CN114193133A - Automatic press-fitting system for steel ball plugging and working method thereof - Google Patents
Automatic press-fitting system for steel ball plugging and working method thereof Download PDFInfo
- Publication number
- CN114193133A CN114193133A CN202111369483.9A CN202111369483A CN114193133A CN 114193133 A CN114193133 A CN 114193133A CN 202111369483 A CN202111369483 A CN 202111369483A CN 114193133 A CN114193133 A CN 114193133A
- Authority
- CN
- China
- Prior art keywords
- press
- steel ball
- clamp
- fitting system
- workpiece
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/02—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same
- B23P19/027—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same using hydraulic or pneumatic means
Abstract
The invention discloses an automatic press-fitting system for steel ball plugging and a working method thereof, wherein the automatic press-fitting system comprises: the device comprises an operating platform, a monitoring device and a control system, wherein the operating platform is provided with a clamping mechanism, a press-in mechanism and a monitoring mechanism, and is characterized in that the clamping mechanism comprises a driving assembly and a clamp; the clamp is connected with the driving assembly, and the driving assembly drives the clamp to move along a preset path; clamping a workpiece by a clamp; at least one press-in mechanism is arranged, a feed pipe of the press-in mechanism is connected with a discharge hole of the storage bin, and steel balls are stored in the storage bin; the bin releases the steel balls to the press-in mechanism through the feeding pipe, and the press-in mechanism presses the steel balls into a workpiece clamped by the clamp through the discharging pipe; the monitoring mechanism is arranged on the press-in mechanism and comprises a pressure sensor and a displacement sensor, and the monitoring mechanism is used for monitoring the state of the press-in mechanism for pressing the steel ball in. The automatic press-fitting system for steel ball plugging can improve the production efficiency more efficiently, and the qualified rate of product plugging is improved by automatically controlling the output of the steel ball and the signals of pressure and displacement.
Description
Technical Field
The invention relates to the technical field of machining, in particular to an automatic press-fitting system for steel ball plugging and a working method thereof.
Background
A plurality of machining process holes are left in a machining product produced on site, and steel balls are required to block the machining process holes.
In actual production, the processing process holes to be plugged are respectively distributed on a plurality of different surfaces and a plurality of different position points of the product, and the aperture and the depth of the processing process holes of the product to be plugged are different.
In the prior art, manual press fitting is generally adopted, and if the manual press fitting is adopted, the efficiency is low, errors are easy to occur, and the technical requirements of products on the press-in force and the position of a press-in steel ball cannot be met.
Disclosure of Invention
Therefore, the technical problem to be solved by the invention is to overcome the defects that the press mounting efficiency is low and the standard technical requirements are difficult to meet in the prior art.
In order to solve the technical problem, the invention provides an automatic press-fitting system for steel ball plugging, which comprises: the device comprises an operating platform, a monitoring device and a control system, wherein the operating platform is provided with a clamping mechanism, a pressing-in mechanism and a monitoring mechanism, and the clamping mechanism comprises a driving assembly and a clamp; the clamp is connected with the driving assembly, and the driving assembly drives the clamp to move along a preset path; the clamp clamps a workpiece;
at least one press-in mechanism is arranged, a feed pipe of the press-in mechanism is connected with a discharge hole of a storage bin, and steel balls are stored in the storage bin;
the bin releases the steel balls to the press-in mechanism through a feeding pipe, and the press-in mechanism presses the steel balls into the workpiece clamped by the clamp through a discharging pipe;
the monitoring mechanism is arranged on the pressing-in mechanism and comprises a pressure sensor and a displacement sensor, and the monitoring mechanism is used for monitoring the state of the pressing-in mechanism for pressing the steel ball in.
In a preferred embodiment of the present invention, the driving unit includes a moving shaft and a servo motor, the servo motor is disposed on the moving shaft, and the servo motor drives the clamp to move along the moving shaft.
