CN114213782A - High-wear-resistance decorative film and preparation method thereof - Google Patents

High-wear-resistance decorative film and preparation method thereof Download PDF

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Publication number
CN114213782A
CN114213782A CN202111501412.XA CN202111501412A CN114213782A CN 114213782 A CN114213782 A CN 114213782A CN 202111501412 A CN202111501412 A CN 202111501412A CN 114213782 A CN114213782 A CN 114213782A
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parts
film
decorative film
graphite
taking out
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Inventor
李汪洋
胡伟
吴磊
张德顺
陈辉
赵凯
徐凤锦
王若愚
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Anhui Jiayang New Material Technology Co ltd
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Anhui Jiayang New Material Technology Co ltd
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Priority to CN202111501412.XA priority Critical patent/CN114213782A/en
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J5/00Manufacture of articles or shaped materials containing macromolecular substances
    • C08J5/18Manufacture of films or sheets
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2327/00Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers
    • C08J2327/02Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers not modified by chemical after-treatment
    • C08J2327/04Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers not modified by chemical after-treatment containing chlorine atoms
    • C08J2327/06Homopolymers or copolymers of vinyl chloride
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K13/00Use of mixtures of ingredients not covered by one single of the preceding main groups, each of these compounds being essential
    • C08K13/06Pretreated ingredients and ingredients covered by the main groups C08K3/00 - C08K7/00
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20Oxides; Hydroxides
    • C08K3/22Oxides; Hydroxides of metals
    • C08K2003/2227Oxides; Hydroxides of metals of aluminium
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/011Nanostructured additives
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/0091Complexes with metal-heteroatom-bonds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/36Sulfur-, selenium-, or tellurium-containing compounds
    • C08K5/45Heterocyclic compounds having sulfur in the ring
    • C08K5/46Heterocyclic compounds having sulfur in the ring with oxygen or nitrogen in the ring
    • C08K5/47Thiazoles
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K7/00Use of ingredients characterised by shape
    • C08K7/22Expanded, porous or hollow particles
    • C08K7/24Expanded, porous or hollow particles inorganic
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K7/00Use of ingredients characterised by shape
    • C08K7/22Expanded, porous or hollow particles
    • C08K7/24Expanded, porous or hollow particles inorganic
    • C08K7/26Silicon- containing compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K9/00Use of pretreated ingredients
    • C08K9/04Ingredients treated with organic substances
    • C08K9/06Ingredients treated with organic substances with silicon-containing compounds

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Manufacture Of Macromolecular Shaped Articles (AREA)

Abstract

The invention discloses a high-wear-resistance decorative film and a preparation method thereof, wherein the decorative film comprises the following raw materials in parts by weight: 100-120 parts of polyvinyl chloride resin powder, 5-10 parts of filler, 5-8 parts of flexible graphite, 2-5 parts of antitoxic agent, 2-3 parts of stabilizer and 3-5 parts of lubricant.

