High-rise steel structure column alignment device
Technical Field
The invention relates to the technical field of steel structures, in particular to a high-rise steel structure column alignment device.
Background
The steel structure is widely applied to industrial buildings and civil buildings, whether the steel structure column is righted or not needs to be judged frequently in the installation process of the steel structure column, whether the steel structure column is inclined or not is avoided, and the problems that the high-rise steel structure column cannot be righted and collapse and the like occur are avoided. When the existing steel structure column body is aligned and detected, the detection mechanism moves upwards so as to detect the inclination of the side wall of the column body, but when the detection is performed, the detection is carried out by taking the structures such as a plumb rope or a hanging wire pendant as a detection reference of the verticality, the detection is easy to be affected by the outside, and the side wall of the column body is inaccurate in detection and the like.
Based on the above, the invention designs a high-rise steel structure column alignment device to solve the above problems.
Disclosure of Invention
The invention aims to provide a high-rise steel structure column alignment device which is used for solving the problems in the background technology.
In order to achieve the above purpose, the present invention provides the following technical solutions: the utility model provides a high-rise steel construction cylinder alignment device, includes the base, be equipped with the cylinder groove in the middle of the top surface of base, and the front side end in cylinder groove is established to be the opening form, the left and right sides position symmetry that corresponds the cylinder groove on the base is fixed with two vertical first slide rails, and is connected with detection mechanism jointly between two first slide rails in a sliding manner, the outside bottom of first slide rail is equipped with the reel box, is equipped with the winding subassembly in the reel box to be equipped with wire rope through the winding subassembly, and wire rope's one end stretches out the winding box, and is fixedly connected with detection mechanism;
the outer side of the first sliding rail is provided with a second sliding rail, positioning plates are symmetrically fixed on two sides of the top of the second sliding rail, a plurality of positioning holes are formed in the upper portion of the positioning plates higher than the second sliding rail, a plurality of threaded holes are formed in the corresponding positions on the two side walls of the first sliding rail, the positioning holes are in one-to-one correspondence with the threaded holes, an adjusting assembly is arranged between the upper portions of the side walls of the first sliding rail and the second sliding rail, and a third adjusting wheel is correspondingly connected to the bottom of an inner cavity of the second sliding rail in a rotating mode;
the upper position between the top of second slide rail and the top of first slide rail is equipped with the fixed axle, and the middle part of fixed axle rotates and is connected with first rotor, the lateral wall bottom of second slide rail corresponds the position rotation of first rotor and is connected with the second rotor, the symmetry is fixed with the dead lever of two slopes on the lateral wall of first slide rail, the top and the fixed axle both ends fixed connection of dead lever, and the lateral wall top symmetry of second slide rail is fixed with the dwang of two slopes, and the top of dwang rotates with the both sides of fixed axle to be connected.
Preferably, the adjusting component comprises a spring plate and a spring box which are positioned below the rotating wheel, the spring plate is connected with the first sliding rail through a spring, and the spring box is fixed on the second sliding rail;
the side of the spring plate, which is close to the first sliding rail, is rotationally connected with a first adjusting wheel, guide rods are symmetrically fixed at the positions of the two sides of the spring plate, which correspond to the first adjusting wheel, wheel grooves are formed in the side wall of the second sliding rail, guide holes are formed in the positions, which correspond to the guide rods, and the guide rods are slidably connected in the guide holes;
two spring blocks are symmetrically arranged in the spring box, springs are connected between the side walls of the spring blocks, which are close to the second sliding rail, and the corresponding side walls of the spring box, spring rods are fixed in the spring blocks, two ends of each spring rod extend out of two sides of the spring box, second adjusting wheels are rotatably connected between the end parts, which are close to the second sliding rail, of the two spring rods, and wheel grooves are correspondingly formed in the side walls of the second sliding rail.
Preferably, the top of the side wall of the first sliding rail is provided with a first rope groove, the top and the bottom of the side wall of the second sliding rail are provided with a second rope groove, the bottom of the second sliding rail is provided with a third rope groove, the contact between the steel wire rope and the top or bottom of the first sliding rail and the second sliding rail is avoided, abrasion and the like are caused, and the bottom surfaces or the top surfaces of the first rope groove, the second rope groove and the third rope groove are all obliquely arranged.
