CN114186899B - Intelligent interaction platform for manufacturing speed reducer parts and interaction method thereof - Google Patents
Intelligent interaction platform for manufacturing speed reducer parts and interaction method thereof Download PDFInfo
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Abstract
The intelligent interactive platform and the interactive method for manufacturing the speed reducer parts aim at the customized speed reducer manufacturing requirements, various production resources inside and outside an enterprise are reasonably configured, the speed reducer parts are intelligently managed in a grading manner and manufactured according to requirements, the utilization rate of various resources is improved, the production cost of products is reduced, and the production efficiency of the products is improved. The specific scheme is that the system comprises an interaction management system, more than one key part manufacturing unit and more than one general part manufacturing unit; the key part manufacturing unit is used for receiving the key part manufacturing requirement plan of the interactive management system and feeding back a manufacturing intention, executing the manufacturing plan of the key parts of the speed reducer according to an instruction of the interactive management system, and the general part manufacturing unit is used for receiving the general part manufacturing requirement plan of the interactive management system and feeding back the manufacturing intention, and executing the manufacturing plan of the general parts of the speed reducer according to the instruction of the interactive management system.
Description
Technical Field
The invention relates to the technical field of new manufacturing platforms, in particular to an intelligent interaction platform for manufacturing speed reducer parts and an interaction method thereof.
Background
The speed reducer is an independent component consisting of gear transmission, worm transmission and gear-worm transmission which are enclosed in a rigid shell, is commonly used as a speed reduction transmission device between a prime mover and a working machine, plays a role in matching rotating speed and transmitting torque between the prime mover and the working machine or an actuating mechanism, and is widely applied to modern machinery. The speed reducer is a mechanical transmission device in various fields of national economy, the product types related to the industry comprise various gear speed reducers, planetary gear speed reducers and worm speed reducers, and also comprise various special transmission devices, such as speed increasing devices, speed adjusting devices, various composite transmission devices including flexible transmission devices and the like, and the product service field relates to the industries of metallurgy, nonferrous materials, coal, building materials, ships, water conservancy, electric power, engineering machinery, petrifaction and the like.
The development history of the speed reducer industry in China has been about 40 years, speed reducer products are widely applied in various fields of national economy and national defense industry, and the speed reducer products are vigorously required in the fields of food light industry, electric power machinery, construction machinery, metallurgical machinery, cement machinery, environmental protection machinery, electronic appliances, road building machinery, water conservancy machinery, chemical machinery, mining machinery, conveying machinery, building material machinery, rubber machinery, petroleum machinery and the like; the market with huge potential encourages fierce industry competition, speed reducer industry enterprises need to accelerate elimination of backward capacity in the cruel market competition, develop high-efficiency energy-saving products vigorously, fully utilize national energy-saving product citizen-benefitting engineering policy opportunities, increase product updating force, adjust product structures, pay attention to national industry policies, deal with complex and changeable economic environments and keep good development momentum.
With the continuous advance of industrialization pace, the production, operation and management modes of enterprises also change day by day, and the traditional production mode of the independent operation of a single factory of an enterprise cannot meet the requirement of a new and different economic market. The speed reducer is composed of hundreds of parts, and with the continuous evolution of social division and factory operation modes, the manufacture of the parts of the speed reducer faces unprecedented new situations, particularly the manufacture requirement of the customized speed reducer, belongs to a single small-batch production mode, and can improve the utilization rate of various resources by reasonably configuring various production resources inside and outside an enterprise, reduce the production cost of products and improve the production efficiency of the products. Chinese patent application CN202110517386.3 'a resource information interaction method based on a cloud manufacturing platform', discloses a resource information interaction method based on a cloud manufacturing platform, relating to the technical field of industrial Internet, comprising enterprise information node registration, resource subscription and resource interaction, firstly, a resource supplier and a resource demander register through the cloud manufacturing platform with self decision function, and receive ID and a secret key fed back by the platform as the authentication authorization basis of the interaction; secondly, the resource supplier and the resource demander respectively complete the registration and subscription of the manufactured resources through the cloud manufacturing platform, the platform matches the optimal resource supplier according to the resource information provided by the resource demander and returns the manufacturing resource ID and the key thereof, so that the resource demander can access the resource supplier through the manufacturing resource ID and the key request to complete the interaction of the resource supplier and the resource demander. The interaction method focuses on the interaction method of manufacturing resources, the full life cycle of the manufacturing of the parts of the customized speed reducer is not covered, the manufacturing system shown in the figure 1 is developed based on the existing platform building technology, the speed reducer is different from common machinery, a part of the parts of the speed reducer, such as a transmission part, bears the working condition mission of high load, high safety and high weather resistance (outdoor equipment), and a large part of the parts have the same or similar technical requirements with the common mechanical parts.
