CN114200859B - Method for saving electric power in pipeline production - Google Patents
Method for saving electric power in pipeline production Download PDFInfo
- Publication number
- CN114200859B CN114200859B CN202111412575.0A CN202111412575A CN114200859B CN 114200859 B CN114200859 B CN 114200859B CN 202111412575 A CN202111412575 A CN 202111412575A CN 114200859 B CN114200859 B CN 114200859B
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- board
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- station
- standing board
- distance
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 37
- 238000000034 method Methods 0.000 title claims abstract description 24
- 238000001514 detection method Methods 0.000 claims abstract description 22
- 230000003068 static effect Effects 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000003111 delayed effect Effects 0.000 description 1
- 230000003203 everyday effect Effects 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
Classifications
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
- G05B19/042—Programme control other than numerical control, i.e. in sequence controllers or logic controllers using digital processors
- G05B19/0423—Input/output
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B21/00—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant
- G01B21/02—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant for measuring length, width, or thickness
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
- G06K17/00—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations
- G06K17/0022—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations arrangements or provisious for transferring data to distant stations, e.g. from a sensing device
- G06K17/0029—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations arrangements or provisious for transferring data to distant stations, e.g. from a sensing device the arrangement being specially adapted for wireless interrogation of grouped or bundled articles tagged with wireless record carriers
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P80/00—Climate change mitigation technologies for sector-wide applications
- Y02P80/10—Efficient use of energy, e.g. using compressed air or pressurized fluid as energy carrier
Abstract
The invention discloses a method for saving electric power in pipeline production, which comprises the following steps: the distance detection sensor arranged on the standing board detects the distance between the standing board and the front standing board, and when the distance is 5cm-20cm, the distance detection sensor sends out a stop movement request signal and transmits the signal to the control system; the control system controls a brake clutch arranged on the station board to be separated according to the signal, so that the station board stops moving, and the power consumption is reduced; the NFC detection device that the assembly line was equipped with detects the condition that the NFC label that sets up on every standing board removed, all stops the motion when standing board, and assembly line driving motor reduces speed in order to save electric power. The distance detection sensor is arranged on the station board, so that the distance between the station board and the front station board is detected when the station board is conveyed on a production line, and the state of the station board is controlled, so that the power consumption of the production line is reduced; and NFC detection device detects the condition that the NFC label that sets up on the standing board moved on the assembly line to make driving motor reduce speed, further save electric power.
Description
Technical Field
The invention relates to the technical field of pipeline production, in particular to a method for saving electric power in pipeline production.
Background
In modern industrial production, the assembly line is a necessary device and has long running time, and energy-saving measures are needed. When the distance between the mobile station board on the production line and the preceding station board is short or when a certain station is delayed, the station board needs to be blocked manually and mechanically to prevent a workpiece from skipping over the station, and the blocking mode can cause congestion of the station board on the production line, so that the load of a driving motor is large, and further the power consumption of the production line is increased.
Disclosure of Invention
In order to overcome the defects in the prior art, the embodiment of the invention provides a method for saving power in pipeline production, which is used for solving the problem of power consumption increase caused by station board congestion.
The embodiment of the application discloses a method for saving electric power in production line production, which is characterized in that a distance detection sensor is arranged on a standing board, so that the distance between the standing board and a front standing board is detected when the standing board is conveyed on the production line, and if the distance is 5cm-20cm, a control system can control a brake clutch on a wheel of the standing board to be separated, so that the wheel is in an idle state and is static relative to the production line, and the power consumption of the production line is reduced; and the NFC detection device equipped on the assembly line detects the moving condition of the NFC label arranged on the station board on the assembly line, so that the speed of the driving motor is reduced, and the electric power is further saved.
The method for saving power in pipeline production comprises the following steps:
the distance detection sensor arranged on the standing board detects the distance between the standing board and the standing board in front of the standing board, and when the distance between the two standing boards is 5cm-20cm, the distance detection sensor sends out a stop movement request signal and transmits the signal to the control system;
the control system controls a brake clutch arranged on the station board to be separated according to a stop movement request signal, so that the station board stops moving, and the power consumption is reduced;
the NFC detection device that the assembly line was equipped with detects the condition that the NFC label that sets up on every standing board removed, all stops the motion when standing board, and assembly line driving motor reduces speed in order to save electric power.
Further, 4 wheels are arranged below the standing board, when the standing board moves normally along the assembly line, the two wheels at the front end of the standing board idle, and the two wheels at the rear end of the standing board are fixed.
Further, two spaced distance detecting sensors are provided at one end of each of the station boards to detect a distance between the station board and the front station board.