Description

High-wear-resistance decorative film and preparation method thereof
Technical Field
The invention relates to the technical field of PVC films, and particularly belongs to a high-wear-resistance decorative film and a preparation method thereof.
Background
The PVC floor is produced by taking polyvinyl chloride and copolymer resin thereof as main raw materials, adding auxiliary materials such as a filler, a plasticizer, a stabilizer, a coloring agent and the like, and coating or calendaring, extruding or extruding the polyvinyl chloride and copolymer resin on a flaky continuous substrate. The most key component of the PVC floor is a surface layer composite decorative film which plays roles of surface decoration, wear resistance, weather resistance, corrosion resistance and the like and has important influence on the service life of the floor.
Disclosure of Invention
The invention aims to provide a high-wear-resistance decorative film and a preparation method thereof, and solves the problem of insufficient wear resistance of the existing decorative film.
In order to solve the problems, the technical scheme adopted by the invention is as follows:
a high-wear-resistance decorative film comprises the following raw materials in parts by weight: 100-120 parts of polyvinyl chloride resin powder, 5-10 parts of filler, 5-8 parts of flexible graphite, 2-5 parts of antitoxic agent, 2-3 parts of stabilizer and 3-5 parts of lubricant.
The filler is a mixture of nano silicon dioxide and nano alumina, and the mass ratio of the nano silicon dioxide to the nano alumina is 1: 1.2-1.5.
The preparation method of the flexible graphite comprises the following steps: placing expandable graphite in an environment with the temperature of 800-1000 ℃, heating for 1-2 minutes, taking out, cooling to room temperature to obtain pre-expanded graphite, immersing the pre-expanded graphite into an aqueous solution containing tin chloride, then dropwise adding a sodium hydroxide solution until the pH value of the solution is 10-12, then filtering, and drying to obtain a precipitate; and heating the precipitate in an environment of 800-1000 ℃ for 1-2 minutes, taking out, cooling to room temperature, crushing, immersing into an ethanol solution containing a silane coupling agent, taking out, and drying ethanol to obtain the flexible graphite.
The antidote is a mixture of zinc pyrithione and 4, 5-dichloro-N-octyl-4-isothiazoline-3-ketone, and the mass ratio of the zinc pyrithione to the 4, 5-dichloro-N-octyl-4-isothiazoline-3-ketone is 1: 1.5-2.0.
A method of making a decorative film comprising the steps of: feeding the film raw material into a Banbury mixer, feeding the film raw material into a double-screw extruder, extruding the film raw material through a die head, and stretching the film raw material into a tubular blank; then the blank is blown by air, so that the thickness of the tubular blank is reduced to 0.15-0.2mm, and a film tube is formed; and cooling and flattening the film tube, splitting the film tube into an upper sheet and a lower sheet, and respectively rolling to obtain the decorative film.
Compared with the prior art, the invention has the following implementation effects:
1. according to the invention, flexible graphite is used as a filling material of the decorative film, and under the action of the lubricating capacity of the graphite, the graphite inserted between PVC molecules improves the fluidity between the PVC molecules, so that the elongation at break of the decorative film is improved.
2. According to the invention, tin chloride and sodium hydroxide are used for reaction, so that the generated tin hydroxide is clamped between graphite flakes of the pre-expanded graphite, the pre-expanded graphite can fully adsorb a silane coupling agent, in the secondary heating expansion process, the tin hydroxide is decomposed to generate a large amount of steam, the volume of the pre-expanded graphite is greatly improved, and the formed tin oxide avoids recombination of all layers of the expanded graphite, so that the wear resistance of the device film is effectively improved.
3. According to the invention, zinc pyrithione and 4, 5-dichloro-N-octyl-4-isothiazoline-3-ketone are used as the antidote, so that the gram bacteria resistance of the decorative film is effectively improved;
4. the decorative film disclosed by the invention has excellent mechanical property and wear resistance, and is excellent in gram-resistant performance.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1
Heating expandable graphite in an environment at 800 ℃ for 2 minutes, taking out, cooling to room temperature to obtain pre-expanded graphite, immersing the pre-expanded graphite into an aqueous solution containing tin chloride, then dropwise adding a sodium hydroxide solution until the pH value of the solution is 10, then filtering, and drying to obtain a precipitate; and heating the precipitate again in an environment at 1000 ℃ for 1 minute, taking out, cooling to room temperature, crushing, immersing into an ethanol solution containing a silane coupling agent, taking out, and drying ethanol to obtain the flexible graphite.
100kg of polyvinyl chloride resin powder, 5kg of filler, 5kg of flexible graphite, 2kg of antitoxic agent, 2kg of calcium stearate stabilizer and 3kg of lubricant stearic acid are stirred and mixed uniformly, and then the mixture is put into an internal mixer for internal mixing for 10min at 140 ℃, wherein the filler is a mixture of nano silicon dioxide and nano alumina, and the mass ratio of the nano silicon dioxide to the nano alumina is 1: 1.2; the antidote is a mixture of zinc pyrithione and 4, 5-dichloro-N-octyl-4-isothiazoline-3-ketone, and the mass ratio of the zinc pyrithione to the 4, 5-dichloro-N-octyl-4-isothiazoline-3-ketone is 1: 1.5; and after banburying, sending the mixture into a double-screw extruder, extruding the mixture through a die head with the temperature of 170 ℃, stretching the mixture into a tubular blank, then blowing the blank at 150 ℃ by using air to reduce the thickness of the tubular blank to 0.15mm to form a film tube, cooling the film tube to 70 ℃, flattening the film tube, splitting the film tube into an upper sheet and a lower sheet, and respectively rolling the upper sheet and the lower sheet to obtain the decorative film.
Example 2
Placing expandable graphite in an environment at 1000 ℃ for 1 minute, taking out, cooling to room temperature to obtain pre-expanded graphite, immersing the pre-expanded graphite into an aqueous solution containing tin chloride, then dropwise adding a sodium hydroxide solution until the pH value of the solution is 12, then filtering, and drying to obtain a precipitate; and heating the precipitate in an environment at 800 ℃ for 2 minutes again, taking out, cooling to room temperature, crushing, immersing in an ethanol solution containing a silane coupling agent, taking out, and drying ethanol to obtain the flexible graphite.
Uniformly stirring and mixing 120kg of polyvinyl chloride resin powder, 10kg of filler, 8kg of flexible graphite, 5kg of antitoxic agent, 3kg of calcium stearate stabilizer and 5kg of lubricant stearic acid, and then putting the mixture into an internal mixer for internal mixing at 140 ℃ for 10-15min, wherein the filler is a mixture of nano silicon dioxide and nano alumina, and the mass ratio of the nano silicon dioxide to the nano alumina is 1: 1.5; the antidote is a mixture of zinc pyrithione and 4, 5-dichloro-N-octyl-4-isothiazoline-3-ketone, and the mass ratio of the zinc pyrithione to the 4, 5-dichloro-N-octyl-4-isothiazoline-3-ketone is 1: 2.0; and after banburying, sending the mixture into a double-screw extruder, extruding the mixture through a die head with the temperature of 170 ℃, stretching the mixture into a tubular blank, then blowing the blank at 150 ℃ by using air to reduce the thickness of the tubular blank to 0.2mm to form a film tube, cooling the film tube to 70 ℃, flattening the film tube, splitting the film tube into an upper sheet and a lower sheet, and respectively rolling the upper sheet and the lower sheet to obtain the decorative film.
Example 3
Heating expandable graphite in an environment at 800 ℃ for 2 minutes, taking out, cooling to room temperature to obtain pre-expanded graphite, immersing the pre-expanded graphite into an aqueous solution containing tin chloride, then dropwise adding a sodium hydroxide solution until the pH value of the solution is 11, then filtering, and drying to obtain a precipitate; and heating the precipitate in 1000 ℃ environment for 2 minutes again, taking out, cooling to room temperature, crushing, immersing in an ethanol solution containing a silane coupling agent, taking out, and drying ethanol to obtain the flexible graphite.
Stirring and mixing 10kg of polyvinyl chloride resin powder, 8kg of filler, 7kg of flexible graphite, 4kg of antitoxic agent, 3kg of calcium stearate stabilizer and 4kg of lubricant stearic acid uniformly, and then putting the mixture into an internal mixer for internal mixing at 140 ℃ for 12min, wherein the filler is a mixture of nano silicon dioxide and nano alumina, and the mass ratio of the nano silicon dioxide to the nano alumina is 1: 1.4; the antidote is a mixture of zinc pyrithione and 4, 5-dichloro-N-octyl-4-isothiazoline-3-ketone, and the mass ratio of the zinc pyrithione to the 4, 5-dichloro-N-octyl-4-isothiazoline-3-ketone is 1: 1.8; and after banburying, sending the mixture into a double-screw extruder, extruding the mixture through a die head with the temperature of 170 ℃, stretching the mixture into a tubular blank, then blowing the blank at 150 ℃ by using air to reduce the thickness of the tubular blank to 0.15mm to form a film tube, cooling the film tube to 70 ℃, flattening the film tube, splitting the film tube into an upper sheet and a lower sheet, and respectively rolling the upper sheet and the lower sheet to obtain the decorative film.
Comparative example 1
The difference from example 3 is that the flexible graphite was replaced by an expandable graphite of equal mass.
Comparative example 2
The difference from example 3 is that the antidote is 4, 5-dichloro-N-octyl-4-isothiazolin-3-one.
Comparative example 3
The difference from example 3 is that the filler is alumina.
The decorative films of examples 1-3 and comparative examples 1-3 were tested for abrasion resistance according to the method of GB/T1768-:
tensile strength/MPa Elongation at break/% 24h antibacterial ratio% Rate of wear/%)
Example 1 48 193 100 0.52
Example 2 46 196 100 0.57
Example 3 49 198 100 0.54
Comparative example 1 37 164 100 1.43
Comparative example 2 48 201 86.4 0.49
Comparative example 3 41 181 100 0.87
The data in the table show that the wear rate of the decorative film is not more than 0.6%, the decorative film has excellent wear resistance, good antibacterial property and excellent mechanical property, and can meet the use requirement of the floor.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (5)

