CN114210843A - Injection molding machine retooling platform truck spare part detecting system that ages - Google Patents
Injection molding machine retooling platform truck spare part detecting system that ages Download PDFInfo
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- CN114210843A CN114210843A CN202111616508.0A CN202111616508A CN114210843A CN 114210843 A CN114210843 A CN 114210843A CN 202111616508 A CN202111616508 A CN 202111616508A CN 114210843 A CN114210843 A CN 114210843A
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- injection molding
- molding machine
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- 238000001746 injection moulding Methods 0.000 title claims abstract description 14
- 238000001514 detection method Methods 0.000 claims abstract description 80
- 230000032683 aging Effects 0.000 claims abstract description 14
- 238000009434 installation Methods 0.000 claims description 15
- 238000013461 design Methods 0.000 abstract description 2
- 238000012423 maintenance Methods 0.000 abstract description 2
- 238000010009 beating Methods 0.000 description 5
- 238000006073 displacement reaction Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/14—Particular arrangements for handling and holding in place complete dies
- B21D37/147—Tool exchange carts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C51/00—Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses B21B - B21F
Abstract
The invention provides a part aging detection system of a die change trolley of an injection molding machine, which relates to the technical field of die change trolleys, and comprises a detection machine body and a digital display control all-in-one machine, wherein the detection machine body is placed on the table top of the die change trolley during detection, the detection machine body comprises a mounting cross beam, a plurality of groups of detection heads are arranged in rows at the bottom side of the mounting cross beam, and the detection heads are respectively and electrically connected with the digital display control all-in-one machine through data lines; the digital display control all-in-one machine comprises a data access module, an MCU, a display module, an instruction input module, a data input module, a storage module and an instruction output module; the detection device is simple and reasonable in structure and novel in design, can detect a plurality of groups of conveying rollers at the top of the die changing trolley one by one with higher detection precision, can find damaged aged conveying rollers in time, and assists maintenance personnel to replace the aged conveying rollers so as to ensure that the die changing trolley has higher precision in use.
Description
Technical Field
The invention belongs to the technical field of mold changing trolleys, and particularly relates to a part aging detection system of a mold changing trolley of an injection molding machine.
Background
The die changing trolley is a movable die transmission system driven by hand or electricity, can realize automatic exchange of dies in the stamping process, and is mainly composed of a main trolley body and a plurality of groups of conveying rollers arranged on the top surface of the main trolley body. The retooling platform truck is after long-time the use, and the multiunit conveying roller of its main automobile body top surface easily produces the damage ageing, leads to when the retooling, and the precision step-down, when serious, then can lead to the retooling failure. Because the conveying roller at retooling platform truck top often is provided with the multiunit, when examining test, be difficult to in time discover which group's conveying roller produces the damage ageing, need artifical handheld circle run-out detector to carry out the multiple spot contrast in proper order to the conveying roller and detect, just can find out the conveying roller that appears damaging ageing, this process is not only wasted time and energy, and detection quality is not high, is difficult to satisfy current production demand.
Therefore, in view of the above, research and improvement are made for the existing structure and defects, and a system for detecting component aging of a mold changing trolley of an injection molding machine is provided, so as to achieve the purpose of higher practical value.
Disclosure of Invention
In order to solve the technical problems, the invention provides the following technical scheme:
a part aging detection system of a die change trolley of an injection molding machine comprises a detection machine body and a digital display control all-in-one machine, wherein the detection machine body is placed on a table top of the die change trolley during detection, the detection machine body comprises an installation cross beam, a plurality of groups of detection heads are arranged in rows at the bottom side of the installation cross beam, and the plurality of groups of detection heads are respectively and electrically connected with the digital display control all-in-one machine through data lines; the digital display control all-in-one machine comprises a data access module, an MCU, a display module, an instruction input module, a data input module, a storage module and an instruction output module, wherein the data access module, the display module, the instruction input module, the storage module and the instruction output module are all connected with the MCU; the data access module is used for connecting a data line to receive detection data of the detection head; the display module is used for displaying the detection data and the input parameters; the instruction input module is used for inputting an operation instruction to realize the control of the detection machine body; the data input module is connected with the storage module and is used for inputting the standard parameters to the storage module for storage; the storage module is used for storing the standard parameters and providing data to the MCU for data comparison during detection; the instruction output module is used for outputting an operation instruction to realize the control of the detection machine body.
