CN114212890A - High-value utilization method of microalgae energy - Google Patents
High-value utilization method of microalgae energy Download PDFInfo
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- CN114212890A CN114212890A CN202111440337.0A CN202111440337A CN114212890A CN 114212890 A CN114212890 A CN 114212890A CN 202111440337 A CN202111440337 A CN 202111440337A CN 114212890 A CN114212890 A CN 114212890A
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- microalgae
- mineralized
- magnetic
- electrolyte
- solution
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Abstract
The invention discloses a high-value utilization method of microalgae energy, which comprises the following steps: step 1, culturing microalgae by using pretreated industrial sewage, and introducing coal-fired flue gas into the industrial sewage, wherein the coal-fired flue gas comprises CO2Nitrogen oxides and sulfur oxides; step 2, carrying out mineralization treatment on the microalgae cultured in the step 1 to obtain mineralized microalgae, generating magnetic particles on the surface of the mineralized microalgae in situ by adopting a coprecipitation method, and continuously culturing the obtained mineralized and magnetized microalgae in sewage; step 3, carrying out magnetic separation harvesting on the mineralized and magnetized microalgae, separating the mixed solution of the microalgae obtained by magnetic separation and magnetic nanoparticles by a magnetic separator, and liquefying the microalgae separated by the magnetic separator to obtain biodiesel; and 4, modifying the liquefied microalgae residues, wherein the modified microalgae residues are used for adsorbing heavy metal elements in the industrial sewage. The culture cost and the process energy consumption are reduced while the yield of the microalgae is improved.
Description
Technical Field
The invention belongs to the technical field of microalgae resource utilization, and particularly relates to a high-value utilization method of microalgae energy.
Background
Microalgae cells contain various unsaturated fatty acids, high-quality fuel can be prepared by thermochemical conversion technologies such as pyrolysis and hydrothermal technology, and byproducts such as residues can also be used as soil conditioners and biological adsorbents. In addition, the microalgae has wide application prospects in the fields of biological medicine, food safety, environmental monitoring and the like, and is an ideal renewable green biological resource. However, a large amount of water and nutrients are required in the microalgae cultivation stage, and efficient harvesting of microalgae biomass still faces challenges, resulting in higher production cost of microalgae biofuel and significantly reduced competitive advantages.
In addition to conventional raceway ponds and photobioreactor culture, microalgae can utilize a variety of speciesIndustrial, agricultural and domestic waste. Utilizing CO in flue gas2And nutrient substances such as nitrogen, phosphorus and the like in the sewage are used for culturing the microalgae, and meanwhile, the bioadsorption mechanism of the microalgae can also be used for deeply purifying heavy metal pollutants in the sewage, so that the dual purposes of high value-added energy output and low-cost pollutant removal are simultaneously met.
When the heavy metal sewage is used for culturing the microalgae, the physiological toxicity of the heavy metal sewage and the secondary release problem of the heavy metal in the energy utilization process of the microalgae cannot be ignored, and the tolerance of the microalgae needs to be improved by carrying out a necessary pretreatment method on the microalgae. The existing method comprises the following steps: the biotechnology such as radiation mutagenesis, gene improvement and the like theoretically provides a method for directionally transforming cells to improve the environmental tolerance, but the screening process is complicated and long, the time cost is high, and the problem cannot be solved in a short time. Therefore, a new improvement method needs to be explored to improve the survival capacity of the microalgae in the mercury-containing sewage and ensure that the physiological activity and the oil yield are not influenced; on the other hand, the influence of the modification method on the downstream production of biofuel by microalgae is also considered.
Development and utilization of microalgae biofuel technology are of great importance. The direct conversion of microalgae into fuel by the traditional thermal conversion technology (i.e. direct combustion, baking, pyrolysis, gasification, etc.) is difficult and uneconomical, and the hydrothermal liquefaction technology does not need the pretreatment of drying and cell disruption of the microalgae, thereby greatly reducing the process energy consumption. The common hydrothermal liquefaction has the defects that the products are not easy to separate, and a catalyst is required to be added for improving the oil yield. A large amount of residues after oil production are not fully utilized, so that the energy recovery efficiency is low.