1. The high-wear-resistance decorative film is characterized by comprising the following raw materials in parts by weight: 100-120 parts of polyvinyl chloride resin powder, 5-10 parts of filler, 5-8 parts of flexible graphite, 2-5 parts of antitoxic agent, 2-3 parts of stabilizer and 3-5 parts of lubricant.
2. The high abrasion resistant decorative film according to claim 1, wherein said filler is a mixture of nano silica and nano alumina, and the mass ratio of said nano silica to said nano alumina is 1: 1.2-1.5.
3. The high abrasion resistant decorative film according to claim 1, wherein the flexible graphite is prepared by the following steps: placing expandable graphite in an environment with the temperature of 800-1000 ℃, heating for 1-2 minutes, taking out, cooling to room temperature to obtain pre-expanded graphite, immersing the pre-expanded graphite into an aqueous solution containing tin chloride, then dropwise adding a sodium hydroxide solution until the pH value of the solution is 10-12, then filtering, and drying to obtain a precipitate; and heating the precipitate in an environment of 800-1000 ℃ for 1-2 minutes, taking out, cooling to room temperature, crushing, immersing into an ethanol solution containing a silane coupling agent, taking out, and drying ethanol to obtain the flexible graphite.
4. The highly abrasion-resistant decorative film according to claim 1, wherein the poison-proof agent is a mixture of zinc pyrithione and 4, 5-dichloro-N-octyl-4-isothiazolin-3-one, and the mass ratio of the zinc pyrithione to the 4, 5-dichloro-N-octyl-4-isothiazolin-3-one is 1: 1.5-2.0.
5. A method for producing the decorative film of any one of claims 1 to 4, comprising the steps of: feeding the film raw material into a Banbury mixer, feeding the film raw material into a double-screw extruder, extruding the film raw material through a die head, and stretching the film raw material into a tubular blank; then the blank is blown by air, so that the thickness of the tubular blank is reduced to 0.15-0.2mm, and a film tube is formed; and cooling and flattening the film tube, splitting the film tube into an upper sheet and a lower sheet, and respectively rolling to obtain the decorative film.
CN202111501412.XA 2021-12-09 2021-12-09 High-wear-resistance decorative film and preparation method thereof Pending CN114213782A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115260681A (en) * 2022-09-29 2022-11-01 江苏潮启新材料科技有限公司 Impact-resistant flame-retardant decorative film and preparation method thereof

