CN114226241B - Device for quickly removing fine powder in metal powder - Google Patents
Device for quickly removing fine powder in metal powder Download PDFInfo
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- CN114226241B CN114226241B CN202111676197.7A CN202111676197A CN114226241B CN 114226241 B CN114226241 B CN 114226241B CN 202111676197 A CN202111676197 A CN 202111676197A CN 114226241 B CN114226241 B CN 114226241B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B4/00—Separating solids from solids by subjecting their mixture to gas currents
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/04—Stationary flat screens
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/46—Constructional details of screens in general; Cleaning or heating of screens
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/46—Constructional details of screens in general; Cleaning or heating of screens
- B07B1/50—Cleaning
- B07B1/54—Cleaning with beating devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B11/00—Arrangement of accessories in apparatus for separating solids from solids using gas currents
- B07B11/02—Arrangement of air or material conditioning accessories
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B11/00—Arrangement of accessories in apparatus for separating solids from solids using gas currents
- B07B11/06—Feeding or discharging arrangements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B11/00—Arrangement of accessories in apparatus for separating solids from solids using gas currents
- B07B11/08—Cleaning arrangements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G53/00—Conveying materials in bulk through troughs, pipes or tubes by floating the materials or by flow of gas, liquid or foam
- B65G53/04—Conveying materials in bulk pneumatically through pipes or tubes; Air slides
- B65G53/06—Gas pressure systems operating without fluidisation of the materials
- B65G53/10—Gas pressure systems operating without fluidisation of the materials with pneumatic injection of the materials by the propelling gas
- B65G53/14—Gas pressure systems operating without fluidisation of the materials with pneumatic injection of the materials by the propelling gas the gas flow inducing feed of the materials by suction effect
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G53/00—Conveying materials in bulk through troughs, pipes or tubes by floating the materials or by flow of gas, liquid or foam
- B65G53/04—Conveying materials in bulk pneumatically through pipes or tubes; Air slides
- B65G53/24—Gas suction systems
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G53/00—Conveying materials in bulk through troughs, pipes or tubes by floating the materials or by flow of gas, liquid or foam
- B65G53/34—Details
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G53/00—Conveying materials in bulk through troughs, pipes or tubes by floating the materials or by flow of gas, liquid or foam
- B65G53/34—Details
- B65G53/36—Arrangements of containers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G53/00—Conveying materials in bulk through troughs, pipes or tubes by floating the materials or by flow of gas, liquid or foam
- B65G53/34—Details
- B65G53/40—Feeding or discharging devices
- B65G53/50—Pneumatic devices
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Cleaning In General (AREA)
- Details Or Accessories Of Spraying Plant Or Apparatus (AREA)
Abstract
The application relates to a device for quickly removing fine powder in metal powder, which comprises a treatment tank, wherein a fine powder separation mechanism and a fine powder recovery mechanism are arranged in the treatment tank; the fine powder separation mechanism comprises a gas injection assembly and a gas source assembly for providing a gas source for the gas injection assembly; the gas injection assembly comprises a gas injection pipe, the gas injection pipe penetrates through the wall of the treatment tank, one end of the gas injection pipe is connected with the gas source assembly, and the other end of the gas injection pipe extends into the treatment tank; the two groups of air injection components are arranged along the height direction, the air injection direction of the air injection pipe of the air injection component positioned above inclines downwards, and the air injection direction of the air injection pipe of the air injection component positioned below inclines upwards; the gas ejector pipe is also provided with an adjusting component for adjusting the gas outlet direction of the gas ejector pipe; the fine powder recovery mechanism comprises a recovery air channel and a negative pressure fan arranged in the recovery air channel. The application has the effect of quickly removing fine powder on the metal powder.
Description
Technical Field
The application relates to the technical field of metal powder purification equipment, in particular to a device for quickly removing fine powder in metal powder.
Background
The preparation of a coating with special functions on the surface of a metal structural member is one of the commonly used surface protection technologies, and the currently commonly used surface coating technologies include a laser cladding technology, a spraying technology, a welding technology, a plating technology and the like. As an important raw material of surface coating technology, the basic performance of metal powder has a great relationship with the quality of a final molded product. The requirements of the surface coating technology on the powder mainly lie in chemical components, particle shape, particle size and particle size distribution, fluidity, recycling property and the like.
The particle shape of the metal powder is one of the main factors affecting the powder performance, and the common particle shapes include spherical, nearly spherical, flaky, acicular and other irregular shapes. The high-sphericity powder particles have good fluidity, and the powder feeding and spreading are uniform, so that the density and uniformity of a finished piece are favorably improved, and therefore, the metal powder particles for surface protection are generally required to be spherical or nearly spherical. The metal powder is usually prepared by an atomization method, and the surface of the prepared powder is influenced by factors such as static electricity or micro metallurgy, so that part of fine powder is adsorbed, the sphericity of the powder is influenced, and the flowability of the powder is poor. Therefore, before the metal powder is used, the powder needs to be treated to remove the fine powder and improve the powder performance.
Currently, ball milling and air stream milling are commonly used to remove fines. The ball milling method is to mix metal powder and milling balls (ceramic particles such as WC and ZrO) in a certain proportion, ball mill the mixture under the protection of inert gas, and then screen the metal powder after completing the ball milling, and has a complex flow and a risk of contaminating the metal powder with the milling balls. The traditional airflow crushing method is characterized in that powder is impacted by compressed inert gas in a closed environment, metal powder is sieved after the impact is finished, the machine needs to be turned on and off repeatedly during crushing, the time consumption is long, and secondary pollution is easily caused in the sieving process.