As a preferable mode of the present invention, the press-in mechanism is a pressure cylinder, the feed pipe is disposed at a rear end of the pressure cylinder, the discharge pipe is disposed at a front end of the pressure cylinder, the pressure cylinder is provided with an installation seat fixed to the operation table, and a front end of the discharge pipe penetrates through the installation seat.
As a preferred mode of the present invention, the displacement sensor is disposed on the mounting base, the displacement sensor includes a displacement probe, and the pressure cylinder is provided with a blocking piece; when the pressure cylinder moves forwards, the separation blade compresses the displacement probe to generate displacement data.
In a preferred aspect of the present invention, the pressure sensor is provided in a discharge pipe of the pressure cylinder, and the pressure sensor generates pressure data when the discharge pipe is in contact with a workpiece.
In a preferred embodiment of the present invention, the steel ball press-fitting device further comprises a control mechanism, the control mechanism comprises a controller and a status panel, the controller is connected to the clamping mechanism, the press-fitting mechanism and the monitoring mechanism, and the controller displays the state of the press-fitting of the steel ball on the status panel.
The invention discloses a working method of an automatic press-fitting system for plugging a steel ball, wherein a workpiece is clamped by a clamp, and machining holes are distributed on the surface of the workpiece, and the working method comprises the following steps: the driving assembly drives the clamp to move to a preset working position; the controller controls the bin to release a preset number of steel balls, and the bin releases the steel balls to the press-in mechanism through the discharge hole; and when the clamp reaches the preset working position, the controller controls the press-in mechanism to press the steel ball into the machining hole of the workpiece reaching the preset working position.
The fixture is provided with a plurality of preset working positions and a plurality of pressing mechanisms correspondingly, and the fixture comprises the following steps as a preferable mode of the invention: after the press-in mechanisms are pressed in for the first time, the driving assembly drives the clamp to move to the next preset working position, and the press-in step is repeated.
As a preferred mode of the present invention, when the pressing-in mechanism presses in the steel ball, the pressure sensor is triggered, and the pressure sensor monitors pressure data; the controller acquires pressure data and judges whether the steel ball is pressed in to be qualified.
As a preferred mode of the present invention, when the pressing-in mechanism presses in the steel ball, the displacement sensor is triggered, and the displacement sensor monitors displacement data; and the controller acquires displacement data and judges whether the steel ball is pressed in to be qualified.
Compared with the prior art, the technical scheme of the invention has the following advantages:
according to the automatic steel ball pressing-in device, the automatic pressing-in of the steel ball is realized by automatically controlling the displacement of the workpiece and the pressing-in of the steel ball, the efficiency of the pressing-in of the steel ball is improved, the distance and the pressure of the pressing-in of the steel ball are monitored by the monitoring mechanism, whether the pressing-in of the steel ball meets the technical requirements or not is judged, the product plugging qualification rate is improved, and meanwhile, the labor intensity of field personnel is effectively reduced.
Drawings
In order that the present disclosure may be more readily and clearly understood, reference will now be made in detail to the present disclosure, examples of which are illustrated in the accompanying drawings.
Fig. 1 is a schematic diagram of an automatic press-fitting system for steel ball plugging according to the invention.
Fig. 2 is a schematic view of a driving assembly of the automatic press-fitting system for steel ball plugging of the invention.
Fig. 3 is a schematic view of a press-in mechanism of the automatic press-fitting system for steel ball plugging of the invention.
Fig. 4 is a schematic view of a part a of a press-in mechanism of the automatic press-fitting system for steel ball plugging of the invention.
FIG. 5 is a schematic view of a displacement sensor of the automatic press-fitting system for steel ball plugging of the present invention.
FIG. 6 is a system schematic diagram of an automatic press-fitting system for steel ball plugging and a working method of the automatic press-fitting system.