Disclosure of Invention
In order to solve the problems, the invention provides an intelligent interaction platform for manufacturing speed reducer parts and an interaction method thereof, aiming at the manufacturing requirements of customized speed reducers, the intelligent interaction platform and the interaction method reasonably allocate various production resources inside and outside enterprises, intelligently manage the speed reducer parts in a grading manner, manufacture the speed reducer parts according to the requirements, improve the utilization rate of various resources, reduce the production cost of products and improve the production efficiency of the products.
The purpose of the invention is realized by the following technical scheme.
An intelligent interactive platform for manufacturing speed reducer parts is characterized by comprising an interactive management system, more than one key part manufacturing unit and more than one general part manufacturing unit;
the key part manufacturing unit is used for receiving a key part manufacturing requirement plan of the interactive management system and feeding back a manufacturing intention, executing the manufacturing plan of the key parts of the speed reducer according to an instruction of the interactive management system, and the general part manufacturing unit is used for receiving a general part manufacturing requirement plan of the interactive management system and feeding back the manufacturing intention, and executing the manufacturing plan of the general parts of the speed reducer according to the instruction of the interactive management system;
inputting information of the parts of the speed reducer into an interactive management system, and when at least one feature of a technical feature group G of the parts of the speed reducer falls into a screening feature group X preset in the interactive management system, generating a key part manufacturing requirement plan and sending the key part manufacturing requirement plan to a key part manufacturing unit by the interactive management system; when no feature of the technical feature group G of the speed reducer parts falls into a screening feature group X preset in an interaction management system, the interaction management system generates a general part manufacturing requirement plan and sends the general part manufacturing requirement plan to a general part manufacturing unit;
when the manufacturing intention fed back by the key part manufacturing unit is yes, the interactive management system lists the key part manufacturing unit as a candidate key part manufacturing unit, when the manufacturing intention fed back by the key part manufacturing unit is no, the interactive management system does not list the key part manufacturing unit as a candidate key part manufacturing unit, the magnitude of ranking values of a plurality of candidate key part manufacturing units is judged, and the interactive management system generates a key part manufacturing plan and sends the key part manufacturing plan to a manufacturing unit with the highest ranking value;
when the manufacturing intention fed back by the general component manufacturing unit is yes, the interaction management system lists the general component manufacturing unit as a candidate general component manufacturing unit, when the manufacturing intention fed back by the general component manufacturing unit is no, the interaction management system does not list the general component manufacturing unit as a candidate general component manufacturing unit, judges the magnitude of the ranking values of a plurality of candidate general component manufacturing units, and generates a general component manufacturing plan and sends the general component manufacturing plan to the manufacturing unit with the highest ranking value;
the technical feature group G comprises materials, heat treatment, flaw detection, leakage test, crush test, surface treatment and stress relief, and the material items in the screening feature group X comprise at least one of 42CrMo, 45, copper alloy, composite material, Q345 and Q355 and one of heat treatment, flaw detection, leakage test, crush test, surface treatment and stress relief.
The above intelligent interactive platform for manufacturing the parts of the speed reducer, wherein the ranking value of the candidate key part manufacturing unit is calculated by the manufacturing cost sub-ranking value, the quality level sub-ranking value, the reputation level and other sub-ranking values of the candidate key part manufacturing unit according to a weighting formula, the ranking value of the candidate general part manufacturing unit is calculated by the manufacturing cost sub-ranking value, the quality level sub-ranking value, the reputation level and other sub-ranking values of the candidate general part manufacturing unit according to a weighting formula, and the weighting formula is as follows: rank value =0.9 × manufacturing cost sub-rank value +0.8 × quality grade sub-rank value +0.7 × reputation grade sub-rank value.