Therefore, there is a need to develop a new technology, which can improve the yield of microalgae and reduce the culture cost and process energy consumption, and provide support for industrial application of microalgae oil production.
Disclosure of Invention
Aiming at the defects or improvement requirements of the prior art, the invention provides a high-value utilization method of microalgae energy, which aims to reduce the culture cost and the process energy consumption while improving the yield of microalgae, thereby solving the technical problem of low utilization efficiency of the existing microalgae energy.
In order to achieve the above object, according to one aspect of the present invention, there is provided a method for high-value utilization of microalgae energy, comprising the steps of:
step 1, culturing microalgae by using pretreated industrial sewage, and introducing coal-fired flue gas into the industrial sewage, wherein the coal-fired flue gas comprises CO2Nitrogen oxides and sulfur oxides;
step 2, carrying out mineralization treatment on the microalgae cultured in the step 1 to obtain mineralized microalgae, generating magnetic particles on the surface of the mineralized microalgae in situ by adopting a coprecipitation method, and continuously culturing the obtained mineralized and magnetized microalgae in sewage;
step 3, carrying out magnetic separation harvesting on the mineralized and magnetized microalgae, separating the mixed solution of the microalgae obtained by magnetic separation and magnetic nanoparticles by a magnetic separator, and liquefying the mineralized and magnetized microalgae (or the microalgae separated by the magnetic separator) to obtain biodiesel;
and 4, modifying the liquefied microalgae residues, wherein the modified microalgae residues are used for adsorbing heavy metal elements in the industrial sewage.
Wherein, the industrial sewage after primary treatment and filtration is utilized in the step 1, coal-fired flue gas is introduced into the industrial sewage, and microalgae cells can fix CO in the flue gas through photosynthesis2While absorbing NOXAnd SOXAs nitrogen source and sulfur source required by growth, and has certain adsorption and removal effect on low-concentration heavy metal ions in the wastewater. The device for culturing the microalgae in the step 1 can be at least one of an open raceway pond or a column type, a tubular type, a flat plate type, a spiral type, a stirring tank type and a mixed type photobioreactor.
In step 2, the microalgae cultured in step 1 is mineralized, preferably, the microalgae cells stably grown on day 5 are selected for culturing and then mineralized.
Preferably, the mineralization treatment comprises: and (2) forming a net-shaped inorganic salt mineralization crystallization site on the surface of the microalgae cell by electrolyte impregnation, then impregnating the microalgae impregnated with the electrolyte into a mineralization protection shell solution, and cleaning the microalgae after the impregnation is finished to obtain the mineralized microalgae.
Preferably, the electrolyte is a polycation electrolyte and a polyanion electrolyte, the concentration of the polycation electrolyte and the concentration of the polyanion electrolyte are both 0.5-2mg/mL, the dipping time is 15-30 minutes, the dipping temperature is 20-30 ℃, and the alternate dipping times are 3-6 times.
Preferably, the polycation electrolyte is one of polyvinylamine, polyethyleneimine and polyvinylpyridine, and the polyanion electrolyte is one of polyacrylic acid, polymethacrylic acid, polystyrene sulfonic acid and polyvinyl sulfonic acid.
Preferably, the mineralization protection shell solution is at least one of calcium phosphate solution, silicon dioxide solution, chitosan solution and alginate solution, and the mineralization protection shell solution is impregnated under the conditions that: pH 8-10.
Preferably, the magnetic particles are Fe3O4Nanoparticles of said Fe3O4The particle size of the nano particles is 10-50 nm; the method for generating the magnetic particles on the surface of the mineralized microalgae in situ by adopting a coprecipitation method comprises the following steps: at 20-30 deg.C, pH 8-10, and FeCl 0.5-1mol/L2·4H2O and 0.5-1mol/L FeCl3·6H2O is used as raw material, 0.3-0.8mol/L NH3·H2O is used as a precipitator to generate Fe on the surface of the mineralized microalgae in situ3O4Magnetic particles.