The specification reference numbers indicate: 1. the automatic detection device comprises an operation table, 2 parts of a clamping mechanism, 21 parts of a driving assembly, 211 parts of a moving shaft, 212 parts of a servo motor, 22 parts of a clamp, 3 parts of a pressing mechanism, 31 parts of a feeding pipe, 32 parts of a discharging pipe, 33 parts of a mounting seat, 34 parts of a blocking piece, 4 parts of a monitoring mechanism, 41 parts of a pressure sensor, 42 parts of a displacement sensor, 421 parts of a displacement probe, 5 parts of a bin, 61 parts of a controller and 62 parts of a status panel.
Detailed Description
The present invention is further described below in conjunction with the following figures and specific examples so that those skilled in the art may better understand the present invention and practice it, but the examples are not intended to limit the present invention.
In the description of the present invention, it is to be understood that the terms "center", "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are used only for convenience in describing the present invention and for simplicity in description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, are not to be construed as limiting the present invention. Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "second" or "first" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically defined otherwise.
In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can, for example, be fixedly connected, detachably connected, or integrally formed; the connection can be mechanical connection, electrical connection or communication; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
Unless expressly stated or limited otherwise, the first feature "on" or "under" the second feature may be directly contacting the first and second features, or indirectly contacting the first and second features through intervening media. Furthermore, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, system, article, or apparatus that comprises a list of steps or elements does not include a limitation to the listed steps or elements but may alternatively include other steps or elements not expressly listed or inherent to such process, method, article, or apparatus.
The surface of the workpiece to be blocked is provided with a plurality of processing holes, and the processing holes need to be blocked by steel balls. The machining holes may be distributed at various locations on various surfaces of the workpiece and may be of different sizes.
Referring to fig. 1 to 6, an embodiment of an automatic press-fitting system for steel ball plugging according to the present invention includes: the device comprises an operating platform 1, wherein the operating platform 1 is provided with a clamping mechanism 2, a pressing-in mechanism 3 and a monitoring mechanism 4, and the clamping mechanism 2 comprises a driving assembly 21 and a clamp 22. The clamp 22 is connected to the driving assembly 21, and the driving assembly 21 drives the clamp 22 to move along a preset path. The clamp 22 holds a workpiece.
At least one press-in mechanism 3 is arranged, a feed pipe 31 of the press-in mechanism 3 is connected with a discharge hole of a storage bin 5, and steel balls are stored in the storage bin 5.
The bin 5 releases the steel balls to the press-in mechanism 3 through a feeding pipe 31, and the press-in mechanism 3 presses the steel balls into the workpiece clamped by the clamp 22 through a discharging pipe 32.
The monitoring mechanism 4 is arranged on the press-in mechanism 3, the monitoring mechanism 4 comprises a pressure sensor 41 and a displacement sensor 42, and the monitoring mechanism 4 is used for monitoring the state of the press-in mechanism 3 for pressing in the steel ball.
Specifically, the plane of the operating table 1 is horizontal, and a plurality of clamping mechanisms 2, press-in mechanisms 3 and monitoring mechanisms 4 are arranged on the operating table 1. The clamping mechanism 2 is used for clamping the workpiece and moving the workpiece to a preset working position. The press-in mechanism 3 is used for pressing the steel ball into the workpiece. The monitoring mechanism 4 is used for monitoring whether the steel ball is pressed in place.
Wherein the clamp 22 of the clamping mechanism 2 can be arranged according to the shape of the workpiece, and referring to fig. 1, the clamp 22 can have a plurality of clamping jaws, and the clamping jaws can fix the workpiece. The bottom of the clamp 22 is connected to a driving assembly 21, and the driving assembly 21 drives the clamp 22 to move along the rail. The position of the clamp 22 is adjusted so that all the machining holes on the workpiece can be blocked.
There are a plurality of press-in mechanisms 3, and different press-in mechanisms 3 can work on different surfaces of a workpiece or work on different machining holes of the workpiece. The press-in mechanism 3 can adopt steel balls with different sizes to plug different processing holes.
