CN114184545A - Decorative board composite bed adhesion strength testing arrangement - Google Patents
Decorative board composite bed adhesion strength testing arrangement Download PDFInfo
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- CN114184545A CN114184545A CN202210142409.1A CN202210142409A CN114184545A CN 114184545 A CN114184545 A CN 114184545A CN 202210142409 A CN202210142409 A CN 202210142409A CN 114184545 A CN114184545 A CN 114184545A
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Abstract
The invention discloses a device for testing the bonding strength of a composite layer of a decorative plate, which relates to the technical field of decorative plate strength detection and comprises a fixing device, a power device, a compensating device and a positioning device, wherein the fixing device is connected with the power device, the power device is in transmission connection with the compensating device, the compensating device is connected with the fixing device, the positioning device is connected with the fixing device, the power device is in transmission connection with the positioning device, the fixing device comprises an object stage and a mounting seat, the object stage and the mounting seat are provided with a bracket, the object stage and the bracket are in fastening connection, the mounting seat is movably connected with the bracket, the lower side of the mounting seat is provided with a plurality of clamping seats, the clamping seats are provided with wedge grooves, the wedge grooves face the upper side line of the decorative plate, the object stage is provided with a plurality of clamping grooves, the clamping grooves face the lower side line of the decorative plate, the clamping grooves limit the lower layer of the decorative plate, the clamping seats limit the upper layer of the decorative plate through the wedge grooves, limit is realized through the side lines, preventing damage to the surface of the decorative board.
Description
Technical Field
The invention relates to the technical field of decorative plate composite layer strength detection, in particular to a device for testing the bonding strength of a decorative plate composite layer.
Background
Along with the continuous development of the building industry, the requirements on the composite layer laminate are more and more diversified, the decorative plate is one of novel plates in the building industry, and the overall aesthetic property of the building is improved by adding the decorative plate on the wall body, so that the building is more popular.
However, the decorative plate is usually formed by gluing multiple plates, and because the glue melting temperature is high, the decorative plate has certain fluidity, and the glue can not be uniformly coated, when a large-scale plate is glued, a composite layer of the decorative plate is easy to have a hollow chamber, so that the gluing is not in place, and the adhesive is easy to come unstuck due to the change of air temperature and humidity in the long-term use process, so that the service life is influenced.
Present decorative board composite bed adhesive property adopts impact test more, but a lot of decorative boards are embedded design, and it is less to receive impact load in the use, consequently carry out the adhesion strength test through the impact, lead to easily detecting inaccurate, in addition, when carrying out decorative board manufacturing, can cause the damage to the decorative board through impact test. The surface of the decorative plate adopts pattern design, and the surface patterns can be damaged in the clamping process, so that the product quality is influenced.
Disclosure of Invention
The invention aims to provide a device for testing the bonding strength of a composite layer of a decorative plate, which aims to solve the problems in the background technology.
In order to solve the technical problems, the invention provides the following technical scheme:
the utility model provides a decorative board composite bed bonding strength testing arrangement, including fixing device, a power device, compensation arrangement and positioner, fixing device and power device connect, power device and compensator transmission are connected, compensation arrangement and fixing device connect, positioner and fixing device connect, power device and positioner transmission are connected, fixing device includes objective table and mount pad, objective table and mount pad are equipped with the support, objective table and support fastening are connected, mount pad and support swing joint, the mount pad downside is equipped with a plurality of holders, be equipped with the wedge groove on the holder, the wedge groove is towards decorative board upper sideline, be equipped with a plurality of draw-in grooves on the objective table, the draw-in groove is towards decorative board lower floor sideline.
The fixing device is an installation base, other devices are installed, a power source is provided through a power device, decorative plate layer moving is carried out, a compensation device is used for detecting a decorative plate, the filling compactness of glue solution of the decorative plate is detected, the flatness of a base surface of the decorative plate is detected through a positioning device, an objective table is connected with the installation seat through a support, the installation seat and the support can rotate relatively, the installation seat is driven to rotate through the power device, a clamping seat is fixed on the installation seat, a clamping groove is used for limiting the lower layer of the decorative plate, the clamping seat is used for limiting the upper layer of the decorative plate through a wedge groove, so that different plate layers of the decorative plate are limited, damage to the surface of the decorative plate is prevented through sideline limiting, the power device outputs rated torque, the power device rotates under the rated torque, displacement is generated among different plate layers, the bonding strength of a composite layer of the decorative plate is lower, and when relative displacement is not generated, the strength meets the qualified requirements, and the adhesive strength detection precision is improved through rotation detection.
Further, power device includes jacking motor, the lead screw, transmission seat and detection motor, detect motor frame and support fastening connection, it connects to detect motor output and mount pad transmission, be equipped with the transmission groove on the objective table, jacking motor arranges the transmission inslot in, jacking motor output and lead screw transmission are connected, the lead screw upper end is passed through supporting seat and transmission groove wall and is connected, be equipped with the internal thread on the transmission seat, transmission seat and lead screw threaded connection, jacking motor passes through the lead screw and is connected with the transmission of transmission seat, the transmission seat is towards the decorative board lower floor, transmission seat and decorative board transmission are connected.
Fix the jacking motor through the driving groove, jacking motor output torque drives the lead screw and rotates, and lead screw and driving seat screw drive shift up the driving seat to make the decorative board shift up, detect respectively decorative board composite bed adhesive property between the different layers, the lead screw upper end passes through the bearing and supports on the supporting seat, and supporting seat and driving groove contact carry out the gyration and support, through screw drive, improve the decorative board and shift up the precision, be convenient for carry out the layering and detect.
Further, fixing device still includes the slide, slide and mount pad sliding connection, compensation arrangement includes supersonic generator and sound-proof housing, supersonic generator and slide transmission are connected, the sound-proof housing is located the slide lower extreme, the sound-proof housing cover is established in the supersonic generator output outside, power device still includes the sideslip cylinder, sideslip cylinder and mount pad fastening connection, sideslip cylinder output and slide transmission are connected, be equipped with a plurality of positioner on the slide, positioner includes induction coil and magnet core, be equipped with a plurality of detection chambeies on the slide, magnet core one end is passed and is detected the chamber and towards the decorative board upside, induction coil arranges in and detects the intracavity, induction coil overlaps and establishes at the magnet core skin, magnet core upside is equipped with the detection spring, detect the spring upside and detect chamber fastening connection.