Preferably, the mineralized and magnetized microalgae are liquefied, specifically, the microalgae are liquefied under the condition of subcritical/supercritical methanol, the liquefaction temperature is 180-300 ℃, the liquefaction pressure is 5-15 MPa, the heat preservation time is 0.5-2 h, the solid-to-liquid ratio of the microalgae and the methanol is 1: 5-1: 20, and at least one of metal simple substances of Zn, Fe, Al, Mg, Na and Cu or metal salts thereof, the mass of which is 5 wt% of that of the microalgae, is added into a liquefaction solvent to serve as a hydrogen production catalyst.
Preferably, when the microalgae are cultured in the step 1, BG-11 culture medium and glucose are added into the industrial sewage, the culture temperature is 20-30 ℃, the pH value is 7.0-10, the illumination time is 12 hours of illumination and 12 hours of darkness, and the culture period is 12 days.
Preferably, when culturing microalgae in step 1: adding pure water with the volume ratio of 1:1 to the industrial sewage, mixing, and adding BG-11 culture medium and glucose.
Further preferably, the microalgae growth condition is best when the ratio of the sewage to the BG-11 culture medium is 1000: 1 and the mass concentration of the glucose is 0.5 g/L.
Preferably, the liquefied microalgae residue is modified by at least one of formic acid, acetic acid, propionic acid, sodium methoxide, sodium ethoxide, sodium propoxide, potassium methoxide, potassium ethoxide, potassium propoxide, potassium hydroxide, sodium hydroxide, magnesium hydroxide, potassium chloride, sodium chloride, iron chloride, magnesium chloride and zinc chloride.
Preferably, during the modification treatment, the solid-to-liquid ratio of the microalgae residue to the modification solvent is 1: 10-1: 3, the modification impregnation time is 12 hours, and 1mol/L NaOH and 1mol/L HNO are adopted3The solution pH was adjusted to neutral.
In general, at least the following advantages can be obtained by the above technical solution contemplated by the present invention compared to the prior art.
(1) According to the invention, firstly, microalgae culture and industrial sewage purification are combined, so that the dual purposes of high value-added energy output and low-cost pollutant removal are simultaneously met, then, mineralized microalgae is magnetized, the tolerance of microalgae cells to high-concentration sewage is improved, and simultaneously, under the action of an external magnetic field, the microalgae cells and floccules of magnetic nano materials are quickly separated from a culture medium, so that the efficient harvesting of the microalgae is realized. And finally, the microalgae residues are reused as byproducts after liquefaction, so that the process cost and the energy consumption are reduced while the yield of the microalgae is improved, and the energy recovery efficiency is greatly improved.
(2) The method adopts the magnetization treatment on the mineralized microalgae, and because the mineralized microalgae is soaked by two polyelectrolytes, namely polycation electrolyte and polyanion electrolyte, the two polyelectrolytes form reticular inorganic salt mineralized crystal sites on the surfaces of microalgae cells, the uniform generation of a mineralized layer on the surfaces of the microalgae is promoted, and meanwhile, in the magnetization process, the in-situ generated magnetic Fe is promoted3O4Binding of the particles to the algal cells. The reason is that the microalgae itself has negative electricity, and when the microalgae is directly magnetized conventionally, the negative electricity on the surface of the microalgae cell and the magnetic particles generate repulsion force to influence the combination of the microalgae cell and the magnetic particles, thereby reducing the harvesting efficiency of the microalgae cell. The method has the advantages that the mineralized microalgae is magnetized, the electrostatic affinity between the microalgae cells with positive charges and the nano particles with negative charges is increased through the modification of the cationic polymer, and the harvesting efficiency of the magnetic separation microalgae cells can reach more than 98%.
(3) In the invention, Fe is generated in situ on the surface of the modified microalgae3O4Nanoparticles of Fe3O4The bonding strength of the modified surface of the nano-particles and the microalgae is higher than that of Fe in the traditional process of directly magnetizing the microalgae3O4Bonding strength of nanoparticles to microalgae, and thus, magnetization of treated Fe3O4Part of the Fe can remain on the surface of the microalgae after magnetic separation, and in the subsequent liquefaction process, the Fe3O4Can be used as catalyst to improve liquefaction efficiency.