The press-in mechanism 3 is fixed to the surface of the operation table 1, and different press-in mechanisms 3 can be provided at different positions. Preferably, the press-in mechanism 3 may be horizontally disposed as shown in fig. 1, and the shape of the mounting seat 33 may be adjusted as necessary so that the press-in mechanism 3 is vertically disposed to block the machining hole on the top surface of the clamped workpiece.
Wherein, the stock bin 5 can be provided with a plurality ofly, can place the steel ball of different diameters in the different stock bins 5. The magazine 5 may supply steel balls to any one or more of the press-in mechanisms 3 as required. Preferably, the bin 5 can control the number of steel balls released to the press-in mechanism 3 at a single time. The discharge port of the bin 5 is connected with the feeding pipe 31 of the press-in mechanism 3, and the steel balls released by the bin 5 are output to the press-in mechanism 3 through the discharge port.
The monitoring mechanism 4 is used for monitoring whether the pressing-in of the steel ball meets the technical requirements. The monitoring mechanism 4 comprises a pressure sensor 41 and a displacement sensor 42, the monitoring mechanism 4 is arranged on the press-in mechanism 3, and data of the press-in mechanism 3 when the steel ball is pressed in is monitored.
Referring to fig. 3-5, in particular, the pressure sensor 41 monitors the pressure of the pressing mechanism 3 during pressing in the steel ball to confirm that the steel ball pressing in meets the technical standards. The displacement sensor 42 monitors the displacement of the front end of the press-in mechanism 3 when extending into the processing hole, and confirms whether the steel ball is pressed into the processing hole or not according to the real-time displacement distance, and if the steel ball is pressed, the real-time displacement distance is smaller than the preset standard displacement distance. The qualification rate of the pressed steel balls can be monitored by the arranged monitoring machine.
Specifically, the controller 61 outputs a driving signal to the driving assembly 21, the driving assembly 21 drives the fixture 22 to move to a preset working position, and if the fixture 22 is located at the preset working position, an extension line of an axis of the discharge pipe 32 of the press-in mechanism 3 is connected with a processing hole of the workpiece. The controller 61 outputs a release signal to the magazine 5, and the magazine 5 releases a preset number of steel balls. The bin 5 releases the steel balls to the feeding pipe 31 of the press-in mechanism 3 through the discharge hole. The controller 61 outputs a press-in signal to the press-in mechanism 3, the press-in mechanism 3 moves forward and reaches the machined hole through the discharge pipe 32, and the press-in mechanism 3 presses the steel ball into the machined hole.
Preferably, the driving assembly 21 includes a moving shaft 211 and a servo motor 212, the servo motor 212 is disposed on the moving shaft 211, and the servo motor 212 drives the clamp 22 to move along the moving shaft 211.
The driving assembly 21 is used for driving the clamp 22 to move, and the moving shaft 211 is arranged below the operating table 1. The gripper 22 is connected to the moving shaft 211 and is driven by a servo motor 212 to move along the moving shaft 211. Preferably, the console 1 may be provided with an opening, and the clamp 22 is exposed from the console 1 through the opening. The driving assembly 21 is connected with a controller 61, the controller 61 outputs a driving signal to the driving assembly 21, and the driving assembly 21 drives the clamp 22 to move according to the driving signal.
Preferably, the mechanism 3 of impressing is the pressure cylinder, inlet pipe 31 locates the rear end of pressure cylinder, discharging pipe 32 locates the front end of pressure cylinder, pressure cylinder is equipped with and is fixed in mount pad 33 of operation panel 1, the front end of discharging pipe 32 passes mount pad 33.
