CN114211837A - Waterproof wear-resistant sound-insulation automotive carpet fabric and manufacturing method thereof - Google Patents

Waterproof wear-resistant sound-insulation automotive carpet fabric and manufacturing method thereof Download PDF

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Publication number
CN114211837A
CN114211837A CN202111415070.XA CN202111415070A CN114211837A CN 114211837 A CN114211837 A CN 114211837A CN 202111415070 A CN202111415070 A CN 202111415070A CN 114211837 A CN114211837 A CN 114211837A
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layer
waterproof
wear
resistant
fabric
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Inventor
刘斌
徐梅
金哲
张青
王�锋
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Guangzhou Zhongying Auto Parts Co ltd
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Guangzhou Zhongying Auto Parts Co ltd
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B27/08—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/12—Layered products comprising a layer of synthetic resin next to a fibrous or filamentary layer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/32—Layered products comprising a layer of synthetic resin comprising polyolefins
    • B32B27/322—Layered products comprising a layer of synthetic resin comprising polyolefins comprising halogenated polyolefins, e.g. PTFE
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/40—Layered products comprising a layer of synthetic resin comprising polyurethanes
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
    • B32B3/26—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer
    • B32B3/30—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer characterised by a layer formed with recesses or projections, e.g. hollows, grooves, protuberances, ribs
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
    • B32B5/26—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/02—Physical, chemical or physicochemical properties
    • B32B7/022—Mechanical properties
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60N—SEATS SPECIALLY ADAPTED FOR VEHICLES; VEHICLE PASSENGER ACCOMMODATION NOT OTHERWISE PROVIDED FOR
    • B60N3/00—Arrangements or adaptations of other passenger fittings, not otherwise provided for
    • B60N3/04—Arrangements or adaptations of other passenger fittings, not otherwise provided for of floor mats or carpets
    • B60N3/042—Arrangements or adaptations of other passenger fittings, not otherwise provided for of floor mats or carpets of carpets
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/02—Synthetic macromolecular fibres
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/02—Synthetic macromolecular fibres
    • B32B2262/0253—Polyolefin fibres
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/10—Properties of the layers or laminate having particular acoustical properties
    • B32B2307/102—Insulating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/50—Properties of the layers or laminate having particular mechanical properties
    • B32B2307/554—Wear resistance
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2605/00—Vehicles
    • B32B2605/08—Cars

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Transportation (AREA)
  • Passenger Equipment (AREA)
  • Carpets (AREA)

Abstract

The invention discloses a waterproof wear-resistant sound-insulation automotive carpet fabric and a manufacturing method thereof. The wearing effect of promotion automotive carpet that top layer lower extreme can be very big degree through the wearing layer that the cementing layer bonds, it is serious to avoid long-term use to lead to wearing and tearing, and can play the antiskid effect through skid resistant course and skid proof block, reducible and the friction of automobile body simultaneously, promote life, in addition, can effectually avoid moisture infiltration through the waterproof layer, reduce the persistence of the moisture of surface fabric, and be convenient for more clear away the moisture in the surface fabric, simultaneously in the use, can effectually play syllable-dividing effect through the puigging, promote carriage comfort level, and the protection through the wearing layer can be very big degree avoid the puigging to appear damaging the influence syllable-dividing effect.