(4) In the invention, the microalgae is liquefied under the condition of methanol, and the methanol can not only carry out esterification reaction with acidic components in the microalgae to reduce the acidity of the bio-oil, but also reduce the viscosity of the bio-oil through ester exchange reaction. Methanol is used as a hydrogen donor in the liquefaction process, so that free radicals can be stabilized, the yield of the bio-oil is improved, and the repolymerization reaction is reduced. In addition, the oxygen content of the bio-oil can be reduced through the hydrodeoxygenation reaction, and the heat value of the bio-oil can be improved. The quality of the bio-oil is effectively improved.
(5) In the invention, the microalgae residues are reused as byproducts, so that the energy recovery efficiency of the microalgae oil-making process is improved. The micro-pore structure of the material is obviously improved through modification, pores are obviously formed in a 2-50 nm mesoporous range, and the pore volume and the specific surface area are obviously improved compared with those of an unmodified sample, so that the physical adsorption capacity of the material is greatly improved.
Drawings
FIG. 1 is a schematic process flow diagram of example 1 of the present invention;
FIG. 2 (a) is a scanning electron microscope photograph of Chlorella vulgaris and FIG. 2 (b) is a scanning electron microscope photograph of the magnetic biomimetic mineralized Chlorella vulgaris prepared in example 1;
FIG. 3 (a) is a graph showing fluorescence intensity of Chlorella naturalis in mercury-containing wastewater, and FIG. 3(b) is a graph showing fluorescence intensity of the magnetic biomimetic mineralized Chlorella prepared as in example 1 in mercury-containing wastewater of the same concentration, the fluorescence intensity representing physiological activity of the Chlorella;
FIG. 4 (a) shows the harvesting of Chlorella vulgaris (a), and FIG. 4 (b) shows the harvesting of the magnetic biomimetic mineralized Chlorella vulgaris prepared in example 1 in the same period of time;
FIG. 5 is a graph showing the yields of bio-oil from hydrothermal liquefaction and bio-oil from methanol liquefaction in example 1 under the same conditions.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention. In addition, the technical features involved in the embodiments of the present invention described below may be combined with each other as long as they do not conflict with each other.
Example 1
The microalgae culture reactor is a columnar bioreactor (the working volume of 200mm multiplied by phi 50mm is 300 mL), and industrial sewage after centrifugation and filtration and pure water 1:1 mixing, adding 1ml of BG11 mother liquor and 0.5g of glucose into 1L of sewage, adjusting the inoculation density of chlorella in a culture medium to be 0.4 g/L, adjusting the pH to 7, setting the temperature to be 25 ℃, setting the light intensity to be 6000lux, and continuously illuminating for 12h and 12h in darkness. Gas is introduced into the bottom of the reactor from a long steel pipe (210mm multiplied by phi 3mm), and CO with the volume fraction of 14 percent, 4 percent and 4.5 percent is introduced2、NO、SO2The aeration rate of the mixed gas (2) was 30 mL/min. The culture period is 5 d.
After the growth of the microalgae cells is stable, the chlorella solution is centrifuged for 7 minutes under the condition of 1200G.After centrifugation, supernatant is removed to obtain algae mud, and the algae mud is washed by 0.05mol/L NaCl solution for three times of centrifugation and harvest. Alternately soaking with 1mg/mL polydiallyldimethylammonium chloride (PDADMAC) and sodium Polyacrylate (PAAS) nontoxic electrolyte for 3 times (20 min at 30 deg.C) to eliminate physiological inhibition of electrolyte on algae cells, and forming polymer network structure on cell surface to provide inorganic salt mineralized crystallization sites. After the immersion, the cells are filtered, collected, washed by deionized water and placed in 0.1mol/L CaCl2Soaking in the solution for 6 hr to allow the cell surface polyelectrolyte layer to react with Ca2+Fully complexing; then separating and collecting the fully soaked cells, and washing the cells with deionized water until Ca in the eluent is contained2+If not detected, the washed cells were further immersed in 0.1mol/L Na3 PO3In S, the impregnation conditions were pH 9 and the impregnation temperature was 30 ℃. The cells were collected by filtration and washed with deionized water and then washed with 0.5mol/L FeCl2·4H2O and 0.5mol/L FeCl3·6H2O is used as raw material, 0.3mol/L NH3·H2O is used as a precipitator, and Fe with the grain diameter of about 20nm is generated on the surface of mineralized cells in situ at the temperature of 30 DEG C3O4And (3) separating and collecting the fully-soaked cells, and washing the cells by using deionized water until metal and ammonium ions in the eluent are not detected, so as to obtain the magnetically mineralized microalgae cells.