Furthermore, the bottom side of the mounting cross beam is provided with a mounting groove, the top end of the mounting cross beam is provided with an opening communicated with the mounting groove, a sliding plate is slidably mounted in the mounting groove, a plurality of groups of the detection heads are fixedly mounted on the bottom side of the sliding plate, and the opening is hermetically mounted with the cover plate through fastening screws.
Furthermore, an electric telescopic rod I is fixedly installed on one side of the installation groove, and the telescopic end of the electric telescopic rod I is connected with one side of the sliding plate.
Furthermore, the detection head comprises a circular runout detector, the top end of the circular runout detector is connected with a second electric telescopic rod, and the top end of the second electric telescopic rod is fixedly connected with the sliding plate.
Furthermore, one side of circle detector of beating is equipped with data interface, the bottom of circle detector of beating is installed the measuring pole, and the bottom of measuring pole is connected with the contact ball.
Furthermore, the two ends of the bottom side of the mounting cross beam are both connected with supporting columns, and the bottom sides of the supporting columns are both connected with connecting seats.
Further, one side of connecting seat all is provided with the installation notch, and the equal fixed mounting of installation notch has the magnetic force seat.
Compared with the prior art, the invention has the following beneficial effects:
according to the invention, through the plurality of groups of circular runout detectors arranged on the detection machine body, the multi-section synchronous detection of the conveying roller of the die changing trolley can be realized, and after the detection is completed at one time, the sliding plate is driven to drive the plurality of groups of circular runout detectors to displace on the detected conveying roller under the expansion and contraction of the first electromagnetic telescopic rod, so that the multiple comprehensive detections are carried out, the detection precision and efficiency are higher, meanwhile, the digital display control integrated machine is used for recording, comparing and displaying the detection data, the detection result can be more intuitively displayed for the detection personnel, and the use convenience is higher; the detection device is simple and reasonable in structure and novel in design, can detect a plurality of groups of conveying rollers at the top of the die changing trolley one by one with higher detection precision, can find damaged aged conveying rollers in time, and assists maintenance personnel to replace the aged conveying rollers so as to ensure that the die changing trolley has higher precision in use.
Drawings
Fig. 1 is a schematic view of the present invention installed at the time of inspection.
Fig. 2 is an enlarged schematic view of structure a in fig. 1.
Fig. 3 is a schematic view of the internal structure of the mounting beam of the present invention.
FIG. 4 is a schematic view of the structure of the detection head of the present invention.
Fig. 5 is a system block diagram of the present invention.
In the drawings, the corresponding relationship between the component names and the reference numbers is as follows:
1. a mould changing trolley; 101. a table top;
2. detecting a body; 201. mounting a cross beam; 202. a detection head; 203. a support pillar; 204. a connecting seat; 205. a magnetic base; 206. a cover plate; 207. a sliding plate; 208. a first electric telescopic rod; 2021. a second electric telescopic rod; 2022. a circular run-out detector; 2023. contacting the ball; 2024. a data interface;
3. and a digital display control integrated machine.
Detailed Description
The embodiments of the present invention will be described in further detail with reference to the drawings and examples. The following examples are intended to illustrate the invention but are not intended to limit the scope of the invention.
