CN114181075A - Method for producing isophthalic acid by oxidizing m-xylene - Google Patents

Method for producing isophthalic acid by oxidizing m-xylene Download PDF

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CN114181075A
CN114181075A CN202010959248.6A CN202010959248A CN114181075A CN 114181075 A CN114181075 A CN 114181075A CN 202010959248 A CN202010959248 A CN 202010959248A CN 114181075 A CN114181075 A CN 114181075A
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weight
parts
xylene
salt
isophthalic acid
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CN114181075B (en
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肖忠斌
朱小丽
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China Petroleum and Chemical Corp
Sinopec Shanghai Research Institute of Petrochemical Technology
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China Petroleum and Chemical Corp
Sinopec Shanghai Research Institute of Petrochemical Technology
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    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C51/00Preparation of carboxylic acids or their salts, halides or anhydrides
    • C07C51/16Preparation of carboxylic acids or their salts, halides or anhydrides by oxidation
    • C07C51/21Preparation of carboxylic acids or their salts, halides or anhydrides by oxidation with molecular oxygen
    • C07C51/255Preparation of carboxylic acids or their salts, halides or anhydrides by oxidation with molecular oxygen of compounds containing six-membered aromatic rings without ring-splitting
    • C07C51/265Preparation of carboxylic acids or their salts, halides or anhydrides by oxidation with molecular oxygen of compounds containing six-membered aromatic rings without ring-splitting having alkyl side chains which are oxidised to carboxyl groups
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J27/00Catalysts comprising the elements or compounds of halogens, sulfur, selenium, tellurium, phosphorus or nitrogen; Catalysts comprising carbon compounds
    • B01J27/06Halogens; Compounds thereof
    • B01J27/128Halogens; Compounds thereof with iron group metals or platinum group metals
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J31/00Catalysts comprising hydrides, coordination complexes or organic compounds
    • B01J31/02Catalysts comprising hydrides, coordination complexes or organic compounds containing organic compounds or metal hydrides
    • B01J31/04Catalysts comprising hydrides, coordination complexes or organic compounds containing organic compounds or metal hydrides containing carboxylic acids or their salts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J31/00Catalysts comprising hydrides, coordination complexes or organic compounds
    • B01J31/26Catalysts comprising hydrides, coordination complexes or organic compounds containing in addition, inorganic metal compounds not provided for in groups B01J31/02 - B01J31/24
    • B01J31/32Catalysts comprising hydrides, coordination complexes or organic compounds containing in addition, inorganic metal compounds not provided for in groups B01J31/02 - B01J31/24 of manganese, technetium or rhenium
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2231/00Catalytic reactions performed with catalysts classified in B01J31/00
    • B01J2231/70Oxidation reactions, e.g. epoxidation, (di)hydroxylation, dehydrogenation and analogues

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)

Abstract

The invention relates to a method for producing isophthalic acid by oxidizing m-xylene, which mainly solves the problem that the prior art has low transmittance of isophthalic acid products when m-xylene is oxidized to synthesize isophthalic acid. The invention relates to a method for producing isophthalic acid by adopting m-xylene oxidation, which comprises the steps of adding benzoic acid, taking acetic acid as a solvent in the presence of a catalyst, and carrying out liquid-phase oxidation reaction on an oxidant and m-xylene to synthesize the isophthalic acid, wherein the catalyst comprises Co salt, Mn salt and a bromine-containing compound, and the method comprises the following steps: the Co salt accounts for 200-300 parts by weight of Co; the Mn salt accounts for 400-600 parts by weight of Mn; the bromine-containing compound is calculated by Br and accounts for 100-1000 parts by weight, so that the technical problem is well solved, and the method can be used for synthesizing isophthalic acid through oxidizing m-xylene.

Description

Method for producing isophthalic acid by oxidizing m-xylene
Technical Field
The invention relates to a method for producing isophthalic acid by oxidizing meta-xylene.