In the initial state, the magnet core is attached to the surface of the decorative board, the magnet core slides along the surface of the decorative board by outputting displacement through the transverse moving cylinder, the flatness detection is firstly carried out on the surface of the decorative board to prevent stress concentration caused by uneven surface of the decorative board and influence the detection precision of the bonding strength, then the distribution detection is carried out on the glue layer of the decorative board, the sound-proof cover is installed through the slide seat, the slide seat is arranged at the lower side of the installation seat, ultrasonic waves are output to the decorative board through the ultrasonic generator, when a local empty chamber exists in the decorative board, gas in the local empty chamber of the decorative board is vibrated, the surface of the empty chamber of the decorative board is vibrated to generate displacement, so that the magnet core is driven to move upwards, the pretightening force is ensured through the detection spring, the magnet core is attached to the surface of the decorative board, the transmission efficiency is improved, the detection precision is improved, and the sound-proof cover restrains the ultrasonic waves output by the ultrasonic generator, carry out directional vibration, prevent to cause the injury to operating personnel on every side, be the magnet core that row's form set up, detect the decorative board subregion, improve and detect the precision.
Further, the power device also comprises a transmission component and a driving motor, the driving motor is connected with the transmission component in an intermittent transmission manner, the transmission seat is connected with the lower layer of the decorative plate in an intermittent transmission manner through the transmission component, the transmission component comprises a light wheel, a limiting spring, a limiting block and a guide plate, a plurality of rotary grooves are arranged on the objective table, the driving motor is arranged in the rotary grooves, the output end of the driving motor is connected with the light wheel in a transmission manner, the light wheel is connected with the rotary grooves in a rotating manner, the rotary grooves are arranged close to the opening at one side of the decorative plate, the excircle of the light wheel faces the side edge of the decorative plate, the guide grooves are arranged at the lower side of the rotary grooves, the guide plate is connected with the guide grooves in a sliding manner, the limiting grooves are arranged on the light wheel, one side of the limiting spring is connected with the light wheel in a fastening manner, the limiting block is arranged in the limiting grooves, the limiting block is connected with the rotary shaft in a rotating manner, one end of the limiting spring, which is far away from the light wheel, is connected with the limiting block in a transmission manner, and the tooth surface is arranged on the guide plate, the smooth wheel passes through the stopper and connects with flank of tooth intermittent type transmission, and the deflector inboard is equipped with the jacking piece, jacking piece and deflector sliding connection, and the jacking piece is kept away from deflector one side and is equipped with the transmission recess, and the transmission seat outer lane is equipped with a plurality of transmission cambered surfaces, transmission cambered surface and transmission recess intermittent type joint, and jacking piece one side is equipped with the cardboard, and cardboard downside and transmission seat upside transmission are connected, and jacking piece upper end is towards the decorative board downside.
The torque is intermittently output by the driving motor to drive the smooth wheel to rotate, the surface of the smooth wheel is smooth, the roughness is lower, a decorative plate layer has a gap, the roughness is larger, the density of a glue layer is large, the roughness is smaller, when different layers of the decorative plate are moved upwards, the smooth wheel is rotated downwards close to one side of the decorative plate to generate downward friction force, the upward movement stability of the decorative plate is improved, the smooth wheel is rotatably guided by the rotary groove, the guide plate is slidably guided by the guide groove, the smooth wheel fixes the limit spring at one side, the other end of the limit spring is connected with the limit block, the limit block is limited by the rotary shaft, the driving motor outputs rated torque to drive the smooth wheel to slide at the side edge of the decorative plate, when the smooth wheel rotates at the plate layer, the roughness of the plate layer is larger, the driving motor keeps rated power to enable the smooth wheel to rotate at a lower rotating speed, when the smooth wheel enters the glue layer from the plate layer, friction drops suddenly, under driving motor rated power, the instantaneous rotational speed of light wheel improves, stopper eccentric settings, under centrifugal action, make the stopper rotate along the pivot, the stopper stretches out the light wheel outer fringe, set up the flank of tooth on the deflector, the stopper rotates along with the light wheel, stretch out in the part card of light wheel outer fringe advances the flank of tooth, through the joint transmission, thereby make the deflector to shrink to the guide way inslot, thereby make the jacking piece produce the displacement thereupon, the jacking piece upside slides at the decorative board downside, the transmission cambered surface breaks away from in the transmission recess, the jacking piece does not carry on spacingly to the drive seat, the drive seat rotates along with the lead screw, displacement output ends, the cardboard skids at the drive seat upside, support the jacking piece through the cardboard, supplementary deflector is spacing to the jacking piece, thereby support the decorative board.
Furthermore, the transmission assembly further comprises a return spring, the return spring is arranged at the tail end of the guide groove, and one end, far away from the guide groove, of the return spring is in transmission connection with the guide plate.
Carry out the unilateral spacingly to reset spring through the guide way, when going up the shifting force when ending, the deflector shrink, compress reset spring, when going on down composite bed viscosity detection time measuring, driving motor reversal certain angle, make the stopper break away from the flank of tooth in, it is spacing to end, the deflector stretches out under reset spring effect, make transmission cambered surface and transmission recess re-engagement, thereby carry out spacingly to the transmission seat, the lead screw rotates, the transmission seat passes through cardboard output displacement, carry out the composite bed and change automatically, be convenient for detect different composite bed bonding strength, improve and detect the precision.