The treatment device for quickly removing the fine powder in the metal powder is designed based on the traditional airflow crushing method, can realize integrated continuous flow operation of feeding, fine powder removing and screening, has good treatment effect and high speed, does not have the risk of polluting the metal powder, and is suitable for industrial production.
Disclosure of Invention
To the deficiency that prior art exists, the purpose of this application is to provide a device for getting rid of fine powder in the metal powder fast, and it has the effect of getting rid of the fine powder on the metal powder fast.
The application provides a device for getting rid of fine powder in metal powder material fast adopts following technical scheme:
a device for quickly removing fine powder in metal powder comprises a treatment tank, wherein a fine powder separation mechanism and a fine powder recovery mechanism are arranged in the treatment tank;
the fine powder separation mechanism comprises a gas injection assembly and a gas source assembly for providing a gas source for the gas injection assembly;
the gas injection assembly comprises a gas injection pipe, the gas injection pipe penetrates through the wall of the treatment tank, one end of the gas injection pipe is connected with the gas source assembly, and the other end of the gas injection pipe extends into the treatment tank;
the two groups of air injection components are arranged along the height direction, the air injection direction of the air injection pipe of the air injection component positioned above inclines downwards, and the air injection direction of the air injection pipe of the air injection component positioned below inclines upwards;
the gas ejector pipe is also provided with an adjusting component for adjusting the gas outlet direction of the gas ejector pipe;
the fine powder recovery mechanism comprises a recovery air channel and a negative pressure fan arranged in the recovery air channel.
Through above-mentioned technical scheme, when the staff need get rid of the farine on metal powder surface, the staff can add metal powder in the processing jar, and jet-propelled subassembly work, jet-propelled pipe blows off the air current to the metal powder surface, and the air current drives the vibrations of rubbing each other between the metal powder to break away from the farine on metal powder surface and get off, then lie in the jet-propelled pipe that the below slant set up and blow in the farine with the farine and retrieve the mechanism and retrieve. Through the device, the efficiency of treating the fine powder on the surface of the metal powder is accelerated, the damage to the surface of the metal powder is reduced, and the quality of the metal powder is improved. The fine powder is recovered in the fine powder recovery device, so that the pollution to the surrounding environment is reduced, the fine powder can be recycled, and the cost is reduced.
Preferably, a plurality of gas nozzles are arranged in the gas spraying assembly, and the plurality of gas nozzles are uniformly distributed around the axis of the treatment tank.
Through above-mentioned technical scheme, the setting of a plurality of jet-propelled pipes for the air current that the jet-propelled pipe blew off is more even, and then metal powder can carry out the friction and collision at the middle part of handling the jar as far as possible, thereby has improved metal powder's the efficiency of getting rid of.
Preferably, the adjusting component comprises a sleeve sleeved outside the gas ejector pipe, a hinge ball is fixedly connected to the outer peripheral surface of the sleeve, and a containing hole used for containing the hinge ball to rotate is formed in the wall of the treatment tank.
Through above-mentioned technical scheme, articulated ball is at the accommodation hole internal rotation to drive the sleeve pipe and rotate, further sleeve pipe is spacing to the jet-propelled pipe, makes the jet-propelled pipe take place the adjustment on the angle along with the sleeve pipe, thereby the staff can adjust the jet-propelled direction of jet-propelled pipe according to the operating mode of difference, has improved the suitability that the device got rid of the fine powder of different operating modes.
Preferably, the adjusting assembly comprises an installation pipe sleeved outside the air injection pipe, the installation pipe is arranged on the treatment tank, one end of the installation pipe extends into the treatment tank, the part, located inside the treatment tank, of the air injection pipe is sleeved with an adjusting pipe, the adjusting pipe is hinged to the installation pipe, a first pull rope and a second pull rope used for driving the adjusting pipe to rotate are arranged on the adjusting pipe, and the first pull rope and the second pull rope penetrate out of the treatment tank.
Preferably, the fixed pipe is provided with a winding assembly for drawing and winding the first pull rope or the second pull rope, the winding assembly comprises two fixed lug plates arranged on the fixed pipe, the two fixed lug plates are parallel to each other, an installation shaft is simultaneously arranged on the two fixed lug plates in a penetrating manner, a grooved wheel is sleeved on the installation shaft, the grooved wheel is rotatably connected with the installation shaft, and the first pull rope or the second pull rope is wound on the grooved wheel.
Through the technical scheme, the staff can rotate the grooved pulley to control the first pull rope or the second pull rope to tighten up, and then the regulating pipe is driven to rotate, so that the regulation of the angle of the air injection pipe is realized, the arrangement of the grooved pulley facilitates the regulation of the air injection angle of the air injection pipe by the staff, and the accuracy of the angle regulation of the regulating pipe is improved.
Preferably, the one end rigid coupling of installation axle has a stopper, and the external screw thread has been seted up to the other end, and the epaxial screw thread of installation is furnished with a gland nut, and gland nut is located one side that fixed otic placode deviates from the sheave.
Preferably, the first pull rope is positioned above the second pull rope, the first pull rope is provided with a mark belt, the corresponding installation pipe is provided with scales matched with the mark belt, and the extending direction of the scales is arranged along the length direction of the installation pipe.