Background
Purified isophthalic Acid (hereinafter referred to as PIA or IPA, english name); the refined isophthalic acid is used for synthesizing special fibers with fatigue strength superior to that of the fibers and producing products such as unsaturated polyester, alkyd resin, printing ink resin, insulating varnish, polyester modified coloring agent, paint and the like. Currently, there are major production plants in the world, such as Amoco, Amoco Belgium chemical company, Japan A.G. chemical company, Italy SISAS company, etc., and the total production capacity is nearly 30 ten thousand tons/year, which is the most important direction for the consumption of m-xylene in foreign countries.
The production of the isophthalic acid generally adopts the liquid phase oxidation of m-xylene (MX), acetic acid cobalt and manganese acetate are used as catalysts, tetrabromoethane or methyl ethyl ketone or acetaldehyde is used as an accelerant, acetic acid is used as a solvent, the reaction temperature is 100-250 ℃, the pressure is generally 1-5 MPa, and the time is 1-3 h; and (3) hydrogenating the 3-CBA to obtain m-TA by adopting palladium carbon catalyst at high temperature, and finally centrifuging and washing with water to remove the m-TA to obtain the polyester-grade PIA. .
No matter which process is adopted, bromine is needed as a cocatalyst, the bromine has strong corrosivity, and particularly under the high-temperature condition, so all reactors adopt expensive titanium materials; meanwhile, the product has color due to containing a small amount of macromolecular organic matters and metal impurities which are not removed completely, thereby limiting the application range of the PTA. US4211882(Process for producing terephthalic acid) adds the fourth component F, Ni, Eu and other elements to raise the chroma of the product.
Disclosure of Invention
One of the technical problems to be solved by the invention is the problem of low light transmittance of the product in the prior art, and provides a novel method for producing isophthalic acid by oxidizing m-xylene, which has the characteristic of high light transmittance of the obtained product.
The second technical problem to be solved by the invention is the problem of low light transmittance of the product in the prior art, and a novel catalyst is provided, and the use of the catalyst improves the light transmittance of the isophthalic acid product.
In order to solve one of the above technical problems, the first aspect of the present invention adopts the following technical solutions:
technical solution of the first aspect
A method for producing isophthalic acid by oxidizing m-xylene comprises the step of carrying out liquid-phase oxidation reaction on m-xylene and an oxidant by taking acetic acid as a solvent in the presence of a catalyst to synthesize the isophthalic acid, wherein the catalyst comprises a Co salt, a Mn salt and a bromine-containing compound, and the method comprises the following steps:
the Co salt accounts for 200-300 parts by weight of Co;
the Mn salt accounts for 400-600 parts by weight of Mn;
the bromine-containing compound is 100 to 1000 parts by weight in terms of Br.
The benzoic acid is added into a reaction system for the oxidation synthesis of the m-xylene, so that the 340nm light transmittance and the 400nm transmittance of the product can be improved, and the content of main impurities in the product can be reduced.
In the first aspect of the present invention, the benzoic acid is 100 to 1000 parts by weight, for example, but not limited to, 150 parts by weight, 200 parts by weight, 250 parts by weight, 300 parts by weight, 350 parts by weight, 400 parts by weight, 450 parts by weight, 500 parts by weight, 550 parts by weight, 600 parts by weight, 650 parts by weight, 700 parts by weight, 750 parts by weight, 800 parts by weight, 850 parts by weight, 900 parts by weight, 950 parts by weight, and the like.
In the first aspect of the present invention, the amount of the Co salt is, for example, 210 parts by weight, 220 parts by weight, 230 parts by weight, 240 parts by weight, 250 parts by weight, 260 parts by weight, 270 parts by weight, 280 parts by weight, 290 parts by weight, or the like, without limitation.
