CN114193257A - Equipment and method for surface treatment of wood board - Google Patents

Equipment and method for surface treatment of wood board Download PDF

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Publication number
CN114193257A
CN114193257A CN202111594650.XA CN202111594650A CN114193257A CN 114193257 A CN114193257 A CN 114193257A CN 202111594650 A CN202111594650 A CN 202111594650A CN 114193257 A CN114193257 A CN 114193257A
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China
Prior art keywords
sanding
sanding roller
roller
plate
hole
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Pending
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CN202111594650.XA
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Chinese (zh)
Inventor
詹雄光
罗俊光
颜宝娟
詹鸿斌
黄远林
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Shenzhen Songboyu Technology Co ltd
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Shenzhen Songboyu Technology Co ltd
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Priority to CN202111594650.XA priority Critical patent/CN114193257A/en
Publication of CN114193257A publication Critical patent/CN114193257A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B7/00Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor
    • B24B7/20Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor characterised by a special design with respect to properties of the material of non-metallic articles to be ground
    • B24B7/28Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor characterised by a special design with respect to properties of the material of non-metallic articles to be ground for grinding wood
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B27/00Other grinding machines or devices
    • B24B27/0023Other grinding machines or devices grinding machines with a plurality of working posts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B27/00Other grinding machines or devices
    • B24B27/0076Other grinding machines or devices grinding machines comprising two or more grinding tools
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B47/00Drives or gearings; Equipment therefor
    • B24B47/10Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces
    • B24B47/12Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces by mechanical gearing or electric power
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B7/00Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor
    • B24B7/06Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor involving conveyor belts, a sequence of travelling work-tables or the like
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27DWORKING VENEER OR PLYWOOD
    • B27D1/00Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Wood Science & Technology (AREA)
  • Forests & Forestry (AREA)

Abstract

The invention relates to a device and a method for surface treatment of wood boards, which improve the universality of the device by optimizing sanding equipment and adjusting method parameters, can be suitable for processing boards with any thickness without modification, effectively reduces the cost for producing new types of products and has higher market value.