Expanding the treated algae liquid into a raceway pond, culturing for 3 days, standing for 3 hours in a magnetic field with the magnetic field intensity of 0.15T, and separating algae cells and Fe by a magnetic separator3O4Particle separation, 95% Fe3O4The particles are recycled, and the rest of 5 percent Fe which is not completely recycled3O4The particles flow downstream with the algal cells. The separated algal mud was left to air dry for 3 days. Drying the algae mud in the shade according to the sample/solvent ratio of 1:10 is placed in an intermittent reaction kettle system with a certain volume, the solvent is methanol, the operation pressure is 9MPa, the temperature is 260 ℃, and the reaction residence time is 30 minutes. And after the reaction is completed, carrying out centrifugal separation on residues in the kettle body to obtain solid residues and liquid phase products. Washing the solid residue with water to separate and drying to obtain solid algae baseBiological coke sample; the liquid phase product is fractionated to obtain the algae-based bio-oil, and the solvent which is excessive in reaction is recycled after being fractionated and condensed.
And (3) soaking and modifying the obtained solid residue sample and 1mol/L formic acid solution according to a solid-to-liquid ratio of 1:10 for 3 hours, drying, grinding uniformly, and sieving to obtain uniform powder with the particle size distribution of 75-150 mu m. Mixing the powder with a mixture containing 5mg/L Cu2+The industrial sewage is stirred in a sewage stirring tank according to the ratio of 1: 100 mass ratio, stirring for 2 hours, pH 5, temperature 25 ℃. And then, recovering solid residues through standing separation, enabling supernatant liquor to enter a subsequent sewage treatment unit, and recycling the adsorbed algae-based solid residues through an elution regeneration link. In this example, the data of the pore structure of the surface before and after modification of the microalgae residue are shown in Table 1.
In fig. 2, (a) and (b) compare the surface topography of natural chlorella with the magnetic biomimetic mineralized chlorella prepared in example 1, it can be seen that the chlorella obtained by the method of the present invention has a good surface formation of a uniform magnetic mineralized layer.
FIGS. 3 (a) and (b) are graphs showing fluorescence intensities of naturally occurring chlorella and the magnetic biomimetic mineralized chlorella prepared in example 1 in the same concentration mercury-containing sewage, and it can be seen that the magnetically mineralized chlorella obtained by the method of the present invention has a Cu concentration of 100 μ g/L2+The simulated wastewater still can keep better physiological activity.
In fig. 4, (a) and (b) show the harvesting conditions of the natural chlorella and the magnetic biomimetic mineralized chlorella prepared in example 1 in the same time, and the harvesting efficiency of the magnetically mineralized chlorella obtained by the method of the invention can reach more than 95% within 5 min.
FIG. 5 is a graph showing the yields of bio-oil obtained by hydrothermal liquefaction under the same conditions and bio-oil obtained by liquefaction of methanol prepared in example 1, and it can be seen that Fe3O4The particles play a catalytic role in liquefaction, and the oil yield is obviously improved.
Table 1 surface pore structure data before and after modification of microalgae residue prepared in example 1
Examples 2 to 6
Examples 2 to 6 the energy of microalgae was used for high value in the same manner as in example 1, except for the differences shown in Table 2.
Table 2 preparation conditions of example 2 to example 6
It will be understood by those skilled in the art that the foregoing is only a preferred embodiment of the present invention, and is not intended to limit the invention, and that any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the scope of the present invention.