Description

Waterproof wear-resistant sound-insulation automotive carpet fabric and manufacturing method thereof
Technical Field
The invention relates to the field of automobile carpet fabric, in particular to waterproof, wear-resistant and sound-insulation automobile carpet fabric and a manufacturing method thereof.
Background
The carpet is a floor covering made up by using natural fibre or chemical synthetic fibre raw material of cotton, hemp, wool, silk and grass through the processes of manual or mechanical weaving and making weaving and tufting or weaving, and is one of the traditional art and art works with long history in the world, and can be covered on the floor of residence, hotel, gymnasium, exhibition hall, vehicle, ship and airplane, etc. so as to obtain the functions of reducing noise, insulating heat and decorative effect, and its carpet elasticity is good, dirt-resistance, is not afraid of treading, and doesn't fade and does not deform, specially it has the capability of storing dust, and after the dust is fallen into the carpet, it can no longer fly, so that it can purify indoor air, beautify indoor environment, and has the characteristics of soft texture, comfortable foot feeling and safe use.
But the automotive carpet surface fabric among the prior art when using, its wear-resisting effect is poor, lead to the carpet surface to appear wearing and tearing after long-time the use easily, and then influence the pleasing to the eye and the syllable-dividing effect of carpet after the carpet surface wearing and tearing, consequently lead to automotive carpet to change frequently, the use cost of vehicle has been increased, and the total carpet surface fabric of prior art absorbs water the effect reinforce, consequently lead to automotive carpet can persist a large amount of moisture after meeting water, need consume a large amount of time and clear away the moisture in the surface fabric, influence automotive carpet's normal use.
Disclosure of Invention
1. Technical problem to be solved
Aiming at the problems in the prior art, the invention aims to provide a waterproof wear-resistant sound-insulation automotive carpet fabric and a manufacturing method thereof, the wear-resistant layer bonded at the lower end of the surface layer through the cementing layer can greatly improve the wear-resistant effect of an automotive carpet, avoid serious wear caused by long-term use, and can play a role in skid resistance through the skid-resistant layer and the skid-proof lugs, and simultaneously can reduce friction with a vehicle body and prolong the service life.
2. Technical scheme
In order to solve the above problems, the present invention adopts the following technical solutions.
The utility model provides a waterproof wear-resisting syllable-dividing automotive carpet surface fabric, includes top layer and cementing layer, the lower extreme on top layer bonds through the cementing layer has the wearing layer, the lower extreme of wearing layer bonds through the cementing layer has the waterproof layer, the lower extreme of waterproof layer bonds through the cementing layer has the puigging, the lower extreme of puigging bonds through the cementing layer has the skid resistant course, the lower extreme of skid resistant course is provided with skid proof block.
Furthermore, the manufacturing material of the surface layer is chemical fiber material.
Further, the wear-resistant layer is made of polyethylene fibers.
Furthermore, the waterproof layer is made of waterproof fabric.
Further, the soundproof layer is made of soundproof cotton.
Further, the anti-slip layer is made of polyurethane rubber.
A manufacturing method of a waterproof wear-resistant sound-insulation automotive carpet fabric comprises the following steps:
s1, selecting raw materials: glue, chemical fiber materials, polyethylene fibers, waterproof fabrics, soundproof cotton and polyurethane rubber;
s2, raw material treatment: preparing terylene into a wool surface layer in a spinning mode; preparing spinning from polyethylene fibers by a dry route, and preparing a wear-resistant fabric, namely a wear-resistant layer, by a spinning mode; shearing the soundproof cotton into a required size, namely a soundproof layer; making the polyurethane rubber into a sheet shape, and shearing the sheet into a required size, namely an anti-skid layer;
s3, gluing: glue is used for gluing the surface layer, the wear-resistant layer, the sound insulation layer and the anti-slip layer respectively, wherein the glue is a gluing layer;
s4, bonding: the lower extreme on top layer is passed through the cementing layer and is bonded with the wearing layer to bond the lower extreme and the waterproof layer of wearing layer, then bond the upper end and the waterproof layer of puigging, make the lower extreme and the skid resistant course bonding of puigging can.
3. Advantageous effects
Compared with the prior art, the invention has the advantages that:
(1) the wearing effect of promotion automotive carpet that the wearing layer that the top layer lower extreme of this scheme passes through the cementing layer to bond can very big degree, it is serious to avoid long-term use to lead to wearing and tearing, and can play the antiskid effect through skid resistant course and skid proof block, reducible and the friction of automobile body simultaneously, promote life, in addition, can effectually avoid moisture infiltration through the waterproof layer, reduce the persistence of the moisture of surface fabric, and be convenient for more clear away the moisture in the surface fabric, simultaneously in the use, can effectually play syllable-dividing effect through the puigging, promote carriage comfort level, and the protection through the wearing layer can very big degree avoid the puigging to appear damaging and influence syllable-dividing effect.