Further, power device still includes the location cylinder, location cylinder frame and slide sliding connection, be equipped with the constant head tank on the slide, the output pole of location cylinder is the telescopic link, the telescopic link aperture reduces along keeping away from location cylinder direction gradually, positioner still includes the gasbag, a plurality of locating pieces are established to telescopic link outer lane cover, locating piece and constant head tank lateral wall sliding connection, locating piece and telescopic link frictional contact, gasbag and locating piece fastening connection, be equipped with the electric heat piece in the gasbag, electric heat piece and induction coil electricity are connected, the gasbag upside is equipped with the friction plate, friction plate and constant head tank wall frictional contact.
The positioning block is slidably guided through the side wall of the positioning groove, the positioning block is sleeved outside an output rod of the positioning cylinder, the output rod is a telescopic rod and can be stretched, when an ultrasonic generator causes gas vibration in the hollow chamber, the larger the hollow chamber is, the larger the amplitude of the upper layer of the hollow chamber is, the more magnetic induction lines for cutting the magnet core by the induction coil are, the more induced current is generated, the more induced current is electrically connected with the electric heating sheet through the induction coil, so that the electric heating sheet is controlled to be heated, compressed gas is filled in the airbag, the airbag is limited on one side through the positioning block, the airbag outputs upward displacement, a friction plate is abutted against the positioning groove, friction is increased, the positioning cylinder is slidably connected with the sliding seat, when the output rods on two sides are balanced in stress, the output rods are centered and unbalanced in stress when local friction is increased, so that the cylinder body of the positioning cylinder contracts to a friction concentrated area, and the space area is automatically positioned, the positioning precision is improved, the microwave hot melting compensation is convenient to carry out, and the bonding strength is improved.
Further, the sound-proof housing both sides are equipped with the extension pipe, extension pipe downside opening sets up, the sound-proof housing includes two arc boards of symmetrical arrangement, the arc board both ends are equipped with the fixed plate respectively, be equipped with a plurality of expansion plates between two fixed plates between same layer, be equipped with the second spout on the expansion plate, adjacent expansion plate passes through second spout sliding connection, be equipped with first spout on the fixed plate, the fixed plate is through first spout and adjacent expansion plate sliding connection, the location cylinder is dual output, the output and the fixed plate transmission of location cylinder are connected, compensation arrangement still includes negative pressure pipe and water conservancy diversion heat pipe, be equipped with the backwash room on the mount pad, the backwash room both sides communicate with negative pressure pipe and water conservancy diversion heat pipe respectively, negative pressure pipe and water conservancy diversion heat pipe keep away from backwash room one end and are connected with the slide transmission respectively.
The relative position of arc plates at two sides is adjusted by a positioning cylinder, frequency modulation is carried out by an ultrasonic generator, the local glue layer of the air chamber is heated, energy consumption is reduced, the local glue layer is melted into liquid, the flowing performance of the glue layer is improved, glue solution flows to a gap at a large place and is automatically filled, a glue layer heating path is prolonged through extension pipes at two sides of a sound-proof cover, when a composite layer empty chamber is large, the glue layer is melted into a slope surface inclined to the empty chamber, a whole path of the composite layer is melted to form a path with the outside, the glue solution in the empty chamber, which is close to one section of path of a negative pressure conduit, flows out and enters a backflow chamber, a diversion heat pipe at the other side heats the glue in the backflow chamber, the glue solution is input from one side of the empty chamber, the empty chamber and the slope surface of the glue layer are filled along with the input of the glue solution, so that the gas in the composite layer empty chamber is discharged, and the bonding performance of the glue layer is improved, prevent new and old glue layer from producing weld mark, influence the welding quality, through ultrasonic oscillation, make the hot melt adhesive shake in the empty room, make the colloid permeate gap and concave-convex department on the decorative board surface, improve the engaging force after being convenient for solidify, the outer expansion plate carries on the sliding guide to the expansion plate of the inner layer through the second spout, the fixed plate carries on the sliding guide to the adjacent expansion plate through the first spout, the fixed plate fixes the arc plate, when the empty room of the composite bed is filled up, through positioning the air cylinder to both sides output displacement, make the sound-proof housing relax again, positioning the air cylinder both sides output displacement total length is fixed, thus make the sound-proof housing reset, make the melt adhesive condense, detect the rated power of motor output, drive the mount pad to rotate, under the rated power, the decorative board of composite bed both sides does not produce the relative movement, this grade of decorative board meets the adhesive strength requirement, the jacking motor works, and outputting the displacement to enable the decorative plate to move upwards, and detecting the bonding strength of the downwards moving composite layer.
Preferably, the compensation device further comprises a cold air pipe, and the cold air pipe is communicated with the sound insulation cover. Cold air duct and cold air source intercommunication, the other end and sound-proof housing intercommunication, after accomplishing composite bed air chamber compensation, cool off hot melt part colloid through air conditioning, reduce the cool time, improve cooling efficiency, be convenient for carry out whole adhesive strength and detect.