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103772796A (en) * 2014-01-27 2014-05-07 合肥工业大学 Expanded graphite modified injection molding grade ultra-high molecular weight polyethylene and preparation method thereof
CN104592674A (en) * 2014-12-26 2015-05-06 神盾防火科技有限公司 Polyvinyl chloride A-grade fire-retardant interior decoration material
CN106977840A (en) * 2017-03-27 2017-07-25 南京工业大学 A kind of preparation method of high-strength wearable nano polyvinyl chloride laminated film
CN107446264A (en) * 2017-08-15 2017-12-08 安徽嘉阳新材料科技有限公司 A kind of antibacterial and mouldproof floor film and its preparation technology

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103772796A (en) * 2014-01-27 2014-05-07 合肥工业大学 Expanded graphite modified injection molding grade ultra-high molecular weight polyethylene and preparation method thereof
CN104592674A (en) * 2014-12-26 2015-05-06 神盾防火科技有限公司 Polyvinyl chloride A-grade fire-retardant interior decoration material
CN106977840A (en) * 2017-03-27 2017-07-25 南京工业大学 A kind of preparation method of high-strength wearable nano polyvinyl chloride laminated film
CN107446264A (en) * 2017-08-15 2017-12-08 安徽嘉阳新材料科技有限公司 A kind of antibacterial and mouldproof floor film and its preparation technology

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115260681A (en) * 2022-09-29 2022-11-01 江苏潮启新材料科技有限公司 Impact-resistant flame-retardant decorative film and preparation method thereof

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Application publication date: 20220322