Description

Equipment and method for surface treatment of wood board
Technical Field
The invention relates to the field of plate treatment, in particular to equipment and a method for surface treatment of a wood plate.
Background
In order to improve the antifouling and moisture-proof properties of various wood boards (such as a reconstituted wood board, a technical wood board and a raw wood board) and improve the brightness of the boards, a high-gloss film layer (such as a PET film layer) is generally coated on the surface of the boards. The prior art generally adopts hot melt adhesive or UV adhesive to bond the highlight film layer and the plate. The energy consumption of the hot melt adhesive layer is high, and the high-temperature treatment has great influence on the performance of the plate, so that the UV adhesive is increasingly adopted to carry out bonding treatment on the plate. In order to improve the adhesion effect of the UV glue on the plate, the plate itself needs to be subjected to surface treatment such as polishing and dust removal, so that a plane with certain roughness and uniformity is formed on the surface of the plate and serves as a bonding site of the UV glue. Of these surface treatments, the most important is a sanding treatment. A conventional sanding machine, as shown generally in fig. 1, comprises a plurality of parallel rolls, the surfaces of which are covered with a sanding belt or sand paper, and a pressing structure is provided above the rolls to press the plate against the rolls for sanding. However, the pressure of the pressing structure of the sanding device is difficult to adjust, the plate is easy to deform and warp due to excessive pressure, and the sanding device is difficult to be universally used for treating plates with different thicknesses.
Disclosure of Invention
The invention aims to provide a device and a method for surface treatment of a wood board for preventing crushing deformation.
The purpose of the invention is realized by the following technical scheme: the equipment for surface treatment of the wood board comprises a first driving mechanism, a second driving mechanism and at least one group of sanding roller sets; the sanding wheel set comprises a first sanding roller and a second sanding roller, the axis of the first sanding roller and the axis of the second sanding roller are located on the same level, a first driving mechanism drives the first sanding roller to rotate around the axis, a second driving mechanism drives the second sanding roller to rotate around the axis, and the surface speed of the second sanding roller is lower than that of the first sanding roller.
In the invention, the first driving mechanism and the second driving mechanism can be realized by using the existing motors, such as brushless motors and the like, and comprise necessary modules for controlling the rotating speed, necessary variable speeds (such as belts and reduction gear boxes) and transmission mechanisms for being in transmission connection with the sanding roller group. The first sanding roller and the second sanding roller can be realized by any one of the prior arts, such as rubber covered rollers with sanding belts. In the invention, the first sanding roller and the second sanding roller can rotate in the same direction or in different directions. Because the absolute surface speeds of the first sanding roller and the second sanding roller are different, when a plate without initial speed is freely placed on the first sanding roller and the second sanding roller, the advancing speed of the plate is different from that of the first sanding roller and that of the second sanding roller, and the plate cannot be as fast as any sanding roller, so that sliding friction is formed between the plate and the contact surface of the plate and sanding and polishing are completed. The speed difference of the two sanding rollers can be adjusted according to the requirement of sanding precision, and the larger the speed difference is, the larger the friction force is, the larger the sanding force is; for equipment requiring heavy sanding, the two sanding rollers should be counter-rotated. A plurality of sanding roller sets can be formed on one equipment, and each set is connected through the transmission band to the realization is to the polishing of panel different degree. According to the invention, by arranging the sanding roller sets with different internal rotating speeds, on the premise of not needing a clamping mechanism or exerting any pressure on the plate, enough friction force is generated between the plate and the sanding roller to finish sanding, the influence of the addition of the pressing mechanism on the shape and the strength of the plate in the prior art is effectively avoided, and meanwhile, the sanding force can be accurately controlled by controlling the rotating speed difference, so that the sanding quality is improved. Because the clamping mechanism is not arranged, the universality of the equipment is also improved, the equipment can be suitable for processing plates with any thickness without modification, the cost for producing new types of products is effectively reduced, and the market value is higher. In the invention, the plate material moves to the second sanding roller along the first sanding roller.
Preferably, the diameter of the second sanding roller is larger than that of the first sanding roller.
For a light plate, the diameter of the second sanding roller can be larger than that of the first sanding roller, so that the traveling resistance of the plate is increased by utilizing the gravity of the plate, and the friction force between the plate and the first sanding roller is further increased.
Preferably, the first sanding roller and the second sanding roller have the same turning direction and the same diameter
Preferably, the sanding machine further comprises 2 support plates arranged in parallel, horizontal strip-shaped through holes are formed in the support plates, and bearings are arranged at two ends of the first sanding roller and two ends of the second sanding roller respectively and movably arranged in the strip-shaped through holes.
First sanding roller, second sand light roller both ends pass through the bearing setting at the bar through-hole for first sanding roller, second sand light roller can remove in the bar through-hole, and the interval between the two rollers of being convenient for adjust adapts to not unidimensional panel.
Preferably, the supporting plates on the upper side and the lower side of the strip-shaped through hole are respectively provided with a row of mounting screw holes; the bearing is provided with a fixing piece opposite to the strip-shaped through hole, the fixing piece is provided with a through hole corresponding to the mounting screw hole, and the bearing is fixed on the supporting plate through a bolt penetrating through the through hole and fixed in the mounting screw hole.
The invention also provides a wood board film coating method, which comprises the following steps: and sanding the surface of the plate needing to be coated with the film by using the equipment.
When the sanding equipment provided by the invention is used for sanding the wooden board, burrs, bumps and oil stains on the surface of the board can be effectively removed.
Further, the method comprises the following steps:
s1, sanding treatment is carried out on the surface of a plate needing to be coated with a film
S2, dedusting the plate;
s3., carrying out plasma surface treatment on the surface of the board to be coated;
s4. coating photo-curing glue on the surface of the board to be coated, and then covering a high polymer material film layer;
s5, UV irradiation is carried out to cure the coating;
s6, cooling the surface of the coating to 5-15 ℃ within 15-30 seconds.
Drawings
Fig. 1 is a schematic structural view of the present invention.
Fig. 2 is a schematic operation diagram of the first and second driving mechanisms of the present invention.
FIG. 3 is a schematic cross-sectional view of a sanding roller of the present invention.
Fig. 4 is a partial enlarged view of the support plate of the present invention.
Fig. 5 is a schematic diagram of the working principle of the present invention.
Fig. 6 is a schematic diagram of the working principle of another embodiment of the present invention.
Fig. 7 is a schematic diagram of the working principle of another embodiment of the present invention.
Detailed Description
The present invention will be described in further detail below with reference to specific embodiments and the attached drawings.
Example 1
The embodiment provides equipment for surface treatment of wood boards, which comprises a first driving mechanism, a second driving mechanism and three groups of sanding roller sets 3; the sanding wheel set comprises a first sanding roller 31 and a second sanding roller 32, the axis of the first sanding roller 31 is located on the same level, a first driving mechanism drives the first sanding roller 31 to rotate around the axis, a second driving mechanism drives the second sanding roller 32 to rotate around the axis, the first sanding roller 31 and the second sanding roller 32 rotate in the same direction, the surface speed (linear speed) of the first sanding roller 31 is v1, the surface speed (linear speed) of the second sanding roller 32 is v2, and v1 is greater than v 2.
In this embodiment, as shown in fig. 2, each sanding roller set 3 is provided with a first driving motor 21 as a first driving mechanism, a second driving motor 22 (the same schematic diagram is used for explaining both) as a second driving mechanism, a driving gear 23 is fixed at output ends of the first driving motor 21 and the second driving motor 21, one end of each first sanding roller 31 and one end of each second sanding roller 32 are provided with a transmission gear 33, and the driving gears are in transmission connection with the transmission gears through chains 34, so as to drive the sanding rollers to rotate. The rotating speed of the final sanding roller can be adjusted by adjusting the diameter ratio of the driving gear or the driven gear, and the rotating speed of the motor can also be controlled by the control system to change the speed of the sanding roller.
In this embodiment, as shown in fig. 3, the sanding roller has the following structure: a columnar hard shaft center 311, an elastic layer 312 wrapped outside the hard paper shaft center, and an abrasive belt 313 wrapped outside the elastic layer in a winding manner. The hard paper axis layer is made of steel materials, the elastic layer is made of softer materials such as sponge and silica gel, and the abrasive belt is an 800-mesh abrasive belt. The radius ratio of the thickness of the elastic layer to the hard axis is 1: 0.7. The elastic layer has certain deformation, and can increase the contact area with the panel, increase frictional force under the effect of simple panel gravity, improve sand light quality.
Further, this embodiment still includes the base casing 11 of locating in each sand light roller set and sets up respectively in 2 parallel arrangement's of each sand light roller set backup pad 12, is equipped with horizontal bar through-hole 121 in the backup pad as fig. 4, the both ends of first sand light roller, second sand light roller are equipped with bearing 122 respectively and movably set up in bar through-hole 121.
In this embodiment, the first driving motor, the second driving motor, and the necessary speed changing mechanism and the transmission mechanism can be disposed in the chassis, so as to prevent dust from contaminating the mechanisms in the sanding process.
Furthermore, a row of mounting screw holes 1211 are respectively arranged on the supporting plates at the upper side and the lower side of the strip-shaped through hole 121; a fixing piece 1221 opposite to the bar-shaped through hole is provided on the bearing, a through hole 1222 corresponding to the mounting screw hole is provided on the fixing piece, and the bearing is fixed on the support plate by a bolt (not shown) penetrating through the through hole and fixed to the mounting screw hole. And the plates are conveyed among the sanding roller sets through the conveying belts 4.