Through the technical scheme, when a worker rotates the grooved wheel and rotates the adjusting pipe, the relative position of the identification band and the scales can be observed, so that the angle of the adjusting pipe is determined, and the accuracy of the worker for adjusting the angle of the air injection pipe is improved.
Preferably, the fine powder recovery unit is still including setting up the filter assembly in retrieving the wind channel, filter assembly includes the filter screen, the filter screen is located one side that negative pressure air fan orientation handled the jar, retrieve the wind channel lower surface and still begin to be provided with a fine powder and collect the box, retrieve the lower surface in wind channel and collect the box with the fine powder, the fine powder is collected the box and is located one side that the filter screen deviates from the wind pressure fan.
Preferably, a frame for fixing the filter screen is arranged on the outer side of the filter screen, a sliding rod is arranged on one surface of the frame facing the negative pressure air fan, sliding sleeves with mutually matched sliding rods are arranged in the corresponding negative pressure air channels, the sliding rods are inserted in the sliding sleeves, and a tension spring is further arranged on one side of the frame facing the negative pressure air fan;
the side of the filter screen facing the fan is also provided with a vibration assembly, the vibration assembly comprises an impeller arranged in the air duct, the rotating axis of the impeller is arranged along the length direction of the negative pressure air duct, the impeller is provided with a connecting rod driven along with the impeller, and one end of the connecting rod far away from the impeller is provided with a hammer;
a bulge matched with the hammer is arranged on one surface of the corresponding frame facing the impeller.
Through above-mentioned technical scheme, the impeller rotates under the drive of air current, thereby make the ram of fixing on the impeller take place to rotate, the periodic striking of ram is on the arch of frame, and make the frame slide to the direction of keeping away from the impeller, the impeller return under the effect of extension spring afterwards, and then will adsorb the fine powder vibrations on the filter screen and get off, the setting of vibrations subassembly, make the fine powder on the filter screen can periodic quilt shake down, thereby the fine powder jam filter screen has been reduced, and then the condition that influences the gas flow, the recovery efficiency of fine powder has been improved. On the other hand, the filter screen does not need to be cleaned frequently by workers, so that the maintenance frequency is reduced, and the use convenience is improved.
Preferably, the air outlet end of the negative pressure fan is communicated with an air storage tank, and the air storage tank is communicated with the air source assembly.
In summary, the present application includes at least one of the following beneficial technical effects:
1. the device for rapidly removing the fine powder in the metal powder sprays airflow to the metal powder through the air spraying pipe, so that the metal powder is driven to collide with each other and vibrate, the fine powder on the metal powder is vibrated, and the efficiency of taking out the fine powder on the metal powder is improved.
2. The arrangement of the vibration assembly reduces the situation that fine powder blocks the filter screen, thereby reducing the maintenance frequency of workers, improving the working efficiency and reducing the labor intensity.
3. The traction assembly tightens the first pull rope or the second pull rope, so that the rotation angle of the adjusting pipe can be accurately adjusted, and the applicability of the device to different metal powder bodies is further improved.
Drawings
FIG. 1 is a schematic view of the overall structure of an apparatus for rapidly removing fine powder from metal powder according to example 1 of the present application;
FIG. 2 is a schematic view showing the internal structure of the apparatus for rapidly removing fine powder from metal powder according to example 1;
FIG. 3 is an enlarged view of detail A of FIG. 2;
FIG. 4 is an enlarged view of detail B of FIG. 2;
FIG. 5 is a schematic view showing the construction of an adjusting unit in embodiment 2;
FIG. 6 is an exploded view of the adjusting assembly of embodiment 2;
fig. 7 is a schematic view of the overall structure of the apparatus for rapidly removing fine powder from metal powder in example 3.
In the figure, 1, a treatment tank; 11. a feed inlet; 111. closing the cover; 12. a discharge outlet; 121. a valve; 13. a collection barrel; 14. a receiving hole; 141. a rubber pad; 15. mounting holes; 16. a feeding pipe; 161. an electromagnetic flow meter; 17. a vacuum box; 171. a butterfly valve; 2. a fine powder separation mechanism; 21. a gas injection assembly; 211. a gas ejector tube; 212. a connecting pipe; 213. a throttle valve; 22. a gas source assembly; 221. a compressor; 222. a filter box; 223. a gas supply pipe; 3. a fine powder recovery mechanism; 31. a recovery air duct; 311. a sliding sleeve; 312. a tension spring; 32. a negative pressure fan; 33. a gas storage tank; 4. a collection assembly; 41. a filter screen; 42. a frame; 43. a fine powder collection box; 44. a slide bar; 5. a vibration assembly; 51. an impeller; 52. a strut; 53. a connecting rod; 54. a ram; 55. a protrusion; 6. a sleeve; 61. hinging the ball; 7. installing a pipe; 71. an adjustment tube; 72. an external thread; 73. a first pull cord; 731. an identification band; 74. a second pull cord; 75. a traction assembly; 76. fixing the ear plate; 761. clamping the strip; 77. a grooved wheel; 771. a card slot; 78. installing a shaft; 781. a limiting block; 782. a butterfly nut; 79. calibration; 791. a limiting ring.
Detailed Description
The present application is described in further detail below with reference to the attached drawings.
