CN114225810A - Automatic receive disc blendor of material - Google Patents
Automatic receive disc blendor of material Download PDFInfo
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- CN114225810A CN114225810A CN202111596490.2A CN202111596490A CN114225810A CN 114225810 A CN114225810 A CN 114225810A CN 202111596490 A CN202111596490 A CN 202111596490A CN 114225810 A CN114225810 A CN 114225810A
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
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Abstract
The invention discloses a disc mixer capable of automatically receiving materials, belonging to the technical field of material mixing, and comprising a mixing cylinder, a fixed support, a feeding cylinder, a material screening and crushing integrated component, a disc type mixing component, a material distribution frame and a material receiving frame, wherein the mixing cylinder is fixedly arranged at the top of the fixed support, the fixed support is used as a supporting carrier, so that the mixing cylinder has a certain height from the ground, the feeding cylinder is arranged at the top of the mixing cylinder and used for feeding materials, the feeding cylinders are distributed at four positions and used for simultaneously adding different materials, the material screening and crushing integrated component is arranged on the inner wall of the top of the mixing cylinder, the invention has the pre-screening and crushing functions, the mixing effect is ensured, the multilayer mixing structure further improves the mixing effect, and is assisted by a mixed color analysis system, the mixing degree is monitored, the mixing effect is guaranteed, the subpackaging and material receiving effects are good, and the popularization value is high.
Description
Technical Field
The invention relates to a mixer, in particular to a disc mixer capable of automatically receiving materials, and belongs to the technical field of material mixing.
Background
In the industrial production process, various materials are often required to be mixed, various mixers are required to be used, a disc mixer is a very common mixer, the basic principle is that a disc with constantly rotating standby filter holes is adopted, the disc is rotated to drive the materials to constantly rotate, the materials are discharged in a rotating mode, and mixing is achieved, the mixer for improving the granulating uniformity of sintering ore is provided in the invention patent with the publication number of CN108114626B, the special design of a stirring knife is combined with a rotating shaft, the mixing of three substances of iron ore, flux and fuel is accelerated in the granulating process of the sintering ore, the mixing efficiency is improved, meanwhile, the plough-shaped stirring knife is adopted to stir in a cylinder mixer, the granulating uniformity is greatly improved, the temperature-control type mixer for buildings is provided in the patent document with the publication number of CN110856812A, a scraper which is in sliding contact with the double-cone mixer is arranged on the inner wall of a main body of the double-cone mixer, the scraper is started to slide and rotate along the inner wall of the double-cone mixer main body in the mixing process, so that materials adhered to the inner wall of the double-cone mixer main body can be effectively scraped.
Although current blendor is various, but in the in-service use in-process we discover, present blendor still has to screen the effect in advance not good, and too big granule influences the mixing degree of consistency, mixes the effect not abundant enough, does not have mixed effect analysis function, can't carry out accurate judgement to the condition of mixing, does not have the automatic material of receiving simultaneously and divides the material function, for this reason, we provide an automatic disc blendor of receiving material.
Disclosure of Invention
The invention aims to solve the problems and provide an automatic material receiving disc mixer which can be used for simultaneously adding different materials, wherein the materials entering through a feeding cylinder can be filtered by a material screening and crushing integrated component, large-particle materials are screened and crushed, the materials are fully mixed, the materials filtered and crushed by the material screening and crushing integrated component are fully mixed by a disc type mixing component, the disc type mixing component adopts a double-layer mixing structure and has a more full mixing effect, the materials enter a material distribution frame at the bottom after being mixed by the disc type mixing component, the materials enter the material receiving frames after being distributed by the material distribution frame, the split charging of the materials is realized, the separation and the transportation of the materials are more convenient, the color data acquisition of the materials can be carried out by a ccd camera after the materials are mixed, and the distribution area of the materials is analyzed by an intelligent system, thereby play the purpose that whether the monitoring material mixes is abundant, intelligent degree is higher.