In the first aspect of the present invention, the Mn salt may be, for example, in the range of the parts by weight, 410 parts by weight, 420 parts by weight, 430 parts by weight, 450 parts by weight, 460 parts by weight, 470 parts by weight, 480 parts by weight, 490 parts by weight, 500 parts by weight, 510 parts by weight, 520 parts by weight, 530 parts by weight, 540 parts by weight, 550 parts by weight, 560 parts by weight, 570 parts by weight, 580 parts by weight, 590 parts by weight, and the like, as non-limiting examples.
In the first aspect of the present invention, the bromide is in the range of Br by weight, and may be exemplified by, but not limited to, 100 parts by weight, 150 parts by weight, 200 parts by weight, 250 parts by weight, 300 parts by weight, 350 parts by weight, 400 parts by weight, 450 parts by weight, and the like.
In the first aspect of the present invention, the oxidizing agent is preferably a gas containing elemental oxygen. Such as, but not limited to, oxygen, air, oxygen nitrogen mixtures, oxygen air mixtures, oxygen nitrogen mixtures, and the like.
In the first aspect of the present invention, the mass ratio of acetic acid to m-xylene is preferably 2 to 10, and non-limiting examples of the mass ratio of acetic acid to m-xylene may be 2.5, 3, 3.5, 4, 4.5, 5, 5.5, 6, 6.5, 7, 7.5, 8, 8.5, 9, 9.5, and the like.
In the first aspect of the present invention, the reaction temperature is preferably 150 to 300 ℃, for example, but not limited to, 160 ℃, 170 ℃, 180 ℃, 190 ℃, 200 ℃, 210 ℃, 220 ℃, 230 ℃, 240 ℃, 250 ℃, 260 ℃, 270 ℃, 280 ℃, 290 ℃, etc.
In the first aspect of the present invention, the reaction pressure is preferably 1.0 to 5.0MPa, and examples thereof include, but are not limited to, 1.2MPa, 1.4MPa, 1.6MPa, 1.8MPa, 2.0MPa, 2.2MPa, 2.4MPa, 2.6MPa, 2.8MPa, 3.0MPa, 3.2MPa, 3.4MPa, 3.6MPa, 3.8MPa, 4.0MPa, 4.2MPa, 4.4MPa, 4.6MPa, 4.8MPa, and the like.
In the technical scheme of the first aspect, the reaction time is preferably 30-300 min. For example, but not limited to, reaction times of 60min, 90min, 120min, 150min, 180min, 210min, 250min, 280min, and the like.
In the first aspect of the present invention, the oxidant is preferably air, and the air space velocity (the ratio of the gas volume flow rate to the volume of the liquid raw material mixture) is 2-5 h-1. For example, but not limited to, an air space velocity of 2.5h-1、3.0h-1、3.5h-1、4.0h-1、4.5h-1And so on.
In the first aspect of the present invention, the Co salt is preferably cobalt acetate.
In the first aspect of the present invention, the Mn salt is preferably manganese acetate.
In the first aspect of the present invention, the bromide is a bromide-containing compound that is soluble in pure water or acetic acid, preferably HBr or tetrabromoethane.
In order to solve the second technical problem, a second aspect of the present invention is as follows:
second aspect of the invention
A catalyst for the oxidation of isophthalic acid to produce isophthalic acid comprising a Co salt, a Mn salt, a bromine-containing compound, and benzoic acid, wherein:
the Co salt accounts for 200-300 parts by weight of Co;
the Mn salt accounts for 400-600 parts by weight of Mn;
100-1000 parts by weight of bromine-containing compound calculated by Br;
100 to 1000 parts by weight of benzoic acid.
In the second aspect of the present invention, the amount of the Co salt is, for non-limiting example, 210 parts by weight, 220 parts by weight, 230 parts by weight, 240 parts by weight, 250 parts by weight, 260 parts by weight, 270 parts by weight, 280 parts by weight, 290 parts by weight, or the like.