Further, in the step of "the control system controls the brake clutch provided on the station board to be disengaged according to the stop movement request signal so that the station board stops moving to reduce the power consumption", the method specifically includes the steps of:
the control system controls the brake clutches arranged on the two wheels at the rear end of the standing board to be separated, so that the two wheels at the rear end of the standing board idle, and the standing board is stationary relative to the production line.
Furthermore, a singlechip is arranged on the standing board so as to time when the standing board stops moving.
Furthermore, an alarm is further arranged on the standing board, and when the standing board is too long in residence time, the control system controls the alarm to sound and warn.
Furthermore, the station board is also provided with a power interface.
The beneficial effects of the invention are as follows:
according to the control system, the distance detection sensor is arranged on the standing board, so that the distance between the standing board and the front standing board is detected when the standing board is conveyed on a production line, and if the distance is 5cm-20cm, the control system can control the brake clutch on the wheels of the standing board to be separated, so that the wheels are in an idle state and are static relative to the production line, and the power consumption of the production line is reduced; and the NFC detection device equipped on the assembly line detects the moving condition of the NFC label arranged on the station board on the assembly line, so that the speed of the driving motor is reduced, and the electric power is further saved.
The foregoing and other objects, features and advantages of the invention will be apparent from the following more particular description of preferred embodiments, as illustrated in the accompanying drawings.
Drawings
In order to more clearly illustrate the embodiments of the invention or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described, it being obvious that the drawings in the following description are only some embodiments of the invention, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a top view of a pipeline in an embodiment of the present invention;
FIG. 2 is a top view of a standing board in an embodiment of the invention;
fig. 3 is a bottom view of the standing board in an embodiment of the present invention.
Reference numerals of the above drawings: 10. a pipeline; 20. a standing board; 30. a distance sensor; 40. a brake clutch; 50. NFC; 60. a single chip microcomputer; 70. and a power interface.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
According to the method for saving electric power in the production line, the distance detection sensor is arranged on the standing board, so that the distance between the standing board and the front standing board is detected when the standing board is conveyed on the production line, and if the distance is 5cm-20cm, the control system can control the brake clutch on the wheels of the standing board to be separated, so that the wheels are in an idle state and are static relative to the production line, and the power consumption of the production line is reduced; and the NFC detection device equipped on the assembly line detects the moving condition of the NFC label arranged on the station board on the assembly line, so that the speed of the driving motor is reduced, and the electric power is further saved.
The present invention will be described in detail with reference to fig. 1 to 3 and examples.
The method for saving electric power in pipeline production according to the embodiment comprises the following steps:
the distance sensor 30 arranged on the standing board 20 detects the distance between the standing board 20 and the standing board 20 in front of the standing board, and when the distance between the two standing boards 20 is 5cm-20cm, the distance sensor 30 sends out a stop movement request signal and transmits the signal to the control system;
the control system controls the brake clutch 40 arranged on the station board 20 to be separated according to the stop movement request signal, so that the station board 20 stops moving to reduce the power consumption;
the NFC50 detection means provided in the pipeline 10 detects the movement of the NFC50 tag provided on each station board 20, and when all station boards 20 stop moving, the pipeline 10 drives the motor to reduce the speed to save power.
Specifically, in this embodiment, the method for saving power in the pipeline production includes the following steps:
first, a worker starts the line 10 such that a plurality of standing boards 20 placed on the line 10 follow the line 10. During the movement of the standing board 20, a distance sensor 30 provided on the standing board 20 detects the distance between the standing board 20 and the standing board 20 in front thereof. When the distance between the two standing boards 20 is 5cm-20cm, the distance sensor 30 sends out a stop movement request signal, and transmits the signal to the control system.
Then, the control system (not shown) controls the brake clutches 40 provided on the standing board 20 to be disengaged according to the stop movement request signal from the distance sensor 30, and further disengages the brake clutches 40 on the two wheels at the rear end of the standing board 20 to make the two wheels in an idle state, thereby stopping the movement of the standing board 20 relative to the pipeline 10 to reduce the power consumption of the pipeline 10.
Finally, the NFC50 detection means provided to the pipeline 10 detects the condition of movement of the NFC50 tag provided on each station board 20. When all of the station boards 20 on the line 10 stop moving, the control system controls the line 10 to drive the motor to reduce the operating speed, thereby further saving power. In addition, the NFC50 detection device can detect the length of time that each station board 20 passes through each station, and each station with long working time can be analyzed from the record every day, so that the staff can process the station, thereby reducing power consumption and improving the working efficiency of the assembly line 10.