The invention realizes the aim through the following technical scheme, and the automatic material receiving disc mixer comprises a mixing cylinder, a fixed support, a feeding cylinder, a material screening and crushing integrated component, a disc type mixing component, a material distribution frame and a material receiving frame, wherein the mixing cylinder is fixedly arranged at the top of the fixed support, the fixed support is used as a supporting carrier, the mixing cylinder is enabled to have a certain height away from the ground, so that the device cannot cause material moisture due to the fact that the mixing cylinder is close to the ground during mixing operation, the feeding cylinder is arranged at the top of the mixing cylinder and used for feeding materials, the feeding cylinder is distributed at four positions and used for simultaneously adding different materials, the material screening and crushing integrated component is arranged on the inner wall of the top of the mixing cylinder and is arranged at the bottom of the feeding cylinder, so that the materials entering through the feeding cylinder can be filtered by the material screening and crushing integrated component, smash after screening out large granule material, guarantee the mixture of material abundant.
The disc type mixing assembly set up in the compounding section of thick bamboo, be located the material screens out the bottom of smashing integrative subassembly, process the material that smashes integrative subassembly filtration after smashing will pass through the disc type mixing assembly obtains abundant mixture, the disc type mixing assembly adopts double-deck mixed structure, has more abundant mixed effect, divide the fixed setting of material frame to be in the bottom of compounding section of thick bamboo, receive the activity of material frame and insert and establish divide in the material frame, process the material after the disc type mixing assembly mixes can get into the branch material frame of bottom, gets into each after dividing the material frame and receive in the material frame, realizes the partial shipment of material, makes things convenient for the separation of material to transport more.
As a technical optimization scheme of the invention, as shown in fig. 1, the material screening, removing and grinding integrated assembly comprises a conical drain pan, a cylinder base, an electric cylinder, a first motor, a grinding pan and a fixed grinding pan, wherein the conical drain pan is installed on the inner side wall of the mixing cylinder, and the fixed grinding pan is installed at the bottom of the conical drain pan.
Through adopting above-mentioned scheme, utilize the toper bushing to provide the inclined plane, the material can be continuous landing when falling to the toper bushing, and the tiny particle just can be filtered, and the large granule just can slide to the fixed mill in the middle of on, waits for subsequent smashing.
As a technical optimization scheme of the present invention, as shown in fig. 1, the cylinder base is mounted on the inner wall of the top of the mixing cylinder, the electric cylinder is mounted at the bottom of the cylinder base, the first motor is mounted on the telescopic end of the electric cylinder through a motor base, the grinding disc is connected with the output shaft of the first motor, and the grinding disc is located at the top of the fixed grinding disc.
Through adopting above-mentioned scheme, utilize the lift of electric cylinder drive first motor, utilize first motor drive abrasive disc to rotate, control electric cylinder during the in-service use and stretch out, open first motor simultaneously, make the abrasive disc push down to the fixed mill in the middle of the pivoted on, realize the crushing to the bold material, the centrifugal action that produces when utilizing the abrasive disc to rotate throws away the material, guarantees the filter effect of material, ensures that the material can smash and discharge after becoming the tiny particle, guarantees mixed effect.
As a technical optimization scheme of the present invention, as shown in fig. 1, the disc type mixing assembly includes a motor base, a second motor, a lower mixing tray, a rotating block, a stirring paddle, a connecting column, and an upper mixing tray, the second motor is mounted at a central position of the top of the material distribution frame through the motor base, the lower mixing tray is connected to an output shaft of the second motor, and the upper mixing tray is connected to the lower mixing tray through the connecting column.
Through adopting above-mentioned scheme for opening of second motor can drive down the compounding dish and rotate, and the rotation of lower compounding dish and then drive the rotation of mixing the dish, utilizes the rotation realization of mixing the material of mixing the dish and mixing the dish down to the intensive mixing of material.
As a technical optimization scheme of the invention, as shown in fig. 1, the bottom of the rotating block is clamped at the top of the lower mixing disk through a coil spring, and the stirring paddle is welded at the outer side of the rotating block.
Through adopting above-mentioned scheme, make rotatory piece have certain inertia, the filtration pore diameter of going up the mixing dish is great, the filtration pore of mixing dish is little down, mixing dish not only plays the compounding effect down when in-service use, also carry out secondary filter to the large granule material, and utilize the setting of rotatory piece and stirring rake, can keep inertia to continue to remove when the second motor stops working suddenly, thereby strike off the commodity circulation of jam on mixing dish down, increase the anti-clogging ability of this device.