Compared with the prior art, the invention has the following beneficial effects: when different laminates of the decorative plate are moved upwards, one side of the smooth wheel close to the decorative plate rotates downwards to generate downward friction force, the upward moving stability of the decorative plate is improved, the roughness of the plate layer is larger, the driving motor keeps rated power, when the smooth wheel enters the glue layer from the plate layer, the friction force drops suddenly, the instantaneous rotating speed of the smooth wheel is improved, the limiting block extends out of the outer edge of the smooth wheel and is clamped in the tooth surface, the displacement output is stopped, and the composite laminates are automatically switched; when the ultrasonic generator causes the gas in the hollow chamber to vibrate, the larger the hollow chamber is, the larger the amplitude of the upper layer of the hollow chamber is, the more induced current is generated by the induction coil, the electric heating sheet is controlled to heat, the air bag outputs upward displacement, the friction plate is abutted against the positioning groove, the friction is increased, and when the local friction is increased, the stress of the output rod is unbalanced, so that the positioning cylinder body contracts to the area with concentrated friction, the hollow chamber area is automatically positioned, and the positioning precision is improved; supersonic generator frequency modulation, heat the local glue film of air chamber, make local glue film melting become liquid, improve glue film flow property, make the more place of glue solution flow to the gap, fill automatically, when the composite bed air chamber is great, the glue film melts to become to the domatic of air chamber slope, make a whole strip route of composite bed melt, constitute the route with the external world, absorb through the negative pressure pipe, and be close to water conservancy diversion heat pipe one side input from the air chamber, along with the glue melt input, fill air chamber and glue film domatic, thereby make the interior gas outgoing of composite bed air chamber, improve glue film adhesion property, prevent new and old glue film production weld mark, influence the welding quality, vibrate through the ultrasonic wave, make the hot melt adhesive in the air chamber, make the colloid permeate gap and unsmooth department on decorative board surface, be convenient for improve the engaging force after the solidification.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:
FIG. 1 is a schematic diagram of the general structure of the present invention;
FIG. 2 is a schematic illustration of the lift drive of the present invention;
FIG. 3 is a schematic view of the drive motor, photo wheel power transmission of the present invention;
FIG. 4 is a sectional view taken along line A-A of the view of FIG. 2;
FIG. 5 is a sectional view taken along line H-H of the view of FIG. 1;
FIG. 6 is a schematic view of the deployment of the acoustic enclosure of the present invention;
FIG. 7 is a schematic view of the melt compensation flow path of the present invention;
FIG. 8 is an enlarged view of portion B of the view of FIG. 2;
FIG. 9 is an enlarged view of portion C of the view of FIG. 7;
in the figure: 1-fixing device, 11-objective table, 111-transmission groove, 112-clamping groove, 113-guide groove, 114-rotary groove, 12-mounting seat, 121-reflux chamber, 13-clamping seat, 131-wedge groove, 14-sliding seat, 141-positioning groove, 142-detection cavity, 2-power device, 21-jacking motor, 22-lead screw, 23-transmission seat, 231-transmission arc surface, 24-transmission component, 241-smooth wheel, 2411-limiting groove, 242-limiting spring, 243-limiting block, 244-rotating shaft, 245-guide plate, 2451-tooth surface, 246-jacking block, 2461-transmission groove, 247-clamping plate, 248-reset spring, 25-driving motor, 26-positioning cylinder, 27-detection motor, 28-traverse cylinder, 3-compensation device, 31-ultrasonic generator, 32-sound-proof cover, 321-arc plate, 322-fixing plate, 323-expansion plate, 33-negative pressure conduit, 34-guide heat pipe, 35-cold air pipe, 36-extension pipe, 4-positioning device, 41-detection spring, 42-induction coil, 43-magnetic core, 44-positioning block, 45-air bag, 46-electric heating piece and 47-friction plate.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The invention provides the technical scheme that:
as shown in fig. 1-9, a device for testing bonding strength of a composite layer of a decorative plate, comprises a fixing device 1, a power device 2, a compensating device 3 and a positioning device 4, the fixing device 1 is connected with the power device 2, the power device 2 is in transmission connection with the compensating device 3, the compensating device 3 is connected with the fixing device 1, the positioning device 4 is connected with the fixing device 1, the power device 2 is in transmission connection with the positioning device 4, the fixing device 1 comprises an object stage 11 and a mounting seat 12, the object stage 11 and the mounting seat 12 are provided with a bracket, the object stage 11 is in fastening connection with the bracket, the mounting seat 12 is in movable connection with the bracket, the lower side of the mounting seat 12 is provided with a plurality of clamping seats 13, the clamping seats 13 are provided with wedge grooves 131, the wedge grooves 131 face towards an upper side line of the decorative plate, the object stage 11 is provided with a plurality of clamping grooves 112, and the clamping grooves 112 face towards a lower side line of the decorative plate.
The fixing device 1 is an installation foundation, other devices are installed, a power source is provided through the power device 2, decorative plate layer moving is carried out, the decorative plate is detected through the compensation device 3, the filling compactness of glue solution of the decorative plate is detected, the flatness of a base surface of the decorative plate is detected through the positioning device 4, the objective table 11 is connected with the mounting seat 12 through a support, the mounting seat 12 and the support can rotate relatively, the mounting seat 12 is driven to rotate through the power device, the clamping seat 13 is fixed on the mounting seat 12, the clamping groove 112 limits the lower layer of the decorative plate, the clamping seat 13 limits the upper layer of the decorative plate through the wedge groove 131, so that different plate layers of the decorative plate are limited, damage to the surface of the decorative plate is prevented through sideline limiting, the power device outputs rated torque, the rotation is carried out under the rated torque, displacement is generated among different plate layers, and the bonding strength of a composite layer of the decorative plate is lower, when no relative displacement is generated, the strength meets the qualified requirement, and the detection precision of the bonding strength is improved through rotation detection.
As shown in fig. 2, power device 2 includes jacking motor 21, lead screw 22, transmission seat 23 and detection motor 27, detect motor 27 frame and support fastening connection, detect motor 27 output and 12 transmission connections of mount pad, be equipped with transmission groove 111 on objective table 11, jacking motor 21 arranges in transmission groove 111, jacking motor 21 output and lead screw 22 transmission connection, the support seat is passed through to lead screw 22 upper end and transmission groove 111 wall connection, be equipped with the internal thread on the transmission seat 23, transmission seat 23 and lead screw 22 threaded connection, jacking motor 21 passes through lead screw 22 and transmission seat 23 transmission connection, transmission seat 23 is towards the decorative board lower floor, transmission seat 23 and decorative board transmission connection.
Fix jacking motor 21 through driving groove 111, jacking motor 21 output torque, drive lead screw 22 and rotate, lead screw 22 and the 23 screw drive of driving seat, driving seat 23 shifts up, thereby make the decorative board shift up, decorative board composite bed adhesive property detects respectively between the different layers, lead screw 22 upper end is passed through the bearing and is supported on the supporting seat, supporting seat and driving groove 111 contact, carry out the gyration and support, through screw drive, improve the decorative board and shift up the precision, be convenient for carry out the layering and detect.