In the second aspect of the present invention, the Mn salt may be, for example, in the range of the parts by weight, 410 parts by weight, 420 parts by weight, 430 parts by weight, 450 parts by weight, 460 parts by weight, 470 parts by weight, 480 parts by weight, 490 parts by weight, 500 parts by weight, 510 parts by weight, 520 parts by weight, 530 parts by weight, 540 parts by weight, 550 parts by weight, 560 parts by weight, 570 parts by weight, 580 parts by weight, 590 parts by weight, and the like, as non-limiting examples.
In the second aspect, the bromide is in the range of Br by weight, and may be, by way of non-limiting example, 100 parts by weight, 150 parts by weight, 200 parts by weight, 250 parts by weight, 300 parts by weight, 350 parts by weight, 400 parts by weight, 450 parts by weight, or the like.
In the second aspect of the present invention, the benzoic acid is 100 to 1000 parts by weight, for example, but not limited to, 150 parts by weight, 200 parts by weight, 250 parts by weight, 300 parts by weight, 350 parts by weight, 400 parts by weight, 450 parts by weight, 500 parts by weight, 550 parts by weight, 600 parts by weight, 650 parts by weight, 700 parts by weight, 750 parts by weight, 800 parts by weight, 850 parts by weight, 900 parts by weight, 950 parts by weight, and the like.
In the second aspect of the present invention, the Co salt is preferably cobalt acetate.
In the second aspect of the present invention, the Mn salt is preferably manganese acetate.
In the second aspect of the present invention, the bromide is a bromide-containing compound that is soluble in pure water or acetic acid, preferably HBr or tetrabromoethane.
In the products of the examples and comparative examples of the present invention, the sample to be analyzed was first completely dissolved in dimethyl sulfoxide, PX was analyzed by gas chromatography, and other substances were analyzed by High Performance Liquid Chromatography (HPLC).
And analyzing Co and Mn in the product by adopting ICP.
The color of the product is expressed by the transmittance of the product: ultraviolet transmittance measurement: accurately weighing (3.25 +/-0.01) g of PTA sample in a 50mL beaker, adding 30mL of 4moL/L diluted ammonia water, stirring and dissolving, quantitatively transferring to a 50mL volumetric flask, and adding 4moL/L diluted ammonia water to the scale. The UV transmittance was measured at a wavelength of 400nm at 340nm using a UV spectrophotometer model A16 from PE, USA, after filtration through a 1.2m membrane into a 5cm cuvette.
According to the method for preparing the isophthalic acid by oxidizing the m-xylene, the content of Co and Mn in a product is less than 0.5ppmw, the product is pure white, and the transmittance at 340nm is more than 35%; the ultraviolet transmittance of 400nm is more than 80 percent, and better effect is achieved.
The invention is further illustrated by the following examples.
Detailed Description
[ example 1 ]
The reaction was carried out in a 1000ml autoclave made of titanium material with a magnetic stirrer, gas feed line, reflux condenser, thermocouple, rupture disk, with a stirring speed of 400rpm, heated by circulating hot oil. The reaction steps are as follows:
1) uniformly mixing m-xylene, acetic acid, cobalt acetate tetrahydrate, manganese acetate tetrahydrate, benzoic acid and tetrabromoethane to obtain a liquid raw material mixture, wherein the liquid raw material mixture contains 100g of m-xylene, 800g of acetic acid, 250ppmw of cobalt, 500ppmw of manganese, 500ppmw of benzoic acid and 300ppmw of bromine, adding the liquid raw material mixture into an autoclave, and sealing.
2) Adding 3.0MPa nitrogen gas to carry out airtight test for 30min, and determining that the pressure drop is not more than 0.1MPa within 30 min.
3) Adding nitrogen at a space velocity of 4h-1(space velocity is the ratio of the volume of nitrogen to the volume of liquid feed mixture) and the stirrer was started at a stirring speed of 400rpm and the temperature was raised to 200 ℃ while maintaining a pressure of 3.0 MPa.
4) Switching with air at 200 deg.C, air airspeed of 4h-1(space velocity is the ratio of the volume of air to the volume of liquid feed mixture) and the reaction was maintained at constant temperature for 90 min.