The working principle of the embodiment is as shown in fig. 5, the plate 5 is placed on the first sanding roller 31 and the second sanding roller 32, under the common action of the first sanding roller 31 and the second sanding roller 32, the plate 5 travels at a speed v3 between v1 and v2, and because the plate 5 and the two rollers have a speed difference, sliding friction is generated between the plate 5 and the two rollers, and the sanding process is completed.
In another alternative embodiment, as shown in fig. 6, the first sanding roller 31 and the second sanding roller 32 are turned oppositely, the absolute speed v1 ' of the first sanding roller 31 is greater than the absolute speed v2 ' of the second sanding roller, and the speed v3 ' and v1 ', v2 ' of the sheet material 5 have a greater speed difference, so that the sanding force is greater.
In an alternative embodiment, as shown in fig. 7, the second burnishing roll 32 has a larger diameter than the diameter 31 of the first burnishing roll, so that the sheet 5 travels upwards, and in particular the first burnishing roll will generate a greater friction with the sheet under the influence of gravity.
Example 2
The embodiment provides a recombinant wood board laminating method, which comprises the following steps:
s1, sanding the surface of the plate to be coated with the film by using the equipment provided by the embodiment 1;
s2, dedusting the plate;
s3, performing plasma surface treatment on the surface of the plate needing to be coated with the film;
s4, coating a photo-curing adhesive on the surface of the plate needing to be coated with the film, and then covering a high polymer material film layer;
s5, UV irradiation is carried out to cure the coating;
s6, cooling the surface of the coating to 5-15 ℃ within 15-30 seconds.
In S1, the mesh number of the abrasive belt is preferably 500-600 meshes, so that the reconstituted wood board can be polished, and the wood fiber of the board can be prevented from being damaged. In S2, the board may be dedusted by a blower. In S3, any plasma surface treatment device may be used to treat the sheet material, for example, patent technologies provided in patents ZL201721569796.8 and ZL201920319490. x.
In S4, the polymer film layer is preferably a PET film, and the photo-curing glue can be any photo-curing glue. In this embodiment, the photo-curing glue is preferably made of the following raw materials: 2.67 parts of tricarboxymethylpropane triacrylate, 3.66 parts of acrylate, 2.98 parts of cellulose acetate butyrate, 9.24 parts of modified acrylate, 31.6 parts of No. 120 white electric oil, 8 parts of acetone, 13.51 parts of butyl acetate, 2.13 parts of sulfonyloxy ketone and triaryl siloxane ether, 0.01 part of nano gold rod and 0.02 part of anatase type nano titanium dioxide. A trace amount of nano gold rods and anatase type nano titanium dioxide are added into the system, so that hole electrons can be generated under the excitation of ultraviolet light, the photocuring process is promoted, and the intermolecular bonding strength of the photocuring glue and the PET film is enhanced.
In S5, the plate, the light-cured adhesive and the PET film layer are heated to 50-80 ℃, and the curing is completed by adopting UV light irradiation of 350 and 420nm in the process of cooling (not lower than 45 ℃). S6 is to reduce the ambient temperature to 5-15 deg.C after 15-30 seconds of irradiation. By the operation, the compactness of the cured structure can be enhanced by utilizing the expansion and contraction performance of the material, and the foaming and separation of the film layer and the plate due to the temperature change of the use environment are avoided.
Under the optimization of sanding treatment and method parameters, the film-coated plate produced by the invention has the advantages of high smoothness, difficult falling of the film and the like.
The cured panels were tested in relation to the following table:
Figure BDA0003430725730000091
example 3
A recombinant wood board laminating method comprises the following steps:
s1, sanding the surface of the plate to be coated with the film by using the equipment provided by the embodiment 1;
s2, dedusting the plate;
s3, performing plasma surface treatment on the surface of the plate needing to be coated with the film;
s4, coating a photo-curing adhesive on the surface of the plate needing to be coated with the film, and then covering a high polymer material film layer;
s5, UV irradiation is carried out to cure the coating;
s6, cooling the surface of the coating to 5-15 ℃ within 15-30 seconds.
In S1, the mesh number of the abrasive belt is preferably 500-600 meshes, so that the reconstituted wood board can be polished, and the wood fiber of the board can be prevented from being damaged. In S2, the board may be dedusted by a blower. In S3, the plate material can be processed by any plasma surface processing equipment, for example, the plasma surface processing equipment disclosed in the patent number
Patent technologies provided by patents ZL201721569796.8, ZL201920319490.X and the like.
In S4, the polymer film layer is preferably a PET film, and the photo-curing glue can be any photo-curing glue. In this embodiment, the photo-curing glue is preferably made of the following raw materials: 2.67 parts of tricarboxymethylpropane triacrylate, 3.66 parts of acrylate, 2.98 parts of cellulose acetate butyrate, 9.24 parts of modified acrylate, 31.6 parts of No. 120 white electric oil, 8 parts of acetone, 13.51 parts of butyl acetate and 2.13 parts of sulfonyloxy ketone and triaryl siloxane.
In S5, the curing is completed by UV light irradiation at 350-420nm at 32 ℃. S6 is to reduce the ambient temperature to 5-15 deg.C after 15-30 seconds of irradiation.
The cured panels were tested in relation to the following table:
Figure BDA0003430725730000101
Figure BDA0003430725730000111
while the invention has been described in conjunction with the specific embodiments set forth above, it is evident that many alternatives, modifications, and variations will be apparent to those skilled in the art in light of the foregoing description. Accordingly, it is intended to embrace all such alternatives, modifications, and variations that fall within the spirit and scope of the appended claims.