As a technical optimization scheme of the invention, as shown in fig. 1, the material distribution frame comprises an outer frame and a central column, the outer frame is welded on the central column, the material receiving frame is installed at the bottom of a discharge chute of the outer frame, a discharge chute is formed in the outer frame, and a mixing degree detection chute is formed in the central column.
By adopting the above scheme, utilize outer frame to receive the material frame and install for material through the blown down tank discharge can get into and receive the material frame in, realize receiving the material and divide the material effect.
As a technical optimization scheme of the present invention, as shown in fig. 1, an observation through groove communicated with the discharge groove is formed on an outer side of the mixing degree detection groove, a motor is embedded at the bottom of the mixing degree detection groove, a rotating chassis is installed on an output shaft of the embedded motor, an installation base is welded on the top of the rotating chassis, a ccd camera is arranged on one side of the installation base, the ccd camera is connected with an intelligent analysis system through a wireless transmission module, and the intelligent analysis system is specifically an intelligent computer with a color analysis function.
Through adopting above-mentioned scheme, utilize built-in motor to drive rotary chassis and rotate, and then drive mounting base and ccd camera and rotate to receive the material in the material frame to each and shoot, carry out the analysis of color in image transmission to the intelligent analysis system who will shoot, the mixed degree of material is judged to the color distribution through each material, if the uneven condition of mixture then mixes again, the intelligent degree of this equipment of effectual improvement need not artifical judgement detection, and detection accuracy is higher.
As a technical optimization scheme of the invention, as shown in fig. 1, the material receiving frame comprises a sealing baffle, a triangular side baffle and a pulling handle, the triangular side baffle is movably clamped in the material distributing frame, the sealing baffle is welded on one side of the triangular side baffle, the pulling handle is welded on the sealing baffle through a connecting rod, an anti-skid pad is arranged on the pulling handle, and a pulley is arranged at the bottom of the sealing baffle.
By adopting the scheme, the sealing baffle and the triangular side plate are utilized to form the closed box body for placing materials, and the material receiving frame is convenient to assemble and disassemble by pulling the handle and the pulley.
The invention has the beneficial effects that: the feeding barrels are distributed at four positions and used for adding different materials at the same time, the materials entering through the feeding barrels can be filtered by the material screening and crushing integrated assembly, large-particle materials are screened and crushed, and the materials are fully mixed.
The materials filtered and crushed by the material screening, removing and crushing integrated component are fully mixed by the disc type mixing component, and the disc type mixing component adopts a double-layer mixing structure, so that the material screening, removing and crushing integrated component has a more full mixing effect.
According to the invention, after being mixed by the disc type mixing assembly, each material can enter the material distribution frame at the bottom and enter each material receiving frame after being distributed by the material distribution frame, so that the split charging of the materials is realized, and the separation and the transportation of the materials are more convenient.
According to the invention, after the materials are mixed, the color data of the materials are acquired through the ccd camera, and the distribution area of the materials is analyzed by using the intelligent system, so that the purpose of monitoring whether the materials are mixed sufficiently is achieved, and the intelligent degree is higher.
Drawings
Fig. 1 is a schematic view of the external structure of the present invention.
Fig. 2 is a schematic view of the internal structure of the present invention.
FIG. 3 is a schematic structural view of the material screening and pulverizing integrated assembly of the present invention.
FIG. 4 is a schematic structural view of the disc mixing assembly of the present invention.
Fig. 5 is a schematic structural view of the material distributing frame in the invention.
FIG. 6 is a schematic view showing the structure of the mixing level detecting tank of the present invention.
Fig. 7 is a partially enlarged view of a portion of the mixing degree detecting groove in the present invention.
FIG. 8 is a schematic view of the receiving frame of the present invention.
