CN114195360A - Layering device is prevented to mixture - Google Patents
Layering device is prevented to mixture Download PDFInfo
- Publication number
- CN114195360A CN114195360A CN202111554689.9A CN202111554689A CN114195360A CN 114195360 A CN114195360 A CN 114195360A CN 202111554689 A CN202111554689 A CN 202111554689A CN 114195360 A CN114195360 A CN 114195360A
- Authority
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- China
- Prior art keywords
- cullet
- batch
- hopper
- baffle
- stirring rod
- Prior art date
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- 239000000203 mixture Substances 0.000 title claims abstract description 35
- 239000006063 cullet Substances 0.000 claims abstract description 131
- 238000002844 melting Methods 0.000 claims abstract description 33
- 230000008018 melting Effects 0.000 claims abstract description 33
- 239000011521 glass Substances 0.000 claims abstract description 30
- 206010024796 Logorrhoea Diseases 0.000 claims abstract description 8
- 238000003756 stirring Methods 0.000 claims description 73
- 239000000463 material Substances 0.000 claims description 47
- 238000002156 mixing Methods 0.000 claims description 39
- 230000005540 biological transmission Effects 0.000 claims description 22
- 238000005192 partition Methods 0.000 claims description 17
- 230000002093 peripheral effect Effects 0.000 claims description 5
- 230000032798 delamination Effects 0.000 claims 9
- 230000002265 prevention Effects 0.000 claims 9
- 239000006066 glass batch Substances 0.000 claims 1
- 238000004804 winding Methods 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 23
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 238000000034 method Methods 0.000 description 23
- 239000002994 raw material Substances 0.000 description 7
- 239000000047 product Substances 0.000 description 6
- 239000000178 monomer Substances 0.000 description 4
- 238000000137 annealing Methods 0.000 description 3
- 238000001816 cooling Methods 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- 230000008646 thermal stress Effects 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 230000003116 impacting effect Effects 0.000 description 2
- 238000005381 potential energy Methods 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 235000019738 Limestone Nutrition 0.000 description 1
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 description 1
- 239000006004 Quartz sand Substances 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 1
- 239000004809 Teflon Substances 0.000 description 1
- 229920006362 Teflon® Polymers 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005422 blasting Methods 0.000 description 1
- KGBXLFKZBHKPEV-UHFFFAOYSA-N boric acid Chemical compound OB(O)O KGBXLFKZBHKPEV-UHFFFAOYSA-N 0.000 description 1
- 239000004327 boric acid Substances 0.000 description 1
- 239000003258 bubble free glass Substances 0.000 description 1
- 239000010433 feldspar Substances 0.000 description 1
- 239000006028 limestone Substances 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 239000006060 molten glass Substances 0.000 description 1
- 238000009740 moulding (composite fabrication) Methods 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000011343 solid material Substances 0.000 description 1
- 239000012265 solid product Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 238000005303 weighing Methods 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B3/00—Charging the melting furnaces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G69/00—Auxiliary measures taken, or devices used, in connection with loading or unloading
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B1/00—Preparing the batches
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
Abstract
The utility model relates to a layering device is prevented to mixture belongs to glassware production facility field, including the conveyer belt that is used for carrying batch and garrulous glass, the discharge end department of conveyer belt links up and connects the hopper, the discharge end of conveyer belt is located the space that connects the hopper to center on, the lateral wall that connects the hopper to deviate from the conveyer belt discharge end is located the orbit of the landing behind garrulous glass leaving the conveyer belt. This application has the advantage that improves batch and cullet's melting effect.
Description
Technical Field
The application relates to the field of glass product production equipment, in particular to a layering device is prevented to mixture.
Background
The glass product is a general name of daily necessities and industrial goods which are processed by adopting glass as a main raw material. Glass is a relatively transparent solid material that forms a continuous network structure when melted, and during cooling gradually increases in viscosity and hardens without crystallizing in the non-metallic silicate material. The production process of the glass product generally comprises the following steps: proportioning, melting, forming, annealing and other procedures;
preparing materials; weighing various raw materials according to a designed material recipe, and uniformly mixing the raw materials in a mixer. The main raw materials of the glass comprise quartz sand, limestone, feldspar, fluffy soda, boric acid and the like; in the batching process, the mixed batch and the cullet are usually mixed in proportion and then are conveyed into a kiln bin through a lifter and a conveyer belt.
And melting, namely heating the prepared raw materials at high temperature to form uniform bubble-free glass liquid. The melting of the glass is carried out in a melting furnace; the melting furnace mainly comprises two types, namely a crucible furnace, wherein glass materials are contained in a crucible and heated outside the crucible; the other is a tank furnace, the glass material is melted in the furnace tank, and open fire is used for heating the upper part of the glass liquid level.