As shown in fig. 1-2 and 5, the fixing device 1 further includes a sliding base 14, the sliding base 14 is slidably connected to the mounting base 12, the compensating device 3 includes an ultrasonic generator 31 and a sound-proof cover 32, the ultrasonic generator 31 is in transmission connection with the sliding base 14, the sound-proof cover 32 is located at the lower end of the sliding base 14, the sound-proof cover 32 is sleeved on the outer side of the output end of the ultrasonic generator 31, the power device 2 further includes a traverse cylinder 28, the traverse cylinder 28 is in fastening connection with the mounting base 12, the output end of the traverse cylinder 28 is in transmission connection with the sliding base 14, the sliding base 14 is provided with a plurality of positioning devices 4, each positioning device 4 includes an induction coil 42 and a magnet core 43, the sliding base 14 is provided with a plurality of detection cavities 142, one end of the magnet core 43 passes through the detection cavity 142 and faces the upper side of the decorative plate, the induction coil 42 is disposed in the detection cavity 142, the induction coil 42 is sleeved on the outer layer of the magnet core 43, the upper side of the magnet core 43 is provided with a detection spring 41, the upper side of the detection spring 41 is tightly connected with the detection cavity 142.
In the initial state, the magnet core 43 is attached to the surface of the decorative board, the transverse moving cylinder 28 outputs displacement to enable the magnet core 43 to slide along the surface of the decorative board, firstly, the flatness of the surface of the decorative board is detected, stress concentration caused by uneven surface of the decorative board is prevented, the detection precision of bonding strength is influenced, then, the distribution detection of a glue layer of the decorative board is carried out, the sound-proof cover 32 is installed through the sliding seat 14, the sliding seat 14 is arranged at the lower side of the installation seat 12, ultrasonic waves are output to the decorative board through the ultrasonic generator 31, when a hollow chamber exists locally on the decorative board, gas in the hollow chamber locally on the decorative board is vibrated, the surface vibration at the hollow chamber of the decorative board generates displacement, so that the magnet core 43 is driven to move upwards, the pretightening force is ensured through the detection spring 41, the magnet core 43 is attached to the surface of the decorative board, the transmission efficiency is improved, the detection precision is improved, and the sound-proof cover 32 restrains the ultrasonic waves output by the ultrasonic generator 31, carry out directional vibration, prevent to cause the injury to operating personnel on every side, be the magnet core 43 that row's form set up, detect the decorative board subregion, improve and detect the precision.
As shown in fig. 2 to 4 and 8, the power device 2 further includes a transmission assembly 24 and a driving motor 25, the driving motor 25 is intermittently connected with the transmission assembly 24, the transmission base 23 is intermittently connected with the lower layer of the decorative board through the transmission assembly 24, the transmission assembly 24 includes a light wheel 241, a limiting spring 242, a limiting block 243 and a guide plate 245, the objective table 11 is provided with a plurality of rotary grooves 114, the driving motor 25 is disposed in the rotary grooves 114, the output end of the driving motor 25 is connected with the light wheel 241 in a transmission manner, the light wheel 241 is rotatably connected with the rotary grooves 114, the rotary grooves 114 are disposed near the opening of one side of the decorative board, the outer circle of the light wheel 241 faces the side edge of the decorative board, the lower side of the rotary grooves 114 is provided with the guide grooves 113, the guide plate 245 is slidably connected with the guide grooves 113, the light wheel 241 is provided with the limiting grooves 2411, one side of the limiting spring 242 is fixedly connected with the light wheel 241, the light wheel 241 is provided with a rotating shaft 244, the limiting block 243 is disposed in the limiting groove 2411, the limiting block 243 is rotatably connected with the rotating shaft 244, one end, far away from the light wheel 241, of the limiting spring 242 is in transmission connection with the limiting block 243, a tooth surface 2451 is arranged on the guide plate 245, the light wheel 241 is in intermittent transmission connection with the tooth surface 2451 through the limiting block 243, the inner side of the guide plate 245 is provided with the jacking block 246, the jacking block 246 is in sliding connection with the guide plate 245, one side, far away from the guide plate 245, of the jacking block 246 is provided with a transmission groove 2461, the outer ring of the transmission seat 23 is provided with a plurality of transmission arc surfaces 231, the transmission arc surfaces 231 and the transmission groove 2461 are in intermittent clamping connection, one side of the jacking block 246 is provided with a clamping plate 247, the lower side of the clamping plate 247 is in transmission connection with the upper side of the transmission seat 23, and the upper end of the jacking block 246 faces towards the lower side of the decorative plate.
Torque is intermittently output by the driving motor 25 to drive the smooth wheel 241 to rotate, the surface of the smooth wheel 241 is smooth and has lower roughness, a decorative plate layer has a gap, the roughness is larger, the density of a glue layer is large, the roughness is smaller, when different layers of the decorative plate are moved upwards, one side of the smooth wheel 241 close to the decorative plate rotates downwards to generate downward friction force, the upward movement stability of the decorative plate is improved, the smooth wheel 241 is guided by rotating through the rotary groove 114, the guide plate 245 is guided by sliding through the guide groove 113, the smooth wheel 241 fixes the limit spring 242 on one side, the other end of the limit spring is connected with the limit block 243, the limit block 243 limits through the rotating shaft 244, the driving motor 25 outputs rated torque to drive the smooth wheel 241 to slide on the side of the decorative plate, when the smooth wheel 241 rotates on the plate layer, the roughness of the plate layer is larger, the driving motor 25 keeps rated power, and enables the smooth wheel 241 to rotate at a lower rotating speed, when the optical wheel 241 enters the glue layer from the plate layer, the friction force drops sharply, under the rated power of the driving motor 25, the instantaneous rotating speed of the optical wheel 241 is increased, the limit block is arranged eccentrically, under the centrifugal action, the limit block 243 rotates along the rotating shaft 244, the limit block 243 extends out of the outer edge of the optical wheel 241, the tooth surface 2451 is arranged on the guide plate 245, the limit block 243 rotates along with the optical wheel, the part extending out of the outer edge of the optical wheel is clamped into the tooth surface 2451, through clamping transmission, the guide plate 245 contracts into the guide groove 113, the jacking block 246 generates displacement along with the guide groove, the upper side of the jacking block 246 slides on the lower side of the decorative plate, the transmission cambered surface 231 is separated from the transmission groove 2461, the jacking block 246 does not limit the transmission seat 23, the transmission seat 23 rotates along with the lead screw, the displacement output is stopped 247, the clamping plate slips on the upper side of the transmission seat 23, the jacking block 246 is supported by the clamping plate 247, the auxiliary guide plate 245 limits the jacking block 246, thereby supporting the decorative panel.