In the figure: 1. the device comprises a mixing barrel, 2 parts of a fixed support, 3 parts of a feeding barrel, 4 parts of a material screening and crushing integrated component, 4-1 parts of a conical leakage disc, 4-2 parts of a cylinder base, 4-3 parts of an electric cylinder, 4-4 parts of a first motor, 4-5 parts of a grinding disc, 4-6 parts of a fixed grinding disc, 5 parts of a disc type mixing component, 5-1 parts of a motor base, 5-2 parts of a second motor, 5-3 parts of a lower mixing disc, 5-4 parts of a rotating block, 5-5 parts of a stirring paddle, 5-6 parts of a connecting column, 5-7 parts of an upper mixing disc, 6 parts of a material separating frame, 6-1 part of an outer frame, 6-2 parts of a material discharging groove, 6-3 parts of a central column, 6-4 parts of a mixing degree detection groove, 6-5 parts of an installation base, 6-6 parts of a rotating base plate, 6-7 parts of a material separating frame, 6-1 parts of a material discharging groove, a second motor base, a second motor, a third motor, a fourth motor, a fourth motor, a fourth, the CCd camera comprises 6-8 parts of an observation through groove, 7 parts of a material receiving frame, 7-1 parts of a sealing baffle, 7-2 parts of a triangular side baffle, 7-3 parts of a pulling handle.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Please refer to fig. 1-8.
Example 1
A disc mixer capable of automatically collecting materials comprises a mixing cylinder 1, a fixed support 2, a feeding cylinder 3, a material screening and crushing integrated component 4, a disc type mixing component 5, a material distribution frame 6 and a material collecting frame 7, wherein the mixing cylinder 1 is fixedly arranged at the top of the fixed support 2, the fixed support 2 is used as a supporting carrier, the mixing cylinder 1 is enabled to have a certain height from the ground, so that the material is not wet due to the fact that the mixing device is close to the ground when in mixing operation, the feeding cylinder 3 is arranged at the top of the mixing cylinder 1 and used for feeding materials, the feeding cylinder 3 is distributed at four positions and used for simultaneously adding different materials, the material screening and crushing integrated component 4 is arranged on the inner wall of the top of the mixing cylinder 1 and is arranged at the bottom of the feeding cylinder 3, so that the materials entering through the feeding cylinder 3 can be filtered by the material screening and crushing integrated component 4, large-particle materials are screened and crushed, the materials are fully mixed.
Disc type hybrid module 5 sets up in mixing barrel 1, be located the bottom that the material sifted and smashes integrative subassembly 4, the material that smashes integrative subassembly 4 filtration after sifting through the material will obtain abundant mixture through disc type hybrid module 5, disc type hybrid module 5 adopts double-deck mixed structure, have more abundant mixed effect, divide the fixed bottom that sets up at mixing barrel 1 of material frame 6, receive material frame 7 activity and insert and establish in dividing material frame 6, material after disc type hybrid module 5 mixes, the branch material frame 6 that can get into the bottom, get into each after dividing the material of material frame 6 and receive in the material frame 7, realize the partial shipment of material, make things convenient for the separation of material to transport more.
As a technical optimization scheme of the invention, as shown in FIG. 8, the material receiving frame 7 comprises a sealing baffle 7-1, a triangular side baffle 7-2 and a pulling handle 7-3, the triangular side baffle 7-2 is movably clamped in the material distributing frame 6, the sealing baffle 7-1 is welded on one side of the triangular side baffle 7-2, the pulling handle 7-3 is welded on the sealing baffle 7-1 through a connecting rod, an anti-slip pad is arranged on the pulling handle 7-3, and a pulley is arranged at the bottom of the sealing baffle 7-1.
When the invention is in practical use, materials enter through the charging barrel 3, then are treated and filtered by the material screening and crushing integrated component 4, large-particle materials are screened and crushed, the materials are fully mixed, the materials filtered and crushed by the material screening and crushing integrated component 4 are fully mixed by the disc type mixing component 5, the disc type mixing component 5 adopts a double-layer mixing structure and has a more fully mixing effect, the materials are mixed by the disc type mixing component 5, enter the material distribution frame 6 at the bottom, are distributed by the material distribution frame 6 and enter the material collection frames 7, the split charging of the materials is realized, the materials are more convenient to separate and transport, the color data collection is carried out on the materials in the material collection frames 7 through the ccd camera built in the material distribution frame 6 after the materials are mixed, the distribution area of the materials is analyzed by the intelligent system, compared with the existing mixing box, the intelligent mixing box has the advantages of higher intelligent degree, more sufficient mixing and suitability for popularization and use.