The forming is to convert the molten glass into a solid product having a fixed shape. Shaping must be carried out within a temperature range, which is a cooling process in which the glass first changes from a viscous liquid state to a plastic state and then to a brittle solid state. The forming method can be divided into two main types of manual forming and mechanical forming.
Annealing, the glass undergoes drastic temperature and shape changes during the forming process, which leaves thermal stresses in the glass. Such thermal stresses can reduce the strength and thermal stability of the glass article. If directly cooled, there is a high probability of white line breakage (colloquially referred to as cold blasting of glass) during or after cooling, storage, transport and use. To eliminate cold blast, the glass article must be annealed after forming. Annealing is to maintain the temperature within a certain range or slowly reduce the temperature for a period of time to eliminate or reduce the thermal stress in the glass to an allowable value.
With respect to the related art among the above, the inventors consider that the following drawbacks exist: the batch mixture is powdery, cullet is graininess, and cullet granularity is big, and the proportion is also great, and the place that cullet dropped after the belt transport will be farther than the powder, causes batch mixture and the cullet that get into the feed bin to appear the layering phenomenon, influences and melts the quality.
Disclosure of Invention
In order to improve batch and cullet's melting effect, this application provides a layering device is prevented to mixture.
The application provides a layering device is prevented to mixture adopts following technical scheme:
the utility model provides a layering device is prevented to mixture, is including the conveyer belt that is used for carrying batch and garrulous glass, the discharge end department of conveyer belt links up and connects the hopper, the discharge end of conveyer belt is located the space that connects the hopper to center on, the lateral wall that connects the hopper to deviate from the conveyer belt discharge end is located the orbit of the landing behind garrulous glass leaving the conveyer belt.
By adopting the technical scheme, after the mixed batch and cullet are moved to the conveyer belt, the batch and cullet are conveyed into the receiving hopper through the conveyer belt, and the mass of the monomer of the cullet is greater than that of the monomer of the batch, so that after the cullet and the batch leave the conveyer belt, the kinetic energy accumulated by the cullet is higher than that accumulated by the batch, so that the falling paths of the cullet and the batch after leaving the conveyer belt are inconsistent, and the cullet and the batch have the possibility of being separated; the separated cullet impacts on a receiving hopper and rebounds to the receiving hopper, and in the rebounding process, the cullet and the batch materials are mixed with each other and enter a melting furnace; in the process, the layering condition of the cullet and the batch is reduced, and the melting quality is improved; the side wall of the receiving hopper, which deviates from the discharge end of the conveying belt, is positioned on the sliding track of the cullet after leaving the conveying belt, so that the cullet is convenient to impact on the side wall of the receiving hopper.
Optionally, it includes a plurality of baffles, and is a plurality of the baffle encloses into the hopper of cone, and is a plurality of the baffle encloses into one side of hopper of circle and leaves the feed inlet, deviates from one side of feed inlet leaves the discharge gate, is located to deviate from the distance of the terminal surface of the baffle of conveyer belt apart from the discharge gate is greater than the baffle terminal surface that is close to the conveyer belt apart from the distance of discharge gate.
By adopting the technical scheme, the height of the baffle deviated from the conveying belt is greater than the height close to the baffle, so that the possibility that the cullet jumps out of the hopper is reduced, the waste of raw materials is reduced, and the cost is saved; meanwhile, the safety of workers is improved, and the possibility that the broken glass flying out of the hopper scratches the workers is reduced; meanwhile, the hopper is in a cone shape, so that the batch and the cullet can conveniently slide into the melting furnace.
Optionally, a buffer layer is arranged on the surface of the baffle plate deviating from the conveying belt and used for reducing impact force of the batch and the cullet on the baffle plate.
By adopting the technical scheme, under the action of the buffer layer, the impact force of the batch and the cullet on the baffle is buffered, so that the impact force of the batch and the cullet on the baffle is reduced, and the possibility of damage of the baffle is reduced; meanwhile, under the action of the buffer layer, the noise of a working site is reduced, and the safety of workers is further improved; meanwhile, after the baffle is damaged, substances of the baffle fall into the melting furnace, the color of the product formed after the cullet and the batch are melted is influenced, the possibility of the above conditions is reduced under the action of the buffer layer, and the forming quality of the product is improved.
Optionally, the buffer layer includes the rubber pad of setting on the baffle, the rubber pad is dismantled and is set up on the baffle.
By adopting the technical scheme, the batch and the cullet impact on the rubber pad to cause the rubber pad to deform, and the rubber pad converts kinetic energy of the cullet and the batch in the deformation process into potential energy and internal energy of the rubber pad, so that the possibility of damage of the baffle is reduced; the rubber pad has the advantages of low cost and easy acquisition; the rubber pad can be dismantled and set up on the baffle, is convenient for change the rubber pad of damage, has ensured the rubber pad to baffle buffer capacity.
Optionally, a guide plate is arranged on a baffle plate deviating from the conveying belt, the guide plate is obliquely arranged towards the discharge hole, and cullet impacts the rear edge of the baffle plate to slide and mix with the batch.
By adopting the technical scheme, the cullet impacts the baffle plate, and part of the cullet rebounds into the hopper to be mixed with the batch; part cullet slides along the guide plate, after the guide plate slips, mixes with the batch mixture, has further improved batch mixture and cullet's mixed effect, has reduced the production of layering phenomenon, has improved and has melted the effect.
Optionally, a plurality of baffles are arranged in the hopper surrounded by the baffles, the baffles divide the hopper into a mixed layer and a blanking layer, the material conveyed by the conveyer belt enters the mixed layer, and the blanking layer is communicated with the melting furnace; the baffle is provided with a notch for communicating a mixed layer and a blanking layer, a mixing device is arranged in the mixed layer and is used for mixing batch and cullet and moving the mixed material to the notch.
By adopting the technical scheme, the cullet and the batch materials separated from the conveying belt fall on the partition plate, and the cullet and the batch materials are further mixed under the action of the mixing device, so that the mixing effect of the batch materials and the cullet is further improved, the generation of a layering phenomenon is reduced, and the melting effect is improved; the mixed cullet and batch materials slide to the gap under the action of the mixing device and fall into the melting furnace, so that the melting effect is improved.
Optionally, the mixing device includes a stirring rod rotatably disposed in the mixing layer, a rotation axis of the stirring rod is perpendicular to a depth direction of the hopper, and stirring plates are disposed on a circumferential wall of the stirring rod and spirally arranged on the circumferential wall of the stirring rod; the mixture layering preventing device further comprises a mounting frame used for mounting the conveying belt, a plurality of conveying rollers are arranged on the mounting frame in a rotating mode, the conveying belt is wound on the conveying rollers, a first motor used for driving the conveying rollers to rotate is arranged on the mounting frame, and the mixing device further comprises a rotating source used for transmitting an output shaft of the first motor, a transmission piece used for driving the stirring rod to rotate and a transmission piece used for transmitting the stirring rod to rotate.
By adopting the technical scheme, when the cullet and the batch materials are conveyed, the first motor is started, the first motor drives the conveying roller to rotate, the conveying roller rotates to drive the conveying belt to run, and the cullet and the batch materials are further driven to enter the hopper; under the action of the transmission piece, the output shaft of the first motor is used as a driving source to be transmitted to the stirring rod and drives the stirring rod to rotate, the stirring rod rotates to drive the stirring plate to rotate, and the stirring plate mixes the cullet and the batch materials in the rotating process, so that the mixing effect of the cullet and the batch materials is improved, and the operation is simple and convenient; the stirring plate is spirally arranged on the stirring rod, so that the broken glass and the batch are conveniently driven to slide to the gap; under the effect of transmission piece, reduced the input of external drive source, saved earlier stage input cost and use cost.
Optionally, the rotation axis of the stirring rod is parallel to the rotation axis of the conveying roller, and the transmission member includes a first belt sleeved on the conveying roller and the stirring rod.
By adopting the technical scheme, the conveying roller drives the conveying belt to operate, the conveying roller drives the first belt to operate, the first belt operates to drive the stirring rod to rotate, and the operation is simple and convenient; meanwhile, the belt transmission has the advantages of stable transmission and large transmission stroke.
Optionally, the rotation axis of the stirring rod is perpendicular to the rotation axis of the conveying roller, the transmission member includes a driving rod rotatably disposed on the mounting frame, the length direction and the rotation axis of the driving rod are both parallel to the rotation axis of the conveying roller, and the driving rod is provided with a roller abutting against the conveying belt; one end of the stirring rod is positioned outside the hopper, the transmission piece further comprises a first bevel gear arranged on the driving rod, and a second bevel gear meshed with the first bevel gear is arranged at one end, positioned outside the hopper, of the stirring rod.
By adopting the technical scheme, the conveying roller drives the conveying belt to operate, the conveying belt operates to drive the idler wheel to rotate, the idler wheel drives the driving rod to rotate in the rotating process, the driving rod rotates to drive the first bevel gear to rotate, the first bevel gear rotates to drive the second bevel gear to rotate, the second bevel gear rotates to drive the stirring rod to rotate, and the operation is simple and convenient; simultaneously, the bevel gear transmission has the transmission precision height, and the big advantage of transmission direction scope is convenient for with the rotation of actuating lever, transmit to the puddler on.
Optionally, the discharge end of guide plate is located the central line department of puddler, two have been seted up to the breach, two the breach is located the projection department on the baffle of the both ends that the puddler is located the hopper respectively, the stirring board includes first portion and second portion, the spiral direction of first portion and second portion is opposite.
By adopting the technical scheme, the discharge end of the guide plate is positioned at the center line of the stirring rod, and the cullet and the batch are conveyed to the notch under the action of the first part and the second part; in the process, the running distance of the cullet and the batch materials is increased, so that the mixing time of the cullet and the batch materials is prolonged, and the mixing effect of the cullet and the batch materials is further improved; two are seted up to the breach, improve the efficiency that shifts out of cullet and batch on the baffle, reduced cullet and batch and piled up the possibility on the baffle.
In summary, the present application includes at least one of the following beneficial technical effects:
after the mixed batch and cullet are moved to a conveyer belt, the mixed batch and cullet are conveyed into a receiving hopper through the conveyer belt, and the mass of a monomer of the cullet is greater than that of a monomer of the batch, so that after the cullet and the batch leave the conveyer belt, the kinetic energy accumulated by the cullet is higher than that accumulated by the batch, so that the sliding paths of the cullet and the batch after leaving the conveyer belt are inconsistent, and the cullet and the batch have the possibility of being separated; the separated cullet impacts on a receiving hopper and rebounds to the receiving hopper, and in the rebounding process, the cullet and the batch materials are mixed with each other and enter a melting furnace; in the process, the layering condition of the cullet and the batch is reduced, and the melting quality is improved; the side wall of the receiving hopper, which is far away from the discharge end of the conveying belt, is positioned on a sliding track of the cullet after leaving the conveying belt, so that the cullet is convenient to impact on the side wall of the receiving hopper;
the cullet and the batch separated from the conveying belt fall on the partition plate, and the cullet and the batch are further mixed under the action of the mixing device, so that the mixing effect of the batch and the cullet is further improved, the layering phenomenon is reduced, and the melting effect is improved; the mixed cullet and batch materials slide to the gap under the action of the mixing device and fall into the melting furnace, so that the melting effect is improved.
Drawings
FIG. 1 is a schematic view of the overall structure of embodiment 1 of the present application;
FIG. 2 is a sectional view of a receiving hopper in embodiment 1 of the present application;
FIG. 3 is a sectional view of a receiving hopper in embodiment 2 of the present application;
fig. 4 is an enlarged schematic view of a portion a in fig. 3.
Description of reference numerals: 1. a conveyor belt; 2. a mounting frame; 3. a conveying roller; 4. a first motor; 5. a receiving hopper; 51. a baffle plate; 52. a feed inlet; 53. a discharge port; 6. a buffer layer; 61. a rubber pad; 7. a bolt; 8. a baffle; 9. a partition plate; 10. a mixed layer; 11. a material falling layer; 12. a notch; 13. a mixing device; 131. a stirring rod; 1321. a first part; 1322. a second section; 132. a stirring plate; 133. a transfer member; 1331. a first belt; 1332. a first guide wheel; 1333. a drive rod; 13331. a first rod body; 13332. a second rod body; 1334. a roller; 1335. a second guide wheel; 1336. a second belt; 1337. a first bevel gear; 1338. a second bevel gear.
Detailed Description
The present application is described in further detail below with reference to the attached drawings.
Example 1:
referring to fig. 1, the mixture anti-layering device comprises a conveying belt 1 for conveying batch and cullet, and further comprises a mounting frame 2 for mounting the conveying belt 1, wherein a plurality of conveying rollers 3 are rotatably arranged on the mounting frame 2, the conveying belt 1 is wound on the conveying rollers 3, a first motor 4 for driving the conveying rollers 3 to rotate is arranged on the mounting frame 2, and the conveying rollers 3 are arranged on an output shaft of the first motor 4; start first motor 4, first motor 4 drive conveying roller 3 rotates, and conveying roller 3 rotates and drives the operation of conveyer belt 1, and 1 operation in-process of conveyer belt is carried cullet and batch mixture, and then carries cullet and batch mixture to melting in the stove.
Referring to fig. 1, in order to reduce the separation of the cullet and the batch materials after being conveyed by the conveyor belt 1, the discharge end of the conveyor belt 1 is connected with a receiving hopper 5, further, the discharge end of the conveyor belt 1 is located in a space surrounded by the receiving hopper 5, and the side wall of the receiving hopper 5 departing from the discharge end of the conveyor belt 1 is located on a sliding track of the cullet after leaving the conveyor belt 1; the cullet and the batch after being conveyed by the conveyor belt 1 have certain initial speeds, and the cullet is granular due to the powdery batch, so that the horizontal running distance of the cullet is greater than the distance of the batch, and the batch and the cullet are separated; after the cullet is separated from the batch materials, the cullet impacts the side wall of the receiving hopper 5, part of the batch materials also impact the side wall of the receiving hopper 5 and then slide into the receiving hopper 5, and in the sliding process, the cullet and the batch materials are mixed, so that the melting effect of the cullet and the batch materials is improved; meanwhile, the running distance of part of batch materials is short, the cullet is rebounded to the receiving hopper 5 after impacting the side wall of the receiving hopper 5, and the cullet and the batch materials are mixed again in the rebounding process, so that the melting effect of the cullet and the batch materials is further improved.
Referring to fig. 1, the receiving hopper 5 includes a plurality of baffles 51, in this embodiment, the baffles 51 are made of 10mm steel plates, the steel plates have good impact resistance to reduce the possibility of hopper damage, the plurality of baffles 51 surround the hopper of a cone, a feeding hole 52 is reserved on one side of the hopper surrounded by the plurality of baffles 51, a discharging hole 53 is reserved on the side away from the feeding hole 52, and in this embodiment, the cross section of the feeding hole 52 is larger than that of the discharging hole 53; cullet enters the hopper through the inlet port 52, then impinges on the baffle 51, and then enters the melting furnace through the outlet port 53.
Referring to fig. 1, in order to reduce the possibility of the cullet flying out of the receiving hopper 5, the end surface of the baffle 51 located away from the conveyor belt 1 is spaced from the discharge port 53 by a distance greater than the distance from the end surface of the baffle 51 located close to the conveyor belt 1 to the discharge port 53; the baffle 51 deviating from the conveying belt blocks the cullet, so that the possibility that the cullet jumps out of the hopper is reduced, and the utilization rate of raw materials is improved; and the safety of the working personnel is improved.
Referring to fig. 1, in order to reduce the possibility that the broken glass and the batch material damage the baffle 51 and reduce the decibel of the sound generated by the broken glass and the batch material impacting the baffle 51, a buffer layer 6 is arranged on the surface of the baffle 51, which is away from the conveyer belt 1, and the buffer layer 6 is used for reducing the impact force of the batch material and the broken glass on the baffle 51; under the action of the buffer layer 6, the impact force of the cullet and the batch on the baffle 51 is relieved, and the possibility that the cullet and the batch impact the baffle 51 is reduced; meanwhile, the possibility that the damaged baffle 51 enters the melting furnace is reduced, and the effect of the molded product is improved.
Referring to fig. 1, in the present embodiment, the cushioning layer 6 includes a rubber pad 61 disposed on the baffle plate 51, and the rubber pad 61 covers the baffle plate 51; the batch and the cullet impact on the rubber pad 61 to cause deformation of the rubber pad 61, and kinetic energy of the cullet and the batch is converted by the rubber pad 61 in the deformation process and converted into potential energy and internal energy of the rubber pad 61, so that impact force on the baffle 51 is reduced; the rubber pad 61 can be a damaged conveying belt 1, the damaged conveying belt 1 is cut into a proper shape and then is arranged on the baffle 51, and the operation is simple and convenient; meanwhile, the cost is low.
Referring to fig. 1, in order to facilitate replacement of a damaged rubber pad 61, the rubber pad 61 is detachably disposed on the baffle 51, in the embodiment of the present application, a through hole is formed on the baffle 51, and meanwhile, a through hole matching with the through hole on the baffle 51 is formed on the rubber pad 61; when the rubber pad 61 is mounted on the baffle plate 51, the rubber pad 61 is attached to the baffle plate 51, the through hole in the rubber pad 61 is aligned with the through hole in the baffle plate 51, the bolt 7 is inserted into the through hole, the nut is screwed on the bolt 7, and the rubber pad 61 is mounted on the baffle plate 51; when the rubber pad 61 is replaced, the nut is screwed to separate the nut from the bolt 7, the bolt 7 is taken out, and the rubber pad 61 is detached from the baffle 51, so that the operation is simple and convenient.
Referring to fig. 1 and 2, in order to further improve the mixing effect of the cullet and the batch materials, a baffle plate 8 is arranged on a baffle plate 51 which is far away from the conveyer belt 1, a teflon layer is coated on the baffle plate 8 to reduce the dynamic friction factor of the cullet and the batch materials on the baffle plate 8, the cullet and the batch materials can conveniently slide on the baffle plate 8, the baffle plate 8 is obliquely arranged towards a discharge port 53, and the cullet impacts on the baffle plate 51 and slides along the baffle plate 8 to be mixed with the batch materials; the cullet impacts on the baffle 51, and part of the cullet rebounds into the hopper to be mixed with the batch; part garrulous glass slides along guide plate 8, after sliding from guide plate 8, mixes with the batch mixture, has further improved batch mixture and garrulous glass's mixed effect.
Referring to fig. 1 and 2, a partition plate 9 is arranged in a hopper surrounded by a plurality of baffle plates 51, the plane of the partition plate 9 is parallel to the ground, the hopper is divided into a mixed layer 10 and a blanking layer 11 by the partition plate 9, the material conveyed by the conveying belt 1 enters the mixed layer 10, and the blanking layer 11 is communicated with the melting furnace; a gap 12 for communicating the mixed layer 10 and the blanking layer 11 is formed on the clapboard 9; the cullet and batch materials entering the mixing layer 10 fall randomly on the partition plate 9 and enter the melting furnace through the notch 12.
Referring to fig. 1 and 2, in order to further improve the mixing effect of the cullet and the batch, a mixing device 13 is disposed in the mixing layer 10, the mixing device 13 is used for mixing the batch and the cullet and moving the mixed batch to the notch 12, the mixing device 13 includes a stirring rod 131 rotatably disposed in the mixing layer 10, a rotation axis of the stirring rod 131 is perpendicular to the depth direction of the hopper, further, a plane of the stirring rod 131 is parallel to a plane of the partition plate 9, a stirring plate 132 is disposed on a peripheral wall of the stirring rod 131, the stirring plate 132 is spirally disposed on the peripheral wall of the stirring rod 131, and the mixing device 13 further includes a transmission element 133 for transmitting a rotation source of an output shaft of the first motor 4 to the stirring rod 131 and driving the stirring rod 131 to rotate;
when the cullet and the batch are conveyed, a first motor 4 is started, the first motor 4 drives a conveying roller 3 to rotate, the conveying roller 3 rotates to drive a conveying belt 1 to run, and then the cullet and the batch are driven to enter a hopper; under the action of the transmission piece 133, the output shaft of the first motor 4 is used as a driving source and is transmitted to the stirring rod 131, the stirring rod 131 is driven to rotate, the stirring rod 131 rotates to drive the stirring plate 132 to rotate, and the stirring plate 132 mixes cullet and batch materials in the rotating process, so that the mixing effect of the cullet and the batch materials is improved; because the stirring plate 132 is spiral, when the cullet and the batch material are stirred, the cullet and the batch material are moved to the notch 12.
Referring to fig. 1 and 2, in the embodiment of the present application, the rotation axis of the stirring rod 131 is parallel to the rotation axis of the conveying roller 3, the transmission member 133 includes a first belt 1331 that is sleeved on the conveying roller 3 and the stirring rod 131, further, one end of the stirring rod 131 is located outside the hopper, the conveying roller 3 and the stirring rod 131 are both sleeved with a first guide wheel 1332, and the belt is wound on the first guide wheel 1332; first motor 4 drive conveying roller 3 rotates, and conveying roller 3 rotates and drives first leading wheel 1332 and rotate, and first leading wheel 1332 rotates and drives first belt 1331 operation, and first belt 1331 operation drives another first leading wheel 1332 and rotates, and first leading wheel 1332 rotates and drives puddler 131 and rotate, and then stirs garrulous glass and batch, and easy operation is convenient.
Referring to fig. 1 and 2, in order to improve the stirring effect of the stirring rod 131 on cullet and batch materials and accelerate the moving efficiency of the cullet and batch materials on the partition plate 9, the discharge end of the guide plate 8 is located at the center line of the stirring rod 131, two notches 12 are formed in the discharge end of the guide plate 8, the two notches 12 are respectively located at the projection positions of the two ends of the stirring rod 131 located in the hopper on the partition plate 9, the stirring plate 132 includes a first portion 1321 and a second portion 1322, and the spiral directions of the first portion 1321 and the second portion 1322 are opposite; the cullet and the batch on the guide plate 8 fall on the center line of the stirring rod 131, then the first portion 1321 and the second portion 1322 rotate to stir the cullet and the batch in the middle, and drive the cullet and the batch to slide towards the two ends of the stirring rod 131, and then move out through the notch 12, in the process, the running distance of the cullet and the batch is increased, the mixing time of the cullet and the batch is further increased, and the mixing effect of the cullet and the batch is further improved; two notches 12 are formed, so that the moving-out efficiency of cullet and batch on the partition plate 9 is improved, and the possibility that the cullet and the batch are accumulated on the partition plate 9 is reduced.
The implementation principle of the embodiment 1 is as follows:
when the mixed cullet and batch are put into a melting furnace, firstly, the cullet and batch are moved onto a conveyer belt 1, then a first motor 4 is started, the first motor 4 drives a conveying roller 3 to rotate, the conveying roller 3 rotates to drive the conveyer belt 1 to operate, and further the cullet and batch on the conveyer belt 1 are driven to slide into a receiving hopper 5;
the cullet and the batch separated from the conveyor belt 1 are separated in the flying process, impact on the rubber pad 61, and then fall on the guide plate 8 and fall on the partition plate 9;
meanwhile, the first motor 4 drives the conveying roller 3 to rotate, the conveying roller 3 rotates to drive the first guide wheel 1332 to rotate, the first guide wheel 1332 rotates to drive the first belt 1331 to run, the first belt 1331 runs to drive the other first guide wheel 1332 to rotate, the first guide wheel 1332 rotates to drive the stirring rod 131 to rotate, then the cullet and the batch mixture are stirred, the cullet and the batch mixture are conveyed into the notch 12, and then the cullet and the batch mixture are put into the melting furnace.
Example 2:
referring to fig. 3 and 4, the driving lever 1333 includes a first lever 13331 and a second lever 13332 provided on the mounting bracket 2, the first lever 13331 and the second lever 13332 are parallel to each other, and the roller 1334 is provided on the first lever 13331; the first rod 13331 and the second rod 13332 are both provided with a second guide wheel 1335, and a second belt 1336 is wound on the second guide wheel 1335;
referring to fig. 3 and 4, one end of the stirring rod 131 is located outside the hopper, the transmission member 133 further includes a first bevel gear 1337 disposed on the second rod 13332, and a second bevel gear 1338 engaged with the first bevel gear 1337 is disposed on the end of the stirring rod 131 located outside the hopper;
the conveying belt 1 runs to drive the roller 1334 to rotate, the roller 1334 drives the first rod body 13331 to rotate in the rotating process, the first rod body 13331 rotates to drive the second guide wheel 1335 to rotate, the second guide wheel 1335 rotates to drive the second belt 1336 to run, and then drives the second rod body 13332 to rotate, the second rod body 13332 rotates to drive the first bevel gear 1337 to rotate, the first bevel gear 1337 rotates to drive the second bevel gear 1338 to rotate, the second bevel gear 1338 rotates to drive the stirring rod 131 to rotate, and the cullet and the batch are conveyed into the notch 12, and then the cullet and the batch are put into the melting furnace.
The implementation principle of the embodiment 2 is as follows:
when the mixed cullet and batch are put into a melting furnace, firstly, the cullet and batch are moved onto a conveyer belt 1, then a first motor 4 is started, the first motor 4 drives a conveying roller 3 to rotate, the conveying roller 3 rotates to drive the conveyer belt 1 to operate, and further the cullet and batch on the conveyer belt 1 are driven to slide into a receiving hopper 5;
the cullet and the batch separated from the conveyor belt 1 are separated in the flying process, impact on the rubber pad 61, and then fall on the guide plate 8 and fall on the partition plate 9;
meanwhile, the first motor 4 drives the conveying roller 3 to rotate, the conveying roller 3 rotates to drive the conveying belt 1 to operate, the conveying belt 1 operates to drive the roller 1334 to rotate, the roller 1334 drives the first rod body 13331 to rotate in the rotating process, the first rod body 13331 rotates to drive the second guide wheel 1335 to rotate, the second guide wheel 1335 rotates to drive the second belt 1336 to operate, and further drives the second rod body 13332 to rotate, the second rod body 13332 rotates to drive the first bevel gear 1337 to rotate, the first bevel gear 1337 rotates to drive the second bevel gear 1338 to rotate, the second bevel gear 1338 rotates to drive the stirring rod 131 to rotate, and the cullet and the batch are conveyed into the notch 12, and then the cullet and the batch are put into the melting furnace.
The above embodiments are preferred embodiments of the present application, and the protection scope of the present application is not limited by the above embodiments, so: all equivalent changes made according to the structure, shape and principle of the present application shall be covered by the protection scope of the present application.
Claims (10)
1. The utility model provides a layering device is prevented to mixture which characterized in that: including conveyer belt (1) that is used for carrying batch mixture and cullet, the discharge end department of conveyer belt (1) links up and has connect hopper (5), the discharge end of conveyer belt (1) is located the space that connects hopper (5) to center on, the lateral wall that connects hopper (5) to deviate from conveyer belt (1) discharge end is located the orbit of the landing behind cullet leaving conveyer belt (1).
2. The mix delamination prevention device of claim 1, wherein: connect hopper (5) to include a plurality of baffles (51), it is a plurality of baffle (51) enclose into the hopper of cone, and are a plurality of baffle (51) enclose into one side of hopper and leave feed inlet (52), deviate from discharge gate (53) are left to one side of feed inlet (52), are located to deviate from the distance of the terminal surface of baffle (51) of conveyer belt (1) apart from discharge gate (53) is greater than the distance of baffle (51) terminal surface apart from discharge gate (53) that is close to conveyer belt (1).
3. The mix delamination prevention device of claim 2, wherein: deviate from be provided with buffer layer (6) on the face of baffle (51) of conveyer belt (1), buffer layer (6) are used for alleviateing the impact force of batch and cullet to baffle (51).
4. The mix delamination prevention device of claim 3, wherein: the buffer layer (6) comprises a rubber pad (61) arranged on the baffle plate (51), and the rubber pad (61) is detachably arranged on the baffle plate (51).
5. The mix delamination prevention device of any of claims 2-4, wherein: deviate from be provided with guide plate (8) on baffle (51) of conveyer belt (1), guide plate (8) set up towards discharge gate (53) slope, and garrulous glass strikes and is in follow behind baffle (51) guide plate (8) slide and mix with the batch mixture.
6. The mix delamination prevention device of claim 5, wherein: a partition plate (9) is arranged in a hopper surrounded by the baffles (51), the hopper is divided into a mixing layer (10) and a blanking layer (11) by the partition plate (9), the materials conveyed by the conveying belt (1) enter the mixing layer (10), and the blanking layer (11) is communicated with the melting furnace; the glass batch mixer is characterized in that a notch (12) used for communicating a mixing layer (10) and a blanking layer (11) is formed in the partition plate (9), a mixing device (13) is arranged in the mixing layer (10), and the mixing device (13) is used for mixing batch and cullet and moving the mixed materials to the notch (12).
7. The mix delamination prevention device of claim 6, wherein: the mixing device (13) comprises a stirring rod (131) rotatably arranged in the mixing layer (10), the rotating axis of the stirring rod (131) is perpendicular to the depth direction of the hopper, a stirring plate (132) is arranged on the peripheral wall of the stirring rod (131), and the stirring plate (132) is spirally arranged on the peripheral wall of the stirring rod (131); the mixture layering preventing device further comprises a mounting frame (2) used for mounting the conveying belt (1), a plurality of conveying rollers (3) are arranged on the mounting frame (2) in a rotating mode, the conveying belt (1) is arranged on the conveying rollers (3) in a winding mode, a first motor (4) used for driving the conveying rollers (3) to rotate is arranged on the mounting frame (2), and the mixing device (13) further comprises a rotating source used for transmitting an output shaft of the first motor (4), a transmission piece (133) which is used for transmitting the stirring rod (131) and drives the stirring rod (131) to rotate.
8. The mix delamination prevention device of claim 7, wherein: the rotation axis of the stirring rod (131) is parallel to the rotation axis of the conveying roller (3), and the transmission piece (133) comprises a first belt (1331) sleeved on the conveying roller (3) and the stirring rod (131).
9. The mix delamination prevention device of claim 7, wherein: the rotation axis of the stirring rod (131) is perpendicular to the rotation axis of the conveying roller (3), the transmission piece (133) comprises a driving rod (1333) rotatably arranged on the mounting frame (2), the length direction and the rotation axis of the driving rod (1333) are parallel to the rotation axis of the conveying roller (3), and a roller (1334) abutted against the conveying belt (1) is arranged on the driving rod (1333); one end of the stirring rod (131) is positioned outside the hopper, the transmission piece (133) further comprises a first bevel gear (1337) arranged on the driving rod (1333), and a second bevel gear (1338) meshed with the first bevel gear (1337) is arranged at one end of the stirring rod (131) positioned outside the hopper.
10. The mix delamination prevention device of claim 7, wherein: the discharge end of guide plate (8) is located the central line department of puddler (131), two have been seted up in breach (12), two breach (12) are located puddler (131) respectively and are located the projection department of both ends on baffle (9) in the hopper, stirring board (132) include first portion (1321) and second portion (1322), the spiral direction of first portion (1321) and second portion (1322) is opposite.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111554689.9A CN114195360A (en) | 2021-12-17 | 2021-12-17 | Layering device is prevented to mixture |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111554689.9A CN114195360A (en) | 2021-12-17 | 2021-12-17 | Layering device is prevented to mixture |
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| CN114195360A true CN114195360A (en) | 2022-03-18 |
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| CN202111554689.9A Pending CN114195360A (en) | 2021-12-17 | 2021-12-17 | Layering device is prevented to mixture |
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