CN114197222A - Flame-retardant anti-dripping polyester fiber and preparation method and application thereof - Google Patents

Flame-retardant anti-dripping polyester fiber and preparation method and application thereof Download PDF

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Publication number
CN114197222A
CN114197222A CN202111597797.4A CN202111597797A CN114197222A CN 114197222 A CN114197222 A CN 114197222A CN 202111597797 A CN202111597797 A CN 202111597797A CN 114197222 A CN114197222 A CN 114197222A
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flame
terylene
acid
dripping
ester
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王敬伟
任元林
聂梓新
纪发达
郭占魁
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Shandong Longgang Silicon Technology Co ltd
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Shandong Longgang Silicon Technology Co ltd
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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P1/00General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M11/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
    • D06M11/68Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with phosphorus or compounds thereof, e.g. with chlorophosphonic acid or salts thereof
    • D06M11/70Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with phosphorus or compounds thereof, e.g. with chlorophosphonic acid or salts thereof with oxides of phosphorus; with hypophosphorous, phosphorous or phosphoric acids or their salts
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M13/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
    • D06M13/10Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing oxygen
    • D06M13/224Esters of carboxylic acids; Esters of carbonic acid
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M13/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
    • D06M13/322Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing nitrogen
    • D06M13/402Amides imides, sulfamic acids
    • D06M13/432Urea, thiourea or derivatives thereof, e.g. biurets; Urea-inclusion compounds; Dicyanamides; Carbodiimides; Guanidines, e.g. dicyandiamides
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P3/00Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
    • D06P3/34Material containing ester groups
    • D06P3/52Polyesters
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2101/00Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
    • D06M2101/16Synthetic fibres, other than mineral fibres
    • D06M2101/30Synthetic polymers consisting of macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M2101/32Polyesters
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2200/00Functionality of the treatment composition and/or properties imparted to the textile material
    • D06M2200/30Flame or heat resistance, fire retardancy properties

Abstract

The invention provides flame-retardant anti-dripping polyester and a preparation method and application thereof. The flame-retardant anti-dripping polyester provided by the invention is obtained by dyeing polyester with a porphyrin structure compound, intercalating with ester, and modifying with ammonium salt. The preparation method of the flame-retardant anti-dripping polyester provided by the invention is simple and convenient, has low cost, enables the polyester to obtain durable flame-retardant anti-dripping performance on the basis of ensuring the fiber strength and the color fastness to the fiber, has excellent flame-retardant anti-dripping and thermal stability, and can effectively avoid the harm to the environment and the physical properties of the fiber caused by adding a flame retardant.

Description

Flame-retardant anti-dripping polyester fiber and preparation method and application thereof
Technical Field
The invention relates to the technical field of textiles, in particular to flame-retardant anti-dripping terylene and a preparation method and application thereof.
Background
Polyethylene terephthalate (PET) fiber, namely terylene, is synthetic fiber with the largest output in the world, has excellent mechanical property, wear resistance, better chemical resistance stability and other properties, and plays an important role in the textile industry. However, the Limiting Oxygen Index (LOI) value of terylene is about 20%, which is one of the fibers easy to burn, and the burning process is accompanied by serious melt-drip phenomenon, and the produced melt-drip is easy to ignite other articles, thus aggravating the harm caused by fire. Therefore, the flame retardant and anti-dripping performance of the terylene is improved, which has important significance. At present, the commercial flame-retardant polyester mainly adopts a copolymerization method, such as GH of eastern Japan, TreviraCS of the Germany Hoechst Celanese company and other brands. Trevira CS is a product with higher occupancy of flame-retardant terylene in the current international market, and the adopted flame retardant is 3-phenyl phosphoric acid propionic acid or a cyclic compound thereof. In the industrialized blending type flame retardant, the Japanese Heim flame retardant polyester adopts polyphenyl diphenyl sulfone phosphate ester oligomer with the relative molecular mass of more than 8000 and polyester slices for blending spinning, and the prepared polyester fabric has good flame retardant property. In addition, phosphate flame retardants developed by Monsanto, USA, and chloroethylene phosphate polymers with higher molecular weight prepared by Stauffer have better water resistance, solvent resistance and low volatility, so that the application of the flame retardant is wide in the modification of the flame retardance of the terylene. The domestic industrialized flame-retardant polyester mainly adopts a 2-carboxyethyl phenyl hypophosphorous acid flame retardant. Although the flame-retardant polyester has a certain flame-retardant effect, the flame-retardant polyester mostly adopts a phosphorus-containing flame retardant, and the product realizes flame retardance mainly by a melt drop promoting mechanism, so that the problems of flame retardance and melt drop resistance of the polyester cannot be solved simultaneously, and the technical problem which is not solved for a long time in the flame-retardant field is solved.