The pressurizing cylinder is arranged on the operation platform 1, and the pressurizing cylinder pressurizes and releases the steel balls input by the feeding pipe 31 from the discharging pipe 32. The pressure cylinder may be a pneumatic pressure cylinder and/or a hydraulic pressure cylinder. The pressure cylinder may be disposed horizontally as shown in fig. 1, and the shape of the mounting base 33 may be adjusted as necessary so that the pressure cylinder is disposed vertically, so as to block the machining hole in the top surface of the clamped workpiece.
The displacement sensor 42 is arranged on the mounting seat 33, the displacement sensor 42 comprises a displacement probe 421, and the pressure cylinder is provided with a baffle 34. When the pressure cylinder moves forward, the blocking piece 34 compresses the displacement probe 421 to generate displacement data.
The displacement probe 421 of the displacement sensor 42 is used to contact with the stopper 34 and move with the stopper 34 to measure the displacement data of the stopper 34, that is, the discharge pipe 32 determines whether the steel ball has been pressed into the machining hole according to the displacement data of the opposite pair of front ends, and if the steel ball has been pressed, the real-time displacement distance is smaller than the preset standard displacement distance.
The displacement sensor 42 outputs displacement data to the controller 61, and the controller 61 determines whether or not the steel ball has been pressed into the machining hole based on the displacement data.
Preferably, the pressure sensor 41 is provided in the discharge pipe 32 of the pressure cylinder, and the pressure sensor 41 generates pressure data when the discharge pipe 32 is in contact with a workpiece.
A pressure sensor 41 is provided on the tapping pipe 32 for monitoring the torque which is generated when the tapping pipe 32 of the pressure cylinder enters the product bore.
Preferably, the steel ball press-fitting device further comprises a control mechanism, wherein the control mechanism comprises a controller 61 and a state panel 62, the controller 61 is connected with the clamping mechanism 2, the press-fitting mechanism 3 and the monitoring mechanism 4, and the controller 61 displays the state of the press-fitting of the steel ball on the state panel 62.
The controller 61 may be a PLC, the controller 61 controls the gripping mechanism 2, the press-in mechanism 3, and the monitoring mechanism 4, the monitoring mechanism 4 outputs displacement data and pressure data to the controller 61, and the controller 61 outputs control signals to the gripping mechanism 2 and the press-in mechanism 3 according to a set program and the displacement data and pressure data.
The status panel 62 is used for displaying the real-time status of pressing in of the steel balls on the workpiece, preferably, so that the current running status can be seen clearly on site, and the indicator lamps can be arranged correspondingly according to the distribution of the processing holes on the workpiece, if the plugging of the processing holes is completed, the corresponding indicator lamps are turned on or off, or the status after the pressing in of the steel balls (red NG, green OK) is displayed by adopting LED double-color lamps, the hole positions corresponding to different types of the steel balls, the numbers of the bins 5 where the steel balls are located and a servo running position diagram are displayed, so that site personnel can visually observe the current steel ball status and conveniently find the corresponding position immediately when abnormal processing is carried out, the site personnel can clearly know the feeding, position, pressure cylinder and steel ball plugging status at present at a glance, the operation time is saved, and the production efficiency is improved.
An embodiment of a working method of an automatic press-fitting system for blocking a steel ball is characterized in that a clamp 22 clamps a workpiece, and machining holes are distributed on the surface of the workpiece, and the working method comprises the following steps:
and S1, the driving assembly 21 drives the clamp 22 to move to a preset working position.
And S2, the controller 61 controls the bin 5 to release a preset number of steel balls, and the bin 5 releases the steel balls to the press-in mechanism 3 through the discharge hole.
And S3, when the clamp 22 reaches the preset working position, the controller 61 controls the press-in mechanism 3 to press the steel ball into the machining hole of the workpiece reaching the preset working position.
The preset working position is the position where the set workpiece is pressed into the steel ball, and the pressing-in mechanism 3 only acts when the workpiece moves to the preset working position.
The number of the steel balls released by the bin 5 is preset, so that the steel balls are prevented from being pressed repeatedly. The settings may be different for different silos 5.
