CN114181702A - Preparation method of cerium-doped yttrium aluminum garnet fluorescent powder - Google Patents

Preparation method of cerium-doped yttrium aluminum garnet fluorescent powder Download PDF

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CN114181702A
CN114181702A CN202111593709.3A CN202111593709A CN114181702A CN 114181702 A CN114181702 A CN 114181702A CN 202111593709 A CN202111593709 A CN 202111593709A CN 114181702 A CN114181702 A CN 114181702A
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precursor
yag
solution
salt
cerium
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CN114181702B (en
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肖睿
李兴荣
谢颖
陈频
林语
吴伯伟
廖延全
钟成福
江海波
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Jiangyin Jiahua Advanced Material Resources Co Ltd
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    • C09K11/00Luminescent, e.g. electroluminescent, chemiluminescent materials
    • C09K11/08Luminescent, e.g. electroluminescent, chemiluminescent materials containing inorganic luminescent materials
    • C09K11/77Luminescent, e.g. electroluminescent, chemiluminescent materials containing inorganic luminescent materials containing rare earth metals
    • C09K11/7766Luminescent, e.g. electroluminescent, chemiluminescent materials containing inorganic luminescent materials containing rare earth metals containing two or more rare earth metals
    • C09K11/7774Aluminates
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B20/00Energy efficient lighting technologies, e.g. halogen lamps or gas discharge lamps

Abstract

The invention relates to a method for preparing cerium-doped yttrium aluminum garnet fluorescent powder, which comprises the following steps: preparation of YAG Ce by urea-ammonium sulfate homogeneous precipitation method3+Separating and washing the precursor, treating the precursor by a surfactant, drying, firing, ball milling and drying to obtain the cerium-doped yttrium aluminum garnet fluorescent powder. The invention obtains (Y) which has high-efficiency luminescence, is spherical and highly dispersed without agglomeration1‑XCeX3Al5O12And (3) powder.

Description

Preparation method of cerium-doped yttrium aluminum garnet fluorescent powder
Technical Field
The invention belongs to the technical field of functional materials, and particularly relates to a preparation method of cerium-doped yttrium aluminum garnet fluorescent powder.
Background
(Y1-xCex)3Al5O12 is used as an important luminescent matrix material of the current LED, and can be combined with a blue LED to obtain a white LED, and the powder has a huge market prospect due to the special fluorescent property.
The preparation method of cerium-doped yttrium aluminum garnet fluorescent powder recorded in the prior art has the following defects:
(1) ammonium bicarbonate is used as a precipitator, a non-uniform precipitation system is not easy to control, and the precipitated particles have non-uniform and larger particle size;
(2) a closed hydrothermal reaction kettle is used in the system, the precursor is dispersed in alcohol for solvothermal reaction, and great potential safety hazard exists under the conditions of high temperature and high pressure;
(3) the ammonia direct precipitation method is relatively simple to operate, but anions in the original solution are not easy to wash out, and the particle size distribution of the obtained particles is wide;
(4) the performance is not easy to control, and the method is not suitable for process production.
Chinese patent 201710903703.9 discloses a method for preparing cerium-doped yttrium aluminum garnet spherical fluorescent powder, which is prepared by coprecipitation of YAG and Ce by using ammonium bicarbonate as a precipitator3+Or YAG precursor, and then using ethylenediamine or ethylenediamine-alcohol solution as a solvent in a reaction kettle to carry out solvent thermal reaction, wherein ammonium bicarbonate as a precipitator is a non-uniform precipitation system which is not easy to control, the precipitated particles have non-uniform and larger particle size, and a closed hydrothermal reaction kettle is used in the system, the precursor is dispersed in alcohol, so that great potential safety hazard exists under the conditions of high temperature and high pressure.
