) is connected with the lower part of the rotating plate (3), a plurality of pressure sensors (10) are arranged on the platform plate (1) and the rotating plate (3), and detection signals of the pressure sensors (10) are converted into digital signals to be displayed on the test display equipment (6);
the first group of two pressure sensors (10) are arranged on the platform plate (1) and are positioned on one side of the rotating plate (3), the second group of two pressure sensors (10) are arranged on the platform plate (1) and are positioned on the other side of the rotating plate (3), and the third group of two pressure sensors (10), one of which is arranged on the platform plate (1) and is positioned at the end part of the rotating plate (3) and the other of which is arranged at the other end of the rotating plate (3), are arranged on the other side of the rotating plate (3);
the shaping mechanism (4) comprises a supporting seat (40), a guide rod (41), a guide sleeve (42), a beam frame (43), a shaping oil cylinder (44) and a pressing plate (45), wherein the supporting seat (40) is in fastening connection with the platform plate (1), two ends of the guide rod (41) are respectively in fastening connection with the supporting seat (40), the guide sleeve (42) is in sliding connection with the guide rod (41), two ends of the beam frame (43) are respectively in fastening connection with the guide sleeve (42), the shaping oil cylinder (44) is in fastening connection with the beam frame (43), and the pressing plate (45) is in fastening connection with the end part of a piston rod of the shaping oil cylinder (44); the shaping oil cylinder (44) is connected with a pump station (7) on the platform plate (1);
the elastic device (5) comprises a telescopic rod (50) and a pressure spring (51), the upper end of the telescopic rod (50) is hinged with the lower end of the rotating plate (3), the lower end of the telescopic rod is hinged with the ground, and the pressure spring (51) is sleeved on the telescopic rod (50).
2. A method of shaping a shaping device for industrial vehicle legs according to claim 1, characterized in that: in particular comprising the following steps of the method,
step S1: pushing a vehicle to be shaped onto the platform plate (1), enabling the portal limiting seat (2) to limit the portal lower cross beam, pushing the left side vehicle leg onto the first group of pressure sensors (10), enabling the wheels to fall onto the pressure sensors (10), and simultaneously pushing the right side vehicle leg onto the third group of pressure sensors (10), and enabling the wheels to fall onto the pressure sensors (10); or the portal limiting seat (2) is used for limiting the portal lower cross beam, the left side vehicle leg is pushed onto the third group of pressure sensors (10) and the wheels are dropped onto the pressure sensors (10), and at the same time, the right side vehicle leg is pushed onto the second group of pressure sensors (10) and the wheels are dropped onto the pressure sensors (10);
step S2: observing whether the pressure values of the two steering wheels and the two bearing wheels are consistent or within an allowable error range on the test display equipment (6), if not, executing the step S3 and the step S4, otherwise, executing the step S5;
step S3: according to the pressure value difference of the two steering wheels and the two bearing wheels, the guide sleeve (42) and the cross beam frame (43) are manually or electrically adjusted to move along the guide rod (41), the positions of the shaping cylinder (44) and the pressing plate (45) at the upper ends of the vehicle legs are adjusted, and then the shaping cylinder (44) drives the pressing plate (45) to apply pressure to the vehicle legs for shaping; simultaneously, the rotating plate (3) rotates clockwise and downwards, and the telescopic rod (50) and the pressure spring (51) in the elastic device (5) are compressed; then the pressing plate (45) is removed to apply pressure to the vehicle legs, and the rotating plate (3) is reset under the action of the telescopic rod (50) and the pressure spring (51);
step S4: observing whether the pressure values of the two steering wheels and the two bearing wheels are consistent or within an allowable error range on the test display equipment (6) again, if not, repeating the step S3, otherwise, executing the step S5;
step S5: pushing the shaped vehicle out of the platform plate (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111534402.6A CN114227134B (en) | 2021-12-15 | 2021-12-15 | Shaping equipment and method suitable for industrial vehicle legs |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202111534402.6A CN114227134B (en) | 2021-12-15 | 2021-12-15 | Shaping equipment and method suitable for industrial vehicle legs |
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| CN114227134A CN114227134A (en) | 2022-03-25 |
| CN114227134B true CN114227134B (en) | 2023-04-28 |
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| CN202111534402.6A Active CN114227134B (en) | 2021-12-15 | 2021-12-15 | Shaping equipment and method suitable for industrial vehicle legs |
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| CN101579709B (en) * | 2009-05-18 | 2011-08-24 | 浙江美科斯叉车有限公司 | Profiled bar shaping device for gantry fork truck |
| CN206343798U (en) * | 2016-12-30 | 2017-07-21 | 河南良益机电科技有限公司 | A kind of rod and tube kind automatic welding and correction machine |
| CN110587168B (en) * | 2019-09-11 | 2020-07-10 | 湖南工业职业技术学院 | Be used for thick plate welded anti-deformation device |
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| CN113695424B (en) * | 2021-08-27 | 2024-03-22 | 合肥硕源工程机械配件有限公司 | Integrated equipment and method for forklift portal detection and shaping |
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Patent Citations (2)
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| CN105880908A (en) * | 2016-06-01 | 2016-08-24 | 宜昌江峡船用机械有限责任公司 | Device and method for controlling welding deformation of thin plate butt-joint |
| CN213224883U (en) * | 2020-06-15 | 2021-05-18 | 玉溪大红山矿业有限公司 | Device capable of effectively correcting deformation of steel bearing beam of bottom plate of mine car |
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