(2) By using the terylene as the manufacturing material of the surface layer, the surface layer has the characteristics of good wrinkle resistance, shape retention and the like, and meanwhile, the terylene has good rebound elasticity, so the terylene can be restored after the automobile carpet is trampled, the appearance of the automobile carpet is kept, and the antifouling effect of the terylene is strong.
(3) The waterproof fabric is formed by mixing a PTFE film and cloth, so that the waterproof layer can effectively prevent moisture from permeating, and the moisture is prevented from permeating into the automobile carpet fabric; the sound insulation cotton can effectively weaken the transmission of sound, so that the automobile carpet fabric has a sound insulation effect, and meanwhile, the sound insulation cotton has a good heat insulation effect, so that the comfort level in the carriage is improved; the anti-skid layer made of the polyurethane rubber can play an anti-skid role, the wear resistance of the polyurethane rubber is the highest in all rubbers, and meanwhile, the polyurethane rubber is good in strength, high in elasticity, tear-resistant and ageing-resistant, so that the service life of the polyurethane rubber is long, and the service life of the automobile carpet fabric is greatly prolonged.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a flow chart of the present invention.
The reference numbers in the figures illustrate:
1. a surface layer; 2. a wear layer; 3. a waterproof layer; 4. a sound insulating layer; 5. an anti-slip layer; 51. an anti-slip bump; 6. and (6) gluing layers.
Detailed Description
The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention; it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments, and all other embodiments obtained by those skilled in the art without any inventive work are within the scope of the present invention.
In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "top/bottom", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "disposed," "sleeved/connected," "connected," and the like are to be construed broadly, e.g., "connected," which may be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Example 1:
referring to fig. 1, the waterproof wear-resistant sound-insulation automotive carpet fabric comprises a surface layer 1 and a glue layer 6, wherein a wear-resistant layer 2 is bonded to the lower end of the surface layer 1 through the glue layer 6, a waterproof layer 3 is bonded to the lower end of the wear-resistant layer 2 through the glue layer 6, a sound-insulation layer 4 is bonded to the lower end of the waterproof layer 3 through the glue layer 6, an anti-skid layer 5 is bonded to the lower end of the sound-insulation layer 4 through the glue layer 6, and an anti-skid bump 51 is arranged at the lower end of the anti-skid layer 5; the wearing layer 2 that the 1 lower extreme in top layer can be very big degree through the wearing layer that veneer 6 bonded promotes automotive carpet's wear-resisting effect, it is serious to avoid using for a long time to lead to wearing and tearing, and can play the antiskid effect through skid resistant course 5 and skid proof block 51, reducible and the friction of automobile body simultaneously, promote life, in addition, can effectually avoid moisture infiltration through waterproof layer 3, reduce the persistence of the moisture of surface fabric, and be convenient for more clear away the moisture in the surface fabric, simultaneously in the use, can effectually play syllable-dividing effect through puigging 4, promote the carriage comfort level, and can be very big degree avoid puigging 4 to appear damaging the influence syllable-dividing effect through the protection of wearing layer 2.
Referring to fig. 1, the surface layer 1 is made of chemical fiber material; by using the terylene as the manufacturing material of the surface layer 1, the surface layer 1 has the characteristics of good wrinkle resistance, shape retention and the like, and meanwhile, the terylene has good rebound elasticity, so the terylene can be restored after the automobile carpet is trampled, the appearance of the automobile carpet is kept, and the antifouling effect of the terylene is strong.
Referring to fig. 1, the wear-resistant layer 2 is made of polyethylene fibers; make wearing layer 2 through using the polyethylene fiber, make wearing layer 2's intensity higher, the promotion wear-resisting effect of very big degree, and corrosion resistance is good, long service life.
Referring to fig. 1, the waterproof layer 3 is made of waterproof fabric; the waterproof fabric is formed by a PTFE film and a cloth mixed fabric, and can effectively prevent moisture permeation, so that the moisture permeation is prevented from entering the interior of the automobile carpet fabric.
Referring to fig. 1, the sound insulation layer 4 is made of sound insulation cotton; can effectually weaken the propagation of sound through soundproof cotton, make the automotive carpet surface fabric play syllable-dividing effect, soundproof cotton has good heat preservation effect simultaneously to promote the inside comfort level in carriage.
Referring to fig. 1, the anti-slip layer 5 is made of polyurethane rubber; can play the antiskid effect through polyurethane rubber to polyurethane rubber's wear resistance makes among all rubbers the highest, and polyurethane rubber intensity is good, high elasticity, tear-resistant, ageing-resistant simultaneously, makes polyurethane rubber's long service life, thereby very big degree the promotion car carpet surface fabric's life.
A manufacturing method of a waterproof wear-resistant sound-insulation automotive carpet fabric comprises the following steps:
s1, selecting raw materials: glue, cotton fiber, polyethylene fiber, waterproof fabric, soundproof cotton and polyurethane rubber;
s2, raw material treatment: the method comprises the following steps of (1) preparing a wool surface layer 1 from cotton fibers in a spinning mode; spinning polyethylene fibers by a dry route, and then preparing a wear-resistant fabric, namely a wear-resistant layer 2, by a spinning mode; shearing the soundproof cotton into a required size, namely a soundproof layer 4; the polyurethane rubber is made into a sheet shape and is cut into a required size, namely an anti-skid layer 5;
s3, gluing: glue is used for gluing the surface layer 1, the wear-resistant layer 2, the sound insulation layer 4 and the anti-skid layer 5 respectively, wherein the glue is a gluing layer 6;
s4, bonding: the lower extreme with top layer 1 bonds through cementing layer 6 and wearing layer 2 to bond the lower extreme and the waterproof layer 3 of wearing layer 2, then bond the upper end and the waterproof layer 3 of puigging 4, make the lower extreme and the 5 bonding of skid resistant course of puigging 4 can.
Example 2
A manufacturing method of a waterproof wear-resistant sound-insulation automotive carpet fabric comprises the following steps:
s1, selecting raw materials: glue, acrylic fibers, polyethylene fibers, waterproof fabric, soundproof cotton and polyurethane rubber;
s2, raw material treatment: acrylic fibers are made into a wool surface layer 1 in a spinning mode; spinning polyethylene fibers by a dry route, and then preparing a wear-resistant fabric, namely a wear-resistant layer 2, by a spinning mode; shearing the soundproof cotton into a required size, namely a soundproof layer 4; the polyurethane rubber is made into a sheet shape and is cut into a required size, namely an anti-skid layer 5;
s3, gluing: glue is used for gluing the surface layer 1, the wear-resistant layer 2, the sound insulation layer 4 and the anti-skid layer 5 respectively, wherein the glue is a gluing layer 6;
s4, bonding: the lower extreme with top layer 1 bonds through cementing layer 6 and wearing layer 2 to bond the lower extreme and the waterproof layer 3 of wearing layer 2, then bond the upper end and the waterproof layer 3 of puigging 4, make the lower extreme and the 5 bonding of skid resistant course of puigging 4 can.
Example 3
A manufacturing method of a waterproof wear-resistant sound-insulation automotive carpet fabric comprises the following steps:
s1, selecting raw materials: glue, polyester, polyethylene fibers, waterproof fabric, soundproof cotton and polyurethane rubber;
s2, raw material treatment: preparing terylene into a wool surface layer 1 in a spinning mode; spinning polyethylene fibers by a dry route, and then preparing a wear-resistant fabric, namely a wear-resistant layer 2, by a spinning mode; shearing the soundproof cotton into a required size, namely a soundproof layer 4; the polyurethane rubber is made into a sheet shape and is cut into a required size, namely an anti-skid layer 5;
s3, gluing: glue is used for gluing the surface layer 1, the wear-resistant layer 2, the sound insulation layer 4 and the anti-skid layer 5 respectively, wherein the glue is a gluing layer 6;
s4, bonding: the lower extreme with top layer 1 bonds through cementing layer 6 and wearing layer 2 to bond the lower extreme and the waterproof layer 3 of wearing layer 2, then bond the upper end and the waterproof layer 3 of puigging 4, make the lower extreme and the 5 bonding of skid resistant course of puigging 4 can.
In conclusion, when the terylene is used as the manufacturing material of the surface layer, the using effect of the automobile carpet fabric is better.
The surface layer 1 can be provided with various shapes and patterns, the lower end of the surface layer 1 can greatly improve the wear-resisting effect of the automobile carpet through the wear-resisting layer 2 bonded by the cementing layer 6, serious abrasion caused by long-term use is avoided, the anti-slip layer 5 and the anti-slip lugs 51 can play a role of anti-slip, the friction with an automobile body can be reduced, meanwhile, the anti-slip layer 5 is made of polyurethane rubber, so that the anti-slip layer 5 has the characteristics of high wear resistance, good strength, high elasticity, tearing resistance, aging resistance and the like, the service life of the anti-slip layer is greatly prolonged, in addition, the water penetration can be effectively avoided through the waterproof layer 3, the water retention of the fabric is reduced, the water in the fabric is more convenient to clear and insulate sound, in the using process, the sound insulation effect can be effectively realized through the water insulation layer 4, and meanwhile, the soundproof cotton has a good heat insulation effect, so that the comfort of a carriage is improved, the protection through wearing layer 2 can be very big degree avoid waterproof layer 3 and puigging 4 appear damaging influence syllable-dividing effect.
The foregoing is only a preferred embodiment of the present invention; the scope of the invention is not limited thereto. Any person skilled in the art should be able to cover the technical scope of the present invention by equivalent or modified solutions and modifications within the technical scope of the present invention.

Claims (7)

1. The utility model provides a waterproof wear-resisting syllable-dividing automotive carpet surface fabric, includes top layer (1) and cementing layer (6), its characterized in that: the lower extreme on top layer (1) bonds through cementing layer (6) has wearing layer (2), the lower extreme of wearing layer (2) bonds through cementing layer (6) has waterproof layer (3), the lower extreme of waterproof layer (3) bonds through cementing layer (6) has puigging (4), the lower extreme of puigging (4) bonds through cementing layer (6) has skid resistant course (5), the lower extreme of skid resistant course (5) is provided with skid proof block (51).
2. The waterproof wear-resistant sound-insulation automotive carpet fabric as claimed in claim 1, wherein: the surface layer (1) is made of chemical fiber materials.
3. The waterproof wear-resistant sound-insulation automotive carpet fabric as claimed in claim 1, wherein: the wear-resistant layer (2) is made of polyethylene fibers.
4. The waterproof wear-resistant sound-insulation automotive carpet fabric as claimed in claim 1, wherein: the waterproof layer (3) is made of waterproof fabric.
5. The waterproof wear-resistant sound-insulation automotive carpet fabric as claimed in claim 1, wherein: the sound insulation layer (4) is made of sound insulation cotton.
6. The waterproof wear-resistant sound-insulation automotive carpet fabric as claimed in claim 1, wherein: the anti-skid layer (5) is made of polyurethane rubber.
7. A manufacturing method of waterproof wear-resistant sound-insulation automotive carpet fabric is characterized by comprising the following steps: the method comprises the following steps:
s1, selecting raw materials: glue, chemical fiber materials, polyethylene fibers, waterproof fabrics, soundproof cotton and polyurethane rubber;
s2, raw material treatment: preparing terylene into a wool surface layer (1) in a spinning mode; spinning is carried out on polyethylene fibers by a dry route, and then wear-resistant fabric, namely a wear-resistant layer (2), is produced by a spinning mode; shearing the soundproof cotton into a required size, namely a soundproof layer (4); the polyurethane rubber is made into a sheet shape and is cut into a required size, namely the anti-skid layer (5);
s3, gluing: glue is used for gluing the surface layer (1), the wear-resistant layer (2), the sound insulation layer (4) and the anti-slip layer (5) respectively, wherein the glue is a gluing layer (6);
s4, bonding: the lower end of the surface layer (1) is bonded with the wear-resistant layer (2) through the cementing layer (6), the lower end of the wear-resistant layer (2) is bonded with the waterproof layer (3), then the upper end of the sound insulation layer (4) is bonded with the waterproof layer (3), and the lower end of the sound insulation layer (4) is bonded with the anti-slip layer (5).
CN202111415070.XA 2021-11-25 2021-11-25 Waterproof wear-resistant sound-insulation automotive carpet fabric and manufacturing method thereof Pending CN114211837A (en)

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2004084960A (en) * 2002-08-22 2004-03-18 Suminoe Textile Co Ltd Hot carpet
JP2008200288A (en) * 2007-02-20 2008-09-04 Hayashi Engineering Inc Floor mat for automobile and its manufacturing method
CN210055572U (en) * 2019-06-03 2020-02-14 盐城三福织垫有限公司 Carpet with long service life
CN210363508U (en) * 2019-08-15 2020-04-21 翰诠特种纺织品（平湖）有限公司 High-wear-resistance carpet for vehicle
CN212266863U (en) * 2020-05-19 2021-01-01 深圳汇信昌供应链有限公司 Anti-pollution and anti-lodging non-bulge carpet
CN214083990U (en) * 2020-12-03 2021-08-31 苏州弗瑞斯特汽车新材料有限公司 Composite automotive interior carpet
CN214728375U (en) * 2021-04-13 2021-11-16 翰诠特种纺织品（平湖）有限公司 Breathable sound-insulation automotive carpet

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2004084960A (en) * 2002-08-22 2004-03-18 Suminoe Textile Co Ltd Hot carpet
JP2008200288A (en) * 2007-02-20 2008-09-04 Hayashi Engineering Inc Floor mat for automobile and its manufacturing method
CN210055572U (en) * 2019-06-03 2020-02-14 盐城三福织垫有限公司 Carpet with long service life
CN210363508U (en) * 2019-08-15 2020-04-21 翰诠特种纺织品（平湖）有限公司 High-wear-resistance carpet for vehicle
CN212266863U (en) * 2020-05-19 2021-01-01 深圳汇信昌供应链有限公司 Anti-pollution and anti-lodging non-bulge carpet
CN214083990U (en) * 2020-12-03 2021-08-31 苏州弗瑞斯特汽车新材料有限公司 Composite automotive interior carpet
CN214728375U (en) * 2021-04-13 2021-11-16 翰诠特种纺织品（平湖）有限公司 Breathable sound-insulation automotive carpet

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