An intelligent interaction method of an intelligent interaction platform manufactured based on speed reducer parts comprises the following steps:
s1: acquiring information of speed reducer parts, and generating a technical characteristic group G of the speed reducer parts;
s2: judging whether at least one feature of the technical feature group G of the speed reducer parts falls into a screening feature group X preset in the interactive management system;
when at least one feature of the technical feature group G of the speed reducer parts falls into a screening feature group X preset in an interaction management system, the interaction management system generates a key part manufacturing requirement plan and sends the key part manufacturing requirement plan to a key part manufacturing unit;
when no feature of the technical feature group G of the speed reducer parts falls into a screening feature group X preset in an interaction management system, the interaction management system generates a general part manufacturing requirement plan and sends the general part manufacturing requirement plan to a general part manufacturing unit;
s3: acquiring manufacturing intention fed back by a key part manufacturing unit and a general part manufacturing unit;
s4: when the manufacturing intention fed back by the key part manufacturing unit is yes, the interactive management system lists the key part manufacturing unit as a candidate key part manufacturing unit, and when the manufacturing intention fed back by the key part manufacturing unit is no, the interactive management system does not list the key part manufacturing unit as the candidate key part manufacturing unit;
when the manufacturing intention fed back by the general part manufacturing unit is yes, the interaction management system lists the general part manufacturing unit as a candidate general part manufacturing unit, and when the manufacturing intention fed back by the general part manufacturing unit is no, the interaction management system does not list the general part manufacturing unit as a candidate general part manufacturing unit;
s5: judging the magnitude of the ranking values of a plurality of candidate key part manufacturing units, and generating a key part manufacturing plan by the interactive management system and sending the key part manufacturing plan to the manufacturing unit with the highest ranking value; and judging the size of the ranking values of a plurality of candidate general part manufacturing units, and generating a general part manufacturing plan by the interaction management system and transmitting the general part manufacturing plan to the manufacturing unit with the highest ranking value.
In the above intelligent interaction method based on the intelligent interaction platform for manufacturing the speed reducer parts, in S5, the manufacturing cost sub-ranking value of the candidate key part manufacturing unit is obtained according to the manufacturing intention fed back by the key part manufacturing unit, the quality grade sub-ranking value is obtained by learning the pre-stored ranking of the quality grade scores of the manufacturing unit manufactured by the same or similar speed reducer parts in a custom period T, and the reputation grade sub-ranking value is obtained by learning the pre-stored ranking of the comprehensive reputation scores of the manufacturing unit manufactured by the same or similar speed reducer parts in a custom period T; the manufacturing cost sub-ranking value of the candidate general component manufacturing unit is obtained through manufacturing intention fed back by the general component manufacturing unit, the quality grade sub-ranking value is obtained through learning the pre-stored ranking of the quality grade scores of the same or similar speed reducer components manufactured by the manufacturing unit in a user-defined period T, and the reputation grade sub-ranking value is obtained through learning the pre-stored ranking of the comprehensive reputation scores of the same or similar speed reducer components manufactured by the manufacturing unit in the user-defined period T.
According to the intelligent interaction method based on the intelligent interaction platform manufactured by the reducer parts, the custom period T is in years, and preferably 2-5 years.
According to the intelligent interaction method of the intelligent interaction platform based on the manufacturing of the speed reducer parts, the sub-ranking value is 10 minutes.
According to the intelligent interaction method of the intelligent interaction platform manufactured based on the parts of the speed reducer, the corresponding sub-ranking value with the highest ranking is 10 minutes, and the sub-ranking values lower than the highest ranking are sequentially reduced by 1 minute.
In the above intelligent interaction method based on the intelligent interaction platform for manufacturing the speed reducer parts, in S3, the manufacturing intentions fed back by the key part manufacturing unit and the general part manufacturing unit include manufacturing capability confirmation information and manufacturing cost information.
In the intelligent interaction method based on the intelligent interaction platform manufactured by the parts of the speed reducer, more than one auxiliary module is arranged in an interaction management system for implementing the interaction method, and the auxiliary module comprises an emergency module.
The invention has the beneficial effects that:
the intelligent interaction platform and the interaction method for manufacturing the speed reducer parts aim at the manufacturing requirements of the customized speed reducer, reasonably allocate various production resources inside and outside an enterprise, intelligently manage the speed reducer parts in a grading manner, manufacture the speed reducer parts according to the requirements, improve the utilization rate of various resources, reduce the production cost of products and improve the production efficiency of the products.
Drawings
The aspects and advantages of the present application will become apparent to those of ordinary skill in the art upon reading the following detailed description of the preferred embodiments. The drawings are only for purposes of illustrating the preferred embodiments and are not to be construed as limiting the invention. In the drawings:
FIG. 1 is a schematic diagram of a platform architecture for a manufacturing system upon which the present invention is based.
Fig. 2 is an interaction diagram of an embodiment of the present invention.
FIG. 3 is a schematic diagram of an embodiment of a component manufacturing requirement plan.
Detailed Description
Exemplary embodiments of the present disclosure will be described in more detail below with reference to the accompanying drawings. While exemplary embodiments of the present disclosure are shown in the drawings, it should be understood that the present disclosure may be embodied in various forms and should not be limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the disclosure to those skilled in the art.
Example 1
Referring to fig. 2 and 3, fig. 2 is an interaction schematic diagram of an interaction platform extracted for the purpose of hierarchical management and manufacturing of reducer parts according to the present invention. FIG. 3 is a schematic diagram of an embodiment of a component manufacturing requirement plan.
The intelligent interactive platform for manufacturing the parts of the speed reducer in the embodiment includes an interaction management system (which may be different from fig. 1 as long as the functions set by the present invention can be implemented) formed by interaction of modules similar to those in the platform configuration shown in fig. 1, one or more key part manufacturing units, and one or more general part manufacturing units.
The key part manufacturing unit is used for receiving a key part manufacturing requirement plan of the interactive management system and feeding back a manufacturing intention, executing the manufacturing plan of the key parts of the speed reducer according to an instruction of the interactive management system, and the general part manufacturing unit is used for receiving a general part manufacturing requirement plan of the interactive management system and feeding back the manufacturing intention, and executing the manufacturing plan of the general parts of the speed reducer according to the instruction of the interactive management system;
wherein, the information of the parts of the speed reducer is input into the interactive management system, when at least one feature of the technical feature group G of the parts of the speed reducer falls into a screening feature group X preset in the interactive management system, specifically, the technical feature group G comprises material, heat treatment, flaw detection, leakage test, pressure test, surface treatment and stress relief, the material item in the screening feature group X comprises at least one group of 42CrMo, 45, copper alloy, composite material and Q345 and Q355, and one of whether heat treatment, flaw detection, leakage test, pressure test, surface treatment and stress relief is performed, for example, when the material in the technical feature of a certain part is Q235, the part does not appear in the screening group X, so the part belongs to a common part, but if the part also has a technical feature needing surface treatment, then its feature appears in screening group X, which belongs to a critical component; the interactive management system generates a critical part manufacturing demand plan and sends the critical part manufacturing demand plan to the critical part manufacturing unit; when no feature of the technical feature group G of the speed reducer parts falls into a screening feature group X preset in an interaction management system, the interaction management system generates a general part manufacturing requirement plan and sends the general part manufacturing requirement plan to a general part manufacturing unit;
when the manufacturing intention fed back by the key part manufacturing unit is yes, the interactive management system lists the key part manufacturing unit as a candidate key part manufacturing unit, when the manufacturing intention fed back by the key part manufacturing unit is no, the interactive management system does not list the key part manufacturing unit as a candidate key part manufacturing unit, the magnitude of ranking values of a plurality of candidate key part manufacturing units is judged, and the interactive management system generates a key part manufacturing plan and sends the key part manufacturing plan to a manufacturing unit with the highest ranking value;
when the manufacturing intention fed back by the general component manufacturing unit is yes, the interaction management system lists the general component manufacturing unit as a candidate general component manufacturing unit, when the manufacturing intention fed back by the general component manufacturing unit is no, the interaction management system does not list the general component manufacturing unit as a candidate general component manufacturing unit, judges the magnitude of the ranking values of a plurality of candidate general component manufacturing units, and generates a general component manufacturing plan and sends the general component manufacturing plan to the manufacturing unit with the highest ranking value;
further, the ranking value of the candidate key component manufacturing unit is calculated by the manufacturing cost sub-ranking value, the quality grade sub-ranking value, the reputation grade and other sub-ranking values of the candidate key component manufacturing unit according to a weighting formula, the ranking value of the candidate general component manufacturing unit is calculated by the manufacturing cost sub-ranking value, the quality grade sub-ranking value, the reputation grade and other sub-ranking values of the candidate general component manufacturing unit according to a weighting formula, and the weighting formula is: rank value =0.9 × manufacturing cost sub-rank value +0.8 × quality grade sub-rank value +0.7 × reputation grade sub-rank value.
In the interaction management system/manufacturing system platform shown in fig. 1, a component classification module is included in addition to a basic component information acquisition module, a component information analysis module, and a component manufacturing module. The part information acquisition module acquires speed reducer part information and transmits the speed reducer part information to the part classification information analysis module, specifically, the speed reducer part information may include, for example, names, numbers, materials, and technical requirements of parts, and the module may be interconnected with the design module, or simply input the speed reducer part information into the part information acquisition module. The part information analysis module puts the received speed reducer part information into each part classification module, and classification rules are preset in the part information analysis module, so that in addition to the key parts and the general parts called in the embodiment, classification can be added or deep level subdivision can be performed, for example, a standard part submodule is introduced to cover national standard parts, industrial standard parts and parts which can be directly purchased in the market. The part manufacturing module comprises a part manufacturing distribution submodule, a part manufacturing monitoring submodule and a part acceptance submodule, wherein the part manufacturing distribution submodule comprises a manufacturing unit information submodule, a part manufacturing demand sending submodule, a part manufacturing demand feedback analysis submodule and a part manufacturing confirmation submodule. The part manufacturing monitoring submodule acquires real-time production information of the speed reducer parts. And the part acceptance submodule is used for finishing and handing over the parts of the speed reducer.
Fig. 1 also shows a module, such as an emergency module, outside the basic module, which is used for emergency processing when the parts manufacturing monitoring module and the parts acceptance module detect abnormal conditions, in the original design, the emergency module includes an abnormal condition analysis submodule and an abnormal condition processing submodule, when the parts of the speed reducer are manufactured, the parts are allocated to the manufacturing unit through the parts manufacturing allocation submodule, the manufacturing process of the manufacturing unit is monitored through the parts manufacturing monitoring submodule, specifically, the whole manufacturing process of the manufacturing unit is sent to the parts manufacturing monitoring submodule through remote video monitoring, a reporting node and a reporting data content requirement of the parts are set, the manufacturing unit inputs the data content required to be reported to the parts manufacturing monitoring submodule according to the requirement according to the reporting node, and finally, the finished parts are accepted through the parts acceptance submodule, when the process is abnormal, the abnormal condition is analyzed and processed through the emergency module. In addition to the functions shown in the figure, in the aspect of specific program setting, the original design also performs quality control and safety upgrade management on the process of distributing the part processing tasks to the manufacturing units by the part manufacturing distribution submodule, in the process, basic information of the manufacturing units, including enterprise basic conditions, enterprise operation capacity, production technology capacity, quality assurance capacity, financial capacity and the like, is required to be acquired, specific evaluation values of manufacturing cost, quality level and credit level of each manufacturing unit are used for sending part manufacturing demand information to the manufacturing units, in order to guarantee the confidential demands among different enterprises, the step adopts a mode of black box butt joint, the demand units only send demand information to the manufacturing units, the manufacturing units only need to respond to the demand information, and all production operation conditions of the manufacturing units are not required to be fed back to the demand units, finally, the process also acquires and analyzes information fed back by the manufacturing units, ranks the ranking rules according to the final scores of the manufacturing cost, the quality grade, the credit grade and the like of each unit by using a weighting formula, and balances the manufacturing cost score, the quality grade score and the credit grade score by using different weight coefficients when the weighting formula is finally rated, so that the manufacturing units are determined, contracts are signed, and production instructions are issued. As described above, when the emergency module finds an abnormal situation, the abnormal situation is analyzed first, and if the analysis result indicates that the manufacturing unit cannot fulfill the manufacturing contract, the quality control and safety upgrade system allocation described above is re-executed from the beginning and the manufacturing unit that cannot fulfill the manufacturing contract is removed in the execution process.
Example 2
The intelligent interaction method of the intelligent interaction platform manufactured based on the parts of the speed reducer comprises the following steps:
s1: acquiring information of speed reducer parts, and generating a technical characteristic group G of the speed reducer parts;
s2: judging whether at least one feature of the technical feature group G of the speed reducer parts falls into a screening feature group X preset in the interactive management system;
when at least one feature of the technical feature group G of the speed reducer parts falls into a screening feature group X preset in an interaction management system, the interaction management system generates a key part manufacturing requirement plan and sends the key part manufacturing requirement plan to a key part manufacturing unit;
when no feature of the technical feature group G of the speed reducer parts falls into a screening feature group X preset in an interaction management system, the interaction management system generates a general part manufacturing requirement plan and sends the general part manufacturing requirement plan to a general part manufacturing unit;
s3: acquiring manufacturing intention fed back by a key part manufacturing unit and a general part manufacturing unit;
s4: when the manufacturing intention fed back by the key part manufacturing unit is yes, the interactive management system lists the key part manufacturing unit as a candidate key part manufacturing unit, and when the manufacturing intention fed back by the key part manufacturing unit is no, the interactive management system does not list the key part manufacturing unit as the candidate key part manufacturing unit;
when the manufacturing intention fed back by the general part manufacturing unit is yes, the interaction management system lists the general part manufacturing unit as a candidate general part manufacturing unit, and when the manufacturing intention fed back by the general part manufacturing unit is no, the interaction management system does not list the general part manufacturing unit as a candidate general part manufacturing unit;
s5: judging the magnitude of the ranking values of a plurality of candidate key part manufacturing units, and generating a key part manufacturing plan by the interactive management system and sending the key part manufacturing plan to the manufacturing unit with the highest ranking value; and judging the size of the ranking values of a plurality of candidate general part manufacturing units, and generating a general part manufacturing plan by the interaction management system and transmitting the general part manufacturing plan to the manufacturing unit with the highest ranking value.
In S5, the manufacturing cost sub-ranking value of the candidate key component manufacturing unit is obtained according to the manufacturing intention fed back by the key component manufacturing unit, the quality level sub-ranking value is obtained by learning a pre-stored ranking of quality level scores of the same or similar reducer components manufactured by the manufacturing unit in a custom period T, and the reputation level sub-ranking value is obtained by learning a pre-stored ranking of a comprehensive reputation score of the same or similar reducer components manufactured by the manufacturing unit in a custom period T; the manufacturing cost sub-ranking value of the candidate general component manufacturing unit is obtained through manufacturing intention fed back by the general component manufacturing unit, the quality grade sub-ranking value is obtained through learning the pre-stored ranking of the quality grade scores of the same or similar speed reducer components manufactured by the manufacturing unit in a user-defined period T, and the reputation grade sub-ranking value is obtained through learning the pre-stored ranking of the comprehensive reputation scores of the same or similar speed reducer components manufactured by the manufacturing unit in the user-defined period T.
Specifically, the custom period T is in years, and the manufacturing period of the speed reducer is longer, so that the period is more scientific in years.
Preferably, the custom period is 2-5 years.
For convenience of unified management calculation, the sub-ranking value is 10 minutes, specifically, the corresponding sub-ranking value with the highest ranking is 10 minutes, and the sub-ranking values lower than the highest ranking are sequentially reduced by 1 minute.
Further, in S3, the manufacturing intention obtained by the feedback of the key component manufacturing unit and the general component manufacturing unit includes manufacturing capability confirmation information and manufacturing cost information.
The intelligent interaction platform and the interaction method for manufacturing the speed reducer parts aim at the customized speed reducer manufacturing requirements, various production resources inside and outside an enterprise are reasonably configured, the speed reducer parts are intelligently managed in a grading manner and manufactured according to requirements, the utilization rate of various resources is improved, the production cost of products is reduced, and meanwhile the production efficiency of the products is improved.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any changes or substitutions that can be easily conceived by those skilled in the art within the technical scope of the present invention are included in the scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the appended claims.
Claims (5)
1. An intelligent interaction method of an intelligent interaction platform based on speed reducer part manufacturing is characterized in that:
the intelligent interactive platform based on speed reducer spare part manufacturing includes: the system comprises an interaction management system, more than one key part manufacturing unit and more than one general part manufacturing unit;
the interaction management system comprises a part information acquisition module, a part information analysis module, a part classification module and a part manufacturing module, wherein the part information acquisition module acquires the information of the parts of the speed reducer and transmits the information of the parts of the speed reducer to the part classification information analysis module, the part information acquisition module is interconnected with the design module, the part information analysis module returns the received information of the parts of the speed reducer to each part classification module, classification rules are preset in the part information analysis module, the part information analysis module comprises a standard part submodule besides key parts and general parts, the part manufacturing module comprises a part manufacturing distribution submodule, a part manufacturing monitoring submodule and a part acceptance submodule, and the part manufacturing distribution submodule comprises a manufacturing unit information sub-module, a part manufacturing sub-module and a part acceptance submodule, The system comprises a part manufacturing demand submodule, a part manufacturing demand feedback analysis submodule and a part manufacturing confirmation submodule, wherein the part manufacturing monitoring submodule acquires real-time production information of parts of a speed reducer, the part acceptance submodule is used for the completion and the inspection of the parts of the speed reducer, the system also comprises more than one auxiliary module, the auxiliary module comprises an emergency module, the emergency module is used for emergency treatment when the part manufacturing monitoring module and the part acceptance module detect abnormal conditions, and the emergency module comprises an abnormal condition analysis submodule and an abnormal condition processing submodule;
the key part manufacturing unit is used for receiving a key part manufacturing requirement plan of the interactive management system, feeding back a manufacturing intention, and executing the manufacturing plan of the key parts of the speed reducer according to an instruction of the interactive management system;
the general part manufacturing unit is used for receiving a general part manufacturing requirement plan of the interactive management system, feeding back a manufacturing intention, and executing the manufacturing plan of the general parts of the speed reducer according to an instruction of the interactive management system;