Chinese patent 201110070153.X discloses a preparation method of cerium-doped yttrium aluminum garnet fluorescent powder, which is characterized in that YAG and Ce are mixed by a microorganism-coprecipitation method3+The method relates to microbial operation, conditions are not easy to control compared with a chemical method, the method is not economical and easy for industrial production, and the obtained fluorescent split bodies have an agglomeration phenomenon.
In the method for preparing nano-scale spherical yttrium aluminum garnet powder disclosed in chinese patent 200710118421.4, the precursor is subjected to subsequent high-temperature roasting treatment to rapidly aggregate and agglomerate the YAG powder of the original small size, so that the particle size is increased and the dispersibility is deteriorated.
Disclosure of Invention
The invention aims to provide a method for preparing cerium-doped yttrium aluminum garnet fluorescent powder, which can obtain spherical highly-dispersed agglomeration-free (Y) fluorescent powder with high-efficiency luminescence1-XCeX3Al5O12And (3) powder.
Description of terms: YAG Ce is a abbreviation for (Y1-xCex)3Al5O12, named cerium-doped yttrium aluminum garnet.
The technical scheme adopted by the invention for solving the problems is as follows: a method for preparing cerium-doped yttrium aluminum garnet fluorescent powder comprises the following steps:
(1) preparing precursor reaction solution
S1 according to formula (Y)1-XCeX3Al5O12Weighing yttrium salt, cerium salt and aluminum salt at a metering ratio of x being more than 0 and less than or equal to 0.1, dissolving the yttrium salt, the cerium salt and the aluminum salt in deionized water, and preparing a mixed mother salt solution with the ionic molar concentration of 0.05-0.8 mol/L;
s2 (NH)4)2SO4Dissolving in mixed solvent of ethanol and water to prepare (NH)4)2SO4A dispersant solution with a molar concentration of 0.0005-0.001 mol/L;
s3, dissolving urea in the dispersant solution prepared in S2 to prepare a precipitator solution with the molar concentration of the urea of 0.02-1 mol/L;
(2) titration and aging
According to the molar amount of urea and Y3+、Ce3+And Al3+Weighing the precipitant solution and the mixed mother salt solution prepared in the step (1) at a total molar ratio of 10-20: 1, gradually titrating the mixed mother salt solution into the precipitant solution at a temperature of 80-95 ℃ under normal pressure, continuously stirring during titration, and aging for 16-24 hours after titration is finished;
(3)YAG:Ce3+precursor separation and washing
Vacuum filtering the aged precipitate mixed solution, washing, and vacuum filtering to obtain white precipitate YAG: Ce3+Precursor, washing the obtained white precipitate with deionized water and absolute ethyl alcohol successively;
(4)YAG:Ce3+drying treatment of precursor
Washed YAG Ce3+The precursor is treated by a surfactant, is dried at the temperature of 100 ℃ after being dispersed by ultrasound, and then dried YAG (yttrium aluminum garnet): Ce is obtained3+A precursor;
(5) ignition of precursor
Firing the precursor obtained in the step (4) for 3-6 h to obtain a firing product, wherein the firing temperature is 900-1000 ℃;
(6) ball milling and drying
Spraying alcohol on the obtained ignition product, ball-milling with zircon, and oven-drying to obtain target (Y)1-XCeX3Al5O12And (3) powder.
Preferably, the diameter of zircon in the step (6) is less than or equal to 2 mm.
Preferably, the yttrium salt is Y (NO)3)3、Y(CH3COO)3Or YCl3Or their hydrates, and the aluminium salt is AlCl3、Al2(SO4)3、Al(NO3)3Or NH4Al (SO4)2 or a hydrate thereof, and the cerium salt is Ce (NO)3)3Or a hydrate thereof.
Preferably, the surfactant is sodium lauryl sulfate, polyvinyl alcohol, polyethylene glycol or polyvinylpyrrolidone.
Preferably, the surfactant is mixed with YAG to Ce3+The molar ratio of the precursors is 0.01-0.2: 1.
Preferably, in the ethanol-water mixed solvent in the step (1), the volume ratio of ethanol to water is 0.2: 1-0.5: 1.