Preferably, the detection mechanism comprises a first side plate positioned above the rear side of the cylinder groove, two second side plates are symmetrically fixed on the left side and the right side of the front side of the first side plate, an extension table is vertically fixed at the outer side end of the front side end of each second side plate, two threaded shafts are symmetrically fixed on the extension table, sliding blocks are respectively fixed in the middle of the outer side surfaces of the second side plates, the sliding blocks are slidably connected in first sliding rails on corresponding sides, the top surfaces of the sliding blocks are fixedly connected with the top ends of the steel wire ropes, the front sides of the second side plates are jointly provided with a third side plate, mounting holes are respectively formed in the positions, corresponding to the threaded shafts, of the two sides of the third side plate, the front side ends of the threaded shafts penetrate through the mounting holes, and nuts are connected in a threaded mode, and ranging sensors are respectively fixed in the middle of the inner side surfaces of the first side plate, the second side plate and the third side plate.
Preferably, the sliding grooves in the first sliding rail and the second sliding rail are T-shaped, and the two sliding blocks on the detection mechanism are correspondingly T-shaped.
Preferably, the winding assembly comprises a winding shaft rotatably connected to the inside of the reel box, one end of the steel wire rope is wound on the winding shaft, one end of the winding shaft extends out of the reel box and is connected with a motor, a rope groove is formed in the top of the reel box, one end of the steel wire rope extends out of the rope groove and is correspondingly connected with the detection mechanism around the second sliding rail and the first sliding rail.
Preferably, the top surface of the spool box is symmetrically arranged at the left and right positions corresponding to the rope grooves and is rotationally connected with two guide wheels, the steel wire rope is positioned between the two guide wheels, and the position of the steel wire rope is limited by arranging the guide wheels.
Preferably, grooves are formed in the wheel faces of the first rotating wheel, the second rotating wheel, the first adjusting wheel, the second adjusting wheel and the third adjusting wheel in a surrounding mode in a corresponding mode, and the steel wire ropes are located in the grooves of the wheel faces.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the invention, the steel structure is positioned in the cylinder groove and the detection mechanism, the detection mechanism is moved along the first sliding rail through the winding assembly, the verticality of the detection mechanism in the upward movement process is ensured through the first sliding rail, and in the moving process, the inclination condition of the side wall of the cylinder is detected through the detection mechanism, so that the detection accuracy is improved;
2. according to the invention, the position of the steel wire rope is adjusted through the adjusting component and the first rotating wheel, so that the steel wire rope is prevented from contacting the top ends of the first sliding rail and the second sliding rail;
3. according to the invention, the second slide rail is rotated to the upper part of the first slide rail and is fixedly connected with the top of the first slide rail through the positioning plate, the abrasion and the like caused by the contact between the steel wire rope and the top of the second slide rail are avoided through the third adjusting wheel and the second rotating wheel on the second slide rail, and the detection mechanism is moved along the first slide rail and the second slide rail through the winding assembly and the steel wire rope, so that the detection range of the detection mechanism is enlarged, and the longer steel structure column is aligned and detected.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are needed for the description of the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a schematic view of the top end of the first rail on the right side of the present invention;
FIG. 3 is a schematic view of the top end of the first sliding rail on the left side of the present invention;
FIG. 4 is a schematic view of the bottom structure of the second rail of the present invention;
FIG. 5 is a schematic diagram of the detection mechanism of the present invention;
FIG. 6 is a schematic view of a second rail of the present invention in a vertical position;
fig. 7 is a schematic structural view of a first regulating wheel of the present invention.
In the drawings, the list of components represented by the various numbers is as follows:
1-a base, 101-a cylinder groove, 102-a cylinder box, 103-a winding motor, 104-a guide wheel and 105-a steel wire rope;
2-a first sliding rail, 201-a fixed rod, 202-a fixed shaft, 203-a first rotating wheel, 204-a threaded hole and 205-a first rope groove;
3-second slide rails, 301-rotating rods, 302-positioning plates, 303-positioning holes, 304-second rope grooves, 305-third adjusting wheels, 306-third rope grooves and 307-second rotating wheels;
4-detection mechanism, 401-first side plate, 402-second side plate, 403-extension table, 404-third side plate, 405-screw shaft, 406-slider, 407-distance measuring sensor;
5-first adjusting wheel, 501-spring plate, 502-second adjusting wheel, 503-spring box, 504-spring block, 505-spring bar, 506-guide bar.