As shown in fig. 2, the driving assembly 24 further includes a return spring 248, the return spring 248 is disposed at the end of the guide slot 113, and an end of the return spring 248 away from the guide slot 113 is drivingly connected to the guide plate 245.
Carry out the unilateral spacingly to reset spring 248 through guide way 113, when going up the shifting force when ending, deflector 245 shrink, compress reset spring 248, when going on down the compound layer viscosity detection time, driving motor 25 reversal certain angle, make stopper 243 break away from in the flank of tooth 2451, it is spacing ending, deflector 245 stretches out under reset spring 248 effect, make transmission cambered surface 231 and transmission recess 2461 re-mesh, thereby it is spacing to carry out transmission seat 23, lead screw 22 rotates, transmission seat 23 passes through cardboard 247 output displacement, carry out the compound layer and change automatically, be convenient for detect different compound layer adhesive strength, improve and detect the precision.
As shown in fig. 2, fig. 5 to fig. 7, and fig. 9, power device 2 further includes positioning cylinder 26, positioning cylinder 26 outer frame and slide 14 sliding connection, be equipped with positioning groove 141 on slide 14, positioning cylinder 26's output rod is the telescopic link, the telescopic link aperture reduces along keeping away from positioning cylinder 26 direction gradually, positioner 4 still includes gasbag 45, a plurality of locating pieces 44 are established to the telescopic link outer lane cover, locating piece 44 and positioning groove 141 lateral wall sliding connection, locating piece 44 and telescopic link frictional contact, gasbag 45 and locating piece 44 fastening connection, be equipped with electric heat piece 46 in the gasbag 45, electric heat piece 46 is connected with induction coil 42 electricity, gasbag 45 upside is equipped with friction plate 47, friction plate 47 and positioning groove 141 wall frictional contact.
The positioning block 44 is slidably guided by the side wall of the positioning groove 141, the positioning block 44 is sleeved outside the output rod of the positioning cylinder 26, the output rod is a telescopic rod which can be extended and retracted, when the ultrasonic generator 31 causes the gas in the empty chamber to vibrate, the larger the empty chamber is, the larger the amplitude of the upper layer of the empty chamber is, the more the magnetic induction lines of the induction coil 42 cutting the magnetic core 43 are, the more the induced current is generated, the more the induced current is electrically connected with the electric heating sheet 46 through the induction coil, so as to control the electric heating sheet 46 to heat, the compressed gas is filled in the air bag 45, the air bag 45 is limited on one side through the positioning block 44, so that the air bag 45 outputs displacement upwards, the friction plate 47 is abutted against the positioning groove 141, the friction is increased, the positioning cylinder 26 is slidably connected with the sliding seat 14, when the output rods on both sides are stressed in balance, the output rods are contracted in centering, when the local friction is increased, the output rods are stressed in unbalance, so that the cylinder body of the positioning cylinder 26 is contracted to the region with concentrated friction, therefore, the air chamber area is automatically positioned, the positioning precision is improved, the microwave hot melting compensation is convenient, and the bonding strength is improved.
As shown in figure 7 of the drawings, fig. 9 shows, extension pipes 36 are disposed on two sides of the soundproof housing 32, openings are disposed on the lower side of the extension pipes 36, the soundproof housing 32 includes two arc plates 321 symmetrically disposed, fixing plates 322 are disposed at two ends of the arc plates 321, a plurality of expansion plates 323 are disposed between two fixing plates 322 between the same layer, a second chute is disposed on each expansion plate 323, adjacent expansion plates 323 are slidably connected through the second chute, a first chute is disposed on each fixing plate 322, each fixing plate 322 is slidably connected through the first chute and the adjacent expansion plate 323, the positioning cylinder 26 is a dual-output end, an output end of the positioning cylinder 26 is in transmission connection with the fixing plate 322, the compensating device 3 further includes a negative pressure conduit 33 and a diversion heat pipe 34, a return chamber 121 is disposed on the mounting seat 12, two sides of the return chamber 121 are respectively communicated with the negative pressure conduit 33 and the diversion heat pipe 34, one ends of the negative pressure conduit 33 and the diversion heat pipe 34 far away from the return chamber 121 are respectively in transmission connection with the sliding seat 14.
The relative position of the arc plates 321 on the two sides is adjusted by the positioning cylinder 26, the frequency of the ultrasonic generator 31 is modulated, the local glue layer of the empty chamber is heated, the energy consumption is reduced, the local glue layer is melted into liquid, the flowing performance of the glue layer is improved, the glue solution flows to a gap in a large place and is automatically filled, the glue layer heating path is prolonged through the extension pipes 36 on the two sides of the sound-proof cover, when the empty chamber of the composite layer is large, the glue layer is melted into a slope surface inclined towards the empty chamber, a whole path of the composite layer is melted and forms a passage with the outside, the glue solution in a section of the empty chamber close to the negative pressure conduit 33 flows out and enters the reflux chamber 121 through the suction of the negative pressure conduit 33, the guide heat pipe 34 on the other side heats the glue in the reflux chamber 121 and is input from one side of the empty chamber close to the guide heat pipe 34, the empty chamber and the slope surface are filled along with the input of the glue solution, so that the gas in the empty chamber is discharged out, the adhesive property of the adhesive layer is improved, the new and old adhesive layers are prevented from generating welding marks, the welding quality is influenced, the hot melt adhesive vibrates in a hollow chamber through ultrasonic oscillation, the colloid is enabled to permeate into gaps and concave-convex parts on the surface of the decorative plate, the meshing force is convenient to improve after solidification, the outer expansion plate 323 slidably guides the inner expansion plate 323 through the second sliding chute, the fixing plate 322 slidably guides the adjacent expansion plate 323 through the first sliding chute, the arc plate 321 is fixed through the fixing plate 322, when the hollow chamber of the composite layer is filled up, the positioning cylinder 26 outputs displacement to two sides, the soundproof cover 32 is enabled to relax again, the total length of the output displacement of two sides of the positioning cylinder 26 is fixed, the soundproof cover is enabled to reset, the molten adhesive condenses, the rated power of the detection motor 27 is output, the mounting base 12 is driven to rotate, under the rated power, the decorative plates on two sides of the composite layer do not generate relative movement, and the decorative plate meets the requirement of the adhesive strength on one level, the jacking motor 21 works to output displacement, so that the decorative plate moves upwards, and the adhesion strength of the downwards moving composite layer is detected.
Preferably, the compensation device 3 further comprises a cold air pipe 35, and the cold air pipe 35 is communicated with the soundproof cover 32. Cold air duct 35 and cold air source intercommunication, the other end and sound-proof housing 32 intercommunication, after accomplishing composite bed air chamber compensation, cool off hot melt part colloid through air conditioning, reduce the cooling time, improve cooling efficiency, be convenient for carry out whole adhesive strength and detect.
The working principle of the invention is as follows: when different laminates of the decorative plate are moved upwards, one side of the light wheel 241 close to the decorative plate rotates downwards to generate downward friction force, when the light wheel 241 rotates on the plate layer, the roughness of the plate layer is larger, the driving motor 25 keeps rated power to enable the light wheel 241 to rotate at a lower rotating speed, when the light wheel 241 enters the glue layer from the plate layer, the friction force drops sharply, the instantaneous rotating speed of the light wheel 241 is increased, the limiting block 243 extends out of the outer edge of the light wheel 241 and is clamped into the tooth surface 2451, the guide plate 245 contracts into the guide groove 113 through clamping transmission, the transmission cambered surface 231 is separated from the transmission groove 2461, and displacement output is stopped; when the ultrasonic generator 31 causes the gas in the empty chamber to vibrate, the larger the empty chamber is, the larger the amplitude of the upper layer of the empty chamber is, the more the induced current generated by the induction coil 42 is, the electric heating sheet 46 is controlled to heat, the air bag 45 outputs and displaces upwards, the friction plate 47 is abutted with the positioning groove 141, the friction is increased, when the local friction is increased, the output rod is unbalanced in stress, and the cylinder body of the positioning cylinder 26 is contracted to the area with concentrated friction, so that the area of the empty chamber is automatically positioned; ultrasonic generator 31 frequency modulation heats the local glue layer of the empty chamber, make the local glue layer melt into liquid, make the glue solution flow to the gap in more places, when the composite bed empty chamber is great, the glue layer melts into the domatic slope to the empty chamber slope, make a whole route of composite bed melt, constitute the route with the external world, absorb through negative pressure pipe 33, make the molten gel that the empty chamber is close to one section route of negative pressure pipe 33 flow out, and enter into reflow chamber 121, the colloid in reflow chamber 121 is heated to the water conservancy diversion heat pipe 34 of opposite side, and be close to water conservancy diversion heat pipe 34 one side input from the empty chamber, along with the molten gel input, fill the empty chamber and the domatic of glue layer, thereby make the gas discharge in the composite bed empty chamber, through ultrasonic oscillation, make the hot melt adhesive vibrate in the empty chamber, make the colloid permeate gap and unsmooth department on decorative board surface.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (8)
1. The utility model provides a decorative board composite bed adhesion strength testing arrangement which characterized in that: the composite layer bonding strength testing device comprises a fixing device (1), a power device (2), a compensating device (3) and a positioning device (4), wherein the fixing device (1) is connected with the power device (2), the power device (2) is in transmission connection with the compensating device (3), the compensating device (3) is connected with the fixing device (1), the positioning device (4) is connected with the fixing device (1), the power device (2) is in transmission connection with the positioning device (4), the fixing device (1) comprises an object stage (11) and a mounting seat (12), the object stage (11) and the mounting seat (12) are provided with a support, the object stage (11) is in fastening connection with the support, the mounting seat (12) is in movable connection with the support, a plurality of clamping seats (13) are arranged on the lower side of the mounting seat (12), and wedge grooves (131) are arranged on the clamping seats (13), wedge groove (131) are towards decorative board upper strata sideline, be equipped with a plurality of draw-in grooves (112) on objective table (11), draw-in groove (112) are towards decorative board lower floor sideline.
2. The device for testing bonding strength of a composite layer of a decorative plate according to claim 1, wherein: the power device (2) comprises a jacking motor (21), a lead screw (22), a transmission seat (23) and a detection motor (27), the outer frame of the detection motor (27) is tightly connected with the bracket, the output end of the detection motor (27) is connected with the mounting seat (12) in a transmission way, the objective table (11) is provided with a transmission groove (111), the jacking motor (21) is arranged in the transmission groove (111), the output end of the jacking motor (21) is in transmission connection with the screw rod (22), the upper end of the screw rod (22) is connected with the wall surface of the transmission groove (111) through a supporting seat, the transmission seat (23) is provided with internal threads, the transmission seat (23) is in threaded connection with the lead screw (22), the jacking motor (21) is in transmission connection with the transmission seat (23) through a lead screw (22), the transmission seat (23) faces the lower layer of the decorative plate, and the transmission seat (23) is in transmission connection with the decorative plate.