5) Switching to nitrogen again after the reaction, cooling to room temperature, relieving pressure of the reaction kettle to normal pressure, completely filtering the oxidized product, washing with acetic acid for three times, drying to obtain a solid product, adding dimethyl sulfoxide to completely dissolve the solid product, taking out, analyzing unreacted m-xylene by gas chromatography, and analyzing Isophthalic Acid (IA), 3-methylbenzoic acid (m-TA) and 3-carboxybenzaldehyde (3-CBA) by high performance liquid chromatography; benzoic Acid (BA). ICP analyzes the Co and Mn content in the product; the ultraviolet transmittance is measured at the wavelength of 340nm and 400nm by an ultraviolet spectrophotometer.
The catalyst formulation is shown in Table 1, and the product analysis results are shown in Table 2.
[ example 2 ]
The reaction was carried out in a 1000ml autoclave made of titanium material with a magnetic stirrer, gas feed line, reflux condenser, thermocouple, rupture disk, with a stirring speed of 400rpm, heated by circulating hot oil. The reaction steps are as follows:
1) uniformly mixing m-xylene, acetic acid, cobalt acetate tetrahydrate, manganese acetate tetrahydrate, benzoic acid and tetrabromoethane to obtain a liquid raw material mixture, wherein the liquid raw material mixture contains 100g of m-xylene, 800g of acetic acid, 250ppmw of cobalt, 500ppmw of manganese, 300ppmw of benzoic acid and 300ppmw of bromine, adding the liquid raw material mixture into an autoclave, and sealing.
2) Adding 3.0MPa nitrogen gas to carry out airtight test for 30min, and determining that the pressure drop is not more than 0.1MPa within 30 min.
3) Adding nitrogen at a space velocity of 4h-1(space velocity is the ratio of the volume of nitrogen to the volume of the liquid feed mixture) and stirring is startedThe stirrer was heated to 200 ℃ at a stirring speed of 400rpm while maintaining a pressure of 3.0 MPa.
4) Switching with air at 200 deg.C, air airspeed of 4h-1(space velocity is the ratio of the volume of air to the volume of liquid feed mixture) and the reaction was maintained at constant temperature for 90 min.
5) Switching to nitrogen again after the reaction, cooling to room temperature, relieving pressure of the reaction kettle to normal pressure, completely filtering the oxidized product, washing with acetic acid for three times, drying to obtain a solid product, adding dimethyl sulfoxide to completely dissolve the solid product, taking out, analyzing unreacted m-xylene by gas chromatography, and analyzing Isophthalic Acid (IA), 3-methylbenzoic acid (m-TA) and 3-carboxybenzaldehyde (3-CBA) by high performance liquid chromatography; benzoic Acid (BA). ICP analyzes the Co and Mn content in the product; the ultraviolet transmittance is measured at the wavelength of 340nm and 400nm by an ultraviolet spectrophotometer.
The catalyst formulation is shown in Table 1, and the product analysis results are shown in Table 2.
[ example 3 ]
The reaction was carried out in a 1000ml autoclave made of titanium material with a magnetic stirrer, gas feed line, reflux condenser, thermocouple, rupture disk, with a stirring speed of 400rpm, heated by circulating hot oil. The reaction steps are as follows:
1) uniformly mixing m-xylene, acetic acid, cobalt acetate tetrahydrate, manganese acetate tetrahydrate, benzoic acid and tetrabromoethane to obtain a liquid raw material mixture, wherein the liquid raw material mixture contains 100g of m-xylene, 800g of acetic acid, 250ppmw of cobalt, 500ppmw of manganese, 800ppmw of benzoic acid and 300ppmw of bromine, adding the liquid raw material mixture into an autoclave, and sealing.
2) Adding 3.0MPa nitrogen gas to carry out airtight test for 30min, and determining that the pressure drop is not more than 0.1MPa within 30 min.
3) Adding nitrogen at a space velocity of 4h-1(space velocity is the ratio of the volume of nitrogen to the volume of liquid feed mixture) and the stirrer was started at a stirring speed of 400rpm and the temperature was raised to 200 ℃ while maintaining a pressure of 3.0 MPa.
4) Switching with air at 200 deg.C, air airspeed of 4h-1(space velocity is the volume of air relative to liquid feed)Volume ratio of mixture), the reaction was carried out for 90min while keeping the temperature constant.
5) Switching to nitrogen again after the reaction, cooling to room temperature, relieving pressure of the reaction kettle to normal pressure, completely filtering the oxidized product, washing with acetic acid for three times, drying to obtain a solid product, adding dimethyl sulfoxide to completely dissolve the solid product, taking out, analyzing unreacted m-xylene by gas chromatography, and analyzing Isophthalic Acid (IA), 3-methylbenzoic acid (m-TA) and 3-carboxybenzaldehyde (3-CBA) by high performance liquid chromatography; benzoic Acid (BA). ICP analyzes the Co and Mn content in the product; the ultraviolet transmittance is measured at the wavelength of 340nm and 400nm by an ultraviolet spectrophotometer.
The catalyst formulation is shown in Table 1, and the product analysis results are shown in Table 2.
[ example 4 ]
The reaction was carried out in a 1000ml autoclave made of titanium material with a magnetic stirrer, gas feed line, reflux condenser, thermocouple, rupture disk, with a stirring speed of 400rpm, heated by circulating hot oil. The reaction steps are as follows:
1) uniformly mixing m-xylene, acetic acid, cobalt acetate tetrahydrate, manganese acetate tetrahydrate, benzoic acid and tetrabromoethane to obtain a liquid raw material mixture, wherein the liquid raw material mixture contains 100g of m-xylene, 800g of acetic acid, 250ppmw of cobalt, 500ppmw of manganese, 500ppmw of benzoic acid and 300ppmw of bromine, adding the liquid raw material mixture into an autoclave, and sealing.
2) Adding 3.0MPa nitrogen gas to carry out airtight test for 30min, and determining that the pressure drop is not more than 0.1MPa within 30 min.
3) Adding nitrogen at a space velocity of 4h-1(space velocity is the ratio of the volume of nitrogen to the volume of liquid feed mixture) and the stirrer was started at 400rpm and the temperature was raised to 190 ℃ while maintaining a pressure of 3.0 MPa.
4) Switching with air at 200 deg.C, air airspeed of 4h-1(space velocity is the ratio of the volume of air to the volume of liquid feed mixture) and the reaction was maintained at constant temperature for 90 min.
5) Switching to nitrogen again after the reaction, cooling to room temperature, relieving pressure of the reaction kettle to normal pressure, completely filtering the oxidized product, washing with acetic acid for three times, drying to obtain a solid product, adding dimethyl sulfoxide to completely dissolve the solid product, taking out, analyzing unreacted m-xylene by gas chromatography, and analyzing Isophthalic Acid (IA), 3-methylbenzoic acid (m-TA) and 3-carboxybenzaldehyde (3-CBA) by high performance liquid chromatography; benzoic Acid (BA). ICP analyzes the Co and Mn content in the product; the ultraviolet transmittance is measured at the wavelength of 340nm and 400nm by an ultraviolet spectrophotometer.
The catalyst formulation is shown in Table 1, and the product analysis results are shown in Table 2.
[ example 5 ]
The reaction was carried out in a 1000ml autoclave made of titanium material with a magnetic stirrer, gas feed line, reflux condenser, thermocouple, rupture disk, with a stirring speed of 400rpm, heated by circulating hot oil. The reaction steps are as follows:
1) uniformly mixing m-xylene, acetic acid, cobalt acetate tetrahydrate, manganese acetate tetrahydrate, benzoic acid and tetrabromoethane to obtain a liquid raw material mixture, wherein the liquid raw material mixture contains 100g of m-xylene, 800g of acetic acid, 250ppmw of cobalt, 500ppmw of manganese, 500ppmw of benzoic acid and 300ppmw of bromine, adding the liquid raw material mixture into an autoclave, and sealing.
