CN114225861A - Novel finned eddy jacket reactor - Google Patents
Novel finned eddy jacket reactor Download PDFInfo
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- CN114225861A CN114225861A CN202210075372.5A CN202210075372A CN114225861A CN 114225861 A CN114225861 A CN 114225861A CN 202210075372 A CN202210075372 A CN 202210075372A CN 114225861 A CN114225861 A CN 114225861A
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- reactor
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- heat exchange
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- fixedly connected
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- 239000003638 chemical reducing agent Substances 0.000 claims abstract description 16
- 238000003756 stirring Methods 0.000 claims abstract description 14
- 238000009826 distribution Methods 0.000 claims abstract description 12
- 239000007788 liquid Substances 0.000 claims abstract description 12
- 238000012546 transfer Methods 0.000 claims description 5
- 239000000463 material Substances 0.000 abstract description 12
- 230000000694 effects Effects 0.000 abstract description 6
- 239000002184 metal Substances 0.000 abstract description 2
- 230000002035 prolonged effect Effects 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 9
- 238000010276 construction Methods 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000012544 monitoring process Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 230000002411 adverse Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J19/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J19/0006—Controlling or regulating processes
- B01J19/0013—Controlling the temperature of the process
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D21/00—Heat-exchange apparatus not covered by any of the groups F28D1/00 - F28D20/00
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D21/00—Heat-exchange apparatus not covered by any of the groups F28D1/00 - F28D20/00
- F28D2021/0019—Other heat exchangers for particular applications; Heat exchange systems not otherwise provided for
- F28D2021/0022—Other heat exchangers for particular applications; Heat exchange systems not otherwise provided for for chemical reactors
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Physical Or Chemical Processes And Apparatus (AREA)
Abstract
The invention discloses a novel finned eddy current jacket reactor, which comprises a reactor main body, a motor, a speed reducer, a stirring shaft, a U-shaped combined efficient stirrer, a flow distribution plate and heat exchange fins, wherein a metal fin structure is additionally arranged on the inner wall of a jacket, so that the heat exchange area is increased, the heat exchange efficiency of the jacket reactor is improved, and meanwhile, a heat-conducting medium is installed in a downward spiral mode to form a turbine effect on the heat exchange surface of the reactor, so that a heat exchange channel and the flow velocity of the medium are prolonged, and the heat exchange efficiency is further improved; according to the invention, the shunting plate is additionally arranged between the liquid inlet pipe and the heat exchange fin layer, so that the shunting purpose is realized, the heat-conducting medium is uniformly shunted to pass through the whole heat exchange surface, and the condition of poor local heat exchange effect is avoided; the U-shaped combined efficient stirrer is designed, the structure can effectively avoid a stirring blind area, improves the stirring efficiency, and can solve the problem of upward splashing of materials.
Description
Technical Field
The invention relates to the technical field of jacket reactors, in particular to a novel finned eddy jacket reactor.
Background
A jacket reaction container is often used in industrial production, the jacket structure of the jacket reactor is mainly used for heating or cooling materials in the container, and when evaporation, heat conduction oil, hot water or chilled water passes through the jacket of the container, the materials in the container can be heated or cooled so as to meet the process requirement or improve the production speed; the existing reactor usually adopts smooth-wall metal materials as the contact surfaces of the inner wall and the outer wall and the material layer, and has the adverse effects of high energy consumption, long production period and the like due to small heat exchange area and low heat exchange efficiency; the prior art is used for increasing the heat transfer area through adopting half tubular construction at the cover inner wall that presss from both sides, though improve to some extent, increases the area limited, and final effect is not ideal enough yet, and has increased the inside clearance degree of difficulty of container.
Disclosure of Invention
The present invention aims to provide a novel finned vortex jacketed reactor to solve the problems set forth in the background art.
In order to solve the technical problems, the invention provides the following technical scheme: the utility model provides a novel finned vortex jacket reactor, includes the reactor main part, fixedly connected with shell on the outer wall of reactor main part, fixedly connected with feed liquor pipe on one side outer wall of shell, the bottom of feed liquor pipe is provided with the flow distribution plate, and flow distribution plate fixed connection is on the outer wall of reactor main part, and the bottom of flow distribution plate is provided with heat transfer fin, and heat transfer fin fixed connection is on the outer wall of reactor main part.