3. The device for testing bonding strength of a composite layer of a decorative plate according to claim 2, wherein: the fixing device (1) further comprises a sliding seat (14), the sliding seat (14) is in sliding connection with the mounting seat (12), the compensating device (3) comprises an ultrasonic generator (31) and a sound-proof cover (32), the ultrasonic generator (31) is in transmission connection with the sliding seat (14), the sound-proof cover (32) is located at the lower end of the sliding seat (14), the sound-proof cover (32) is sleeved outside the output end of the ultrasonic generator (31), the power device (2) further comprises a transverse moving cylinder (28), the transverse moving cylinder (28) is in fastening connection with the mounting seat (12), the output end of the transverse moving cylinder (28) is in transmission connection with the sliding seat (14), a plurality of positioning devices (4) are arranged on the sliding seat (14), each positioning device (4) comprises an induction coil (42) and a magnet core (43), a plurality of detection cavities (142) are arranged on the sliding seat (14), magnet core (43) one end is passed and is detected chamber (142) towards the decorative board upside, in detection chamber (142) was arranged in to induction coil (42), and induction coil (42) cover is established at magnet core (43) skin, magnet core (43) upside is equipped with detection spring (41), detect spring (41) upside and detect chamber (142) fastening connection.
4. The device for testing bonding strength of a composite layer of a decorative plate according to claim 3, wherein: the power device (2) further comprises a transmission assembly (24) and a driving motor (25), the driving motor (25) is connected with the transmission assembly (24) in an intermittent transmission mode, the transmission seat (23) is connected with the lower layer of the decorative plate in an intermittent transmission mode through the transmission assembly (24), the transmission assembly (24) comprises a smooth wheel (241), a limiting spring (242), a limiting block (243) and a guide plate (245), a plurality of rotary grooves (114) are formed in the object stage (11), the driving motor (25) is arranged in the rotary grooves (114), the output end of the driving motor (25) is connected with the smooth wheel (241) in a transmission mode, the smooth wheel (241) is rotatably connected with the rotary grooves (114), the rotary grooves (114) are close to openings in one side of the decorative plate, the outer circles of the smooth wheel (241) face the side of the decorative plate, guide grooves (113) are formed in the lower side of the rotary grooves (114), and the guide plate (245) is connected with the guide grooves (113) in a sliding mode, the light wheel (241) is provided with a limiting groove (2411), one side of a limiting spring (242) is fixedly connected with the light wheel (241), the light wheel (241) is provided with a rotating shaft (244), the limiting block (243) is arranged in the limiting groove (2411), the limiting block (243) is rotatably connected with the rotating shaft (244), one end, far away from the light wheel (241), of the limiting spring (242) is in transmission connection with the limiting block (243), the guide plate (245) is provided with a tooth surface (2451), the light wheel (241) is in intermittent transmission connection with the tooth surface (2451) through the limiting block (243), the inner side of the guide plate (245) is provided with a jacking block (246), the jacking block (246) is in sliding connection with the guide plate (245), one side, far away from the guide plate (245), of the jacking block (246) is provided with a transmission groove (2461), the outer ring of the transmission seat (23) is provided with a plurality of transmission cambered surfaces (231), and the transmission cambered surfaces (231) are in intermittent clamping connection with the transmission groove (2461), jacking piece (246) one side is equipped with cardboard (247), cardboard (247) downside and transmission seat (23) upside transmission are connected, jacking piece (246) upper end is towards the decorative board downside.
5. The device for testing bonding strength of a composite layer of a decorative plate according to claim 4, wherein: the transmission assembly (24) further comprises a return spring (248), the return spring (248) is arranged at the tail end of the guide groove (113), and one end, far away from the guide groove (113), of the return spring (248) is in transmission connection with the guide plate (245).
6. The device for testing bonding strength of a composite layer of a decorative plate according to claim 5, wherein: the power device (2) also comprises a positioning cylinder (26), the outer frame of the positioning cylinder (26) is connected with the sliding seat (14) in a sliding way, a positioning groove (141) is arranged on the sliding seat (14), an output rod of the positioning cylinder (26) is a telescopic rod, the aperture of the telescopic rod is gradually reduced along the direction far away from the positioning cylinder (26), the positioning device (4) also comprises an air bag (45), a plurality of positioning blocks (44) are sleeved on the outer ring of the telescopic rod, the positioning blocks (44) are connected with the side walls of the positioning grooves (141) in a sliding manner, the positioning blocks (44) are in frictional contact with the telescopic rod, the air bag (45) is fixedly connected with the positioning block (44), an electric heating sheet (46) is arranged in the air bag (45), the electric heating sheet (46) is electrically connected with the induction coil (42), a friction plate (47) is arranged on the upper side of the air bag (45), and the friction plate (47) is in friction contact with the wall surface of the positioning groove (141).
7. The device for testing bonding strength of a composite layer of a decorative plate according to claim 6, wherein: the utility model discloses a wind power generation sound-proof shield, including sound-proof shield (32) both sides be equipped with extension pipe (36), extension pipe (36) downside opening sets up, sound-proof shield (32) are including two arc boards (321) of symmetrical arrangement, arc board (321) both ends are equipped with fixed plate (322) respectively, are equipped with a plurality of expansion plates (323) between two fixed plate (322) between same layer, be equipped with the second spout on expansion plate (323), it is adjacent expansion plate (323) are through second spout sliding connection, be equipped with first spout on fixed plate (322), fixed plate (322) are through first spout and adjacent expansion plate (323) sliding connection, location cylinder (26) are two outputs, and the output and fixed plate (322) transmission of location cylinder (26) are connected, compensation arrangement (3) still include negative pressure pipe (33) and water conservancy diversion heat pipe (34), be equipped with backward flow chamber (121) on mount pad (12), the two sides of the reflux chamber (121) are respectively communicated with the negative pressure conduit (33) and the flow guide heat pipe (34), and one ends, far away from the reflux chamber (121), of the negative pressure conduit (33) and the flow guide heat pipe (34) are respectively in transmission connection with the sliding seat (14).
8. The device for testing bonding strength of a composite layer of a decorative plate according to claim 7, wherein: the compensation device (3) further comprises a cold air pipe (35), and the cold air pipe (35) is communicated with the sound insulation cover (32).
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CN115436414A (en) * | 2022-11-08 | 2022-12-06 | 常州市华健药用包装材料有限公司 | Medicinal complex film peel strength detection device |
CN115575250A (en) * | 2022-12-08 | 2023-01-06 | 常州市华健药用包装材料有限公司 | Heat seal strength detection device of medicinal aluminium foil |
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