CN114204226B - Tab pre-folding tool and tab pre-folding method - Google Patents
Tab pre-folding tool and tab pre-folding method Download PDFInfo
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- CN114204226B CN114204226B CN202111478638.2A CN202111478638A CN114204226B CN 114204226 B CN114204226 B CN 114204226B CN 202111478638 A CN202111478638 A CN 202111478638A CN 114204226 B CN114204226 B CN 114204226B
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- 238000000034 method Methods 0.000 title claims abstract description 15
- 238000005452 bending Methods 0.000 claims description 29
- 238000005096 rolling process Methods 0.000 claims description 9
- 210000001503 joint Anatomy 0.000 claims 1
- 230000008602 contraction Effects 0.000 abstract description 3
- 230000001360 synchronised effect Effects 0.000 abstract description 3
- 230000000694 effects Effects 0.000 description 6
- 230000007423 decrease Effects 0.000 description 4
- 238000003466 welding Methods 0.000 description 4
- 238000000465 moulding Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000004898 kneading Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012946 outsourcing Methods 0.000 description 1
- 230000008707 rearrangement Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/50—Current conducting connections for cells or batteries
- H01M50/531—Electrode connections inside a battery casing
- H01M50/536—Electrode connections inside a battery casing characterised by the method of fixing the leads to the electrodes, e.g. by welding
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/04—Construction or manufacture in general
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/50—Current conducting connections for cells or batteries
- H01M50/531—Electrode connections inside a battery casing
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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Abstract
本发明涉及极耳的预折技术领域,公开一种极耳预折工装及极耳的预折方法。其中极耳预折工装包括:固定座;多个移动块,位于固定座的一侧且能够围成圆孔,每个移动块均能够沿圆孔的径向移动;伸缩组件,位于固定座背离移动块的一侧,伸缩组件的活动端与每个移动块通过连接线相连,伸缩组件的活动端向里收回时,多个移动块能够以相同的速度沿圆孔的径向朝向靠近圆心的方向移动,同时,移动块弯折与移动块抵接的电芯的极耳。本发明公开的极耳预折工装,通过伸缩组件的伸缩实现了多个移动块的同步移动,当固定座的中心至每个移动块的距离值由大至小改变时,与移动块接触的极耳随着移动块的推动而发生弯折,操作简单。
The invention relates to the technical field of tab prefolding, and discloses a tab prefolding tool and a tab prefolding method. The lug pre-folding tooling includes: a fixed seat; a plurality of moving blocks, which are located on one side of the fixed seat and can form a round hole, and each moving block can move along the radial direction of the round hole; telescopic components are located on the fixed seat away from On one side of the moving block, the movable end of the telescopic assembly is connected to each moving block through a connecting line. When the movable end of the telescopic assembly is retracted inward, multiple moving blocks can move at the same speed along the radial direction of the circular hole toward the center of the circle. direction, and at the same time, the mobile block bends the tabs of the battery cells that are in contact with the mobile block. The lug pre-folding tool disclosed by the present invention realizes the synchronous movement of multiple moving blocks through the expansion and contraction of the telescopic assembly. When the distance from the center of the fixed seat to each moving block changes from large to small, the The tabs are bent with the push of the moving block, and the operation is simple.
Description
技术领域technical field
本发明涉及极耳的预折技术领域,尤其涉及一种极耳预折工装及极耳的预折方法。The invention relates to the technical field of tab pre-folding, in particular to a tab pre-folding tool and a tab pre-folding method.
背景技术Background technique
随着对动力电池高能量、高倍率性能的追求,多极耳电芯应运而生,目前,多极耳电芯的成型方式主要分为两种:一种是揉平,这种成型方式会产生较多的金属屑,金属屑会降低电芯的安全性能,从而影响电芯的使用;另一种是压平,压平之前需要对极耳进行预折处理,若是不对极耳预先进行弯折,压平后的极耳会发生多次弯折,多次弯折的极耳一方面会影响焊接效果,另一方面会增加压平后极耳所占据的空间,因此,亟需一种能够对压平前的极耳进行预折的工装。With the pursuit of high-energy and high-rate performance of power batteries, multi-tab cells have emerged. At present, there are mainly two molding methods for multi-tab cells: one is kneading, and this molding method will A lot of metal shavings are produced, which will reduce the safety performance of the battery, thus affecting the use of the battery; the other is flattening. Before flattening, the tabs need to be pre-folded. If the tabs are not pre-bent The flattened tab will be bent multiple times. On the one hand, the bent tab will affect the welding effect, and on the other hand, it will increase the space occupied by the flattened tab. Therefore, there is an urgent need for a Tooling capable of pre-folding tabs before flattening.