Further, the last fixed surface of reactor main part is connected with first flange pipe, and the last fixed surface of first flange pipe is connected with the speed reducer, installs the motor on the speed reducer, and the output of motor installs in the input of speed reducer, and the (mixing) shaft is installed to the output of speed reducer, and the (mixing) shaft rotates to be connected in the inside of first flange pipe, fixedly connected with U type combination formula high efficiency agitator on the (mixing) shaft, and U type combination formula high efficiency agitator sets up in the inside of reactor main part.
Further, one side of first flange pipe is provided with the manhole, and one side of manhole is provided with the manometer, and the opposite side of manhole is provided with the second flange pipe, and manhole, manometer and second flange pipe all install in the upper surface of reactor main part, and bolt fastening has the thermometer on the second flange pipe.
Furthermore, the other side of the first flange pipe is provided with an observation window, one side of the observation window is provided with a feed pipe, the other side of the observation window is provided with an exhaust pipe, and the observation window, the feed pipe and the exhaust pipe are all installed on the upper surface of the reactor main body.
Further, the lower surface mounting of reactor main part arranges the material pipe, and one side of arranging the material pipe is provided with the drain pipe, and drain pipe fixed connection is in the lower surface of shell, and the lower fixed surface of shell is connected with the support foot.
Compared with the prior art, the invention has the following beneficial effects: according to the invention, the metal fin structure is added on the inner wall of the jacket, so that the heat exchange area is increased, and the heat exchange efficiency of the jacket reactor is improved, and meanwhile, the heat-conducting medium is installed in a downward spiral mode to form a turbine effect on the heat exchange surface of the reactor, so that the heat exchange channel and the medium flow velocity are prolonged, and the heat exchange efficiency is further improved; according to the invention, the shunting plate is additionally arranged between the liquid inlet pipe and the heat exchange fin layer, so that the shunting purpose is realized, the heat-conducting medium is uniformly shunted to pass through the whole heat exchange surface, and the condition of poor local heat exchange effect is avoided; the U-shaped combined efficient stirrer is designed, the structure can effectively avoid a stirring blind area, improves the stirring efficiency, and can solve the problem of upward splashing of materials.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:
FIG. 1 is a schematic overall front view of the present invention;
FIG. 2 is a schematic front view of the reactor main body according to the present invention;
FIG. 3 is a schematic view of the overall side cut construction of the present invention;
in the figure: 1. a reactor body; 2. a feed tube; 3. a motor; 4. a speed reducer; 5. a stirring shaft; 6. a U-shaped combined efficient stirrer; 7. a liquid inlet pipe; 8. a housing; 9. a first flange pipe; 10. a flow distribution plate; 11. heat exchange fins; 12. a liquid outlet pipe; 13. a pressure gauge; 14. a thermometer; 15. an exhaust pipe; 16. an observation window; 17. a manhole; 18. a discharge pipe; 19. a support foot; 20. a second flanged pipe.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-3, the present invention provides a technical solution: a novel finned eddy jacket reactor comprises a reactor main body 1, wherein a shell 8 is fixedly connected to the outer wall of the reactor main body 1, a liquid inlet pipe 7 is fixedly connected to the outer wall of one side of the shell 8, a flow distribution plate 10 is arranged at the bottom end of the liquid inlet pipe 7, the flow distribution plate 10 is fixedly connected to the outer wall of the reactor main body 1, heat exchange fins 11 are arranged at the bottom end of the flow distribution plate 10, and the heat exchange fins 11 are fixedly connected to the outer wall of the reactor main body 1; the upper surface of the reactor main body 1 is fixedly connected with a first flange pipe 9, the upper surface of the first flange pipe 9 is fixedly connected with a speed reducer 4, the speed reducer 4 is provided with a motor 3, the output end of the motor 3 is arranged at the input end of the speed reducer 4, the output end of the speed reducer 4 is provided with a stirring shaft 5, the stirring shaft 5 is rotatably connected inside the first flange pipe 9, the stirring shaft 5 is fixedly connected with a U-shaped combined type efficient stirrer 6, and the U-shaped combined type efficient stirrer 6 is arranged inside the reactor main body 1; a manhole 17 is arranged on one side of the first flange pipe 9, a pressure gauge 13 is arranged on one side of the manhole 17, a second flange pipe 20 is arranged on the other side of the manhole 17, the pressure gauge 13 and the second flange pipe 20 are all arranged on the upper surface of the reactor main body 1, and a thermometer 14 is fixed on the second flange pipe 20 through bolts; an observation window 16 is arranged on the other side of the first flange pipe 9, a feed pipe 2 is arranged on one side of the observation window 16, an exhaust pipe 15 is arranged on the other side of the observation window 16, and the observation window 16, the feed pipe 2 and the exhaust pipe 15 are all arranged on the upper surface of the reactor main body 1; the lower surface of the reactor main body 1 is provided with a discharge pipe 18, one side of the discharge pipe 18 is provided with a liquid outlet pipe 12, the liquid outlet pipe 12 is fixedly connected to the lower surface of the shell 8, and the lower surface of the shell 8 is fixedly connected with a support foot 19.