Claims (7)

1. An apparatus for surface treatment of wood-based panels, characterized by: the sanding machine comprises a first driving mechanism, a second driving mechanism and at least one group of sanding roller set; the sanding wheel set comprises a first sanding roller and a second sanding roller, the axis of the first sanding roller and the axis of the second sanding roller are located on the same level, a first driving mechanism drives the first sanding roller to rotate around the axis, a second driving mechanism drives the second sanding roller to rotate around the axis, and the surface speed of the second sanding roller is lower than that of the first sanding roller.
2. The apparatus of claim 1, wherein: the diameter of the second sanding roller is larger than that of the first sanding roller.
3. The apparatus of claim 1, wherein: the first sanding roller and the second sanding roller have the same turning direction and the same diameter.
4. The apparatus of claim 1, wherein: still include 2 parallel arrangement's backup pad, be equipped with horizontally bar through-hole in the backup pad, the both ends of first sanding roller, second sanding roller are equipped with the bearing respectively and movably set up in the bar through-hole.
5. The apparatus of claim 3, wherein: the supporting plates on the upper side and the lower side of the strip-shaped through hole are respectively provided with a row of mounting screw holes; the bearing is provided with a fixing piece opposite to the strip-shaped through hole, the fixing piece is provided with a through hole corresponding to the mounting screw hole, and the bearing is fixed on the supporting plate through a bolt penetrating through the through hole and fixed in the mounting screw hole.
6. A wood board film coating method comprises the following steps: sanding the surface of the plate to be coated by using the device according to any one of claims 1 to 5.
7. The method of claim 6, wherein: the steps are as follows
S1, sanding the surface of a plate to be coated with a film;
s2, dedusting the plate;
s3., carrying out plasma surface treatment on the surface of the board to be coated;
s4. coating photo-curing glue on the surface of the board to be coated, and then covering a high polymer material film layer;
s5, UV irradiation is carried out to cure the coating;
s6, cooling the surface of the coating to 5-15 ℃ within 15-30 seconds.
CN202111594650.XA 2021-12-24 2021-12-24 Equipment and method for surface treatment of wood board Pending CN114193257A (en)

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Application Number Priority Date Filing Date Title
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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN203254261U (en) * 2013-05-03 2013-10-30 陶立高 Sanding structure of sanding machine
CN105965335A (en) * 2016-07-04 2016-09-28 青岛快木数控设备有限公司 Special-shaped sanding machine
CN107813575A (en) * 2017-12-06 2018-03-20 东莞市南昱树脂五金制品有限公司 A kind of dalle or sheet material, preparation method and its equipment
CN113319662A (en) * 2021-06-17 2021-08-31 西安精诚企服信息科技有限公司 Pipe outer side wall polishing device
CN113770855A (en) * 2021-09-15 2021-12-10 涡阳县华丽木业有限公司 Plywood surface deburring equipment of polishing

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN203254261U (en) * 2013-05-03 2013-10-30 陶立高 Sanding structure of sanding machine
CN105965335A (en) * 2016-07-04 2016-09-28 青岛快木数控设备有限公司 Special-shaped sanding machine
CN107813575A (en) * 2017-12-06 2018-03-20 东莞市南昱树脂五金制品有限公司 A kind of dalle or sheet material, preparation method and its equipment
CN113319662A (en) * 2021-06-17 2021-08-31 西安精诚企服信息科技有限公司 Pipe outer side wall polishing device
CN113770855A (en) * 2021-09-15 2021-12-10 涡阳县华丽木业有限公司 Plywood surface deburring equipment of polishing

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Application publication date: 20220318

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