Disclosure of Invention
The existing polyester copolymerization flame-retardant method needs to select proper comonomer, otherwise, not only the copolymerization is influenced, but also the smooth proceeding of melt spinning is influenced; and the performance requirements of the additive flame retardant and the anti-dropping agent are high, such as compatibility, particle size distribution, matching property with the PET melting temperature and the like, and meanwhile, certain chemical reagents can release toxic substances in the synthesis and thermal decomposition processes, so that the production concept of environmental protection is not met.
Therefore, the preparation of the flame-retardant polyester is implemented by the concept of environmental protection, the production cost is reduced, and the flame-retardant and anti-dripping effects are improved.
Aiming at the problems of poor flame-retardant and anti-dripping effects and environmental pollution of the terylene in the prior art, the invention provides the flame-retardant and anti-dripping terylene.
The inventor of the application finds that the dye and the flame-retardant component can play a synergistic effect in a flame-retardant system, and the flame-retardant effect can be further improved. The specific structure of porphyrin enables the modified terylene to have good potential carbon forming capability, pi-pi stacking capability and capability of forming hydrogen bonds with PET macromolecules, the effective combination of porphyrin and terylene can improve the melt viscosity and strength and flame-retardant anti-dripping property of the terylene in the high-temperature and combustion process, and meanwhile, after the terylene dyed by the porphyrin structure-containing compound is subjected to ester intercalation, a nitrogen-containing flame-retardant unit is introduced into the terylene, so that the modified terylene has good dyeing fastness and flame-retardant anti-dripping property. The process is green, environment-friendly, simple and feasible, and is beneficial to large-scale production.
In order to achieve the purpose, the invention is realized by the following technical scheme:
the invention provides a flame-retardant anti-dripping polyester which is obtained by dyeing polyester with a porphyrin structure compound, intercalating with ester, and modifying with ammonium salt.
Preferably, the limit oxygen index value of the flame-retardant anti-dripping polyester is 25-35% after washing for more than 50 times.
The invention also provides a preparation method of the flame-retardant anti-dripping polyester, which comprises the following steps:
1) soaking terylene in a porphyrin structure-containing compound solution for reaction to obtain dyed terylene;
2) soaking the dyed terylene obtained in the step 1) into an ester solution to obtain an ester intercalated dyed terylene;
3) soaking the ester intercalated dyed terylene obtained in the step 2) into an ammonium salt solution to obtain the dyed flame-retardant anti-dripping terylene.
Preferably, in the step 1), the concentration of the solution containing the porphyrin structure compound is 0.1g/L-300 g/L.
Preferably, the porphyrin structure-containing compound is selected from one or a combination of more than two of sodium copper chlorophyllin, protoporphyrin, hematoporphyrin dihydrochloride, uroporphyrin I dihydrochloride, heme, phthalocyanine and vitamin B12.
Preferably, in the step 1), the bath ratio of the terylene to the solution containing the porphyrin structure compound is 1: 10-50;
preferably, in step 1), the reaction temperature is 60-120 ℃,
preferably, the reaction time is 0.5h to 5h,
preferably, the liquid retention rate of the product obtained in the step 1) is 30-120%.
Preferably, the step 1) further comprises drying after reacting the terylene with the solution containing the porphyrin structure compound;
preferably, the drying temperature is 50-120 deg.C,
preferably, the drying time is 0.5-5 h.
Preferably, in step 2), the concentration of the ester solution is 10 to 80 wt%,
preferably, in step 2), the ester is an ester obtained from a polybasic acid and a long-chain alcohol;
preferably, the polybasic acid is one or the combination of more than two of citric acid, phytic acid, phosphoric acid and 1,2,3, 4-butanetetracarboxylic acid; preferably, the polybasic acid is one or a combination of more than two of citric acid and phosphoric acid;
preferably, the long chain alcohol is stearyl alcohol;
preferably, the ester is one or the combination of more than two of stearyl citrate and n-octadecyl phosphate;
preferably, the stearyl citrate is one or a combination of more than two of monostearyl citrate, distearyl citrate and tristearyl citrate;
preferably, the stearyl citrate is dioctadecyl citrate and trioctadecyl citrate;
preferably, in the step 2), the citric acid stearyl ester is prepared by reacting citric acid and stearyl alcohol in a molar ratio of 1:1-3,
preferably, the preparation is carried out at the temperature of 120-170 ℃ to obtain the stearyl citrate,
preferably, the reaction is carried out for 0.5 to 8 hours to prepare the citric acid stearyl ester.
Preferably, in the step 2), the bath ratio of the dyed terylene to the solution is 1:10-50,
preferably, in step 2), the treatment temperature is 70-120 ℃,
preferably, in the step 2), the treatment time is 0.1-5h,
preferably, in the step 2), the liquid retention rate of the obtained product is 80-120%,
preferably, the step 2) further comprises drying the product obtained after soaking;
preferably, the drying temperature is 50-120 ℃;
preferably, the drying time is 0.5-5 h.
Preferably, in the step 3), the bath ratio of the mixed solution of the ester intercalated dyed terylene and the urea phosphate is 1:10-50,
preferably, the soaking temperature is 70-120 deg.C,
preferably, the mass ratio of the urea to the phosphoric acid is 1:1-3,
preferably, the soaking time is 0.5-3 h.
Preferably, in step 3), the ammonium salt is an ammonium salt obtained by reacting acid with urea;
preferably, the acid is one or a combination of more than two of phosphoric acid, phytic acid and 1,2,3, 4-butane tetracarboxylic acid;
preferably, the acid is phosphoric acid;
preferably, the mass ratio of urea to phosphoric acid is 1: 1-3.
The invention also provides the application of the flame-retardant anti-dripping polyester or the flame-retardant anti-dripping polyester prepared by the preparation method in textiles.
The invention has the beneficial effects that:
(1) dyeing the terylene by using a compound containing a porphyrin structure, firmly bonding a dye to a terylene molecular chain through a dye-uptake effect, and then subjecting the terylene to ester intercalation and ammonium salt treatment, particularly phosphorus-containing ester and phosphorus-containing ammonium salt treatment, so as to endow P, N flame-retardant elements in the fiber to form a synergistic system with the dye, thereby obtaining the durable dyed flame-retardant anti-dripping terylene.
(2) The modification method provided by the invention is simple and easy to implement, has low cost, and can obtain excellent dyeing effect and excellent flame retardance and anti-dripping performance.
(3) The polyester is subjected to dyeing flame-retardant treatment by using after-finishing dyeing and chemical modification methods, the process flow is simple and controllable, the requirement is low, the flame-retardant and thermal stability of the prepared polyester is excellent, the molten drop phenomenon is effectively avoided, and meanwhile, the modification process can also effectively avoid the harm of adding a flame retardant to the environment and the physical properties of fibers.
Detailed Description
The invention provides a polyester fiber capable of efficiently resisting flame and molten drop.
The flame-retardant anti-dripping polyester provided by the invention dyes the polyester by using the compound containing the porphyrin structure, and due to the specific structure of porphyrin, the effective combination of the porphyrin and the polyester can improve the melt viscosity and strength and the flame-retardant anti-dripping property in the high-temperature and combustion process of the polyester, and meanwhile, after the polyester dyed by the compound containing the porphyrin structure is subjected to ester intercalation, a nitrogen-containing or even phosphorus-containing flame-retardant unit is introduced into the polyester, so that the modified polyester is endowed with good dyeing fastness and flame-retardant anti-dripping property. On the basis of ensuring the fiber strength and obtaining the fiber color, the terylene finally obtains durable flame retardant performance, and the flame retardant, anti-dripping and thermal stability performances are excellent. The preparation method of the flame-retardant anti-dripping polyester provided by the invention is simple and convenient, and the cost is low.
At present, the conventional flame-retardant polyester has serious molten drop phenomenon, and some flame-retardant polyester with the anti-molten drop effect has the defects of higher production cost and higher price. The invention adopts the natural dye containing the porphyrin structure to dye the terylene, adopts the intercalation means to introduce the modified ester, and then the modified ester reacts with ammonium salt, especially phosphorus-containing ammonium salt, so as to endow the terylene with the integration of dyeing, flame retardance and molten drop resistance. The raw materials used in the invention are cheap and easily available, the process is simple, and the application field and market of the terylene can be greatly expanded.
The intercalation is that the molecular chain of the terylene moves violently in the high-temperature solution treatment process, the terylene swells, the intermolecular force is weakened, the amorphous region and even the crystalline region become non-compact, therefore, the long carbon chain in the modified molecule of the invention can easily enter the amorphous region of the terylene because the polarity of the long carbon chain is similar to that of the terylene, when the temperature is reduced, the molecular chain moves slowly, the chain segment is frozen, and the modified molecule (namely ester) is embedded in the terylene, thereby achieving the purpose of flame retardant modification.
In the invention, the polyester is modified by using the ester prepared from the long-chain alcohol and the polybasic acid, so as to achieve good intercalation effect, namely, the longer the carbon chain, the easier the carbon chain enters an amorphous region of the polyester, and more entanglement is possible to occur, so that intercalation molecules are not easy to fall off in the subsequent use and washing processes, and the durability of the modified polyester is improved.
The bath ratio in the invention refers to the mass ratio of the terylene to the treatment liquid.
The preparation method comprises the following steps:
(1) preparing sodium copper chlorophyllin into a staining solution;
(2) soaking polyester fibers in a dyeing solution, taking the polyester fibers out of the dyeing solution, extruding and drying to obtain dyed polyester fibers;
(3) preparation of stearyl citrate: mixing citric acid and octadecanol for reaction to obtain octadecanol citrate;
(4) soaking the dyed terylene in the stearyl citrate solution, taking out the dyed terylene after treatment, extruding and keeping a certain liquid retention rate, and drying to obtain the dyed terylene with the stearyl citrate intercalation;
(5) and soaking the dyed terylene with the octadecanol citrate intercalated layer into a solution of phosphoric acid and urea for reaction to obtain the dyed flame-retardant anti-dripping terylene.
The technical solution of the present invention is further illustrated by the following specific examples.
The reagents and instrument source information used in the examples of the present invention are shown in table 1 below.
TABLE 1
Reagent/instrument Type/purity Manufacturer of the product
Sodium copper chlorophyllin 98% Nanjing Xizun chemical Co Ltd
Octadecanol Analytical purity Tianjin Kaima chemical technology Co Ltd
Citric acid 97% Keruis Fine chemical Co., Ltd, Tianjin
Phosphoric acid 85% Tianjin Feng boat chemical reagent Co Ltd
Phytic acid 70% Nanjing Xizun medicine science and technology Co., Ltd
1,2,3, 4-butanetetracarboxylic acid 98% SHANGHAI MACKLIN BIOCHEMICAL Co.,Ltd.
Urea Analytical purity Tianjin Feng boat chemical reagent Co Ltd
Limit oxygen index tester OI Germany WAZAU Co
Electric heating blowing dry box DHG-9070A Shanghai-Heng scientific instruments accountability Co Ltd
Example 1 flame-retardant anti-dripping polyester fiber dyed based on sodium copper chlorophyllin
The preparation method of the flame-retardant anti-dripping polyester fiber based on sodium copper chlorophyllin dyeing comprises the following steps:
(1) fiber dyeing: firstly weighing the mass of the terylene, and then calculating according to the bath ratio of 1:10 to obtain the volume of the dye solution. The concentration of sodium copper chlorophyllin in the dye solution is 5g/L, and the fiber is placed in the prepared dye solution for fully dyeing for 0.5h under the condition of water bath at 60 ℃;
(2) squeezing the fibers obtained by the treatment in the step (1) to remove redundant solution, enabling the liquid retention rate to be 30%, and then drying at 60 ℃ for 0.5h to obtain dyed terylene;
(3) preparation of stearyl citrate: mixing citric acid and octadecanol according to a molar ratio of 1:1, and reacting for 0.5h at 120 ℃ to obtain octadecanol citrate;
(4) soaking the dyed terylene obtained in the step (2) into 10 wt% of the octadecyl citrate ester solution obtained in the step (3) according to a bath ratio of 1:10, treating at 70 ℃ for 0.1h, taking out the dyed terylene, extruding and keeping 80% of liquid retention rate, and drying at 50 ℃ for 0.5h to obtain the dyed terylene with octadecyl citrate ester intercalation;
(5) and (3) soaking the dyed terylene with the octadecanol citrate intercalated layer obtained in the step (4) into a solution with the mass ratio of urea to phosphoric acid being 1:1 at the bath ratio of 1:10 at 70 ℃ for reaction for 0.5h to obtain the dyed flame-retardant anti-dripping terylene.
(6) And (4) drying the fiber treated in the step (5) at the temperature of 60 ℃ to obtain the dyed flame-retardant anti-dripping polyester. According to the GB/T3921-.
Example 2 flame-retardant anti-dripping polyester fiber dyed based on sodium copper chlorophyllin
The preparation method of the flame-retardant anti-dripping polyester fiber based on sodium copper chlorophyllin dyeing comprises the following steps:
(1) fiber dyeing: firstly weighing the mass of the terylene, and then calculating according to the bath ratio of 1:20 to obtain the volume of the dye solution. The concentration of sodium copper chlorophyllin in the dye solution is 100g/L, and the fiber is placed in the prepared dye solution for fully dyeing for 2 hours under the condition of water bath at 80 ℃;
(2) squeezing the fibers obtained by the treatment in the step (1) to remove redundant solution, enabling the liquid retention rate to be 60%, and then drying at 80 ℃ to obtain dyed terylene;
(3) preparation of stearyl citrate: mixing citric acid and octadecanol according to a molar ratio of 1:2, and reacting for 1h at 130 ℃ to obtain octadecanol citrate;
(4) soaking the dyed terylene obtained in the step (2) into 20 wt% of the octadecyl citrate ester solution obtained in the step (3) according to a bath ratio of 1:20, treating at 90 ℃ for 1h, taking out the dyed terylene, extruding and keeping 100% of liquid retention rate, and drying at 60 ℃ for 2h to obtain the dyed terylene with octadecyl citrate ester intercalation;
(5) and (3) soaking the dyed terylene with the octadecanol citrate intercalated layer obtained in the step (4) into a solution with the mass ratio of urea to phosphoric acid being 1:1.5 at the temperature of 80 ℃ according to the bath ratio of 1:20 for reaction for 1h to obtain the dyed flame-retardant anti-dripping terylene.
(6) And (4) drying the fiber treated in the step (5) at the temperature of 60 ℃ to obtain the dyed flame-retardant anti-dripping polyester. According to the GB/T3921-.
Example 3 flame-retardant anti-dripping polyester fiber dyed based on sodium copper chlorophyllin
The preparation method of the flame-retardant anti-dripping polyester fiber based on sodium copper chlorophyllin dyeing comprises the following steps:
(1) fiber dyeing: firstly weighing the mass of the terylene, and then calculating according to the bath ratio of 1:40 to obtain the volume of the dye solution. The concentration of sodium copper chlorophyllin in the dye solution is 250g/L, and the fiber is placed in the prepared dye solution for fully dyeing for 3 hours at the temperature of 100 ℃;
(2) squeezing the fibers obtained by the treatment in the step (1) to remove redundant solution, enabling the liquid retention rate to be 90%, and then drying at 100 ℃ to obtain dyed terylene;
(3) preparation of stearyl citrate: mixing citric acid and octadecanol according to a molar ratio of 1:2.5, and reacting for 4 hours at 130 ℃ to obtain octadecanol citrate;
(4) soaking the dyed terylene obtained in the step (2) into 40 wt% of the octadecyl citrate ester solution obtained in the step (3) according to a bath ratio of 1:30, treating at 100 ℃ for 1.5h, taking out the dyed terylene, extruding and maintaining a liquid retention rate of 110%, and drying at 80 ℃ for 3h to obtain the dyed terylene with octadecyl citrate ester intercalation;
(5) and (3) soaking the dyed terylene with the octadecanol citrate intercalated layer obtained in the step (4) into a solution with the mass ratio of urea to phosphoric acid being 1:2 at the temperature of 100 ℃ according to the bath ratio of 1:30 for reaction for 2h, thus obtaining the dyed flame-retardant anti-dripping terylene.
(6) And (4) drying the fiber treated in the step (5) at the temperature of 60 ℃ to obtain the dyed flame-retardant anti-dripping polyester. According to the GB/T3921-.
Example 4 flame-retardant anti-dripping polyester fiber dyed based on sodium copper chlorophyllin
The preparation method of the flame-retardant anti-dripping polyester fiber based on sodium copper chlorophyllin dyeing comprises the following steps:
(1) fiber dyeing: firstly weighing the mass of the terylene, and then calculating according to the bath ratio of 1:50 to obtain the volume of the dye solution. The concentration of sodium copper chlorophyllin in the dye solution is 300g/L, and the fiber is placed in the prepared dye solution for fully dyeing for 5 hours at the temperature of 120 ℃;
(2) squeezing the fibers obtained by the treatment in the step (1) to remove redundant solution, enabling the liquid retention rate to be 120%, and drying for 5 hours at 120 ℃ to obtain dyed terylene;
(3) preparation of stearyl citrate: mixing citric acid and octadecanol according to a molar ratio of 1:3, and reacting for 8 hours at 170 ℃ to obtain octadecanol citrate;
(4) soaking the dyed terylene obtained in the step (2) into 80 wt% of the octadecyl citrate ester solution obtained in the step (3) according to a bath ratio of 1:50, treating for 5h at 120 ℃, taking out the dyed terylene, extruding and keeping the liquid retention rate at 120%, and drying for 5h at 100 ℃ to obtain the dyed terylene with octadecyl citrate ester intercalation;
(5) and (3) soaking the dyed terylene with the octadecanol citrate intercalated layer obtained in the step (4) into a solution with the mass ratio of urea to phosphoric acid being 1:3 at the bath ratio of 1:50 at 120 ℃ for reaction for 3h to obtain the dyed flame-retardant anti-dripping terylene.
(6) And (4) drying the fiber treated in the step (5) at the temperature of 60 ℃ to obtain the dyed flame-retardant anti-dripping polyester. According to the GB/T3921-.
Comparative example 1 anti-dripping polyester dyed based on sodium copper chlorophyllin
The preparation method of the flame-retardant anti-dripping polyester fiber based on sodium copper chlorophyllin dyeing comprises the following steps:
(1) fiber dyeing: firstly weighing the mass of the terylene, and then calculating according to the bath ratio of 1:10 to obtain the volume of the dye solution. The concentration of sodium copper chlorophyllin in the dye solution is 10g/L, and the fiber is placed in the prepared dye solution for fully dyeing for 1h under the condition of water bath at 80 ℃;
(2) squeezing the fibers obtained by the treatment in the step (1) to remove redundant solution to enable the liquid retention rate to be 80%, and then drying for 0.5h at the temperature of 60 ℃ to obtain the dyed terylene.
According to the color fastness test of GB/T3921-.
Comparative example 2 flame-retardant polyester fiber based on phosphoric acid and urea treatment
The preparation method of the flame-retardant polyester fiber based on phosphoric acid and urea treatment comprises the following steps:
(1) firstly weighing the mass of the terylene, and then calculating the volume of the flame-retardant finishing liquid according to the bath ratio of 1:10, wherein the mass ratio of urea to phosphoric acid is 2: 1. Soaking the fiber in the prepared flame-retardant finishing liquid for 1h at 80 ℃;
(2) and (2) squeezing the fibers obtained by the treatment in the step (1) to remove redundant solution, so that the liquid retention rate is 100%, and then drying at 60 ℃ for 0.5h to obtain the flame-retardant polyester.
The Limiting Oxygen Index (LOI) value of the fiber after the flame-retardant polyester is washed for 5 times is 20 percent.
Comparative example 3 flame-retardant polyester with octadecanol citrate intercalation
The preparation method of the flame-retardant polyester based on the citric acid octadecanol ester intercalation comprises the following steps:
(1) preparation of stearyl citrate: mixing citric acid and octadecanol according to a molar ratio of 1:2.5, and reacting for 4 hours at 130 ℃ to obtain octadecanol citrate;
(2) preparing citric acid into finishing liquid with the mass concentration of 40%, weighing the mass of polyester, calculating the volume of the finishing liquid according to the bath ratio of 1:20, and then placing the fibers in the finishing liquid to soak for 1h at 100 ℃;
(3) and (3) squeezing the fibers obtained by the treatment in the step (2) to remove redundant solution, so that the liquid retention rate is 120%, and then drying at 85 ℃ for 0.5h to obtain the flame-retardant polyester.
The Limiting Oxygen Index (LOI) value of the fiber of the flame-retardant polyester after 10 times of washing is 20 percent.
The foregoing shows and describes the general principles and features of the present invention, together with the advantages thereof. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.

Claims (12)

1. The flame-retardant anti-dripping polyester is characterized by being prepared by dyeing polyester with a porphyrin structure compound, intercalating with ester, and modifying with ammonium salt.
2. The flame-retardant anti-dripping polyester fiber according to claim 1, wherein the limit oxygen index value of the flame-retardant anti-dripping polyester fiber is 25-35% after washing with water for more than 50 times.
3. The preparation method of the flame-retardant anti-dripping polyester fiber as claimed in claim 1 or 2, characterized by comprising the following steps:
1) soaking terylene in a porphyrin structure-containing compound solution for reaction to obtain dyed terylene;
2) soaking the dyed terylene obtained in the step 1) into an ester solution to obtain an ester intercalated dyed terylene;
3) soaking the ester intercalated dyed terylene obtained in the step 2) into an ammonium salt solution to obtain the dyed flame-retardant anti-dripping terylene.
4. The method according to claim 3, wherein in the step 1), the concentration of the solution containing the porphyrin structure-containing compound is 0.1g/L to 300 g/L;
preferably, the porphyrin structure-containing compound is selected from one or a combination of more than two of sodium copper chlorophyllin, protoporphyrin, hematoporphyrin dihydrochloride, uroporphyrin I dihydrochloride, heme, phthalocyanine and vitamin B12;
preferably, the porphyrin structure compound is selected from sodium copper chlorophyllin.
5. The preparation method according to claim 3 or 4, wherein in the step 1), the bath ratio of the terylene to the solution containing the porphyrin structure compound is 1: 10-50;
preferably, in step 1), the reaction temperature is 60-120 ℃,
preferably, the reaction time is 0.5h to 5h,
preferably, the liquid retention rate of the product obtained in the step 1) is 30-120%.
6. The preparation method according to any one of claims 3 to 5, wherein the step 1) further comprises drying after reacting the dacron with the porphyrin structure-containing compound solution;
preferably, the drying temperature is 50-120 deg.C,
preferably, the drying time is 0.5-5 h.
7. The production method according to any one of claims 3 to 6,
in the step 2), the ester is an ester obtained from polybasic acid and long-chain alcohol;
preferably, the polybasic acid is one or the combination of more than two of citric acid, phytic acid, phosphoric acid and 1,2,3, 4-butanetetracarboxylic acid; preferably, the polybasic acid is one or a combination of more than two of citric acid and phosphoric acid;
preferably, the long chain alcohol is stearyl alcohol;
preferably, the ester is one or the combination of more than two of stearyl citrate and n-octadecyl phosphate;
preferably, the stearyl citrate is one or a combination of more than two of monostearyl citrate, distearyl citrate and tristearyl citrate;
preferably, the stearyl citrate is distearyl citrate and trioctadecyl citrate.
8. The production method according to any one of claims 3 to 7, wherein in the step 2), the concentration of the ester solution is 10 to 80 wt%,
preferably, in the step 2), the bath ratio of the dyed terylene to the solution is 1:10-50,
preferably, in step 2), the treatment temperature is 70-120 ℃,
preferably, in the step 2), the treatment time is 0.1-5h,
preferably, in the step 2), the liquid retention rate of the obtained product is 80-120%.
9. The method according to any one of claims 3 to 8, wherein the step 2) further comprises drying the product obtained after soaking;
preferably, the drying temperature is 50-120 ℃;
preferably, the drying time is 0.5-5 h.
10. The method according to any one of claims 3 to 9, wherein in step 3), the bath ratio of the ester-intercalated dyed polyester to the ammonium salt solution is 1:10 to 50,
preferably, the soaking temperature is 70-120 deg.C,
preferably, the soaking time is 0.5-3 h.
11. The method according to any one of claims 3 to 10, wherein in step 3), the ammonium salt is an ammonium salt obtained by reacting an acid with urea;
preferably, the acid is one or a combination of more than two of phosphoric acid, phytic acid and 1,2,3, 4-butane tetracarboxylic acid;
preferably, the acid is phosphoric acid;
preferably, the mass ratio of urea to phosphoric acid is 1: 1-3.
12. The flame-retardant anti-dripping polyester fiber according to claim 1 or 2 or the flame-retardant anti-dripping polyester fiber prepared by the preparation method according to any one of claims 3 to 11 is applied to textiles.
CN202111597797.4A 2021-12-24 2021-12-24 Flame-retardant anti-dripping polyester fiber and preparation method and application thereof Pending CN114197222A (en)

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Application publication date: 20220318