Compared with the prior art, the invention has the advantages that:
(1) along with the rise of temperature, the urea is dissolved to form a balanced and uniform system, and is hydrolyzed at a certain temperature to generate a precipitator NH4OH,NH4The crystal-forming ions OH-electrolyzed slowly and uniformly are uniformly distributed in the solution, precipitates can be generated uniformly, and the dispersity of the reaction process is easy to control.
(2) During the titration aging reaction, (NH) is added into the system4)2SO4The bonding effect of OH < - > on the surface of the precursor can be reduced, colloidal particles are dispersed to prevent agglomeration, and the colloidal particles and urea act together to control the morphology and size of the particles;
(3) before drying and firing, the precursor is treated with surfactant, which volatilizes to avoid chemical bond between particles, so as to form spherical and non-agglomerated YAG, Ce3+Nano/micron powder;
(4) the precursor is prevented from being dispersed in alcohol in a closed hydrothermal reaction kettle, so that the method is safer and is easy for industrial production;
(5) the polysorbate is added into the precipitator, so that the surface tension of particles can be reduced, and a protective layer can be formed on the surface of colloidal particles after the precursor adsorbs the polysorbate to play a role in steric hindrance, so that agglomeration is prevented.
Detailed Description
The present invention will be described in further detail with reference to examples.
Example 1:
according to the formula Y2.94Ce0.06Al5O120.00735mol of Y (NO)3)30.00015mol of Ce (NO)3)3And 0.0125mol AlCl3Dissolving the mixed mother salt solution in 100ml of deionized water to prepare a mixed mother salt solution with the ion molar concentration of 0.2 mol/L; 0.0005mol of (NH)4)2SO4Dissolving in 500ml of ethanol-water mixed solvent with volume ratio of 0.2:1 to prepare (NH)4)2SO4Dissolving 0.025mol of urea in the prepared dispersant solution to prepare a precipitator solution with the molar concentration of the urea of 0.5 mol/L;
according to the molar amount of urea and Y3+、Ce3+And Al3+The total molar ratio is 10:1Gradually titrating the mixed mother salt solution into the precipitant solution under normal pressure and 85 ℃ in the prepared precipitant solution and the mixed mother salt solution, continuously stirring during titration, and aging for 20 hours after titration is finished; vacuum filtering the aged precipitate mixed solution, washing, and vacuum filtering to obtain white precipitate YAG: Ce3+Precursor, washing the obtained white precipitate with deionized water and absolute ethyl alcohol successively;
washed YAG Ce3+The surface of the precursor was mixed with polyvinyl alcohol, ultrasonically dispersed, and dried at 100 ℃ to obtain 0.21g of dried YAG: Ce3+A precursor; firing the dried precursor at 900 ℃ for 6h to obtain a firing product; spraying alcohol on the obtained ignition product, ball-milling with zircon, and oven drying to obtain spherical (Y) with particle diameter of 800nm and high luminous efficiency1-XCeX3Al5O12And (3) powder.
Example 2:
according to the formula Y2.95Ce0.05Al5O120.00295mol of Y (NO)3)30.00005mol of Ce (NO)3)3And 0.005molAl (NO)3)3Dissolving the mixed mother salt solution in 100ml of deionized water to prepare a mixed mother salt solution with the ion molar concentration of 0.08 mol/L; 0.0004mol of (NH)4)2SO4Dissolving in 500ml of ethanol-water mixed solvent with volume ratio of 0.2:1 to prepare (NH)4)2SO4Dissolving 0.02mol of urea in a dispersant solution with the molar concentration of 0.0008mol/L to prepare a precipitator solution with the molar concentration of 0.4mol/L of urea;
according to the molar amount of urea and Y3+、Ce3+And Al3+Weighing the prepared precipitant solution and the mixed mother salt solution according to the total mol ratio of 15:1, gradually titrating the mixed mother salt solution into the precipitant solution at the normal pressure and 85 ℃, continuously stirring during titration, and aging for 20 hours after titration; vacuum filtering the aged precipitate mixed solution, washing, and vacuum filtering to obtain white precipitate YAG: Ce3+Precursor, washing the obtained white precipitate with deionized water and absolute ethyl alcohol successively;
washed YAG Ce3+Mixing the precursor with polyvinyl alcohol, ultrasonically dispersing, and drying at 100 deg.C to obtain 0.19g dried YAG: Ce3 +; firing the dried precursor at 900 ℃ for 6h to obtain a firing product; spraying alcohol on the obtained ignition product, ball-milling with zircon, and oven drying to obtain spherical (Y) with high luminous efficiency, high dispersion, no agglomeration and particle diameter of 600nm1-XCeX3Al5O12And (3) powder.