The working principle is as follows: the material enters the reactor main body 1 through the feeding pipe 2; the motor 3 provides power, and the speed is reduced through the speed reducer 4 to improve the driving force; power is transmitted to the stirring shaft 5 to drive the U-shaped combined high-efficiency stirrer 6 to fully stir and mix the materials; heat-conducting medium enters a jacket cavity formed by the outer wall of the shell 8 and the inner wall of the reactor body 1 through the liquid inlet pipe 7, the medium is uniformly distributed to the channels of the heat exchange fins 11 by the distribution plate 10 to be fully subjected to heat exchange with material flow, and then flows out of an external medium pipeline through the liquid outlet pipe 12 to be heated or cooled, so that the purpose of cooling or heating the material is realized by continuously circulating the process; in the process, a pressure gauge 13 is used for providing pressure monitoring, a temperature gauge 14 is used for providing temperature monitoring, an exhaust pipe 15 is used for collecting generated gas and guiding the gas into an external gas pipeline, an observation window 16 is used for providing personnel inspection, and a manhole 17 is used for providing a personnel operation window; after the process is finished, discharging the materials out of the reaction container through a discharging pipe 18, and finishing the process at this stage; wherein first flange pipe 9 is used for installing speed reducer 4, and second flange pipe 20 is used for installing thermometer 14, supports sufficient 19 and is used for supporting whole device, and 6 below of U type combination formula high-efficient agitator is the big "U" type of forward, and the design of the little "U" type of upside down is adopted to the top to can adopt a plurality of "U" types to carry out the compound mode as required.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (5)
1. The utility model provides a novel finned vortex jacket reactor, includes reactor main part (1), its characterized in that: fixedly connected with shell (8) on the outer wall of reactor main part (1), fixedly connected with feed liquor pipe (7) on the outer wall of one side of shell (8), the bottom of feed liquor pipe (7) is provided with flow distribution plate (10), and flow distribution plate (10) fixed connection is on the outer wall of reactor main part (1), and the bottom of flow distribution plate (10) is provided with heat transfer fin (11), and heat transfer fin (11) fixed connection is on the outer wall of reactor main part (1).
2. A novel finned vortex jacketed reactor as claimed in claim 1 wherein: the reactor comprises a reactor main body (1), wherein the upper surface of the reactor main body is fixedly connected with a first flange pipe (9), the upper surface of the first flange pipe (9) is fixedly connected with a speed reducer (4), the speed reducer (4) is provided with a motor (3), the output end of the motor (3) is installed at the input end of the speed reducer (4), a stirring shaft (5) is installed at the output end of the speed reducer (4), the stirring shaft (5) is rotatably connected to the inside of the first flange pipe (9), a U-shaped combined efficient stirrer (6) is fixedly connected to the stirring shaft (5), and the U-shaped combined efficient stirrer (6) is arranged inside the reactor main body (1).
3. A novel finned vortex jacketed reactor as claimed in claim 2 wherein: one side of first flange pipe (9) is provided with manhole (17), and one side of manhole (17) is provided with manometer (13), and the opposite side of manhole (17) is provided with second flange pipe (20), and manhole (17), manometer (13) and second flange pipe (20) all install in the upper surface of reactor main part (1), and bolt fastening has thermometer (14) on second flange pipe (20).
4. A novel finned vortex jacketed reactor as claimed in claim 3 wherein: the reactor is characterized in that an observation window (16) is arranged on the other side of the first flange pipe (9), a feeding pipe (2) is arranged on one side of the observation window (16), an exhaust pipe (15) is arranged on the other side of the observation window (16), and the observation window (16), the feeding pipe (2) and the exhaust pipe (15) are all arranged on the upper surface of the reactor main body (1).