If a plurality of machining holes are distributed on a plurality of surfaces of the workpiece, the fixture 22 has a plurality of preset working positions corresponding to a plurality of press-in mechanisms 3, preferably, the method comprises the following steps:
s4: after the first press-in of the plurality of press-in mechanisms 3 is completed, the driving assembly 21 drives the fixture 22 to move to the next preset working position, and the press-in step is repeated.
If a plurality of processing holes are formed in the workpiece and the steel balls need to be pressed in, the workpiece needs to adjust the relative positions of the processing holes to be pressed in and the pressing-in mechanism 3, and the processing holes to be pressed in are moved to the axial extension line of the discharge pipe 32 of the pressing-in mechanism 3. A plurality of sequential working positions can be arranged, and the plurality of working positions are adjusted according to the sequence so as to press in a plurality of processing holes of the workpiece. In addition, the arrangement of a plurality of preset working positions can reduce the input quantity of the pressing-in mechanism 3 and reduce the cost while realizing the completion of the steel ball pressing.
Preferably, when the pressing mechanism 3 presses the steel ball, the pressure sensor 41 is triggered, and the pressure sensor 41 monitors pressure data. The controller 61 acquires pressure data and judges whether the steel ball is pressed in to be qualified.
When the pressing-in mechanism 3 presses in the steel ball, the displacement sensor 42 is triggered, and the displacement sensor 42 monitors displacement data. The controller 61 acquires displacement data and judges whether the steel ball is pressed in to be qualified.
The displacement sensor 42 and the pressure sensor 41 are used for monitoring the displacement of the front end of the press-in mechanism 3 and the pressure of the front end contacting with the processing hole, and detecting whether the press-in force and the position of the press-in steel ball meet the technical requirements.
Compared with the prior art, the technical scheme of the invention has the following advantages:
according to the automatic press-fitting system and the working method for steel ball plugging, the production efficiency is improved more efficiently by adopting the full-automatic steel ball pressing, the product plugging qualification rate is improved by automatically controlling the output of the steel ball and the pressure and displacement signals, the problems of low efficiency caused by manual operation, mistaken pressing of the steel ball which is easy to mix materials into the steel ball, unqualified pressing force and position, and large amount of scrapped products are avoided, and the labor intensity of field personnel is effectively reduced.
It should be understood that the above examples are only for clarity of illustration and are not intended to limit the embodiments. Other variations and modifications will be apparent to persons skilled in the art in light of the above description. And are neither required nor exhaustive of all embodiments. And obvious variations or modifications of the invention may be made without departing from the spirit or scope of the invention.
Claims (10)
1. An automatic press fitting system for steel ball plugging comprises: the device comprises an operating platform, a monitoring device and a control system, wherein the operating platform is provided with a clamping mechanism, a press-in mechanism and a monitoring mechanism, and is characterized in that the clamping mechanism comprises a driving assembly and a clamp; the clamp is connected with the driving assembly, and the driving assembly drives the clamp to move along a preset path; the clamp clamps a workpiece;
at least one press-in mechanism is arranged, a feed pipe of the press-in mechanism is connected with a discharge hole of a storage bin, and steel balls are stored in the storage bin;
the bin releases the steel balls to the press-in mechanism through a feeding pipe, and the press-in mechanism presses the steel balls into the workpiece clamped by the clamp through a discharging pipe;
the monitoring mechanism is arranged on the pressing-in mechanism and comprises a pressure sensor and a displacement sensor, and the monitoring mechanism is used for monitoring the state of the pressing-in mechanism for pressing the steel ball in.
2. The automatic press-fitting system for steel ball sealing and plugging according to claim 1, wherein the driving assembly comprises a moving shaft and a servo motor, the servo motor is arranged on the moving shaft, and the servo motor drives the clamp to move along the moving shaft.