In the description of the present invention, "a plurality" means two or more unless otherwise specified; the terms "upper", "lower", "left", "right", "inner", "outer", "front", "rear", "head", "tail", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are only for convenience in describing and simplifying the description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed in a particular orientation, and be operated, and thus, should not be construed as limiting the invention. Furthermore, the terms "first," "second," "third," and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "connected" and "connected" are to be interpreted broadly, e.g., as being fixed or detachable or integrally connected; can be mechanically or electrically connected; may be directly connected or indirectly connected through an intermediate. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Example (b):
as shown in figures 1 to 5:
the invention provides an aging detection system for parts of a die change trolley of an injection molding machine, which comprises a detection machine body 2 and a digital display control all-in-one machine 3, wherein the detection machine body 2 is placed on a table top 101 of the die change trolley 1 during detection, the detection machine body 2 comprises an installation cross beam 201, a plurality of groups of detection heads 202 are arranged in rows at the bottom side of the installation cross beam 201, and the plurality of groups of detection heads 202 are respectively and electrically connected with the digital display control all-in-one machine 3 through data lines; the digital display control all-in-one machine 3 comprises a data access module, an MCU, a display module, an instruction input module, a data input module, a storage module and an instruction output module, wherein the data access module, the display module, the instruction input module, the storage module and the instruction output module are all connected with the MCU; the data access module is used for connecting a data line to receive detection data of the detection head 202; the display module is used for displaying the detection data and the input parameters; the instruction input module is used for inputting an operation instruction and realizing the control of the detection machine body 2; the data input module is connected with the storage module and is used for inputting the standard parameters to the storage module for storage; the storage module is used for storing the standard parameters and providing data to the MCU for data comparison during detection; the instruction output module is used for outputting an operation instruction to realize the control of the detection machine body 2.
The bottom side of the mounting beam 201 is provided with a mounting groove, the top end of the mounting beam is provided with an opening communicated with the mounting groove, the mounting groove is internally provided with a sliding plate 207 in a sliding manner, a plurality of groups of the detection heads 202 are fixedly mounted on the bottom side of the sliding plate 207, and the opening is provided with a cover plate 206 in a sealing manner through fastening screws.
One side of the mounting groove is fixedly provided with a first electric telescopic rod 208, the telescopic end of the first electric telescopic rod 208 is connected with one side of the sliding plate 207, and the first electric telescopic rod 208 and the sliding plate 207 are matched for use, so that multi-section comprehensive detection can be performed on the conveying roller, and the detection precision is improved conveniently.
The detection head 202 comprises a circular runout detector 2022, the top end of the circular runout detector 2022 is connected with a second electric telescopic rod 2021, the top end of the second electric telescopic rod 2021 is fixedly connected with the sliding plate 207, and the circular runout detector 2022 can be rapidly adjusted to be in contact with a detected conveying roller through the arrangement of the second electric telescopic rod 2021, so that the detection efficiency is improved.
Wherein, one side of circle detector 2022 of beating is equipped with data interface 2024, the measuring pole is installed to the bottom of circle detector 2022 of beating, and the bottom of measuring pole is connected with contact ball 2023, through the setting of contact ball 2023, can effectively improve the life of measuring pole and circle detector 2022 of beating, and practical value is higher.
The two ends of the bottom side of the mounting cross beam 201 are connected with supporting columns 203, and the bottom sides of the supporting columns 203 are connected with connecting seats 204.
Wherein, one side of connecting seat 204 all is provided with the installation notch, and the equal fixed mounting in installation notch has magnetic base 205, can be comparatively quick fixed with detecting organism 2 through magnetic base 205, and then is convenient for improve the installation convenience who detects organism 2.
The specific use mode and function of the embodiment are as follows:
when the invention is used, firstly, a detection machine body 2 and a digital display control all-in-one machine 3 are placed on a table top 101 of a die change trolley 1, then the detection machine body 2 is placed right above a conveying roller of the die change trolley 1, an installation cross beam 201 is adjusted to be parallel to the conveying roller, then a magnetic knob at the top of a magnetic seat 205 is rotated to enable the magnetic seat 205 to be stably adsorbed on the table top 101, then the detection machine body 2 and the digital display control all-in-one machine 3 are in data connection through a data line, an electric telescopic rod II 2021 is started through the control all-in-one machine 3 to enable a contact ball 2023 of a circle run-out detector 2022 to be in contact with the conveying roller, then the conveying roller of the die change trolley 1 is started to rotate, a plurality of circle run-out detectors 2022 perform circle run-out detection on the conveying roller while the rotation, when the conveying roller rotates for 3-5 whole circles, the conveying roller is paused, the electric telescopic rod II 2021 is started, make it retrieve, electric telescopic handle 208 starts here simultaneously, drive sliding plate 207 carries out the segment displacement, and after the displacement, start electric telescopic handle two 2021 again, make the contact ball 2023 that makes circle beat detector 2022 and conveying roller again contact, later start the conveying roller again and rotate 3-5 whole circles, repeat so many times and realize the comprehensive detection to the multistage of conveying roller promptly, and after detecting, through the magnetic knob at rotating magnetic base 205 top, unblock to detecting organism 2, and will detect organism 2 and remove to next conveying roller, detect, so realize detecting the multiunit conveying roller one by one. When detecting, through digital display control all-in-one 3, carry out record comparison and result display to the measured data, can be comparatively audio-visual to the measurement personnel show the testing result, the convenience of use is higher.
The embodiments of the present invention have been presented for purposes of illustration and description, and are not intended to be exhaustive or limited to the invention in the form disclosed. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiment was chosen and described in order to best explain the principles of the invention and the practical application, and to enable others of ordinary skill in the art to understand the invention for various embodiments with various modifications as are suited to the particular use contemplated.
Claims (7)
1. The utility model provides an injection molding machine retooling platform truck spare part detecting system that ages, is including detecting organism (2) and digital display control all-in-one (3), it places on mesa (101) of retooling platform truck (1) its characterized in that to detect organism (2) when detecting:
the detection machine body (2) comprises an installation cross beam (201), a plurality of groups of detection heads (202) are arranged on the bottom side of the installation cross beam (201) in a row, and the plurality of groups of detection heads (202) are respectively and electrically connected with the digital display control all-in-one machine (3) through data lines;
the digital display control integrated machine (3) comprises a data access module, an MCU, a display module, an instruction input module, a data input module, a storage module and an instruction output module, wherein the data access module, the display module, the instruction input module, the storage module and the instruction output module are all connected with the MCU;
the data access module is used for connecting a data line to receive detection data of the detection head (202);
the display module is used for displaying the detection data and the input parameters;
the instruction input module is used for inputting an operation instruction and realizing the control of the detection machine body (2);
the data input module is connected with the storage module and is used for inputting the standard parameters to the storage module for storage;
the storage module is used for storing the standard parameters and providing data to the MCU for data comparison during detection;
the instruction output module is used for outputting an operation instruction and realizing the control of the detection machine body (2).
2. The injection molding machine retooling trolley part aging detection system of claim 1, characterized in that: the bottom side of the mounting beam (201) is provided with a mounting groove, the top end of the mounting beam is provided with an opening communicated with the mounting groove, a sliding plate (207) is arranged in the mounting groove in a sliding mode, a plurality of groups of detection heads (202) are fixedly mounted on the bottom side of the sliding plate (207), and the opening is sealed through fastening screws to mount a cover plate (206).
3. The injection molding machine retooling trolley part aging detection system of claim 2, characterized in that: one side of the mounting groove is fixedly provided with a first electric telescopic rod (208), and the telescopic end of the first electric telescopic rod (208) is connected with one side of the sliding plate (207).
4. The injection molding machine retooling trolley part aging detection system of claim 2, characterized in that: the detection head (202) comprises a circular runout detector (2022), the top end of the circular runout detector (2022) is connected with a second electric telescopic rod (2021), and the top end of the second electric telescopic rod (2021) is fixedly connected with the sliding plate (207).
5. The injection molding machine retooling trolley part aging detection system of claim 4, characterized in that: one side of the circle runout detector (2022) is provided with a data interface (2024), the bottom end of the circle runout detector (2022) is provided with a detection rod, and the bottom end of the detection rod is connected with a contact ball (2023).
6. The injection molding machine retooling trolley part aging detection system of claim 1, characterized in that: the two ends of the bottom side of the mounting cross beam (201) are connected with supporting columns (203), and the bottom sides of the supporting columns (203) are connected with connecting seats (204).
7. The injection molding machine retooling trolley part aging detection system of claim 1, characterized in that: one side of connecting seat (204) all is provided with the installation notch, and all fixed mounting has magnetic base (205) in the installation notch.
Priority Applications (1)
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CN202111616508.0A CN114210843A (en) | 2021-12-28 | 2021-12-28 | Injection molding machine retooling platform truck spare part detecting system that ages |
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CN202111616508.0A CN114210843A (en) | 2021-12-28 | 2021-12-28 | Injection molding machine retooling platform truck spare part detecting system that ages |
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CN202111616508.0A Withdrawn CN114210843A (en) | 2021-12-28 | 2021-12-28 | Injection molding machine retooling platform truck spare part detecting system that ages |
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2021
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