Example 2
A disc mixer capable of automatically collecting materials comprises a mixing cylinder 1, a fixed support 2, a feeding cylinder 3, a material screening and crushing integrated component 4, a disc type mixing component 5, a material distribution frame 6 and a material collecting frame 7, wherein the mixing cylinder 1 is fixedly arranged at the top of the fixed support 2, the fixed support 2 is used as a supporting carrier, the mixing cylinder 1 is enabled to have a certain height from the ground, so that the material is not wet due to the fact that the mixing device is close to the ground when in mixing operation, the feeding cylinder 3 is arranged at the top of the mixing cylinder 1 and used for feeding materials, the feeding cylinder 3 is distributed at four positions and used for simultaneously adding different materials, the material screening and crushing integrated component 4 is arranged on the inner wall of the top of the mixing cylinder 1 and is arranged at the bottom of the feeding cylinder 3, so that the materials entering through the feeding cylinder 3 can be filtered by the material screening and crushing integrated component 4, large-particle materials are screened and crushed, the materials are fully mixed.
Disc type hybrid module 5 sets up in mixing barrel 1, be located the bottom that the material sifted and smashes integrative subassembly 4, the material that smashes integrative subassembly 4 filtration after sifting through the material will obtain abundant mixture through disc type hybrid module 5, disc type hybrid module 5 adopts double-deck mixed structure, have more abundant mixed effect, divide the fixed bottom that sets up at mixing barrel 1 of material frame 6, receive material frame 7 activity and insert and establish in dividing material frame 6, material after disc type hybrid module 5 mixes, the branch material frame 6 that can get into the bottom, get into each after dividing the material of material frame 6 and receive in the material frame 7, realize the partial shipment of material, make things convenient for the separation of material to transport more.
In the embodiment, the structure of the material screening, removing and grinding integrated component 4 is customized based on embodiment 1, as shown in fig. 3, the material screening, removing and grinding integrated component 4 includes a conical drain pan 4-1, a cylinder base 4-2, an electric cylinder 4-3, a first motor 4-4, a grinding pan 4-5 and a fixed grinding pan 4-6, the conical drain pan 4-1 is installed on the inner side wall of the mixing cylinder 1, the fixed grinding pan 4-6 is installed at the bottom of the conical drain pan 4-1, in the practical use process of the present invention, the conical drain pan 4-1 is used to provide an inclined surface, the material will continuously slide down when falling onto the conical drain pan 4-1, small particles will be filtered, and fall to the lower disc type mixing component 5 after directly passing through the small holes on the conical drain pan 4-1 to be directly mixed, while large particles will slide onto the middle fixed mill 4-6 to await subsequent comminution.
As a technical optimization scheme of the invention, as shown in FIG. 3, a cylinder base 4-2 is mounted on the inner wall of the top of a mixing barrel 1, an electric cylinder 4-3 is mounted at the bottom of the cylinder base 4-2, a first motor 4-4 is mounted on the telescopic end of the electric cylinder 4-3 through a motor base 5-1, a grinding disc 4-5 is connected with the output shaft of the first motor 4-4, and the grinding disc 4-5 is positioned at the top of a fixed grinding disc 4-6.
In the practical use process of the invention, specifically, the electric cylinder 4-3 is used for driving the first motor 4-4 to lift, the first motor 4-4 is used for driving the grinding disc 4-5 to rotate, the electric cylinder 4-3 is controlled to extend out in the practical use, and the first motor 4-4 is started simultaneously, so that the grinding disc 4-5 is pressed down to the middle fixed grinding disc 4-6 while rotating, the crushing of large materials is realized, the materials are thrown out by using the centrifugal action generated when the grinding disc 4-5 rotates, the filtering effect of the materials is ensured, the materials can be crushed into small particles and then discharged, the mixing effect is ensured, compared with the existing mixer, the screening and crushing structure used by the invention can continuously work under the condition of no machine, so that the mixing degree of the materials is effectively improved, the working efficiency is not influenced, and the high-efficiency working efficiency is kept.