wherein:
inputting the information of the parts of the speed reducer into an interactive management system, and when at least one feature of a technical feature group G of the parts of the speed reducer falls into a screening feature group X preset in the interactive management system, generating a key part manufacturing requirement plan by the interactive management system and sending the key part manufacturing requirement plan to a key part manufacturing unit; when no feature of the technical feature group G of the speed reducer parts falls into a screening feature group X preset in an interaction management system, the interaction management system generates a general part manufacturing requirement plan and sends the general part manufacturing requirement plan to a general part manufacturing unit; when the manufacturing intention fed back by the key part manufacturing unit is yes, the interactive management system lists the key part manufacturing unit as a candidate key part manufacturing unit, when the manufacturing intention fed back by the key part manufacturing unit is no, the interactive management system does not list the key part manufacturing unit as a candidate key part manufacturing unit, the magnitude of ranking values of a plurality of candidate key part manufacturing units is judged, and the interactive management system generates a key part manufacturing plan and sends the key part manufacturing plan to a manufacturing unit with the highest ranking value; when the manufacturing intention fed back by the general component manufacturing unit is yes, the interaction management system lists the general component manufacturing unit as a candidate general component manufacturing unit, when the manufacturing intention fed back by the general component manufacturing unit is no, the interaction management system does not list the general component manufacturing unit as a candidate general component manufacturing unit, judges the magnitude of the ranking values of a plurality of candidate general component manufacturing units, and generates a general component manufacturing plan and sends the general component manufacturing plan to the manufacturing unit with the highest ranking value; the technical characteristic group G comprises material quality, heat treatment, flaw detection, leakage test, compression test, surface treatment and stress relief, and the material quality item in the screening characteristic group X comprises at least one group of 42CrMo, 45, copper alloy, composite material, Q345 and Q355 and one of heat treatment, flaw detection, leakage test, compression test, surface treatment and stress relief; the ranking value of the candidate key part manufacturing unit is calculated by the weight coefficient value from high to low according to a weighting formula, and the ranking value of the candidate general part manufacturing unit is calculated by the weight coefficient value from high to low according to the weight formula;
the intelligent interaction method comprises the following steps:
s1: acquiring information of speed reducer parts, and generating a technical characteristic group G of the speed reducer parts;
s2: judging whether the technical feature group G of the speed reducer parts has at least one feature falling into a screening feature group X preset in the interactive management system;
when at least one feature of the technical feature group G of the speed reducer parts falls into a screening feature group X preset in an interaction management system, the interaction management system generates a key part manufacturing requirement plan and sends the key part manufacturing requirement plan to a key part manufacturing unit;
when no feature of the technical feature group G of the speed reducer parts falls into a screening feature group X preset in an interaction management system, the interaction management system generates a general part manufacturing requirement plan and sends the general part manufacturing requirement plan to a general part manufacturing unit;
s3: acquiring manufacturing intention fed back by a key part manufacturing unit and a general part manufacturing unit;
s4: when the manufacturing intention fed back by the key part manufacturing unit is yes, the interactive management system lists the key part manufacturing unit as a candidate key part manufacturing unit, and when the manufacturing intention fed back by the key part manufacturing unit is no, the interactive management system does not list the key part manufacturing unit as the candidate key part manufacturing unit;
when the manufacturing intention fed back by the general part manufacturing unit is yes, the interaction management system lists the general part manufacturing unit as a candidate general part manufacturing unit, and when the manufacturing intention fed back by the general part manufacturing unit is no, the interaction management system does not list the general part manufacturing unit as a candidate general part manufacturing unit;
s5: judging the magnitude of the ranking values of a plurality of candidate key part manufacturing units, and generating a key part manufacturing plan by the interactive management system and sending the key part manufacturing plan to the manufacturing unit with the highest ranking value; judging the magnitude of the ranking values of a plurality of candidate common part manufacturing units, and generating a common part manufacturing plan by the interaction management system and sending the common part manufacturing plan to the manufacturing unit with the highest ranking value;