Claims (10)
1. A high-value utilization method of microalgae energy is characterized by comprising the following steps:
step 1, culturing microalgae by using pretreated industrial sewage, and introducing coal-fired flue gas into the industrial sewage, wherein the coal-fired flue gas comprises CO2Nitrogen oxides and sulfur oxides;
step 2, carrying out mineralization treatment on the microalgae cultured in the step 1 to obtain mineralized microalgae, generating magnetic particles on the surface of the mineralized microalgae in situ by adopting a coprecipitation method, and continuously culturing the obtained mineralized and magnetized microalgae in sewage;
step 3, carrying out magnetic separation harvesting on the mineralized and magnetized microalgae, separating the mixed solution of the microalgae obtained by magnetic separation and magnetic nanoparticles by a magnetic separator, and liquefying the microalgae separated by the magnetic separator to obtain biodiesel;
and 4, modifying the liquefied microalgae residues, wherein the modified microalgae residues are used for adsorbing heavy metal elements in the industrial sewage.
2. The method of claim 1, wherein the mineralization treatment comprises: and (2) forming a net-shaped inorganic salt mineralization crystallization site on the surface of the microalgae cell by electrolyte impregnation, then impregnating the microalgae impregnated with the electrolyte into a mineralization protection shell solution, and cleaning the microalgae after the impregnation is finished to obtain the mineralized microalgae.
3. The method of claim 2, wherein the electrolyte is a polycation electrolyte and a polyanion electrolyte, the concentration of the polycation electrolyte and the concentration of the polyanion electrolyte are both 0.5-2mg/mL, the dipping time is 15-30 minutes, the dipping temperature is 20-30 ℃, and the number of alternate dipping times is 3-6.
4. The method of claim 3, wherein the polycationic electrolyte is one of polyvinylamine, polyethyleneimine, and polyvinylpyridine, and the polyanionic electrolyte is one of polyacrylic acid, polymethacrylic acid, polystyrenesulfonic acid, and polyvinylsulfonic acid.
5. The method of claim 2, wherein the mineralization protection shell solution is at least one of a calcium phosphate solution, a silica solution, a chitosan solution, and an alginate solution, and the mineralization protection shell solution is impregnated under the following conditions: pH 8-10.
6. The method of any one of claims 1 to 5, wherein the magnetic particles are Fe3O4Nanoparticles of said Fe3O4The particle size of the nano particles is 10-50 nm; the method for generating the magnetic particles on the surface of the mineralized microalgae in situ by adopting a coprecipitation method comprises the following steps: at 20-30 deg.C, pH 8-10, and FeCl 0.5-1mol/L2·4H2O and 0.5-1mol/L FeCl3·6H2O is used as raw material, 0.3-0.8mol/LNH3·H2O as a precipitating agent inMineralized microalgae surface in-situ generation of Fe3O4Magnetic particles.
7. The method according to claim 1, wherein the mineralized and magnetized microalgae are liquefied, and specifically, the microalgae are liquefied under the condition of sub/supercritical methanol, the liquefaction temperature is 180-300 ℃, the liquefaction pressure is 5-15 MPa, the heat preservation time is 0.5-2 h, the solid-to-liquid ratio of the microalgae and the methanol is 1: 5-1: 20, and at least one of metal simple substances of Zn, Fe, Al, Mg, Na and Cu or metal salts thereof, the mass of which is 5 wt% of that of the microalgae, is added into a liquefaction solvent to serve as a hydrogen production catalyst.
8. The method of claim 1, wherein when culturing the microalgae in step 1, BG-11 medium and glucose are added into industrial wastewater, the culture temperature is 20-30 ℃, the pH is 7.0-10, the illumination time is 12h of illumination and 12h of darkness, and the culture period is 12 days.
9. The method of claim 1, wherein the liquefied microalgae residue is subjected to modification treatment by using at least one of formic acid, acetic acid, propionic acid, sodium methoxide, sodium ethoxide, sodium propoxide, potassium methoxide, potassium ethoxide, potassium propoxide, potassium hydroxide, sodium hydroxide, magnesium hydroxide, potassium chloride, sodium chloride, ferric chloride, magnesium chloride, and zinc chloride.
10. The method according to claim 9, wherein during the modification treatment, the solid-to-liquid ratio of the microalgae residue to the modification solvent is 1: 10-1: 3, the modification dipping time is 12 hours, and 1mol/L of LNaOH and 1mol/L of HNO are adopted3The solution pH was adjusted to neutral.
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