Example 3
A disc mixer capable of automatically collecting materials comprises a mixing cylinder 1, a fixed support 2, a feeding cylinder 3, a material screening and crushing integrated component 4, a disc type mixing component 5, a material distribution frame 6 and a material collecting frame 7, wherein the mixing cylinder 1 is fixedly arranged at the top of the fixed support 2, the fixed support 2 is used as a supporting carrier, the mixing cylinder 1 is enabled to have a certain height from the ground, so that the material is not wet due to the fact that the mixing device is close to the ground when in mixing operation, the feeding cylinder 3 is arranged at the top of the mixing cylinder 1 and used for feeding materials, the feeding cylinder 3 is distributed at four positions and used for simultaneously adding different materials, the material screening and crushing integrated component 4 is arranged on the inner wall of the top of the mixing cylinder 1 and is arranged at the bottom of the feeding cylinder 3, so that the materials entering through the feeding cylinder 3 can be filtered by the material screening and crushing integrated component 4, large-particle materials are screened and crushed, the materials are fully mixed.
Disc type hybrid module 5 sets up in mixing barrel 1, be located the bottom that the material sifted and smashes integrative subassembly 4, the material that smashes integrative subassembly 4 filtration after sifting through the material will obtain abundant mixture through disc type hybrid module 5, disc type hybrid module 5 adopts double-deck mixed structure, have more abundant mixed effect, divide the fixed bottom that sets up at mixing barrel 1 of material frame 6, receive material frame 7 activity and insert and establish in dividing material frame 6, material after disc type hybrid module 5 mixes, the branch material frame 6 that can get into the bottom, get into each after dividing the material of material frame 6 and receive in the material frame 7, realize the partial shipment of material, make things convenient for the separation of material to transport more.
In the embodiment, the structure of the material screening, removing and crushing integrated component 4 is customized on the basis of the embodiment 1, as shown in fig. 4, the disc type mixing component 5 comprises a motor base 5-1, a second motor 5-2, a lower mixing disc 5-3, a rotating block 5-4, a stirring paddle 5-5, a connecting column 5-6 and an upper mixing disc 5-7, the second motor 5-2 is installed at the center of the top of the material distribution frame 6 through the motor base 5-1, the lower mixing disc 5-3 is connected with an output shaft of the second motor 5-2, the upper mixing disc 5-7 is connected with the lower mixing disc 5-3 through the connecting column 5-6, in the actual use process of the invention, the lower mixing disc 5-3 can be driven to rotate by opening the second motor 5-2, the rotation of the lower mixing disc 5-3 further drives the rotation of the upper mixing disc 5-7, the materials are fully mixed by utilizing the rotation of the upper mixing disc 5-7 and the lower mixing disc 5-3, when the materials enter, the diameter of the filter holes of the upper mixing disc 5-7 is larger, the filter holes of the lower mixing disc 5-3 are slightly smaller, the materials are firstly mixed after passing through the upper mixing disc 5-7 and then discharged through the lower mixing disc 5-3, and overlarge particles are reserved on the lower mixing disc 5-3 to wait for subsequent treatment.
As a technical optimization scheme of the invention, as shown in figure 4, the bottom of a rotating block 5-4 is clamped at the top of a lower mixing disc 5-3 through a coil spring, and a stirring paddle 5-5 is welded at the outer side of the rotating block 5-4.
In the actual use process of the invention, the rotating block 5-4 has certain inertia, the lower mixing disc 5-3 not only plays a role in mixing materials but also performs secondary filtration on large-particle materials in actual use, and the arrangement of the rotating block 5-4 and the stirring paddle 5-5 can keep the inertia to continuously move when the second motor 5-2 suddenly stops working, so as to scrape off material flow blocked on the lower mixing disc 5-3, thereby increasing the anti-blocking capability of the device, the specific use mode is that the second motor 5-2 stops working after continuous mixing work every half hour, the self inertia of the rotating block 5-4 keeps rotating, so that the stirring paddle 5-5 rotates relative to the lower mixing disc 5-3, and then the second motor 5-2 is quickly started, the principle is the same as that of the above, the cleaning of the blocked materials is realized by utilizing the relative rotation of the stirring paddle 5-5 and the lower mixing disc 5-3, and the anti-blocking capacity of the equipment is effectively improved.
Example 4
A disc mixer capable of automatically collecting materials comprises a mixing cylinder 1, a fixed support 2, a feeding cylinder 3, a material screening and crushing integrated component 4, a disc type mixing component 5, a material distribution frame 6 and a material collecting frame 7, wherein the mixing cylinder 1 is fixedly arranged at the top of the fixed support 2, the fixed support 2 is used as a supporting carrier, the mixing cylinder 1 is enabled to have a certain height from the ground, so that the material is not wet due to the fact that the mixing device is close to the ground when in mixing operation, the feeding cylinder 3 is arranged at the top of the mixing cylinder 1 and used for feeding materials, the feeding cylinder 3 is distributed at four positions and used for simultaneously adding different materials, the material screening and crushing integrated component 4 is arranged on the inner wall of the top of the mixing cylinder 1 and is arranged at the bottom of the feeding cylinder 3, so that the materials entering through the feeding cylinder 3 can be filtered by the material screening and crushing integrated component 4, large-particle materials are screened and crushed, the materials are fully mixed.
Disc type hybrid module 5 sets up in mixing barrel 1, be located the bottom that the material sifted and smashes integrative subassembly 4, the material that smashes integrative subassembly 4 filtration after sifting through the material will obtain abundant mixture through disc type hybrid module 5, disc type hybrid module 5 adopts double-deck mixed structure, have more abundant mixed effect, divide the fixed bottom that sets up at mixing barrel 1 of material frame 6, receive material frame 7 activity and insert and establish in dividing material frame 6, material after disc type hybrid module 5 mixes, the branch material frame 6 that can get into the bottom, get into each after dividing the material of material frame 6 and receive in the material frame 7, realize the partial shipment of material, make things convenient for the separation of material to transport more.
In the embodiment, the structure of the material screening, removing and crushing integrated component 4 is specifically implemented on the basis of the embodiment 1, as shown in fig. 5 and fig. 6, the material distributing frame 6 comprises an outer frame 6-1 and a central column 6-3, the outer frame 6-1 is welded on the central column 6-3, the material receiving frame 7 is installed at the bottom of the discharge chute 6-2 of the outer frame 6-1, the discharge chute 6-2 is formed in the outer frame 6-1, and the mixing degree detection chute 6-4 is formed in the central column 6-3.
As a technical optimization scheme of the invention, as shown in FIG. 7, an observation through groove 6-8 communicated with a discharge groove 6-2 is formed in the outer side of a mixing degree detection groove 6-4, a built-in motor is arranged at the bottom of the mixing degree detection groove 6-4, a rotating chassis 6-6 is installed on an output shaft of the built-in motor, an installation base 6-5 is welded at the top of the rotating chassis 6-6, a ccd camera 6-7 is arranged on one side of the installation base 6-5, the ccd camera 6-7 is connected with an intelligent analysis system through a wireless transmission module, and the intelligent analysis system is specifically an intelligent computer with a color analysis function.
In the practical use process of the invention, the built-in motor is utilized to drive the rotating chassis 6-6 to rotate, thereby driving the mounting bases 6-5 and the ccd cameras 6-7 to rotate, so as to shoot the materials in each material receiving frame 7, only the rotation of the built-in motor is controlled, the ccd camera 6-7 is enabled to face each observation through groove 6-8 communicated with the discharge groove 6-2 in sequence, thereby carrying out image acquisition on the inside of the material receiving frame 7 at the bottom of each discharge groove 6-2, shooting and imaging the mixed materials, transmitting the shot images to an intelligent analysis system for color analysis, judging the mixing degree of the materials according to the color distribution of each material, if the uneven condition of mixing then mixes again, the intelligent degree of this equipment of effectual improvement need not artifical judgement and detects, and it is higher to detect the precision.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (9)
1. The utility model provides an automatic receive disc blendor of material which characterized in that: comprises a mixing cylinder (1), a fixed bracket (2), a feeding cylinder (3), a material screening and crushing integrated component (4), a disc type mixing component (5), a material distributing frame (6) and a material receiving frame (7), the mixing cylinder (1) is fixedly arranged at the top of the fixed bracket (2), the charging cylinder (3) is arranged at the top of the mixing cylinder (1), the material screening and crushing integrated component (4) is arranged on the inner wall of the top of the mixing cylinder (1), and is positioned at the bottom of the charging barrel (3), the disc type mixing component (5) is arranged in the mixing barrel (1) and is positioned at the bottom of the material screening and crushing integrated component (4), the material distributing frame (6) is fixedly arranged at the bottom of the mixing cylinder (1), the material receiving frame (7) is movably inserted in the material distributing frame (6).
2. The automatic receiving disc mixer as claimed in claim 1, wherein: the material screening and crushing integrated component (4) comprises a conical drain pan (4-1), a cylinder base (4-2), an electric cylinder (4-3), a first motor (4-4), a grinding pan (4-5) and a fixed grinding pan (4-6), wherein the conical drain pan (4-1) is installed on the inner side wall of the mixing barrel (1), and the fixed grinding pan (4-6) is installed at the bottom of the conical drain pan (4-1).
3. The automatic receiving disc mixer as claimed in claim 2, wherein: the cylinder base (4-2) is installed on the inner wall of the top of the mixing barrel (1), the electric cylinder (4-3) is installed at the bottom of the cylinder base (4-2), the first motor (4-4) is installed on the telescopic end of the electric cylinder (4-3) through the motor base (5-1), the grinding disc (4-5) is connected with an output shaft of the first motor (4-4), and the grinding disc (4-5) is located at the top of the fixed grinding disc (4-6).
4. The automatic receiving disc mixer as claimed in claim 1, wherein: the disc type mixing component (5) comprises a motor base (5-1), a second motor (5-2), a lower mixing disc (5-3), a rotating block (5-4), a stirring paddle (5-5), a connecting column (5-6) and an upper mixing disc (5-7), wherein the second motor (5-2) is installed at the top center of the material distribution frame (6) through the motor base (5-1), the lower mixing disc (5-3) is connected with an output shaft of the second motor (5-2), and the upper mixing disc (5-7) is connected with the lower mixing disc (5-3) through the connecting column (5-6).
5. The automatic receiving disc mixer as claimed in claim 4, wherein: the bottom of the rotating block (5-4) is clamped at the top of the lower mixing disc (5-3) through a coil spring, and the stirring paddle (5-5) is welded at the outer side of the rotating block (5-4).
6. The automatic receiving disc mixer as claimed in claim 1, wherein: the material distribution frame (6) comprises an outer frame (6-1) and a center column (6-3), the outer frame (6-1) is welded on the center column (6-3), the material collection frame (7) is installed at the bottom of a discharge chute (6-2) of the outer frame (6-1), the discharge chute (6-2) is formed in the outer frame (6-1), and a mixing degree detection chute (6-4) is formed in the center column (6-3).
7. The automatic receiving disc mixer as claimed in claim 6, wherein: an observation through groove (6-8) communicated with the discharge groove (6-2) is formed in the outer side of the mixing degree detection groove (6-4), a built-in motor is arranged at the bottom of the mixing degree detection groove (6-4), a rotating chassis (6-6) is installed on an output shaft of the built-in motor, a mounting base (6-5) is welded to the top of the rotating chassis (6-6), and a ccd camera (6-7) is arranged on one side of the mounting base (6-5).
8. The automatic receiving disc mixer as claimed in claim 7, wherein: the ccd cameras (6-7) are connected with an intelligent analysis system through a wireless transmission module, and the intelligent analysis system is an intelligent computer with a color analysis function.
9. The automatic receiving disc mixer as claimed in claim 1, wherein: the material receiving frame (7) comprises a sealing baffle (7-1), a triangular side baffle (7-2) and a pulling handle (7-3), the triangular side baffle (7-2) is movably clamped in the material distributing frame (6), the sealing baffle (7-1) is welded on one side of the triangular side baffle (7-2), the pulling handle (7-3) is welded on the sealing baffle (7-1) through a connecting rod, an anti-slip pad is arranged on the pulling handle (7-3), and a pulley is arranged at the bottom of the sealing baffle (7-1).
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| CN202111596490.2A CN114225810B (en) | 2021-12-24 | 2021-12-24 | Automatic receive disc blendor of material |
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| CN202111596490.2A CN114225810B (en) | 2021-12-24 | 2021-12-24 | Automatic receive disc blendor of material |
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Cited By (1)
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| CN116875975A (en) * | 2023-07-17 | 2023-10-13 | 齐鲁工业大学(山东省科学院) | High-entropy alloy powder feeding device for laser cladding |
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| CN114225810B (en) | 2023-08-22 |
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