in S3, acquiring manufacturing intention including manufacturing capability confirmation information and manufacturing cost information fed back by the key component manufacturing unit and the general component manufacturing unit;
in S5, the manufacturing cost sub-ranking value of the candidate key component manufacturing unit is obtained according to the manufacturing intention fed back by the key component manufacturing unit, the quality level sub-ranking value is obtained by learning the pre-stored ranking of the quality level scores of the same or similar speed reducer components manufactured by the manufacturing unit in a custom period T, and the reputation level sub-ranking value is obtained by learning the pre-stored ranking of the comprehensive reputation scores of the same or similar speed reducer components manufactured by the manufacturing unit in a custom period T; the manufacturing cost sub-ranking value of the candidate general component manufacturing unit is obtained according to the manufacturing intention fed back by the general component manufacturing unit, the quality grade sub-ranking value is obtained through the pre-stored ranking of the quality grade scores produced by the same or similar speed reducer components in a user-defined period T by the manufacturing unit, and the sub-ranking value of the credit grade is obtained through the pre-stored ranking of the comprehensive credit scores produced by the same or similar speed reducer components in the user-defined period T by the manufacturing unit;
wherein:
when parts of the speed reducer are manufactured, the parts are distributed to a manufacturing unit through the parts manufacturing distribution submodule, the manufacturing process of the manufacturing unit is monitored through the parts manufacturing monitoring submodule, specifically, the whole manufacturing process of the manufacturing unit is sent to the parts manufacturing monitoring submodule through remote video monitoring, reporting nodes and reporting data content requirements of the parts are set, the manufacturing unit inputs data content needing reporting to the parts manufacturing monitoring submodule according to the reporting nodes, finally, the finished parts are checked and accepted through the parts checking and accepting submodule, and when the process is abnormal, the abnormal condition is analyzed and processed through the emergency module;
and, wherein:
the process of the part manufacturing assignment submodule assigning the part processing task to the manufacturing unit includes:
acquiring basic information of a manufacturing unit, wherein the basic information comprises enterprise basic conditions, enterprise operation capacity, production technology capacity, quality guarantee capacity and financial capacity;
sending part manufacturing demand information to the manufacturing units according to specific grading values of the manufacturing cost, the quality grade and the credit grade of each manufacturing unit, and particularly adopting a 'black box' butt joint mode, wherein the demand units only send the demand information to the manufacturing units, the manufacturing units only respond to the demand information, and all production and operation conditions of the manufacturing units are not fed back to the demand units;
the method comprises the steps of obtaining and analyzing information fed back by manufacturing units, ranking the manufacturing units, ranking according to the level of a final score calculated by a weighting formula according to the manufacturing cost, the quality grade and the credit grade of each unit according to the ranking rule, balancing the manufacturing cost score, the quality grade score and the credit grade score by adopting different weight coefficients when the weighting formula is finally scored, determining the manufacturing units, signing a contract and issuing a production instruction, when an emergency module finds abnormal conditions, firstly analyzing the abnormal conditions, if the analyzed results show that the manufacturing units cannot fulfill the manufacturing contract, re-executing the distribution from the beginning and rejecting the manufacturing units which cannot fulfill the manufacturing contract in the executing process.
2. The intelligent interaction method of the intelligent interaction platform manufactured based on the speed reducer parts as claimed in claim 1, wherein the weighting formula is as follows: rank value =0.9 × manufacturing cost sub-rank value +0.8 × quality grade sub-rank value +0.7 × reputation grade sub-rank value.
3. The intelligent interaction method of the intelligent interaction platform based on the reducer part manufacturing of claim 1, wherein the custom period T is in years.
4. The intelligent interaction method of the intelligent interaction platform manufactured based on the speed reducer parts as claimed in claim 1, wherein the sub-ranking value is 10 degrees.
5. The intelligent interaction method of the intelligent interaction platform manufactured based on the parts of the speed reducer as claimed in claim 4, wherein the corresponding sub-ranking value with the highest ranking is 10 minutes, and the sub-ranking values lower than the highest ranking are sequentially reduced by 1 minute.
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Denomination of invention: Intelligent interactive platform and interactive method for gear reducer parts manufacturing Effective date of registration: 20230222 Granted publication date: 20220809 Pledgee: Zhejiang Xiaoshan rural commercial bank Limited by Share Ltd. Jingjiang branch Pledgor: HANGZHOU JIE DRIVE TECHNOLOGY Co.,Ltd. Registration number: Y2023980033135 |