Example 1:
referring to fig. 1 and 2, for the device for rapidly removing fine powder in metal powder disclosed in the present application, the device comprises a treatment tank 1, wherein the treatment tank 1 is supported on the ground through a support, a feed inlet 11 is formed in the top end of the treatment tank 1, a discharge outlet 12 is formed in the lower end of the treatment tank 1, metal powder with fine powder attached to the surface enters the treatment tank 1 from the feed inlet 11, and the metal powder is discharged from the discharge outlet 12 after being treated by the treatment tank 1.
As shown in fig. 2, a closed cover 111 is covered at the feed inlet 11 of the processing tank 1, and the closed cover 111 may be disposed on the powder of the processing tank 1 or may be hinged to the processing tank 1. A valve 121 used for controlling the closing of the discharge opening 12 is arranged at the discharge opening 12 of the treatment tank 1, and a collecting barrel 13 used for receiving the treated metal powder is arranged below the valve 121.
After the metal powder is added into the treatment tank 1, the feed inlet 11 is closed by the closing cover 111, so that the metal powder can remove fine powder in the treatment tank 1, after the removal, the valve 121 at the discharge outlet 12 of the treatment tank 1 is opened, and the metal powder falls into the collecting barrel 13 below from the discharge outlet 12.
As shown in fig. 1 and 2, a fine powder disengaging mechanism 2 and a fine powder recovering mechanism 3 are provided in the processing tank 1.
The fine powder separation mechanism 2 comprises a gas injection component 21 and a gas source component 22, the gas injection component 21 is used for injecting impact gas into the treatment tank 1, the gas source component 22 is used for supplying gas to the gas injection component 21, the gas injection component 21 comprises a gas injection pipe 211, the gas injection pipe 211 is arranged on the tank wall of the treatment tank 1 in a penetrating mode, one end of the gas injection pipe 211 extends into the treatment tank 1, and the other end of the gas injection pipe 211 is located on the outer side of the treatment tank 1. The plurality of gas lances 211 (4 gas lances 211 are provided in this embodiment) are provided, and the plurality of gas lances 211 are uniformly distributed around the circumferential surface of the process tank 1 in a circumferential manner around the axis of the process tank 1. A connecting pipe 212 is further disposed at the outer side of the plurality of gas nozzles 211, the connecting pipe 212 is a ring pipe, and the connecting pipe 212 is simultaneously communicated with one end of the gas nozzles 211 located at the outer side of the processing tank 1. The two groups of air injection assemblies 21 are arranged along the height direction of the treatment tank 1, the connecting pipes 212 of the two groups of air injection assemblies 21 are communicated with each other through a conduit, the conduit is a hose, and a throttle valve 213 for controlling the flow of the conduit is arranged on the conduit; the lower connecting tube 212 communicates with the air supply assembly 22.
The air supply assembly 22 may be an air storage bottle, or may be an air pump, a compressor 221, or other devices capable of generating air flow, and the air supply assembly 22 includes the compressor 221 and a filter box 222. The air outlet of the compressor 221 is communicated with the filter box 222, one side of the filter box 222, which is away from the compressor 221, is connected with an air supply pipe 223, and the air supply pipe 223 is communicated with the connecting pipe 212 located below. The gas filtering box 222 is filled with a filtering and filling layer, and the gas passes through the filtering and filling layer, enters the gas supply pipe 223, and is then ejected from the gas ejection pipe 211 through the connection pipe 212.
The air outlets of the air injection pipes 211 of the upper air injection units 21 of the two air injection units 21 are inclined downwards, and the air outlets of the air injection pipes 211 of the lower air injection units 21 are inclined upwards.
As shown in fig. 2 and fig. 3, the fine powder recycling mechanism 3 is disposed above the fine powder separating mechanism 2, and includes a recycling air duct 31, one end of the recycling air duct 31 is communicated with the inside of the processing tank 1, one end of the recycling air duct 31, which is far away from the processing tank 1, is provided with a negative pressure fan 32, a collecting assembly 4 is further disposed in the recycling air duct 31, the collecting assembly 4 includes a filter screen 41 disposed in the recycling air duct 31, a frame 42 is fixedly connected to the periphery of the filter screen 41, the filter screen 41 is mounted in the recycling air duct 31 through the frame 42, a fine powder collecting box 43 is further communicated with the lower surface of the recycling air duct 31, the fine powder collecting box 43 is communicated with the recycling air duct 31, and the fine powder collecting box 43 is located on one side of the filter screen 41, which is far away from the negative pressure fan 32.
When the fine powder separation mechanism 2 works, the air source device supplies air to the air injection assembly 21, so that the air injection pipe 211 injects air into the treatment tank 1, and after the metal powder in the treatment tank 1 is impacted by the air flow, the metal powder mutually collides and rubs, so that the fine powder on the surface of the metal powder is separated. Further, the throttle valve 213 is arranged to make the air flow velocity ejected from the air nozzle 211 in the lower sprayer assembly greater than the air flow velocity ejected from the air nozzle 211 in the upper sprayer assembly, so that the fine powder is more easily blown up by the air flow of the lower air nozzle 211, the blown fine powder enters the recovery air duct 31 in the upper part, the fine powder is driven to move in the recovery air duct 31 by the air flow provided by the negative pressure fan 32, and when the air flow carrying the fine powder passes through the filter screen 41, the fine powder is blocked by the filter screen 41. After the fine powder is gathered on the surface of the filter screen 41, the fine powder falls into the fine powder collecting box 43, thereby completing the gathering and recovery of the fine powder.
In order to reduce the accumulation of fine powder on the surface of the filter screen 41, the air flow circulation in the recovery air duct 31 is affected. The side of the filter screen 41 facing the negative pressure fan 32 is also provided with a vibration assembly 5.
As shown in fig. 2 and 3, the vibration assembly 5 includes the vibration assembly 5 disposed in the recovery air duct 31, and the rotation axis of the impeller 51 is disposed coaxially with the axis of the recovery air duct 31. The impeller 51 is installed in the recovery air duct 31 through two mutually crossed support rods 52, the support rods 52 are rotatably connected with the impeller 51, and the support rods 52 are fixedly connected with the side wall of the recovery air duct 31. When air flows in the air duct, the impeller 51 rotates along with the air flow. A connecting rod 53 is fixedly connected to the center of one surface of the impeller 51 facing the filter screen 41, the connecting rod 53 is arranged along the radial direction of the impeller 51 in the length direction, and one end of the connecting rod 53 away from the axis of the impeller 51 is bent towards the filter screen 41. The connecting rod 53 is fixed with a ram 54 at the end far away from the axis of the impeller 51, and a protrusion 55 matched with the ram 54 is fixed on the corresponding frame 42.
A sliding rod 44 is fixedly connected to one surface of the frame 42 facing the recovery fan, a sliding sleeve 311 mutually matched with the sliding rod 44 is fixedly connected to the recovery air duct 31, and the sliding rod 44 is inserted into the sliding sleeve 311 and is connected with the sliding sleeve 311 in a sliding manner. One side of the frame 42 facing the recovery fan is further provided with a plurality of tension springs 312, one end of each tension spring 312 is fixedly connected with the frame 42, and the other end of each tension spring 312 is fixedly connected with the sliding sleeve 311. The frame 42 can be slid lengthwise away from the recovery fan and then returned to its original position by the tension spring 312.
When the powder recovery mechanism works, the negative pressure fan 32 is started, airflow is generated in the recovery air duct 31, the airflow drives the impeller 51 to rotate, the connecting rod 53 fixedly connected to the impeller 51 rotates together with the impeller 51, so that the ram 54 is in contact with the protrusion 55 on the frame 42, the frame 42 is driven to move in the direction away from the negative pressure fan 32, and after the ram 54 is separated from the protrusion 55, the frame 42 automatically returns under the action of the tension spring 312, so that fine powder attached to the surface of the filter screen 41 is shaken loose, and the fine powder falls into the fine powder collection box 43, so that the fine powder recovery and the cleaning of the filter screen 41 are completed, the working time of the filter screen 41 is prolonged, and the condition that workers need to clean the filter screen 41 frequently is reduced.
As shown in fig. 1, an air storage tank 33 is further connected to an air outlet of the negative pressure fan 32, the air in the processing tank 1 is pumped out by the negative pressure fan 32 and then stored in the air storage tank 33, the air storage tank 33 is communicated with the air source assembly 22, and in this embodiment, the air storage tank 33 is communicated with an air inlet of the compressor 221. After the gas storage tank 33 is communicated with the gas source assembly 22, the gas in the treatment tank 1 can be recycled, so that the treatment cost is reduced. In addition, the air storage tank 33 can be connected with an air bottle for supplying air.
As shown in fig. 2 and 4, in order to facilitate fine powder to enter the recovery air duct 31 more smoothly, an adjusting component for adjusting the blowing angle of the air ejector 211 is further disposed on the air ejector 211, the adjusting component includes a sleeve 6 sleeved outside the air ejector 211, a hinge ball 61 is fixedly connected to the outer circumferential surface of the sleeve 6, a receiving hole 14 for receiving the hinge ball 61 is formed in the tank wall of the processing tank 1, a rubber pad 141 is adhered to the inner wall of the receiving hole 14, the hinge ball 61 is limited in the receiving hole 14 and the hinge ball 61 can rotate in the receiving hole 14, the hinge ball 61 and the inner wall of the receiving hole 14 extrude the rubber pad 141, so that the hinge ball 61 and the inner wall of the receiving hole 14 achieve a damping locking effect, that is, after an operator manually adjusts the angle of the sleeve 6, the air outlet angle of the air ejector 211 is fixed therewith through friction force brought by the rubber pad 141, and further adjustment of the air outlet angle of the air ejector 211 is completed.
The implementation principle of this implementation is that, when the staff need get rid of the fine powder on metal powder surface, the staff can add metal powder into the treatment tank 1 from the treatment tank 1 feed inlet 11, then cover and establish closing cap 111, start fine powder separation mechanism 2 and fine powder recovery mechanism 3, the metal powder in the treatment tank 1 is shaken by the air current that jet 211 blew out, take place the striking friction between the powder to fine powder breaks away from metal powder surface, the fine powder after the separation gets into the fine powder recovery unit with the air current, and is intercepted by filter screen 41, remain in the fine powder collection box 43. After the metal powder is processed, it is discharged from the lower discharge port 12.
When the staff need adjust the jet angle of jet pipe 211, can directly rotate sleeve 6, adjust the angle of jet pipe 211.
Example 2:
the present embodiment differs from embodiment 1 in the adjustment assembly.
As shown in fig. 5 and fig. 6, in the embodiment, the installation tube 7 and the adjustment tube 71 are hinged to each other, the installation tube 7 and the adjustment tube 71 are simultaneously sleeved on the gas injection tube 211, the installation tube 7 is arranged on the tube wall of the treatment tank 1 in a penetrating manner, one end of the installation tube 7 is located in the treatment tank 1, the other end of the installation tube 7 is located outside the treatment tank 1, and the adjustment tube 71 is located inside the treatment tank 1. The outer peripheral face rigid coupling of installation pipe 7 has round external screw thread 72, corresponds to set up on the jar wall of processing jar 1 with external screw thread 72 screw-thread fit's mounting hole 15 to installation pipe 7 insert behind the mounting hole 15 can with processing jar 1 threaded connection.
As shown in fig. 5 and 6, the treatment tank 1 has a through hole at each of both sides in the height direction of the mounting hole 15. The mounting tube 7 is provided with a first pulling rope 73 and a second pulling rope 74, the length direction of the first pulling rope 73 and the length direction of the second pulling rope 74 are arranged in parallel with the length direction of the mounting tube 7, the first pulling rope 73 and the second pulling rope 74 are respectively positioned at two sides of the hinge axis of the mounting tube 7 and the adjusting tube 71, and the first pulling rope 73 is positioned above the second pulling rope 74. One end of the first pull rope 73 is fixedly connected with the adjusting pipe 71, and the other end of the first pull rope penetrates through the mounting pipe 7; the second cord 74 is similarly disposed. The part of the mounting pipe 7, which is located outside the treatment tank 1, is further provided with a traction assembly 75 for drawing the first pull rope 73 or the second pull rope 74, the traction assembly 75 comprises two fixed lug plates 76 fixedly connected to the mounting pipe 7, the two fixed lug plates 76 are arranged in parallel, a grooved pulley 77 is arranged between the two fixed lug plates 76, and a mounting shaft 78 is simultaneously arranged on the fixed lug plates 76 and the grooved pulley 77 in a penetrating manner, so that the grooved pulley 77 can rotate around the axis of the mounting shaft 78. One end of the mounting shaft 78 is fixedly connected with a limiting block 781, the other end is in threaded fit with a butterfly nut 782, and the limiting block 781 and the butterfly nut 782 are respectively located on two sides of the two fixing lug plates 76, which are away from each other.
As shown in fig. 5 and 6, two winding assemblies are provided and are respectively located at two sides of the installation pipe 7, the first pull rope 73 or the second pull rope 74 is respectively wound and wound on the grooved pulleys 77 of the two winding assemblies, and a worker can control the first pull rope 73 or the second pull rope 74 to be tightened by rotating the grooved pulleys 77, and control the adjustment pipe 71 to rotate by tightening the first pull rope 73 or the second pull rope 74, so as to adjust the air injection direction of the air injection pipe 211. One side of the fixed lug plate 76 facing the grooved pulley 77 is fixedly connected with a plurality of clamping strips 761, the plurality of clamping strips 761 are circumferentially distributed around the axis of the mounting shaft 78, and a clamping groove 771 matched with the clamping strips 761 is formed in the end face corresponding to the grooved pulley 77. When the worker needs to fix the position of the first pull rope 73 or the second pull rope 74, the worker can screw the butterfly nut 782, so that the limit block 781 and the butterfly nut 782 respectively press the fixed lug plates 76, and the clamping strips 761 are clamped in the clamping grooves 771, so that the two fixed lug plates 76 clamp and fix the grooved pulley 77. The locking groove 771 and the locking strip 761 are matched with each other, so that the stability of the winding assembly for fixing the first pull rope 73 or the second pull rope 74 is improved.
As shown in fig. 5 and 6, the first pulling rope 73 is further provided with an identification band 731, the identification band 731 can be fixed on the first pulling rope 73, and the identification band 731 can also be sleeved on the first pulling rope 73.
In this embodiment, the identification band 731 is sleeved on the first pulling rope 73, and the worker can manually adjust the position of the identification band 731 on the first pulling rope 73. The upper surface of installation pipe 7 is provided with scale 79, and the extending direction of scale 79 sets up along the length direction of installation pipe 7, and when staff rotated sheave 77, sign area 731 removed on the corresponding position of scale 79 to staff can confirm the pivoted angle of regulating tube 71 according to the reading of sign area 731 on scale 79, thereby has improved the accuracy of adjusting part to the jet-propelled direction angle of shower nozzle and has adjusted. The both ends of scale 79 are provided with a spacing ring 791 respectively, and first stay cord 73 passes two spacing rings 791 simultaneously, the setting of spacing ring 791 for first stay cord 73 can keep the state parallel with installation pipe 7 axis lieing in scale 79 department, thereby has improved the accuracy of 731 readings in sign area.
The fixing manner of the identification band 731 and the first pulling rope 73 is preferably that the identification band 731 is sleeved on the first pulling rope 73 and the identification band 731 can slide on the first pulling rope 73. The purpose is that the staff can be through changing the position of sign area 731 at first stay cord 73 to adjust the angle of adjusting tube 71 and the registration of sign area 731 on scale 79, thereby has improved accuracy and the convenience of adjusting the angle of rotation of adjusting tube 71.
The implementation principle of the embodiment is as follows: when the staff installs the gas nozzle 211, firstly the gas nozzle 211 penetrates into the installation tube 7 and the adjusting tube 71 at the same time, then the adjusting tube 71 penetrates into the installation hole 15, and the installation tube 7 is rotated, so that the installation tube 7 is in threaded fit with the installation hole 15. The staff rotates the angle of installation pipe 7 to make two rolling assemblies set up along the direction of height on the installation pipe 7, then the staff passes first stay cord 73, second stay cord 74 respectively and handles the through-hole on jar 1, and the winding is on the winding wheel that corresponds, and wherein first stay cord 73 still needs to pass two spacing rings 791 at scale 79 both ends. Thereby completing the installation of the gas lance 211 and the conditioning assembly on the process tank 1.
When the worker needs to adjust the air injection angle of the air injection pipe 211, the worker can adjust the identification band 731 to the corresponding position of the scale 79 by rotating the grooved pulley 77 above the installation pipe 7, and then tighten the second pull rope 74, thereby completing the adjustment.
Example 3:
the present embodiment is different from embodiment 2 in that: a feed inlet 1211 at the upper end of the treatment tank 1 and a discharge outlet below the treatment tank 1.
As shown in fig. 7, a feeding pipe 16 is disposed above the processing tank 1 in this embodiment, the feeding pipe 16 is communicated with the feeding port 1211, a raw material bin (not shown in the figure) is connected to the upper end of the feeding pipe 16, an electromagnetic flow meter 161 is further disposed on the feeding pipe 16, when feeding work is required, a worker can control the electromagnetic flow meter 161 to open, metal powder in the raw material bin falls into the processing tank 1, and when the metal powder in the processing tank 1 reaches a preset value, the electromagnetic flow meter 161 is closed, and the raw material bin stops feeding into the processing tank 1. Then the fine powder separation mechanism 2 and the fine powder recovery mechanism 3 work to separate the fine powder from the metal powder.
The arrangement of the feeding pipe 16, the raw material bin and the electromagnetic flow meter 161 enables the fine powder processing tank 1 to realize automatic blanking, thereby improving the convenience and the continuity of fine powder processing work. On the other hand, the processing tank 1 is sealed with the raw material bin, so that the mixing of impurities is reduced, and the product quality is improved.
A vacuum box 17 is further arranged below the treatment tank 1, the upper end of the vacuum box 17 is communicated with the discharge port, butterfly valves 171 for controlling the vacuum box 17 to be opened and closed are further arranged at the upper end and the lower end of the vacuum box 17 respectively, a vacuum pump (not shown in the figure) for maintaining the vacuum environment inside the vacuum box 17 is connected into the vacuum box 17, and a filtering component for blocking metal powder is arranged at the joint of the vacuum box 17 and the vacuum pump.
After the treatment tank 1 finishes treating the metal powder, the worker can open the butterfly valve 171 above the vacuum box 17, the metal powder enters the vacuum box 17 for temporary storage, then the worker closes the butterfly valve 171 above the vacuum box 17 and opens the butterfly valve 171 below the vacuum box 17, and therefore the metal powder is discharged. The setting of vacuum box 17 makes vacuum box 17 when carrying out the blowing on the one hand, and processing jar 1 can normally work to improve work efficiency, on the other hand vacuum box 17's setting has still reduced external impurity and has got into processing jar 1, thereby has improved the stability and the processing quality of processing jar 1 work.
The embodiments of the present invention are preferred embodiments of the present application, and the scope of protection of the present application is not limited by the embodiments, so: equivalent changes in structure, shape and principle of the present application shall be covered by the protection scope of the present application.
Claims (7)
1. A device for removing fine powder in metal powder rapidly comprises a treatment tank (1), and is characterized in that: a fine powder separation mechanism (2) and a fine powder recovery mechanism (3) are arranged in the treatment tank (1);
the fine powder separation mechanism (2) comprises an air injection assembly (21) and an air source assembly (22) for providing an air source for the air injection assembly (21);
the gas injection assembly (21) comprises a gas injection pipe (211), the gas injection pipe (211) penetrates through the wall of the treatment tank (1), one end of the gas injection pipe (211) is connected with the gas source assembly (22), and the other end of the gas injection pipe (211) extends into the treatment tank (1);
the two groups of air injection components (21) are arranged along the height direction, the air injection direction of the air injection pipe (211) of the air injection component (21) positioned above inclines downwards, and the air injection direction of the air injection pipe (211) of the air injection component (21) positioned below inclines upwards;
a plurality of air injection pipes (211) are arranged in the air injection assembly (21), and the air injection pipes (211) are uniformly distributed around the axis of the treatment tank (1);
the gas ejector pipe (211) is also provided with an adjusting component for adjusting the gas outlet direction of the gas ejector pipe (211); the adjusting assembly comprises an installing pipe (7) sleeved on the outer side of an air spraying pipe (211), the installing pipe (7) is arranged on the processing tank (1), one end of the installing pipe (7) extends into the processing tank (1), the part, located inside the processing tank (1), of the air spraying pipe (211) is sleeved with an adjusting pipe (71), the adjusting pipe (71) is hinged with the installing pipe (7), a first pull rope (73) and a second pull rope (74) used for driving the adjusting pipe (71) to rotate are arranged on the adjusting pipe (71), and one end of the first pull rope (73) and one end of the second pull rope (74) are fixed with two block bodies which are arranged on the surface of the adjusting pipe (71) in a relatively protruding mode respectively;
the first pull rope (73) is positioned above the second pull rope (74), a mark belt (731) is arranged on the first pull rope (73), scales (79) matched with the mark belt (731) are arranged on the corresponding mounting pipe (7), and the extending direction of the scales (79) is arranged along the length direction of the mounting pipe (7);
the fine powder recovery mechanism (3) comprises a recovery air duct (31) and a negative pressure fan (32) arranged in the recovery air duct (31).
2. The apparatus for the rapid removal of fines from metal powders of claim 1, wherein: the adjusting component comprises a sleeve (6) sleeved on the outer side of the air injection pipe (211), a hinge ball (61) is fixedly connected to the outer peripheral surface of the sleeve (6), and a containing hole (14) used for containing the hinge ball (61) to rotate is formed in the wall of the treatment tank (1).
3. The apparatus for the rapid removal of fines in metal powders of claim 1, wherein: keep away from installation pipe (7) handle one of jar (1) and serve still to be provided with the rolling subassembly that is used for drawing first stay cord (73) of rolling or second stay cord (74), the rolling subassembly is including fixed connection in installation pipe (7) is kept away from handle fixed otic placode (76) of jar (1) one end, fixed otic placode (76) are parallel to each other be provided with two, wear to be equipped with an installation axle (78) on two fixed otic placodes (76) simultaneously, and the cover is equipped with a sheave (77) on installation axle (78), and sheave (77) are connected with installation axle (78) rotation, first stay cord (73) or second stay cord (74) winding are on sheave (77).
4. The apparatus for the rapid removal of fines from metal powders of claim 3, wherein: one end of the mounting shaft (78) is fixedly connected with a limiting block (781), the other end of the mounting shaft (78) is provided with an external thread (72), a compression nut is screwed on the external thread (72) of the mounting shaft (78), and the compression nut is positioned on one side, deviating from the grooved pulley (77), of the fixing lug plate (76).
5. The apparatus for the rapid removal of fines in metal powders of claim 1, wherein: the fine powder recovery unit is still including setting up the filter assembly in retrieving wind channel (31), filter assembly includes filter screen (41), filter screen (41) are located negative-pressure air fan (32) one side towards processing jar (1), retrieve wind channel (31) lower surface and still be provided with a fine powder and collect box (43), and the lower surface of retrieving wind channel (31) is collected box (43) with the fine powder and is connected, and fine powder is collected box (43) and is located one side that filter screen (41) deviate from the wind pressure fan.
6. The apparatus for the rapid removal of fines in metal powders of claim 5, wherein: a frame (42) used for fixing the filter screen (41) is arranged on the outer side of the filter screen (41), a sliding rod (44) is arranged on one surface, facing the negative pressure fan (32), of the frame (42), a sliding sleeve (311) with the sliding rod (44) matched with each other is arranged in the corresponding negative pressure air duct, the sliding rod (44) is inserted in the sliding sleeve (311), and a tension spring (312) is further arranged on one side, facing the negative pressure fan (32), of the frame (42);
a vibration assembly (5) is further arranged on one side, facing the fan, of the filter screen (41), the vibration assembly (5) comprises an impeller (51) arranged in the air duct, the rotating axis of the impeller (51) is arranged along the length direction of the negative pressure air duct, a connecting rod (53) which is driven along with the impeller (51) is arranged on the impeller (51), and a ram (54) is arranged at one end, far away from the impeller (51), of the connecting rod (53);
a protrusion (55) which is matched with the hammer (54) is arranged on one surface of the corresponding frame (42) facing the impeller (51).
7. The apparatus for the rapid removal of fines in metal powders of claim 1, wherein: the air outlet end of the negative pressure fan (32) is communicated with an air storage tank (33), and the air storage tank (33) is communicated with the air source assembly (22).
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CN107518856A (en) * | 2016-06-21 | 2017-12-29 | 岑利娜 | A kind of automatic shoe washing machine |
CN208146919U (en) * | 2018-01-16 | 2018-11-27 | 天钛隆(天津)金属材料有限公司 | Al alloy powder production equipment |
CN207783863U (en) * | 2018-01-31 | 2018-08-31 | 淮阴师范学院 | A kind of urban green belts flusher |
CN208771026U (en) * | 2018-05-22 | 2019-04-23 | 江苏华窑光宇科技有限公司 | A kind of fine powder flour mill bag pulse dedusting device |
CN209129654U (en) * | 2018-11-15 | 2019-07-19 | 安阳市思菲特矿用设备有限公司 | A kind of mining drilling hole dust collector spraying device |
CN210352509U (en) * | 2019-08-10 | 2020-04-21 | 陈鑫妍 | Agricultural watering equipment |
CN211258588U (en) * | 2019-09-09 | 2020-08-14 | 中煤地华盛水文地质勘察有限公司 | Drilling fluid liquid level observer |
CN110860249B (en) * | 2019-11-28 | 2021-10-15 | 江西金力永磁科技股份有限公司 | Neodymium iron boron powder stirring process and stirring system and neodymium iron boron magnetic steel manufacturing process |
CN111085066B (en) * | 2019-11-29 | 2021-10-15 | 福建省德化县铭晟陶瓷有限公司 | Dry-type tail gas treatment and purification device of ceramic production equipment |
CN214800193U (en) * | 2021-04-16 | 2021-11-19 | 陕西斯迈尔电气有限公司 | Moisture-proof control cabinet for electric power field |
CN214506150U (en) * | 2021-05-13 | 2021-10-26 | 郭宏 | Automatic dust removal device for electronic control cabinet |
CN215278115U (en) * | 2021-06-16 | 2021-12-24 | 赣江新区铂汉智造科技有限公司 | Angle-adjustable spray gun convenient for collecting powder spraying |
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