2) Adding 3.0MPa nitrogen gas to carry out airtight test for 30min, and determining that the pressure drop is not more than 0.1MPa within 30 min.
3) Adding nitrogen at a space velocity of 4h-1(space velocity is the ratio of the volume of nitrogen to the volume of liquid feed mixture) and the stirrer was started, the stirring speed was 400rpm, and the temperature was raised to 210 ℃ while maintaining the pressure at 3.0 MPa.
4) Switching with air at 200 deg.C, air airspeed of 4h-1(space velocity is the ratio of the volume of air to the volume of liquid feed mixture) and the reaction was maintained at constant temperature for 90 min.
5) Switching to nitrogen again after the reaction, cooling to room temperature, relieving pressure of the reaction kettle to normal pressure, completely filtering the oxidized product, washing with acetic acid for three times, drying to obtain a solid product, adding dimethyl sulfoxide to completely dissolve the solid product, taking out, analyzing unreacted m-xylene by gas chromatography, and analyzing Isophthalic Acid (IA), 3-methylbenzoic acid (m-TA) and 3-carboxybenzaldehyde (3-CBA) by high performance liquid chromatography; benzoic Acid (BA). ICP analyzes the Co and Mn content in the product; the ultraviolet transmittance is measured at the wavelength of 340nm and 400nm by an ultraviolet spectrophotometer.
The catalyst formulation is shown in Table 1, and the product analysis results are shown in Table 2.
[ example 6 ]
The reaction was carried out in a 1000ml autoclave made of titanium material with a magnetic stirrer, gas feed line, reflux condenser, thermocouple, rupture disk, with a stirring speed of 400rpm, heated by circulating hot oil. The reaction steps are as follows:
1) uniformly mixing m-xylene, acetic acid, cobalt acetate tetrahydrate, manganese acetate tetrahydrate, benzoic acid and tetrabromoethane to obtain a liquid raw material mixture, wherein the liquid raw material mixture contains 100g of m-xylene, 800g of acetic acid, 250ppmw of cobalt, 500ppmw of manganese, 500ppmw of benzoic acid and 300ppmw of bromine, adding the liquid raw material mixture into an autoclave, and sealing.
2) Adding 3.0MPa nitrogen gas to carry out airtight test for 30min, and determining that the pressure drop is not more than 0.1MPa within 30 min.
3) Adding nitrogen at a space velocity of 4h-1(space velocity is the ratio of the volume of nitrogen to the volume of liquid feed mixture) and the stirrer was started at a stirring speed of 400rpm and the temperature was raised to 200 ℃ while maintaining a pressure of 3.0 MPa.
4) Switching with air at 200 deg.C, air airspeed of 4h-1(space velocity is the ratio of the volume of air to the volume of liquid feed mixture) and the reaction was maintained at constant temperature for 60 min.
5) Switching to nitrogen again after the reaction, cooling to room temperature, relieving pressure of the reaction kettle to normal pressure, completely filtering the oxidized product, washing with acetic acid for three times, drying to obtain a solid product, adding dimethyl sulfoxide to completely dissolve the solid product, taking out, analyzing unreacted m-xylene by gas chromatography, and analyzing Isophthalic Acid (IA), 3-methylbenzoic acid (m-TA) and 3-carboxybenzaldehyde (3-CBA) by high performance liquid chromatography; benzoic Acid (BA). ICP analyzes the Co and Mn content in the product; the ultraviolet transmittance is measured at the wavelength of 340nm and 400nm by an ultraviolet spectrophotometer.
The catalyst formulation is shown in Table 1, and the product analysis results are shown in Table 2.