Specifically, in the present embodiment, 4 wheels are provided under the standing board 20. The 4 wheels are arranged at intervals in the front-back and left-right directions. When the standing board 20 moves normally along the assembly line 10, the two wheels at the front end of the standing board 20 are in idle state, and the two wheels at the rear end of the standing board 20 are blocked and fixed by the brake clutch 40.
Specifically, in the present embodiment, two spaced distance sensors 30 are provided at one end of each of the station boards 20 to detect the distance between the station board 20 and the front station board 20. Thus, the situation of congestion between the station boards 20 can be avoided, so that the load of the driving motor can be reduced, and the electric power can be saved.
Specifically, in the present embodiment, in the step "the control system controls the brake clutch 40 provided on the station board 20 to be disengaged according to the stop movement request signal so that the station board 20 stops moving to reduce the power consumption", the following steps are specifically included:
the control system controls the brake clutches 40 arranged on the two wheels at the rear end of the standing board 20 to be separated, so that the two wheels at the rear end of the standing board 20 idle, thereby enabling the standing board 20 to be static relative to the production line 10, and avoiding the good power increase of the production line 10 caused by the congestion of the standing board 20.
Referring specifically to fig. 3, in this embodiment, a single-chip microcomputer 60 is disposed on the station board 20. The single-chip microcomputer 60 is electrically connected with the control system. The single-chip microcomputer 60 can start timing when the movement of the standing board 20 is stopped.
In a preferred embodiment, the station board 20 is also provided with an alarm (not shown). When the standing board 20 stays too long, the singlechip 60 transmits a signal to the control system, so that the alarm is controlled to sound and warn, and a worker can timely find and process the signal.
In an alternative embodiment, an indicator light (not shown) may also be provided on the station board 20. When the standing board 20 stays too long, the singlechip 60 transmits signals to the control system, so that the indicator lamp is controlled to flash to remind, and workers can timely find and process the signals.
Specifically, in this embodiment, the station board 20 is further provided with a power interface 70. When the station board 20 is powered down, an external power source is connected to the station board 20 through the power interface 70 to charge the station board 20.
In the method for saving electric power for the production line 10, the distance sensor 30 is arranged on the standing board 20, so that the standing board 20 detects the distance from the front standing board 20 when conveyed on the production line 10, and if the distance is 5cm-20cm, the control system controls the brake clutch 40 on the wheels of the standing board 20 to be separated, so that the wheels are in an idle state and are stationary relative to the production line 10, and the electric power consumption of the production line 10 is reduced; and the NFC50 detection device arranged on the production line 10 detects the moving condition of the NFC50 label arranged on the station board 20 on the production line 10, so that the speed of the driving motor is reduced, and the power is further saved.
The principle and the implementation mode of the invention are explained by applying specific examples, and the above examples are only used for helping to understand the technical scheme and the core idea of the invention; meanwhile, as those skilled in the art will have variations in the specific embodiments and application scope in accordance with the ideas of the present invention, the present description should not be construed as limiting the present invention in view of the above.
Claims (7)
1. A method of conserving power in a pipelined process comprising the steps of:
a distance detection sensor arranged at one end of the standing board detects the distance between the standing board and the standing board in front of the standing board, and when the distance between the two standing boards is 5cm-20cm, the distance detection sensor sends out a stop movement request signal and transmits the signal to a control system;
the control system controls a brake clutch arranged on the station board to be separated according to a stop movement request signal, so that the station board stops moving, and the power consumption is reduced;
the NFC detection device that the assembly line was equipped with detects the condition that the NFC label that sets up on every standing board removed, all stops the motion when standing board, and assembly line driving motor reduces speed in order to save electric power.
2. The method of claim 1, wherein 4 wheels are provided under the standing board, two wheels at the front end of the standing board idle, and two wheels at the rear end of the standing board are stationary when the standing board follows the normal motion of the pipeline.
3. The method of pipelined power saving according to claim 1, wherein each of the station boards is provided at one end thereof with two spaced distance detection sensors to detect a distance between the station board and a front station board.
4. The method for saving power in the line production according to claim 1, wherein in the step of controlling the brake clutch provided on the station board to be disengaged according to the stop movement request signal so that the station board stops moving to reduce the power consumption, the control system comprises the steps of:
the control system controls the brake clutches arranged on the two wheels at the rear end of the standing board to be separated, so that the two wheels at the rear end of the standing board idle, and the standing board is stationary relative to the production line.
5. The method of claim 1, wherein a single chip microcomputer is provided on the station board to time when the station board stops moving.