5. A novel finned vortex jacketed reactor as claimed in claim 1 wherein: the lower surface of the reactor main body (1) is provided with a discharge pipe (18), one side of the discharge pipe (18) is provided with a liquid outlet pipe (12), the liquid outlet pipe (12) is fixedly connected to the lower surface of the shell (8), and the lower surface of the shell (8) is fixedly connected with a support foot (19).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210075372.5A CN114225861A (en) | 2022-01-22 | 2022-01-22 | Novel finned eddy jacket reactor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210075372.5A CN114225861A (en) | 2022-01-22 | 2022-01-22 | Novel finned eddy jacket reactor |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN114225861A true CN114225861A (en) | 2022-03-25 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210075372.5A Pending CN114225861A (en) | 2022-01-22 | 2022-01-22 | Novel finned eddy jacket reactor |
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| Country | Link |
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| CN (1) | CN114225861A (en) |
Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202133139U (en) * | 2011-06-22 | 2012-02-01 | 广东五星太阳能股份有限公司 | Flat-panel solar energy air heat exchanger |
| CN204865634U (en) * | 2015-07-09 | 2015-12-16 | 天津市宏伟化工有限责任公司 | Frame agitating unit |
| CN205288368U (en) * | 2016-01-15 | 2016-06-08 | 三门峡中达化工有限公司 | Easily heat transfer takes fin reation kettle |
| CN207887172U (en) * | 2018-01-23 | 2018-09-21 | 四川利君精华制药股份有限公司 | A kind of pharmacy reaction device |
| CN209232074U (en) * | 2018-09-26 | 2019-08-09 | 衢州顺络电路板有限公司 | The intelligent POS machine fire-retardant wall plate being electroplated using lateral spray type gantry |
| CN211435862U (en) * | 2019-04-26 | 2020-09-08 | 天津科技大学 | Stirring device for dispersing and dissolving polymer |
| CN216756387U (en) * | 2022-01-22 | 2022-06-17 | 上海冰通实业有限公司 | Novel fin vortex jacket reactor |
| CN114669251A (en) * | 2022-04-19 | 2022-06-28 | 上海冰通实业有限公司 | High thermal efficiency boss interlayer reaction kettle |
| CN217093451U (en) * | 2022-04-19 | 2022-08-02 | 上海冰通实业有限公司 | Novel jacket reactor flow divider device |
| CN115228404A (en) * | 2022-07-18 | 2022-10-25 | 河南郑矿机器有限公司 | Indirect uniform heating structure of jacket type reaction kettle and manufacturing method |
-
2022
- 2022-01-22 CN CN202210075372.5A patent/CN114225861A/en active Pending
Patent Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202133139U (en) * | 2011-06-22 | 2012-02-01 | 广东五星太阳能股份有限公司 | Flat-panel solar energy air heat exchanger |
| CN204865634U (en) * | 2015-07-09 | 2015-12-16 | 天津市宏伟化工有限责任公司 | Frame agitating unit |
| CN205288368U (en) * | 2016-01-15 | 2016-06-08 | 三门峡中达化工有限公司 | Easily heat transfer takes fin reation kettle |
| CN207887172U (en) * | 2018-01-23 | 2018-09-21 | 四川利君精华制药股份有限公司 | A kind of pharmacy reaction device |
| CN209232074U (en) * | 2018-09-26 | 2019-08-09 | 衢州顺络电路板有限公司 | The intelligent POS machine fire-retardant wall plate being electroplated using lateral spray type gantry |
| CN211435862U (en) * | 2019-04-26 | 2020-09-08 | 天津科技大学 | Stirring device for dispersing and dissolving polymer |
| CN216756387U (en) * | 2022-01-22 | 2022-06-17 | 上海冰通实业有限公司 | Novel fin vortex jacket reactor |
| CN114669251A (en) * | 2022-04-19 | 2022-06-28 | 上海冰通实业有限公司 | High thermal efficiency boss interlayer reaction kettle |
| CN217093451U (en) * | 2022-04-19 | 2022-08-02 | 上海冰通实业有限公司 | Novel jacket reactor flow divider device |
| CN115228404A (en) * | 2022-07-18 | 2022-10-25 | 河南郑矿机器有限公司 | Indirect uniform heating structure of jacket type reaction kettle and manufacturing method |
Non-Patent Citations (1)
| Title |
|---|
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