Detailed Description
The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is apparent that the described embodiments are only some embodiments of the present invention, but not all embodiments, and all other embodiments obtained by those skilled in the art without making creative efforts based on the embodiments of the present invention are included in the protection scope of the present invention.
Example 1
Referring to the drawings, the invention provides a technical scheme that: the utility model provides a high-rise steel construction cylinder alignment device, includes base 1, be equipped with cylinder groove 101 in the middle of the top surface of base 1, and the front side end of cylinder groove 101 is set up to be the opening form, the left and right sides position symmetry that corresponds cylinder groove 101 on base 1 is fixed with two vertical first slide rails 2, and is connected with detection mechanism 4 between two first slide rails 2 in a sliding manner jointly, the outside bottom of first slide rail 2 is equipped with reel box 102, is equipped with the winding subassembly in the reel box 102 to be equipped with wire rope 105 through the winding subassembly, and wire rope 105's one end stretches out the winding box, and is connected with detection mechanism 4 fixed;
the outer side of the first sliding rail 2 is provided with a second sliding rail 3, positioning plates 302 are symmetrically fixed on two sides of the top of the second sliding rail 3, a plurality of positioning holes 303 are formed in the upper portion of the positioning plates 302 higher than the second sliding rail 3, a plurality of threaded holes 204 are formed in corresponding positions on two side walls of the first sliding rail 2, the positioning holes 303 are in one-to-one correspondence with the threaded holes 204, an adjusting assembly is arranged between the first sliding rail 2 and the upper portion of the side wall of the second sliding rail 3, and a third adjusting wheel 305 is correspondingly connected to the bottom of an inner cavity of the second sliding rail 3 in a rotating mode;
the upper position between the top of second slide rail 3 and the top of first slide rail 2 is equipped with fixed axle 202, and the middle part rotation of fixed axle 202 is connected with first rotating wheel 203, the lateral wall bottom of second slide rail 3 corresponds the position rotation of first rotating wheel 203 and is connected with second rotating wheel 307, and the wheel diameter of first rotating wheel 203 and second rotating wheel 307 is less than the interval between first slide rail 2 and the second slide rail 3 lateral wall, avoids rotating wheel to influence the rotation of second slide rail 3, the symmetry is fixed with two inclined dead levers 201 on the lateral wall of first slide rail 2, the top and the fixed axle 202 both ends fixed connection of dead lever 201, and the lateral wall top symmetry of second slide rail 3 is fixed with two inclined dwang 301, and the top of dwang 301 is connected with the both sides rotation of fixed axle 202, the inclination of dead lever 201 and dwang 301 is the same, opposite direction to mutually perpendicular sets up.
When the steel structure main body is required to be detected, the device is moved to a column body, the steel structure main body is positioned in a column body groove 101 of the base 1, meanwhile, the detection mechanism 4 is positioned around the column body, the steel wire rope 105 drives the detection mechanism 4 to move upwards along the first sliding rail 2 through the winding assembly, the upward moving verticality of the detection mechanism 4 is ensured through the first sliding rail 2, in the moving process, the inclination condition of the side walls around the main body is detected through the detection mechanism 4, the detection accuracy is improved, the position of the steel wire rope 105 is adjusted through the adjusting assembly and the first rotating wheel 203, and the steel wire rope 105 is prevented from contacting the top ends of the first sliding rail 2 and the second sliding rail 3;
when the column is long, the length of the first slide rail 2 is insufficient to meet the measurement requirement, the second slide rail 3 is rotated, meanwhile, the steel wire rope 105 is unreeled through the winding assembly, the second slide rail 3 can smoothly rotate to the upper side of the first slide rail 2, the positioning plates 302 on two sides are positioned on two sides of the top of the first slide rail 2, the positioning holes 303 are positioned at the threaded holes 204 and fixedly connected through bolts, at the moment, the adjusting assembly and the first rotating wheel 203 are not contacted with the steel wire rope 105, the steel wire rope 105 is prevented from being contacted with the top end of the second slide rail 3, abrasion and the like are caused, and the detection mechanism 4 is enabled to move along the first slide rail 2 and the second slide rail 3 through the winding assembly and the steel wire rope 105, so that the detection range of the detection mechanism 4 is enlarged, and the longer steel structure column is subjected to alignment detection and the like.