Example 3:
according to the formula Y2.95Ce0.05Al5O12Stoichiometric ratio of (2) 0.0018mol of Y (NO)3)30.000032mol of Ce (NO)3)3And 0.0032molAl (NO)3)3Dissolving the mixed mother salt solution in 100ml of deionized water to prepare a mixed mother salt solution with the ion molar concentration of 0.05 mol/L; 0.0005mol of (NH)4)2SO4Dissolving in 500ml of ethanol-water mixed solvent with volume ratio of 0.2:1 to prepare (NH)4)2SO4Dissolving 0.025mol of urea in the prepared dispersant solution to prepare a precipitator solution with the molar concentration of the urea of 0.05 mol/L;
according to the molar amount of urea and Y3+、Ce3+And Al3+Weighing the prepared precipitant solution and the mixed mother salt solution at a total mol ratio of 20:1, gradually titrating the mixed mother salt solution into the precipitant solution at normal pressure and 85 ℃, continuously stirring during titration, and aging for 20 hours after titration; vacuum filtering the aged precipitate mixed solution, washing, and vacuum filtering to obtain white precipitate YAG: Ce3+Precursor, washing the obtained white precipitate with deionized water and absolute ethyl alcohol successively;
washed YAG Ce3+The surface of the precursor was mixed with polyvinyl alcohol, ultrasonically dispersed, and dried at 100 ℃ to obtain 0.22g of dried YAG: Ce3+A precursor; drying the precursorBurning the mixture for 4 hours at 950 ℃ to obtain a burning product; spraying alcohol on the obtained ignition product, ball-milling with zircon, and oven drying to obtain spherical (Y) with high luminous efficiency, high dispersion, no agglomeration and particle diameter of 500nm1-XCeX3Al5O12And (3) powder.
Comparative example 1:
the production process was substantially the same as in example 1 except that the precipitant was 1.5mol/L ammonium hydrogencarbonate.
Comparative example 2:
the procedure was substantially the same as in example 3, except that (NH) was not added to the precipitant4)2SO4A dispersant.
Comparative example 3:
the procedure of example 3 was followed except that polyethylene glycol was added to the precipitant.
Comparative example 4:
the production process was substantially the same as that of example 3, except that no surfactant treatment was performed upon firing.
Figure DEST_PATH_IMAGE002
As can be seen from the above table, it can be seen from the comparison of examples 1 to 3 that the molar amount of urea and Y are varied3+、Ce3+And Al3+The larger the ratio of the total molar weight of the three is, the smaller the formed particle size is; as can be seen from the examples and comparative example 1, the precipitant is ammonium bicarbonate precipitated particles with uneven and larger particle size, and urea decomposed and precipitated particles with even and small particle size; as is clear from the comparison of example 3 with comparative examples 1 and 2, No (NH) is added to the precipitant4)2SO4Dispersing agent or adding (NH) into ammonium bicarbonate precipitator4)2SO4Hard agglomeration of particles cannot be avoided; as can be seen from example 3 and comparative example 4, the aggregation and agglomeration phenomenon of the particles can be generated without surfactant treatment during firing, the particle size is increased, and the particle surface is rough; as can be seen from example 3 and comparative examples 2 and 3, the precipitant was addedAlthough the polyethylene glycol can reduce agglomeration phenomenon during sedimentation, the shape of the particles is also changed, so that the particles are olive-shaped, and the practicability is not high.