3. The automatic press-fitting system for steel ball plugging according to claim 1, wherein the press-in mechanism is a pressure cylinder, the feeding pipe is arranged at the rear end of the pressure cylinder, the discharging pipe is arranged at the front end of the pressure cylinder, the pressure cylinder is provided with a mounting seat fixed on the operating platform, and the front end of the discharging pipe penetrates through the mounting seat.
4. The automatic press-fitting system for steel ball plugging according to claim 3, wherein said displacement sensor is arranged on said mounting seat, said displacement sensor comprises a displacement probe, and said pressurizing cylinder is provided with a blocking piece; when the pressure cylinder moves forwards, the separation blade compresses the displacement probe to generate displacement data.
5. The automatic press-fitting system for steel ball plugging according to claim 3, wherein said pressure sensor is disposed on a discharge pipe of said pressure cylinder, said pressure sensor generating pressure data when said discharge pipe is in contact with a workpiece.
6. The automatic press-fitting system for steel ball blocking according to claim 1, further comprising a control mechanism, wherein the control mechanism comprises a controller and a status panel, the controller is connected with the clamping mechanism, the pressing-in mechanism and the monitoring mechanism, and the controller displays the state of the steel ball press-fitting on the status panel.
7. A working method of an automatic press-fitting system for steel ball plugging is characterized in that a workpiece is clamped by a clamp, and machining holes are distributed on the surface of the workpiece, and the automatic press-fitting system for steel ball plugging comprises the following steps: the driving assembly drives the clamp to move to a preset working position; the controller controls the bin to release a preset number of steel balls, and the bin releases the steel balls to the press-in mechanism through the discharge hole; and when the clamp reaches the preset working position, the controller controls the press-in mechanism to press the steel ball into the machining hole of the workpiece reaching the preset working position.
8. The working method of the automatic press-fitting system for steel ball plugging according to claim 7, wherein a plurality of processing holes are distributed on a plurality of surfaces of the workpiece, and the fixture has a plurality of preset working positions corresponding to a plurality of press-in mechanisms, and the working method comprises the following steps: after the press-in mechanisms are pressed in for the first time, the driving assembly drives the clamp to move to the next preset working position, and the press-in step is repeated.
9. The working method of the automatic press-fitting system for the steel ball plug according to claim 7, wherein when the press-in mechanism presses in the steel ball, a pressure sensor is triggered, and the pressure sensor monitors pressure data; the controller acquires pressure data and judges whether the steel ball is pressed in to be qualified.
10. The working method of the automatic press-fitting system for the steel ball plug according to claim 7, wherein when the press-in mechanism presses in the steel ball, a displacement sensor is triggered, and the displacement sensor monitors displacement data; and the controller acquires displacement data and judges whether the steel ball is pressed in to be qualified.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111369483.9A CN114193133A (en) | 2021-11-15 | 2021-11-15 | Automatic press-fitting system for steel ball plugging and working method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111369483.9A CN114193133A (en) | 2021-11-15 | 2021-11-15 | Automatic press-fitting system for steel ball plugging and working method thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN114193133A true CN114193133A (en) | 2022-03-18 |
Family
ID=80647977