The adjusting assembly comprises a spring plate 501 and a spring box 503 which are positioned below the rotating wheel, the spring plate 501 is connected with the first sliding rail 2 through a spring, and the spring box 503 is fixed on the second sliding rail 3;
a first adjusting wheel 5 is rotatably connected to one side, close to the first sliding rail 2, of the spring plate 501, guide rods 506 are symmetrically fixed to two sides, corresponding to the first adjusting wheel 5, of the spring plate 501, wheel grooves are formed in the side wall, corresponding to the first adjusting wheel 5, of the second sliding rail 3, guide holes are formed in the positions, corresponding to the guide rods 506, of the spring plate 501, and the guide rods 506 are slidably connected to the guide holes;
two spring blocks 504 are symmetrically arranged in the spring box 503, springs are connected between the side wall of the spring block 504, which is close to the second sliding rail 3, and the corresponding side wall of the spring box 503, a spring rod 505 is fixed in the spring block 504, two ends of the spring rod 505 extend out of two sides of the spring box 503, a second adjusting wheel 502 is rotatably connected between the end parts, which are close to the second sliding rail 3, of the two spring rods 505, the end surface of the other end is a cambered surface so as to be in contact with the spring plate 501, and wheel grooves are correspondingly arranged on the side wall of the second sliding rail 3;
when the second slide rail 3 rotates to a vertical state and is positioned above the first slide rail 2, the first adjusting wheel 5 and the second adjusting wheel 502 move to the outer sides of the first slide rail 2 and the second slide rail 3 under the action of the springs, so that the influence on the movement of the subsequent detection mechanism 4 is avoided; when the second slide rail 3 rotates to the outer side of the first slide rail 2 and is in a vertical state, the spring box 503 is in contact with the spring plate 501, the spring plate 501 and the first adjusting wheel 5 move towards the inner side of the first slide rail 2, the spring rod 505 is extruded by the spring plate 501, the second adjusting wheel 502 is driven to move towards the inner side of the second slide rail 3, and therefore when the wire rope 105 bypasses the top ends of the first slide rail 2 and the second slide rail 3, the wire rope is firstly in contact with the first adjusting wheel 5 in the first slide rail 2, then bypasses the first rotating wheel 203, is in contact with the second adjusting wheel 502, and then is connected with the winding assembly downwards, and therefore the wire rope 105 is prevented from being in direct contact with the top ends of the first slide rail 2 and the second slide rail 3, abrasion and the like during movement is avoided.
The detection mechanism 4 includes a first side plate 401 located above the rear side of the column groove 101, two second side plates 402 are symmetrically fixed on the front side surface of the first side plate 401 in a left-right symmetry manner, an extension table 403 is vertically fixed on the outer side end of the front side end of each second side plate 402, two threaded shafts 405 are symmetrically fixed on the extension table 403, sliding blocks 406 are respectively fixed in the middle of the outer side surfaces of the two second side plates 402, the sliding blocks 406 are slidably connected in a first sliding rail 2 on the corresponding side, the top surfaces of the sliding blocks 406 are fixedly connected with the top ends of the steel wire ropes 105, a third side plate 404 is jointly arranged on the front side of each second side plate 402, mounting holes are respectively formed in positions of the two sides of each third side plate 404 corresponding to the threaded shafts 405, the front side ends of the threaded shafts 405 penetrate through the mounting holes, nuts are connected in a threaded manner, the distance measuring sensors 407 are respectively fixed in the middle of the inner side surfaces of the first side plate 401, the second side plates 402 and the third side plates 404, the distance measuring sensors 407 are connected with a controller, and measured data of the distance measuring sensors 407 are recorded and calculated by an external computer.