In addition to the above embodiments, the present invention also includes other embodiments, and any technical solutions formed by equivalent transformation or equivalent replacement should fall within the scope of the claims of the present invention.

Claims (7)

1. A method for preparing cerium-doped yttrium aluminum garnet fluorescent powder is characterized by comprising the following steps:
(1) preparing precursor reaction solution
S1 according to formula (Y)1-XCeX3Al5O12Weighing yttrium salt, cerium salt and aluminum salt at a metering ratio of x being more than 0 and less than or equal to 0.1, dissolving the yttrium salt, the cerium salt and the aluminum salt in deionized water, and preparing a mixed mother salt solution with the ionic molar concentration of 0.05-0.8 mol/L;
s2 (NH)4)2SO4Dissolving in mixed solvent of ethanol and water to prepare (NH)4)2SO4A dispersant solution with a molar concentration of 0.0005-0.001 mol/L;
s3, dissolving urea in the dispersant solution prepared in S2 to prepare a precipitator solution with the molar concentration of the urea of 0.02-1 mol/L;
(2) titration and aging
According to the molar amount of urea and Y3+、Ce3+And Al3+Weighing the precipitant solution and the mixed mother salt solution prepared in the step (1) at a total molar ratio of 10-20: 1, gradually titrating the mixed mother salt solution into the precipitant solution at a temperature of 80-95 ℃ under normal pressure, continuously stirring during titration, and aging for 16-24 hours after titration is finished;
(3)YAG:Ce3+precursor separation and washing
Vacuum filtering the aged precipitate mixed solution, washing, and vacuum filtering to obtain white precipitate YAG: Ce3+Precursor, washing the obtained white precipitate with deionized water and absolute ethyl alcohol successively;
(4) drying treatment of YAG Ce3+ precursor
Washed YAG Ce3+The precursor is treated by a surfactant, is dried at the temperature of 100 ℃ after being dispersed by ultrasound, and then dried YAG (yttrium aluminum garnet): Ce is obtained3+A precursor;
(5) ignition of precursor
Firing the precursor obtained in the step (4) for 3-6 h to obtain a firing product, wherein the firing temperature is 900-1000 ℃;
(6) ball milling and drying
Spraying alcohol on the obtained ignition product, ball-milling with zircon, and oven-drying to obtain target (Y)1-XCeX3Al5O12And (3) powder.
2. The method of claim 1, wherein the surfactant and the YAG Ce are mixed to form the Ce-doped YAG phosphor3+The molar ratio of the precursors is 0.01-0.2: 1.
3. The method of claim 2, wherein the surfactant is sodium dodecyl sulfate, polyvinyl alcohol, or polyvinyl pyrrolidone.
4. The method as claimed in claim 1, wherein the zircon diameter in step (6) is not more than 2 mm.
5. The method as claimed in claim 1, wherein the yttrium salt is Y (NO)3)3、Y(CH3COO)3Or YCl3Or their hydrates, and the aluminium salt is AlCl3、Al2(SO4)3、Al(NO3)3Or NH4Al (SO4)2 or a hydrate thereof, and the cerium salt is Ce (NO)3)3Or a hydrate thereof.
6. The method for preparing cerium-doped yttrium aluminum garnet phosphor powder according to claim 1, wherein the volume ratio of ethanol to water in the ethanol-water mixed solvent in the step (1) is 0.2: 1-0.5: 1.
7. The method as claimed in claim 1, wherein the precipitating solution in step (1) further comprises polysorbate, and the polysorbate and YAG Ce are added3+The molar ratio of the precursors is 0.01-0.2: 1.
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