发明内容Contents of the invention
基于以上所述,本发明的目的在于提供一种极耳预折工装及极耳的预折方法,解决了压平极耳之前对极耳进行预折的问题,提升了压平后的极耳的焊接效果,减小了压平后的极耳所占用的空间。Based on the above, the object of the present invention is to provide a tab pre-folding tooling and a tab pre-folding method, which solves the problem of pre-folding the tab before flattening the tab, and improves the tab after flattening. Excellent welding effect, reducing the space occupied by the flattened tabs.
为达上述目的,本发明采用以下技术方案:For reaching above-mentioned purpose, the present invention adopts following technical scheme:
一种极耳预折工装,包括:固定座;多个移动块,位于所述固定座的一侧,多个所述移动块能够围成以所述固定座的中心为圆心的圆孔,每个所述移动块均能够沿所述圆孔的径向移动;伸缩组件,位于所述固定座背离所述移动块的一侧,所述伸缩组件的活动端与每个所述移动块通过连接线相连,所述伸缩组件的活动端向外伸出时,多个所述移动块能够以相同的速度沿所述圆孔的径向朝向远离圆心的方向移动;所述伸缩组件的活动端向里收回时,多个所述移动块能够以相同的速度沿所述圆孔的径向朝向靠近圆心的方向移动,同时,所述移动块能够弯折与所述移动块抵接的电芯的极耳。A tab pre-folding tool, comprising: a fixed seat; a plurality of moving blocks, located on one side of the fixed seat, the plurality of moving blocks can surround a circular hole centered on the center of the fixed seat, each Each of the moving blocks can move radially along the circular hole; the telescopic assembly is located on the side of the fixed seat away from the moving block, and the movable end of the telescopic assembly is connected to each of the moving blocks through a When the movable end of the telescopic assembly stretches out, a plurality of the moving blocks can move at the same speed along the radial direction of the circular hole in a direction away from the center of the circle; the movable end of the telescopic assembly moves toward When retracting, the plurality of moving blocks can move at the same speed along the radial direction of the circular hole toward the center of the circle, and at the same time, the moving blocks can bend extremely ear.
作为一种极耳预折工装的优选方案,所述极耳预折工装还包括弹性件,所述弹性件的一端与所述固定座相连,所述弹性件的另一端与所述移动块相连,所述伸缩组件的活动端向外伸出时能够压缩所述弹性件,所述弹性件能够复位所述移动块以使所述伸缩组件的活动端向里收回。As a preferred solution of the tab pre-folding tool, the tab pre-folding tool also includes an elastic member, one end of the elastic member is connected to the fixed seat, and the other end of the elastic member is connected to the moving block , the elastic member can be compressed when the movable end of the telescopic assembly stretches out, and the elastic member can reset the moving block so that the movable end of the telescopic assembly can be retracted inward.
作为一种极耳预折工装的优选方案,所述移动块上设有沿所述圆孔的径向延伸的第一圆柱凹槽,所述固定座上设有正对所述第一圆柱凹槽的第二圆柱凹槽,所述弹性件的一端伸入所述第一圆柱凹槽内并与所述移动块相连,所述弹性件的另一端伸入所述第二圆柱凹槽内并与所述固定座相连。As a preferred solution of tab pre-folding tooling, the moving block is provided with a first cylindrical groove extending radially along the circular hole, and the fixed seat is provided with a groove facing the first cylindrical groove. The second cylindrical groove of the groove, one end of the elastic member extends into the first cylindrical groove and is connected with the moving block, and the other end of the elastic member extends into the second cylindrical groove and connected to the mount.
作为一种极耳预折工装的优选方案,所述移动块为扇环形块,多个所述移动块能够拼接形成环形圆盘,所述环形圆盘的内孔为所述圆孔。As a preferred solution of the lug pre-folding tooling, the moving block is a fan-shaped ring block, and a plurality of the moving blocks can be spliced to form an annular disc, and the inner hole of the annular disc is the circular hole.
作为一种极耳预折工装的优选方案,所述移动块上设有滚动轮,所述固定座上设有沿所述圆孔的径向延伸的导轨,所述滚动轮能够沿所述导轨滚动。As a preferred solution of the lug pre-folding tooling, the moving block is provided with rolling wheels, and the fixed base is provided with guide rails extending radially along the circular hole, and the rolling wheels can move along the guide rails. scroll.
作为一种极耳预折工装的优选方案,所述固定座上设有导向滚轮,所述连接线的一端固定在所述移动块上,所述连接线的另一端绕过所述导向滚轮与所述伸缩组件的活动端相连。As a preferred solution for tab pre-folding tooling, guide rollers are provided on the fixed seat, one end of the connecting wire is fixed on the moving block, and the other end of the connecting wire goes around the guide roller and The movable ends of the telescopic components are connected.
作为一种极耳预折工装的优选方案,所述固定座为第一圆盘,所述伸缩组件包括:套筒,固定在所述固定座上;滑动件,一端与所述套筒滑动连接;第二圆盘,设置在所述滑动件的另一端,与每个所述移动块相连的所述连接线均固定在所述第二圆盘上。As a preferred solution of tab pre-folding tooling, the fixing seat is a first disc, and the telescopic assembly includes: a sleeve fixed on the fixing seat; a sliding piece, one end of which is slidably connected to the sleeve ; The second disc is arranged at the other end of the slider, and the connection lines connected with each of the moving blocks are fixed on the second disc.
作为一种极耳预折工装的优选方案,所述固定座的中心设有弯折凹槽和多个与所述弯折凹槽连通的定位凹槽,每个所述移动块均位于一个所述定位凹槽内,多个所述移动块围成的所述圆孔正对所述弯折凹槽设置。As a preferred solution of the lug pre-folding tooling, the center of the fixed seat is provided with a bending groove and a plurality of positioning grooves communicating with the bending groove, each of the moving blocks is located in one of the In the positioning groove, the circular hole surrounded by a plurality of moving blocks is set facing the bending groove.
一种极耳的预折方法,适用于以上任一方案所述的极耳预折工装,包括:A tab pre-folding method, suitable for the tab pre-folding tool described in any of the above schemes, including:
所述伸缩组件的活动端向外伸出,多个所述移动块随所述伸缩组件以相同的速度沿所述圆孔的径向朝向远离圆心的方向移动,直至直至所述固定座的中心至每个所述移动块的距离值增大至第一预设距离值;The movable end of the telescopic assembly protrudes outwards, and the plurality of moving blocks move with the telescopic assembly at the same speed along the radial direction of the circular hole and move away from the center of the circle until reaching the center of the fixed seat increasing the distance value to each of said moving blocks to a first preset distance value;
将所述电芯的极耳伸入多个所述移动块围成的预折槽内并与所述移动块贴合;Extending the tabs of the batteries into the pre-folded grooves surrounded by a plurality of moving blocks and attaching them to the moving blocks;
所述伸缩组件的活动端向里收回,多个所述移动块随所述伸缩组件以相同的速度沿所述圆孔的径向朝向靠近圆心的方向移动,所述移动块推动所述极耳发生弯折,同时,所述固定座的中心至每个所述移动块的距离值缩小。The movable end of the telescopic assembly is retracted inwardly, and the plurality of moving blocks move with the telescopic assembly at the same speed along the radial direction of the circular hole toward the center of the circle, and the moving blocks push the tabs Bending occurs, and at the same time, the distance from the center of the fixed seat to each of the moving blocks decreases.
作为一种极耳的预折方法的优选方案,所述固定座上设有正对所述圆孔的弯折凹槽,所述电芯的极耳伸入所述预折槽内时,所述极耳的端部与所述弯折凹槽的底壁间隔设置。As a preferred solution of the pre-folding method of the tab, the fixing seat is provided with a bending groove facing the round hole, and when the tab of the battery core is inserted into the pre-folding groove, the The end of the tab is spaced apart from the bottom wall of the bending groove.
本发明的有益效果为:本发明公开的极耳预折工装,通过伸缩组件的伸缩实现了多个移动块的同步移动,使得固定座的中心至每个移动块的距离值发生改变,当固定座的中心至每个移动块的距离值由大至小改变时,与移动块接触的极耳随着移动块的推动而发生弯折,从而实现了对电芯的极耳的预折,通过调节固定座的中心至每个移动块的距离值的变化量,能够改变极耳的弯折角度,操作简单,预折极耳时大大减低了工装对极耳横向切割时的作用力,增加了预折后极耳的成品率,解决了压平极耳之前对极耳进行预折的问题,提升了压平后的极耳的焊接效果,减小了压平后的极耳所占用的空间。The beneficial effects of the present invention are: the lug pre-folding tool disclosed by the present invention realizes the synchronous movement of multiple moving blocks through the expansion and contraction of the telescopic assembly, so that the distance value from the center of the fixed seat to each moving block changes. When the distance from the center of the seat to each moving block changes from large to small, the lugs in contact with the moving block will bend as the moving block pushes, thus realizing the pre-folding of the tabs of the battery. Adjusting the variation of the distance from the center of the fixed seat to each moving block can change the bending angle of the tab, which is easy to operate and greatly reduces the force of the tooling on the lateral cutting of the tab when pre-folding the tab, increasing the The yield rate of the pre-folded tabs solves the problem of pre-folding the tabs before flattening the tabs, improves the welding effect of the flattened tabs, and reduces the space occupied by the flattened tabs .
本发明公开的极耳的预折方法,操作简单,易于实现,实现了对电芯的极耳的快速弯折。The tab pre-folding method disclosed by the invention is simple to operate and easy to implement, and realizes rapid bending of the tab of the electric core.
附图说明Description of drawings
为了更清楚地说明本发明实施例中的技术方案,下面将对本发明实施例描述中所需要使用的附图作简单的介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据本发明实施例的内容和这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following will briefly introduce the accompanying drawings that need to be used in the description of the embodiments of the present invention. Obviously, the accompanying drawings in the following description are only some embodiments of the present invention , for those skilled in the art, other drawings can also be obtained according to the content of the embodiment of the present invention and these drawings without any creative effort.
图1是本发明具体实施例提供的极耳预折工装的移动块、滚动轮及圆环等的示意图;Fig. 1 is a schematic diagram of the moving block, rolling wheel and ring of the lug pre-folding tool provided by the specific embodiment of the present invention;
图2是本发明具体实施例提供的极耳预折工装在第一种状态时的俯视图;Fig. 2 is a top view of the tab pre-folding tool provided by the specific embodiment of the present invention in the first state;
图3是本发明具体实施例提供的极耳预折工装在第一种状态时的侧视图;Fig. 3 is a side view of the tab pre-folding tool provided by the specific embodiment of the present invention in the first state;
图4是本发明具体实施例提供的极耳预折工装在第二种状态时的俯视图;Fig. 4 is a top view of the tab pre-folding tool provided by the specific embodiment of the present invention in the second state;
图5是本发明具体实施例提供的极耳预折工装在第二种状态时的侧视图。Fig. 5 is a side view of the tab pre-folding tool provided by the specific embodiment of the present invention in the second state.
图中:In the picture:
11、固定座;1101、第二圆柱凹槽;1102、弯折凹槽;1103、定位凹槽; 12、导向滚轮;11. Fixing seat; 1101, second cylindrical groove; 1102, bending groove; 1103, positioning groove; 12, guide roller;
20、圆孔;21、移动块;201、第一圆柱凹槽;22、滚动轮;23、圆环;20. Round hole; 21. Moving block; 201. First cylindrical groove; 22. Rolling wheel; 23. Ring;
3、伸缩组件;31、套筒;32、滑动件;33、第二圆盘;3. Telescopic component; 31. Sleeve; 32. Slider; 33. Second disk;
4、连接线;4. Connecting line;
5、弹性件。5. Elastic parts.
具体实施方式Detailed ways
为使本发明解决的技术问题、采用的技术方案和达到的技术效果更加清楚,下面将结合附图对本发明实施例的技术方案作进一步的详细描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to make the technical problems solved by the present invention, the technical solutions adopted and the technical effects achieved clearer, the technical solutions of the embodiments of the present invention will be further described in detail below in conjunction with the accompanying drawings. Obviously, the described embodiments are only the technical solutions of the present invention. Some, but not all, embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative efforts fall within the protection scope of the present invention.
在本发明的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性。其中,术语“第一位置”和“第二位置”为两个不同的位置。In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" etc. The indicated orientation or positional relationship is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, or in a specific orientation. construction and operation, therefore, should not be construed as limiting the invention. In addition, the terms "first" and "second" are used for descriptive purposes only, and should not be understood as indicating or implying relative importance. Wherein, the terms "first position" and "second position" are two different positions.
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that unless otherwise specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection. Connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediary, and it can be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention in specific situations.
本实施例提供一种极耳预折工装,如图1至图5所示,包括固定座11、二十四个移动块21及伸缩组件3,二十四个移动块21位于固定座11的一侧,二十四个移动块21能够围成以固定座11的中心为圆心的圆孔20,每个移动块21 均能够沿圆孔20的径向移动,伸缩组件3位于固定座11背离移动块21的一侧,伸缩组件3的活动端与每个移动块21通过连接线4相连,伸缩组件3的活动端向外伸出时,二十四个移动块21能够以相同的速度沿圆孔20的径向朝向远离圆心的方向移动;伸缩组件3的活动端向里收回时,二十四个移动块21能够以相同的速度沿圆孔20的径向朝向靠近圆心的方向移动,同时,移动块21能够弯折与移动块21抵接的电芯的极耳。需要说明的是,在本发明的其他实施例中,移动块21的个数并不限于本实施例的二十四个,还可以为其他个数,这些移动块21能够围成以固定座11的中心为圆心的圆孔20,移动块21的具体个数根据实际需要设置。This embodiment provides a tab pre-folding tool, as shown in Figures 1 to 5, including a fixed
本实施例的极耳预折工装适应于对多极耳的圆柱电芯的极耳进行预设,弯折极耳时,首先将伸缩组件3的活动端向外伸出,使得二十四个移动块21能够以相同的速度沿圆孔20的径向朝向远离圆心的方向移动,二十四个移动块21 围成类似圆形的预折槽,直至固定座11的中心至每个移动块21的距离值增大至第一预设距离值,接着借助固定工装夹持圆柱电芯,使得圆柱电芯端部的极耳伸入预折槽内并与移动块21贴合,伸缩组件3的活动端向里收回,二十四个移动块21随伸缩组件3以相同的速度沿圆孔20的径向朝向靠近圆心的方向移动,移动块21推动极耳发生弯折,同时,固定座11的中心至每个移动块21的距离值缩小,直至二十四个移动块21围成圆孔20,此时圆孔20的半径减小至第二预设距离值。通过改变第一预设距离值和/或第二预设距离值,使得两者的差值发生改变,即改变移动块21移动的距离,从而实现电芯的极耳的弯折角度的改变,满足用户将电芯的极耳弯折至不同角度的需求。The lug pre-folding tooling of this embodiment is suitable for presetting the lugs of multi-lug cylindrical cells. The moving blocks 21 can move at the same speed along the radial direction of the
需要说明的是,上述固定工装属于现有技术,只要能够夹持圆柱电芯并使圆柱电芯相对于固定座11的位置固定即可,固定工装具体可通过外购获得,此处不再赘述。It should be noted that the above-mentioned fixing tooling belongs to the prior art, as long as it can clamp the cylindrical battery cell and fix the position of the cylindrical battery cell relative to the fixing
本实施例提供的极耳预折工装,通过伸缩组件3的伸缩实现了多个移动块21的同步移动,使得固定座11的中心至每个移动块21的距离值发生改变,当距离值由大至小改变时,与移动块21接触的极耳随着移动块21的推动而发生弯折,从而实现了对电芯的极耳的预折,通过调节距离值的变化量,能够改变极耳的弯折角度,操作简单,预折极耳时大大减低了工装对极耳横向切割时的作用力,增加了预折后极耳的成品率,解决了压平极耳之前对极耳进行预折的问题,提升了压平后的极耳的焊接效果,减小了压平后的极耳所占用的空间。The lug pre-folding tooling provided in this embodiment realizes the synchronous movement of multiple moving
如图2和图4所示,本实施例的极耳预折工装还包括弹性件5,该弹性件5 为弹簧,弹性件5的一端与固定座11相连,弹性件5的另一端与移动块21相连,伸缩组件3的活动端向外伸出时能够压缩弹性件5,弹性件5能够复位移动块21以使伸缩组件3的活动端向里收回。也就是说,当弹性件5处于压缩状态时,弹性件5对移动块21的作用力朝向圆孔20的圆心,一旦撤去伸缩组件3 通过连接线4对移动块21的作用力,弹性件5能够推动移动块21沿圆孔20的径向朝向靠近圆心的方向移动,使得移动块21复位,此时固定座11的中心至每个移动块21的距离值最小,二十四个移动块21围成圆孔20,同时,通过连接线4与移动块21相连的伸缩组件3的活动端复位。As shown in Figure 2 and Figure 4, the tab pre-folding tooling of this embodiment also includes an
进一步地,如图1所示,本实施例的移动块21上设有沿圆孔20的径向延伸的第一圆柱凹槽201,如图2和图4所示,固定座11上设有正对第一圆柱凹槽201的第二圆柱凹槽1101,弹性件5的一端伸入第一圆柱凹槽201内并与移动块21相连,弹性件5的另一端伸入第二圆柱凹槽1101内并与固定座11相连,第一圆柱凹槽201和第二圆柱凹槽1101能够在弹性件5压缩和弹性件5伸长的过程中起导向的作用,使得弹性件5的长度一直沿圆孔20的径向延伸,从而保证移动块21能够沿圆孔20的径向移动。本实施例的第一圆柱凹槽201的直径、第二圆柱凹槽1101的直径及弹性件5的直径均相同,第一圆柱凹槽201的深度与第二圆柱凹槽1101的深度相同,第一圆柱凹槽201位于移动块21的侧边的中心,以保证移动块21在弹性件5的推动下能够顺畅地沿圆孔20的径向运动,降低了移动块21在运动过程中发生斜歪的可能性。Further, as shown in Figure 1, the moving
如图2和图4所示,本实施例的固定座11为第一圆盘,移动块21为扇环形块,二十四个移动块21能够拼接形成环形圆盘,环形圆盘的内孔为圆形孔。具体地,本实施例的扇环形块由环形圆盘二十四等分而形成。本实施例的固定座11的中心设有弯折凹槽1102和多个与弯折凹槽1102连通的定位凹槽1103,每个第二圆柱凹槽1101的开口均朝向定位凹槽1103设置,每个移动块21均位于一个定位凹槽1103内,二十四个移动块21围成的预折槽正对弯折凹槽1102 设置,设置的定位凹槽1103能够在弯折极耳时增加极耳伸入定位凹槽1103内的深度,从而保证极耳的弯折效果。As shown in Figures 2 and 4, the fixed
如图1、图2及图4所示,本实施例的移动块21上设有滚动轮22,固定座 11上设有沿圆孔20的径向延伸的导轨(图中未示出),滚动轮22能够沿导轨滚动。具体地,每个移动块21上设有两排滚动轮22,设置两排滚动轮22能够提升移动块21在固定座11上移动的顺畅度。在其他实施例中,还可以是固定座11上设有沿圆孔20的径向延伸的滑轨,移动块21上设有与滑轨对应的滑槽,移动块21能够沿滑轨滑动。As shown in Fig. 1, Fig. 2 and Fig. 4, the moving
为了减小固定座11对连接线4的磨损,如图2至图5所示,本实施例的固定座11上设有导向滚轮12,连接线4的一端固定在移动块21上,连接线4的另一端绕过导向滚轮12与伸缩组件3的活动端相连。本实施例的每个移动块21 上均设有两个圆环23,圆环23位于移动块21拼接形成的环形圆盘的外圈,圆环23所在的平面与移动块21的表面所在的平面平行,连接线4的一端固定在圆环23上,连接线4的另一端绕过导向滚轮12与伸缩组件3的活动端固定连接。需要说明的是,图3和图5中的导向滚轮12并未全部画出,只示意了侧视该极耳预折工装时,位于固定座11两端的导向滚轮12。In order to reduce the wear and tear on the connecting
如图3和图5所示,本实施例的伸缩组件3包括套筒31、滑动件32及第二圆盘33,套筒31固定在固定座11上,滑动件32的一端与套筒31滑动连接,第二圆盘33设置在滑动件32的另一端,第二圆盘33与每个移动块21相连的连接线4均固定在第二圆盘33上。具体地,套筒31为气缸,滑动件32包括滑动轴和活塞,活塞固定在滑动轴的一端且与气缸滑动力连接,滑动轴的另一端设有第二圆盘33,通过改变气缸内气体的压力实现滑动轴和活塞带动第二圆盘 33在水平方向的移动,从而使得移动块21沿固定座11的径向移动。在其他实施例中,伸缩组件3的结构并不限于本实施例的这种限定,还可以为直线驱动件和第二圆盘33的组合结构,第二圆盘33设置在直线驱动件的活动端,直线驱动件可以为液压缸或者电动推杆等,本领域技术人员可以根据实际需要进行选定。As shown in Fig. 3 and Fig. 5, the
本实施例还提供一种极耳的预折方法,适用于以上技术方案所述的极耳预折工装,包括:This embodiment also provides a tab pre-folding method, which is suitable for the tab pre-folding tool described in the above technical solution, including:
伸缩组件3的活动端向外伸出,多个移动块21随伸缩组件3以相同的速度沿圆孔20的径向朝向远离圆心的方向移动,直至固定座11的中心至每个移动块21的距离值增大至第一预设距离值;The movable end of the
将电芯的极耳伸入多个移动块21围成的预折槽内并与移动块21贴合;Extend the tabs of the cell into the pre-folded groove surrounded by a plurality of moving
伸缩组件3的活动端向里收回,多个移动块21随伸缩组件3以相同的速度沿圆孔20的径向朝向靠近圆心的方向移动,移动块21推动极耳发生弯折,同时,固定座11的中心至每个移动块21的距离值缩小。The movable end of the
本实施例提供的极耳的预折方法,操作简单,易于实现,实现了对电芯的极耳的快速弯折。The tab pre-folding method provided in this embodiment is simple to operate and easy to realize, and realizes quick bending of the tab of the battery cell.
本实施例的固定座11上设有正对圆孔20的弯折凹槽1102,电芯的极耳伸入预折槽内时,极耳的端部与弯折凹槽1102的底壁间隔设置,防止弯折极耳的过程中极耳的端部与弯折凹槽1102摩擦而发生损坏。The fixing
注意,上述仅为本发明的较佳实施例及所运用技术原理。本领域技术人员会理解,本发明不限于这里所述的特定实施例,对本领域技术人员来说能够进行各种明显的变化、重新调整和替代而不会脱离本发明的保护范围。因此,虽然通过以上实施例对本发明进行了较为详细的说明,但是本发明不仅仅限于以上实施例,在不脱离本发明构思的情况下,还可以包括更多其他等效实施例,而本发明的范围由所附的权利要求范围决定。Note that the above are only preferred embodiments of the present invention and applied technical principles. Those skilled in the art will understand that the present invention is not limited to the specific embodiments described herein, and that various obvious changes, rearrangements and substitutions can be made by those skilled in the art without departing from the protection scope of the present invention. Therefore, although the present invention has been described in detail through the above embodiments, the present invention is not limited to the above embodiments, and can also include more other equivalent embodiments without departing from the concept of the present invention, and the present invention The scope is determined by the scope of the appended claims.
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