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202111369483.9A Pending CN114193133A (en) | 2021-11-15 | 2021-11-15 | Automatic press-fitting system for steel ball plugging and working method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN114193133A (en) |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2010082753A (en) * | 2008-09-30 | 2010-04-15 | Mitsubishi Motors Corp | Workpiece pressing-in device |
| CN201881125U (en) * | 2010-08-04 | 2011-06-29 | 大连智云自动化装备股份有限公司 | Semi-automatic packing press for steel ball and gap block of pump body |
| CN102729035A (en) * | 2012-07-21 | 2012-10-17 | 无锡亚中自动化设备有限公司 | Automatic pressing-filling device for steel balls |
| CN105690072A (en) * | 2016-04-18 | 2016-06-22 | 浙江金盾科技股份有限公司 | Universal drive shaft pressure assembly machine |
| CN207309351U (en) * | 2017-09-14 | 2018-05-04 | 合肥森曼智能科技有限公司 | A kind of steel ball plug press-loading apparatus |
| CN109434423A (en) * | 2018-11-13 | 2019-03-08 | 宁波均普工业自动化有限公司 | A kind of press-loading device and its pressing method in multi-processing face |
| CN213470195U (en) * | 2020-08-31 | 2021-06-18 | 麦特达因（苏州）汽车部件有限公司 | Steel ball press fitting equipment |
-
2021
- 2021-11-15 CN CN202111369483.9A patent/CN114193133A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2010082753A (en) * | 2008-09-30 | 2010-04-15 | Mitsubishi Motors Corp | Workpiece pressing-in device |
| CN201881125U (en) * | 2010-08-04 | 2011-06-29 | 大连智云自动化装备股份有限公司 | Semi-automatic packing press for steel ball and gap block of pump body |
| CN102729035A (en) * | 2012-07-21 | 2012-10-17 | 无锡亚中自动化设备有限公司 | Automatic pressing-filling device for steel balls |
| CN105690072A (en) * | 2016-04-18 | 2016-06-22 | 浙江金盾科技股份有限公司 | Universal drive shaft pressure assembly machine |
| CN207309351U (en) * | 2017-09-14 | 2018-05-04 | 合肥森曼智能科技有限公司 | A kind of steel ball plug press-loading apparatus |
| CN109434423A (en) * | 2018-11-13 | 2019-03-08 | 宁波均普工业自动化有限公司 | A kind of press-loading device and its pressing method in multi-processing face |
| CN213470195U (en) * | 2020-08-31 | 2021-06-18 | 麦特达因（苏州）汽车部件有限公司 | Steel ball press fitting equipment |
Non-Patent Citations (1)
| Title |
|---|
| 师建国等: "《机械制造技术基础》", 北京理工大学出版社, pages: 273 - 274 * |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN114193133A (en) | Automatic press-fitting system for steel ball plugging and working method thereof | |
| CN219170105U (en) | Automatic press riveting device for copper bar nut | |
| CN218440097U (en) | Pipe pressing machine for new energy automobile parts | |
| EP2103377A1 (en) | Method and apparatus for checking proper clamping of workpieces in a CNC machine | |
| CN215676805U (en) | Go-no go gauge joint detection equipment | |
| CN110763549A (en) | Metal tube flattening test device | |
| KR101424156B1 (en) | Multi-hole making device for die casting handle | |
| CN115041422A (en) | Semi-automatic detection and sorting equipment for electronic components | |
| CN209945181U (en) | Internal tooth passing detection device | |
| CN210399605U (en) | Docking device and product production system | |
| CN211804277U (en) | Processing system for thermocouple of gas stove | |
| CN211072480U (en) | Conveying equipment for screwing workpiece and screwing system | |
| CN113134564A (en) | Full-automatic handrail spin riveting equipment | |
| CN210160698U (en) | Automatic bolt tightening device | |
| CN213765608U (en) | Positioning and measuring mechanism for cylindrical part | |
| CN113188702A (en) | Torsion detection device of machining equipment, machining equipment and torsion detection method | |
| CN1778512A (en) | Projection welding method for machined iraurita pieces of robot | |
| CN107262898B (en) | Automatic welding system and method for automobile parts | |
| CN216050672U (en) | Car system terminal plug power check out test set | |
| CN219724838U (en) | Novel tapping device capable of rapidly returning materials | |
| CN111451742A (en) | Press-fitting oil injection detection device and method for producing universal ball joint | |
| CN216955133U (en) | Multi-station high-efficiency valve pressure testing device | |
| CN216526240U (en) | Line is produced with detecting frock to SMT paster | |
| CN219496696U (en) | Error-proofing detection mechanism of welding assembly | |
| CN217890141U (en) | Oil duct cup plug installation equipment |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination |