CN114193609A - Concrete prefabricated part forming device - Google Patents
Concrete prefabricated part forming device Download PDFInfo
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- CN114193609A CN114193609A CN202111363560.XA CN202111363560A CN114193609A CN 114193609 A CN114193609 A CN 114193609A CN 202111363560 A CN202111363560 A CN 202111363560A CN 114193609 A CN114193609 A CN 114193609A
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- plate
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- frame
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- 229910000831 Steel Inorganic materials 0.000 claims abstract description 15
- 239000010959 steel Substances 0.000 claims abstract description 15
- 239000000463 material Substances 0.000 claims abstract description 11
- 238000000465 moulding Methods 0.000 claims abstract description 8
- 230000005540 biological transmission Effects 0.000 claims description 15
- 229910001294 Reinforcing steel Inorganic materials 0.000 claims description 11
- 238000007599 discharging Methods 0.000 claims description 9
- 230000000149 penetrating effect Effects 0.000 claims description 6
- 238000009434 installation Methods 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 8
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 230000003014 reinforcing effect Effects 0.000 description 15
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 239000004566 building material Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 238000012216 screening Methods 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B23/00—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
- B28B23/02—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/04—Producing shaped prefabricated articles from the material by tamping or ramming
- B28B1/045—Producing shaped prefabricated articles from the material by tamping or ramming combined with vibrating or jolting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/0215—Feeding the moulding material in measured quantities from a container or silo
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
- On-Site Construction Work That Accompanies The Preparation And Application Of Concrete (AREA)
Abstract
One or more embodiments of the present disclosure provide a concrete preform forming apparatus, in which a prefabricated mold is placed in a position-limiting through hole, a first motor rotates a disc, the disc rotates a position-limiting through hole, the prefabricated mold is rotated to a material feeding assembly through the position-limiting through hole, the material feeding assembly injects mixed concrete into the prefabricated mold, the disc rotates the prefabricated mold filled with concrete to a steel bar placing assembly, the steel bar placing assembly places the steel bar on the top of the concrete, a vibrating assembly vibrates the prefabricated mold to make the steel bar fully penetrate into the concrete, the disc rotates the concrete prefabricated mold filled with the steel bar to a leveling assembly, the leveling assembly levels the concrete on the surface of the prefabricated mold, the blanking assembly drives the prefabricated mold to move downwards, so that the prefabricated mold is taken out of the position-limiting through hole, the problems that the time and the labor are consumed and the production efficiency is extremely low in manual operation in the process of processing the concrete prefabricated member for molding are solved.
Description
Technical Field
One or more embodiments of the present specification relate to the technical field of concrete prefabricated members, and particularly, to a concrete prefabricated member forming device.
Background
The waste concrete can be used as aggregate to produce recycled concrete after being treated by procedures of dismantling, transporting, crushing, screening, washing and the like, and is used as a building material of a steel-concrete structure, which is the most valuable recycling method of the waste concrete, for example, the recycled concrete can be poured into a concrete prefabricated member. When using recycled concrete to cast concrete pre-forms, the process flow generally comprises the following steps: the concrete prefabricated member is prepared by pouring stirred concrete into a prefabricated mold manually, then putting reinforcing steel bars into the prefabricated mold filled with the concrete, then putting the prefabricated mold on a vibrating table for vibrating, and finally removing the prefabricated mold after the concrete is cured. When the concrete prefabricated part is produced in such a mode, the labor intensity of operators is high, the consumed time is long, and the production efficiency is low.
Disclosure of Invention
In view of the above, an object of one or more embodiments of the present disclosure is to provide a concrete preform forming apparatus, so as to solve the problems that the manual operation is time and labor consuming and the production efficiency is extremely low in the process of processing the concrete preform.
In view of the above objects, one or more embodiments of the present specification provide a concrete preform molding apparatus including:
the bottom of the workbench is provided with a first motor, and an output shaft of the first motor penetrates through the center of the workbench;
the disc is arranged at the top of the workbench and is in transmission connection with an output shaft of the first motor, and four limiting through holes are uniformly distributed on the disc;
the feeding assembly is erected at the top of one limiting through hole;
the steel bar placing assembly is erected at the top of one limiting through hole beside the feeding assembly;
the vibrating assembly penetrates through the bottom of the workbench and is positioned below the reinforcing steel bar placing assembly;
the leveling assembly is erected at the top of one limiting through hole at one end, far away from the feeding assembly, of the disc;
the blanking assembly penetrates through the bottom of the workbench and is positioned below the leveling assembly;
the limiting through hole is used for placing the prefabricated mould, and the first motor drives the disc to rotate so that the prefabricated mould can be sequentially put into concrete, placed into a reinforcing steel bar, uniformly vibrated, leveled on the surface and transported.
Preferably, the feeding assembly comprises;
the top of the mounting frame is provided with a discharging hopper, and the mounting frame is fixedly connected with the workbench;
and the discharge valve is arranged at one position of the discharge hopper, which is close to the discharge port.
Preferably, the reinforcing bar placing assembly includes:
a first connecting rod is fixedly arranged on one side of the first mounting plate;
the two finger cylinders are uniformly distributed on one side, away from the first connecting rod, of the first mounting plate, and the output end of each finger cylinder is provided with two symmetrically distributed clamping jaws;
one end of each connecting arm is sleeved on one end of the corresponding first connecting rod, a second connecting rod penetrates through the other end of each connecting arm, a second motor is arranged beside one connecting arm, and an output shaft of each second motor is in transmission connection with the corresponding first connecting rod;
two first backup pads, its top is established respectively the cover the one end of second connecting rod, one of them the side of first backup pad is equipped with the third motor, the third motor with the transmission of second connecting rod is connected, and every the bottom of first backup pad all with workstation fixed connection.
Preferably, the vibrating assembly comprises:
the bottom of the vibrating plate is provided with an extending plate;
the fourth motor is erected at the bottom of the extension plate, a semicircular block is sleeved on an output shaft of the fourth motor, and the cambered surface of the semicircular block is mutually abutted to the extension plate;
one end of each limiting rod is fixedly arranged at the bottom of the workbench, and the other end of each limiting rod penetrates through one corner of the extending plate;
and the four springs are respectively sleeved on one limiting rod, and two ends of each spring respectively abut against the bottom of the workbench and the extension plate.
Preferably, the flattening assembly comprises:
the bottom of the second supporting plate is fixedly connected with the workbench;
the screw rod sliding table is vertically arranged on the second supporting plate;
one end of the second mounting plate is arranged on the screw rod sliding table;
the fifth motor is vertically arranged on the second mounting plate, and an output shaft of the fifth motor penetrates through the second mounting plate;
and the material flattening plate is arranged on one side, far away from the fifth motor, of the second mounting plate, and the center of the material flattening plate is in transmission connection with an output shaft of the fifth motor.
Preferably, the blanking assembly comprises:
the mounting frame is arranged at the bottom of the workbench;
the first lifting plate is arranged inside the installation frame and penetrates through the workbench;
the conveyor is arranged on one side, far away from the first motor, of the first lifting plate and is arranged at the inner bottom of the mounting frame;
the lifter is arranged on the inner side wall of the mounting frame and is in transmission connection with the bottom of the first lifting plate;
the pushing plate is arranged on one side, away from the conveyor, of the first lifting plate;
the two first cylinders are uniformly distributed on one side of the mounting frame, and the output shaft of each first cylinder penetrates through the mounting frame and is fixedly connected with the pushing plate.
Preferably, a heater is arranged beside the mounting frame along the length direction of the conveyor.
Preferably, one end of the disc, which is far away from the steel bar placing component, is provided with a blanking frame, the blanking frame is positioned at the top of the limiting through hole, a feeding frame is arranged on one side of the blanking frame far away from the reinforcing steel bar placing component, the bottom of the feeding frame is fixedly connected with the workbench, a second lifting plate is arranged inside the feeding frame, the lateral sides of the second lifting plate are inserted on the feeding frame, one side of the second lifting plate penetrates through the feeding frame to be provided with a sliding block, a threaded rod is arranged on the sliding block in a penetrating way, both ends of the threaded rod are hinged at the outer side of the feeding frame, one end of the threaded rod is hinged with a sixth motor, the sixth motor is fixedly connected with the feeding frame, two second cylinders which are uniformly distributed are arranged on one side, away from the blanking frame, of the feeding frame, and the output shaft of each second cylinder penetrates through the feeding frame.
As can be seen from the above, in one or more embodiments of the present disclosure, a concrete prefabricated member forming apparatus is provided, in which a prefabricated mold is placed in a position-limiting through hole, a disc is driven to rotate by a first motor, the position-limiting through hole is driven to rotate by the disc, the prefabricated mold is driven to rotate to a feeding assembly by the position-limiting through hole, stirred concrete is injected into the prefabricated mold by the feeding assembly, the prefabricated mold filled with concrete is driven to rotate to a reinforcing bar placing assembly by the disc, reinforcing bars are placed on top of the concrete by the reinforcing bar placing assembly, the prefabricated mold is driven to vibrate by a vibrating assembly, the reinforcing bars completely penetrate into the concrete, the concrete prefabricated mold filled with the reinforcing bars is driven to rotate to a leveling assembly by the disc, the concrete on the surface of the prefabricated mold is leveled by the leveling assembly, the prefabricated mold is driven to move downward by a blanking assembly, so that the prefabricated mold is taken out of the position-limiting through hole, the problems that the time and the labor are consumed and the production efficiency is extremely low in manual operation in the process of processing the concrete prefabricated member for molding are solved.
Drawings
In order to more clearly illustrate one or more embodiments or prior art solutions of the present specification, the drawings that are needed in the description of the embodiments or prior art will be briefly described below, and it is obvious that the drawings in the following description are only one or more embodiments of the present specification, and that other drawings may be obtained by those skilled in the art without inventive effort from these drawings.
FIG. 1 is a schematic diagram of the overall structure of one or more embodiments of the present disclosure;
FIG. 2 is a bottom perspective view of a table according to one or more embodiments of the present disclosure;
FIG. 3 is a schematic perspective view of a feeding assembly according to one or more embodiments of the present disclosure;
fig. 4 is a schematic perspective view of a rebar placement assembly according to one or more embodiments of the present disclosure;
fig. 5 is a schematic perspective view of a tamper assembly according to one or more embodiments of the present disclosure;
FIG. 6 is a perspective view of a flattening assembly according to one or more embodiments of the present disclosure;
FIG. 7 is a schematic perspective view of a blanking assembly according to one or more embodiments of the present disclosure;
fig. 8 is a schematic perspective view of a blanking frame according to one or more embodiments of the present disclosure.
The reference numbers in the figures are:
1-a workbench; 11-a first electric machine; 12-a disc; 13-a limiting through hole; 14-a blanking frame; 15-feeding frame; 16-a second lifter plate; 17-a slide block; 18-a threaded rod; 19-a sixth motor; 110-a second cylinder;
2-feeding the material assembly; 21-a mounting frame; 22-a discharge hopper; 23-a discharge valve;
3-a steel bar placing component; 31-a first mounting plate; 32-first connecting rod; 33-finger cylinder; 34-a clamping jaw; 35-a linker arm; 36-a second connecting rod; 37-a second motor; 38-a first support plate; 39-a third motor;
4-a vibrating assembly; 41-a vibration plate; 42-an extension plate; 43-a fourth motor; 44-a semicircular block; 45-a limiting rod; 46-a spring;
5-leveling component; 51-a second support plate; 52-screw rod sliding table; 53-a second mounting plate; 54-a fifth motor; 55-a flat material plate;
6, blanking assembly; 61-mounting the frame; 62-a first lifter plate; 63-a conveyor; 64-a lifter; 65-a push plate; 66-a first cylinder; 67-heater.
Detailed Description
To make the objects, technical solutions and advantages of the present disclosure more apparent, the present disclosure is further described in detail below with reference to specific embodiments.
It is to be noted that unless otherwise defined, technical or scientific terms used in one or more embodiments of the present specification should have the ordinary meaning as understood by those of ordinary skill in the art to which this disclosure belongs. The use of "first," "second," and similar terms in one or more embodiments of the specification is not intended to indicate any order, quantity, or importance, but rather is used to distinguish one element from another. The word "comprising" or "comprises", and the like, means that the element or item listed before the word covers the element or item listed after the word and its equivalents, but does not exclude other elements or items. The terms "connected" or "coupled" and the like are not restricted to physical or mechanical connections, but may include electrical connections, whether direct or indirect. "upper", "lower", "left", "right", and the like are used merely to indicate relative positional relationships, and when the absolute position of the object being described is changed, the relative positional relationships may also be changed accordingly.
Referring to fig. 1 to 8, a concrete preform molding apparatus includes:
the bottom of the workbench 1 is provided with a first motor 11, and an output shaft of the first motor 11 penetrates through the center of the workbench 1;
the disc 12 is arranged at the top of the workbench 1, the disc 12 is in transmission connection with an output shaft of the first motor 11, and four limiting through holes 13 which are uniformly distributed are formed in the disc 12;
the feeding assembly 2 is erected at the top of one limiting through hole 13;
the steel bar placing component 3 is erected at the top of one limiting through hole 13 beside the feeding component 2;
the vibrating component 4 penetrates through the bottom of the workbench 1, and the vibrating component 4 is positioned below the steel bar placing component 3;
the leveling component 5 is erected on the top of one limiting through hole 13 at one end of the disc 12 far away from the feeding component 2;
the blanking assembly 6 is arranged at the bottom of the workbench 1 in a penetrating manner, and the blanking assembly 6 is positioned below the leveling assembly 5;
wherein, spacing through-hole 13 is used for placing the prefabricated mould, first motor 11 drives disc 12 rotates to make the prefabricated mould carry out the work of throwing into the concrete in proper order, putting into the reinforcing bar, vibrating evenly, surface flattening and transportation.
The prefabricated mould is placed into a limit through hole 13, a disc 12 is driven to rotate by a first motor 11, the limit through hole 13 is driven to rotate by the disc 12, the prefabricated mould is driven to rotate to a feeding component 2 by the limit through hole 13, the stirred concrete is injected into the prefabricated mould by the feeding component 2, the prefabricated mould filled with the concrete is driven to rotate to a reinforcing steel bar placing component 3 by the disc 12, reinforcing steel bars are placed at the top of the concrete by the reinforcing steel bar placing component 3, the prefabricated mould is driven to vibrate by a vibrating component 4, the reinforcing steel bars completely penetrate into the concrete, the concrete prefabricated mould filled with the reinforcing steel bars is driven to rotate to a leveling component 5 by the disc 12, the concrete on the surface of the prefabricated mould is leveled by the leveling component 5, the prefabricated mould is driven to move downwards by a blanking component 6, so that the prefabricated mould is taken out of the limit through hole 13, and the process of processing the concrete prefabricated part is solved, the manual operation not only consumes time and labor, but also has extremely low production efficiency, and realizes the automatic processing of the concrete prefabricated part and the molding, and the work efficiency is high.
As an alternative embodiment, the dosing assembly 2 comprises;
the top of the mounting frame 21 is provided with a material discharging hopper 22, and the mounting frame 21 is fixedly connected with the workbench 1;
and the discharge valve 23 is arranged at one position of the discharge hopper 22 close to the discharge port.
The volume of the discharging hopper 22 injected into the prefabricated mould is controlled through the discharging valve 23 by feeding the stirred concrete into the discharging hopper 22, so that the concrete in the discharging hopper 22 cannot be injected continuously in the rotating process of the disc 12, the problem that the concrete is injected into the prefabricated mould by the discharging hopper 22 all the time and cannot be controlled is solved, and the problem that the concrete is quantitatively fed into the prefabricated mould by the discharging hopper 22 is solved.
As an alternative embodiment, the rebar placement module 3 includes:
a first mounting plate 31 having a first connecting rod 32 fixed to one side thereof;
the two finger cylinders 33 are uniformly distributed on one side of the first mounting plate 31, which is far away from the first connecting rod 32, and the output end of each finger cylinder 33 is provided with two symmetrically distributed clamping jaws 34;
one end of each of the two connecting arms 35 is sleeved on one end of the first connecting rod 32, a second connecting rod 36 is arranged at the other end of each of the two connecting arms 35 in a penetrating manner, a second motor 37 is arranged beside one of the connecting arms 35, and an output shaft of the second motor 37 is in transmission connection with the first connecting rod 32;
two first backup pads 38, its top is established respectively the one end of second connecting rod 36 is established, one of them the side of first backup pad 38 is equipped with third motor 39, third motor 39 with second connecting rod 36 transmission is connected, and every the bottom of first backup pad 38 all with workstation 1 fixed connection.
Drive clamping jaw 34 through finger cylinder 33 and get the reinforcing bar, it is rotatory to drive second connecting rod 36 through third motor 39, it is rotatory to drive linking arm 35 through second connecting rod 36, it is rotatory to drive first mounting panel 31 through linking arm 35, it is rotatory to drive first connecting rod 32 through second motor 37, it is rotatory on linking arm 35 to drive first mounting panel 31 through first connecting rod 32, it is rotatory to drive finger cylinder 33 through first mounting panel 31, it is rotatory to drive clamping jaw 34 through finger cylinder 33, it is rotatory to towards the prefabricated mould to drive the reinforcing bar through clamping jaw 34, it resets to drive clamping jaw 34 through finger cylinder 33, thereby make the reinforcing bar fall into the concrete surface in the prefabricated mould, the problem of artifical reinforcing bar in the prefabricated mould of placing has been solved, the problem of automatic reinforcing bar of placing in the prefabricated mould has been realized.
As an alternative embodiment, the vibrating assembly 4 comprises:
a vibration plate 41 having an extension plate 42 at the bottom thereof;
the fourth motor 43 is erected at the bottom of the extension plate 42, a semicircular block 44 is sleeved on an output shaft of the fourth motor 43, and an arc surface of the semicircular block 44 is abutted against the extension plate 42;
one end of each of the four limiting rods 45 is fixedly arranged at the bottom of the workbench 1, and the other end of each of the four limiting rods 45 is respectively arranged at one corner of the extending plate 42 in a penetrating manner;
the four springs 46 are respectively sleeved on one of the limiting rods 45, and two ends of each spring 46 respectively abut against the bottom of the workbench 1 and the extension plate 42.
It is rotatory to drive semicircle piece 44 through fourth motor 43, make through semicircle piece 44 and extend board 42 and reciprocate, it reciprocates to drive vibrations board 41 through extending board 42, contradict through spring 46 and extend board 42 and produce decurrent thrust, prevent through gag lever post 45 that spring 46 breaks away from extension board 42, thereby make the prefabricated mould follow vibrations board 41 and shake together, make concrete surface's reinforcing bar because of vibrations are deepened completely, the problem of the unable concrete of deepening completely of reinforcing bar has been solved, the problem of the reinforcing bar is deepened fast inside the concrete has been realized.
As an alternative embodiment, the flattening assembly 5 comprises:
a second support plate 51, the bottom of which is fixedly connected with the workbench 1;
a screw sliding table 52 vertically provided on the second support plate 51;
a second mounting plate 53, one end of which is provided on the screw sliding table 52;
a fifth motor 54 vertically disposed on the second mounting plate 53, and an output shaft of the fifth motor 54 penetrates the second mounting plate 53;
and the flat material plate 55 is arranged on one side of the second mounting plate 53 far away from the fifth motor 54, and the center of the flat material plate 55 is in transmission connection with an output shaft of the fifth motor 54.
Drive second mounting panel 53 through lead screw slip table 52 and move down, drive fifth motor 54 through second mounting panel 53 and move down, drive through fifth motor 54 and put down flitch 55 and move down to the surface of the concrete in the prefabricated mould of contact, it is rotatory to drive through fifth motor 54 and put down flitch 55, thereby make the concrete surface in the prefabricated mould floating, the problem that the concrete surface in the prefabricated mould needs the manual work to be strickled off is solved, the problem of concrete surface in the automatic high-efficient quick flattening prefabricated mould has been realized.
As an alternative embodiment, the blanking assembly 6 comprises:
an installation frame 61 arranged at the bottom of the workbench 1;
a first lifting plate 62 disposed inside the mounting frame 61, wherein the first lifting plate 62 is inserted into the worktable 1;
a conveyor 63 disposed at a side of the first lifting plate 62 away from the first motor 11, wherein the conveyor 63 is disposed at an inner bottom of the mounting frame 61;
the lifter 64 is arranged on the inner side wall of the mounting frame 61, and the lifter 64 is in transmission connection with the bottom of the first lifting plate 62;
a pushing plate arranged on one side of the first lifting plate 62 far away from the conveyor 63;
the two first air cylinders 66 are uniformly distributed on one side of the mounting frame 61, and an output shaft of each first air cylinder 66 penetrates through the mounting frame 61 to be fixedly connected with the push plate.
Drive first lifter plate 62 through lift 64 and move down, drive the prefabricated mould through first lifter plate 62 and move down, drive the slurcam through first cylinder 66 and remove, drive the prefabricated mould through the slurcam and remove to conveyer 63 on to make the prefabricated mould take out fast, solved the problem that the prefabricated mould needs the manual work to take out from disc 12, realized the problem of the automatic roll-off of prefabricated mould from workstation 1 bottom.
As an alternative embodiment, a heater 67 is provided along the length of the conveyor 63 beside the mounting frame 61.
For example, when the prefabricated mould is sent out on the conveyor 63, the heater 67 is installed, so that the concrete in the prefabricated mould is solidified quickly, the problem that the concrete in the prefabricated mould needs to be dried and solidified naturally and the speed is slow is solved, and the problem of accelerating the concrete solidification in the prefabricated mould is realized.
As an optional embodiment, a blanking frame 14 is arranged at one end of the disc 12, which is far away from the steel bar placing component 3, the blanking frame 14 is located at the top of the limiting through hole 13, a feeding frame 15 is arranged at one side of the blanking frame 14, which is far away from the steel bar placing component 3, the bottom of the feeding frame 15 is fixedly connected with the workbench 1, a second lifting plate 16 is arranged inside the feeding frame 15, the lateral sides of the second lifting plate 16 are respectively inserted on the feeding frame 15, one side of the second lifting plate 16 penetrates through the feeding frame 15 to be provided with a sliding block 17, a threaded rod 18 is arranged on the sliding block 17 in a penetrating manner, two ends of the threaded rod 18 are respectively hinged on the outer side of the feeding frame 15, a sixth motor 19 is hinged at one end of the threaded rod 18, the sixth motor 19 is fixedly connected with the feeding frame 15, two second air cylinders 110 which are uniformly distributed are arranged at one side of the feeding frame 15, which is far away from the blanking frame 14, the output shaft of each second cylinder 110 penetrates through the feeding frame 15.
For example, a plurality of empty prefabricated moulds are placed in the feeding frame 15, the threaded rod 18 is driven to rotate through the sixth motor 19, the threaded rod 18 drives the sliding block 17 to move, the sliding block 17 drives the second lifting plate 16 to move, the second lifting plate 16 drives the empty prefabricated moulds to move upwards, and the second air cylinder 110 drives the empty prefabricated moulds at the top of the feeding frame 15 to move to the blanking frame 14, so that the empty prefabricated moulds fall into the limiting through holes 13 along the blanking frame 14, the problem that the empty prefabricated moulds need to be manually frequently operated in the limiting through holes 13 is solved, and the problem of automatically putting the empty prefabricated moulds in the holes is solved.
Those of ordinary skill in the art will understand that: the discussion of any embodiment above is meant to be exemplary only, and is not intended to intimate that the scope of the disclosure, including the claims, is limited to these examples; within the spirit of the present disclosure, features from the above embodiments or from different embodiments may also be combined, steps may be implemented in any order, and there are many other variations of different aspects of one or more embodiments of the present description as described above, which are not provided in detail for the sake of brevity.
It is intended that the one or more embodiments of the present specification embrace all such alternatives, modifications and variations as fall within the broad scope of the appended claims. Therefore, any omissions, modifications, substitutions, improvements, and the like that may be made without departing from the spirit and principles of one or more embodiments of the present disclosure are intended to be included within the scope of the present disclosure.
Claims (8)
1. A concrete preform molding apparatus, comprising:
the bottom of the workbench is provided with a first motor, and an output shaft of the first motor penetrates through the center of the workbench;
the disc is arranged at the top of the workbench and is in transmission connection with an output shaft of the first motor, and four limiting through holes are uniformly distributed on the disc;
the feeding assembly is erected at the top of one limiting through hole;
the steel bar placing assembly is erected at the top of one limiting through hole beside the feeding assembly;
the vibrating assembly penetrates through the bottom of the workbench and is positioned below the reinforcing steel bar placing assembly;
the leveling assembly is erected at the top of one limiting through hole at one end, far away from the feeding assembly, of the disc;
the blanking assembly penetrates through the bottom of the workbench and is positioned below the leveling assembly;
the limiting through hole is used for placing the prefabricated mould, and the first motor drives the disc to rotate so that the prefabricated mould can be sequentially put into concrete, placed into a reinforcing steel bar, uniformly vibrated, leveled on the surface and transported.
2. A concrete preform forming apparatus as claimed in claim 1, wherein said feeding assembly includes;
the top of the mounting frame is provided with a discharging hopper, and the mounting frame is fixedly connected with the workbench;
and the discharge valve is arranged at one position of the discharge hopper, which is close to the discharge port.
3. A concrete preform molding apparatus as claimed in claim 1, wherein said rebar placement assembly comprises:
a first connecting rod is fixedly arranged on one side of the first mounting plate;
the two finger cylinders are uniformly distributed on one side, away from the first connecting rod, of the first mounting plate, and the output end of each finger cylinder is provided with two symmetrically distributed clamping jaws;
one end of each connecting arm is sleeved on one end of the corresponding first connecting rod, a second connecting rod penetrates through the other end of each connecting arm, a second motor is arranged beside one connecting arm, and an output shaft of each second motor is in transmission connection with the corresponding first connecting rod;
two first backup pads, its top is established respectively the cover the one end of second connecting rod, one of them the side of first backup pad is equipped with the third motor, the third motor with the transmission of second connecting rod is connected, and every the bottom of first backup pad all with workstation fixed connection.
4. A concrete preform forming apparatus as claimed in claim 1, wherein the tamper assembly includes:
the bottom of the vibrating plate is provided with an extending plate;
the fourth motor is erected at the bottom of the extension plate, a semicircular block is sleeved on an output shaft of the fourth motor, and the cambered surface of the semicircular block is mutually abutted to the extension plate;
one end of each limiting rod is fixedly arranged at the bottom of the workbench, and the other end of each limiting rod penetrates through one corner of the extending plate;
and the four springs are respectively sleeved on one limiting rod, and two ends of each spring respectively abut against the bottom of the workbench and the extension plate.
5. A concrete preform molding apparatus as claimed in claim 1, wherein said leveling assembly comprises:
the bottom of the second supporting plate is fixedly connected with the workbench;
the screw rod sliding table is vertically arranged on the second supporting plate;
one end of the second mounting plate is arranged on the screw rod sliding table;
the fifth motor is vertically arranged on the second mounting plate, and an output shaft of the fifth motor penetrates through the second mounting plate;
and the material flattening plate is arranged on one side, far away from the fifth motor, of the second mounting plate, and the center of the material flattening plate is in transmission connection with an output shaft of the fifth motor.
6. A concrete preform forming device as claimed in claim 1, wherein said blanking assembly comprises:
the mounting frame is arranged at the bottom of the workbench;
the first lifting plate is arranged inside the installation frame and penetrates through the workbench;
the conveyor is arranged on one side, far away from the first motor, of the first lifting plate and is arranged at the inner bottom of the mounting frame;
the lifter is arranged on the inner side wall of the mounting frame and is in transmission connection with the bottom of the first lifting plate;
the pushing plate is arranged on one side, away from the conveyor, of the first lifting plate;
the two first cylinders are uniformly distributed on one side of the mounting frame, and the output shaft of each first cylinder penetrates through the mounting frame and is fixedly connected with the pushing plate.
7. A concrete pre-cast member forming apparatus according to claim 6, wherein heaters are provided along the length of the conveyor beside the mounting frame.
8. The concrete prefabricated part forming device as claimed in claim 1, wherein a blanking frame is arranged at one end of the disc far away from the steel bar placing component, the blanking frame is arranged at the top of the limiting through hole, a feeding frame is arranged at one side of the blanking frame far away from the steel bar placing component, the bottom of the feeding frame is fixedly connected with the workbench, a second lifting plate is arranged inside the feeding frame, the side of the second lifting plate is inserted on the feeding frame, a sliding block is arranged on one side of the second lifting plate, penetrating through the feeding frame, and provided with a threaded rod, two ends of the threaded rod are hinged at the outer side of the feeding frame, a sixth motor is hinged at one end of the threaded rod and fixedly connected with the feeding frame, two second air cylinders are uniformly distributed on one side of the feeding frame far away from the blanking frame, and the output shaft of each second cylinder penetrates through the feeding frame.
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| CN117601236A (en) * | 2023-10-09 | 2024-02-27 | 中铁城建集团第一工程有限公司 | Prefabricated construction processing equipment for construction |
| CN117684642A (en) * | 2024-02-02 | 2024-03-12 | 徐州鼎博混凝土制品有限公司 | Concrete prefabricated member positioning, installing and constructing equipment |
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| CN114193609B (en) | 2024-03-12 |
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