6. The method for saving electric power according to claim 5, wherein the station board is further provided with an alarm, and the control system controls the alarm to sound when the station board stays for too long.
7. The method for saving power in a pipeline process according to claim 1, wherein a power interface is further provided on the station board.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111412575.0A CN114200859B (en) | 2021-11-25 | 2021-11-25 | Method for saving electric power in pipeline production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111412575.0A CN114200859B (en) | 2021-11-25 | 2021-11-25 | Method for saving electric power in pipeline production |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN114200859A CN114200859A (en) | 2022-03-18 |
| CN114200859B true CN114200859B (en) | 2024-03-08 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202111412575.0A Active CN114200859B (en) | 2021-11-25 | 2021-11-25 | Method for saving electric power in pipeline production |
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| Country | Link |
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| CN (1) | CN114200859B (en) |
Citations (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB8723754D0 (en) * | 1987-10-09 | 1987-11-11 | Fenner Co Ltd J H | Conveyor belt maintenance system |
| JPH0833388A (en) * | 1994-07-21 | 1996-02-02 | Mitsubishi Electric Corp | Linear conveyance apparatus |
| CN1733571A (en) * | 2004-08-09 | 2006-02-15 | 株式会社大福 | Conveying device |
| CN201647570U (en) * | 2010-01-26 | 2010-11-24 | 歌尔声学股份有限公司 | Workpiece conveyer device |
| CN204096554U (en) * | 2014-07-31 | 2015-01-14 | 宁波北新建材有限公司 | A kind of plasterboard brake equipment |
| CN205855107U (en) * | 2016-08-12 | 2017-01-04 | 苏州市巨力输送机械厂 | A kind of arrestment and material transportation pipelining equipment |
| CN205873266U (en) * | 2016-07-07 | 2017-01-11 | 广东丰能科技有限公司 | Automatic material transfer platform |
| CN207293393U (en) * | 2017-09-30 | 2018-05-01 | 四川福润得数码科技有限责任公司 | A kind of assembly line workpiece locating mechanism |
| CN108237895A (en) * | 2016-12-27 | 2018-07-03 | 纳博特斯克有限公司 | Conveying trolley deceleration device and conveying trolley driving device |
| CN110332795A (en) * | 2019-06-25 | 2019-10-15 | 北新集团建材股份有限公司 | Three control timing of one kind goes out panel control system |
| KR102310390B1 (en) * | 2021-03-05 | 2021-10-08 | 주식회사 지에스아이 | Overhead transfer system |
| CN113651045A (en) * | 2021-07-22 | 2021-11-16 | 东风柳州汽车有限公司 | Synchronous operation control system for self-propelled trolleys |
-
2021
- 2021-11-25 CN CN202111412575.0A patent/CN114200859B/en active Active
Patent Citations (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB8723754D0 (en) * | 1987-10-09 | 1987-11-11 | Fenner Co Ltd J H | Conveyor belt maintenance system |
| JPH0833388A (en) * | 1994-07-21 | 1996-02-02 | Mitsubishi Electric Corp | Linear conveyance apparatus |
| CN1733571A (en) * | 2004-08-09 | 2006-02-15 | 株式会社大福 | Conveying device |
| CN201647570U (en) * | 2010-01-26 | 2010-11-24 | 歌尔声学股份有限公司 | Workpiece conveyer device |
| CN204096554U (en) * | 2014-07-31 | 2015-01-14 | 宁波北新建材有限公司 | A kind of plasterboard brake equipment |
| CN205873266U (en) * | 2016-07-07 | 2017-01-11 | 广东丰能科技有限公司 | Automatic material transfer platform |
| CN205855107U (en) * | 2016-08-12 | 2017-01-04 | 苏州市巨力输送机械厂 | A kind of arrestment and material transportation pipelining equipment |
| CN108237895A (en) * | 2016-12-27 | 2018-07-03 | 纳博特斯克有限公司 | Conveying trolley deceleration device and conveying trolley driving device |
| CN207293393U (en) * | 2017-09-30 | 2018-05-01 | 四川福润得数码科技有限责任公司 | A kind of assembly line workpiece locating mechanism |
| CN110332795A (en) * | 2019-06-25 | 2019-10-15 | 北新集团建材股份有限公司 | Three control timing of one kind goes out panel control system |
| KR102310390B1 (en) * | 2021-03-05 | 2021-10-08 | 주식회사 지에스아이 | Overhead transfer system |
| CN113651045A (en) * | 2021-07-22 | 2021-11-16 | 东风柳州汽车有限公司 | Synchronous operation control system for self-propelled trolleys |
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| CN114200859A (en) | 2022-03-18 |
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