When the main body needs to be detected, the structures such as the base 1 and the second slide rail 3 are moved to the corresponding positions, the steel structure column body is positioned in the column body groove 101, the third side plate 404 is not fixed on the second side plate 402, so that the column body can enter a position between the two second side plates 402, then the third side plate 404 is fixed on the two second side plates 402 through the threaded shaft 405 and the nuts, the steel wire rope 105 drives the sliding block 406 to move along the first slide rail 2 through the winding assembly, and then the first side plate 401, the second side plate 402, the third side plate 404 and the distance measuring sensor 407 are driven to move, the distance between the four wall surfaces of the steel structure main body is detected, the wall surface inclination condition of the steel structure main body is accurately known through data change, and the like, so that the follow-up processing is facilitated.
The winding assembly comprises a winding shaft rotatably connected to the inside of the winding shaft box 102, one end of the steel wire rope 105 is wound on the winding shaft, one end of the winding shaft extends out of the winding shaft and is connected with a motor, a rope groove is formed in the top of the winding shaft box 102, one end of the steel wire rope 105 extends out of the rope groove and is correspondingly connected with the detection mechanism 4 around the second sliding rail 3 and the first sliding rail 2.
When the detection mechanism 4 needs to be moved up or down, the winding shaft is rotated by the winding motor 103, so that the wire rope 105 is wound or unwound, the detection mechanism 4 is driven to move along the first slide rail 2, and the position of the detection mechanism 4 is adjusted.
Example two
The structure of this embodiment is basically the same as that of the first embodiment, except that the sliding grooves inside the first sliding rail 2 and the second sliding rail 3 are T-shaped, and the two sliding blocks 406 on the detecting mechanism 4 are correspondingly T-shaped, and by setting the T-shaped grooves inside the first sliding rail 2 and the second sliding rail 3 and matching with the sliding blocks 406, the movement direction of the sliding blocks 406 and the detecting mechanism 4 as a whole is further limited, so that the movement of the detecting mechanism 4 is more stable.
The top surface of spool case 102 corresponds the left and right sides position symmetry setting of rope groove and rotates and be connected with two leading wheels, and wire rope 105 is located between two leading wheels, through setting up the position of leading wheel restriction wire rope 105 to in the rotation of second slide rail 3 from first slide rail 2 outside to first slide rail 2 top in-process, avoid wire rope 105 and rope groove side contact and friction through the leading wheel.
Preferably, grooves are formed on the wheel surfaces of the first rotating wheel 203, the second rotating wheel 307, the first adjusting wheel 5, the second adjusting wheel 502 and the third adjusting wheel 305 in a surrounding manner corresponding to the positions of the steel wire ropes 105, and the steel wire ropes 105 are located in the grooves of the wheel surfaces, so that the positions of the steel wire ropes 105 are rapidly determined and limited through the grooves, and the problems of deviation of the wheel surfaces of the rotating wheels and the adjusting wheels and the like of the steel wire ropes 105 during movement are avoided.
Example III
The structure of this embodiment is basically the same as that of the first embodiment, except that the top of the side wall of the first sliding rail 2 is provided with a first rope groove 205, the top and bottom of the side wall of the second sliding rail 3 are provided with a second rope groove 304, the bottom of the second sliding rail 3 is provided with a third rope groove 306, so as to avoid abrasion and the like caused by contact between the wire rope 105 and the top or bottom of the first sliding rail 2 and the second sliding rail 3, and the bottom surfaces or top surfaces of the first rope groove 205, the second rope groove 304 and the third rope groove 306 are all obliquely arranged.
After the position of the steel wire rope 105 is adjusted by the first adjusting wheel 5 and the second adjusting wheel 502, the rope grooves are arranged to be matched with the first adjusting wheel 5 and the second adjusting wheel 502, and the sizes of the first adjusting wheel 5 and the second adjusting wheel 502 can be reduced
In the description of the present specification, the descriptions of the terms "one embodiment," "example," "specific example," and the like, mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present invention. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiments or examples. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The preferred embodiments of the invention disclosed above are merely helpful in illustrating the invention. The preferred embodiments are not exhaustive or to limit the invention to the precise form disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best understand and utilize the invention. The invention is limited only by the claims and the full scope and equivalents thereof.