[ example 7 ]
The reaction was carried out in a 1000ml autoclave made of titanium material with a magnetic stirrer, gas feed line, reflux condenser, thermocouple, rupture disk, with a stirring speed of 400rpm, heated by circulating hot oil. The reaction steps are as follows:
1) uniformly mixing m-xylene, acetic acid, cobalt acetate tetrahydrate, manganese acetate tetrahydrate, benzoic acid and tetrabromoethane to obtain a liquid raw material mixture, wherein the liquid raw material mixture contains 100g of m-xylene, 800g of acetic acid, 250ppmw of cobalt, 500ppmw of manganese, 500ppmw of benzoic acid and 300ppmw of bromine, adding the liquid raw material mixture into an autoclave, and sealing.
2) Adding 3.0MPa nitrogen gas to carry out airtight test for 30min, and determining that the pressure drop is not more than 0.1MPa within 30 min.
3) Adding nitrogen at a space velocity of 4h-1(space velocity is the ratio of the volume of nitrogen to the volume of liquid feed mixture) and the stirrer was started at a stirring speed of 400rpm and the temperature was raised to 200 ℃ while maintaining a pressure of 3.0 MPa.
4) Switching with air at 200 deg.C, air airspeed of 4h-1(space velocity is the ratio of the volume of air to the volume of liquid feed mixture) and the temperature was kept constant for 120 min.
5) Switching to nitrogen again after the reaction, cooling to room temperature, relieving pressure of the reaction kettle to normal pressure, completely filtering the oxidized product, washing with acetic acid for three times, drying to obtain a solid product, adding dimethyl sulfoxide to completely dissolve the solid product, taking out, analyzing unreacted m-xylene by gas chromatography, and analyzing Isophthalic Acid (IA), 3-methylbenzoic acid (m-TA) and 3-carboxybenzaldehyde (3-CBA) by high performance liquid chromatography; benzoic Acid (BA). ICP analyzes the Co and Mn content in the product; the ultraviolet transmittance is measured at the wavelength of 340nm and 400nm by an ultraviolet spectrophotometer.
The catalyst formulation is shown in Table 1, and the product analysis results are shown in Table 2.
Comparative example 1
The reaction was carried out in a 1000ml autoclave made of titanium material with a magnetic stirrer, gas feed line, reflux condenser, thermocouple, rupture disk, with a stirring speed of 400rpm, heated by circulating hot oil. The reaction steps are as follows:
1) uniformly mixing m-xylene, acetic acid, cobalt acetate tetrahydrate, manganese acetate tetrahydrate, benzoic acid and tetrabromoethane to obtain a liquid raw material mixture, wherein the liquid raw material mixture contains 100g of m-xylene, 800g of acetic acid, 250ppmw of cobalt, 500ppmw of manganese and 300ppmw of bromine, adding the liquid raw material mixture into an autoclave, and sealing.
2) Adding 3.0MPa nitrogen gas to carry out airtight test for 30min, and determining that the pressure drop is not more than 0.1MPa within 30 min.
3) Adding nitrogen at a space velocity of 4h-1(space velocity is the ratio of the volume of nitrogen to the volume of liquid feed mixture) and the stirrer was started at a stirring speed of 400rpm and the temperature was raised to 200 ℃ while maintaining a pressure of 3.0 MPa.
4) Switching with air at 200 deg.C, air airspeed of 4h-1(space velocity is the ratio of the volume of air to the volume of liquid feed mixture) and the reaction was maintained at constant temperature for 90 min.
5) Switching to nitrogen again after the reaction, cooling to room temperature, relieving pressure of the reaction kettle to normal pressure, completely filtering the oxidized product, washing with acetic acid for three times, drying to obtain a solid product, adding dimethyl sulfoxide solid product for complete dissolution, taking out, analyzing unreacted m-xylene by gas chromatography, and analyzing Isophthalic Acid (IA), 3-methylbenzoic acid (m-TA) and 3-carboxybenzaldehyde (3-CBA) by high performance liquid chromatography; benzoic Acid (BA). And analyzing the contents of Co and Mn in the product by ICP. The ultraviolet transmittance is measured at the wavelength of 340nm and 400nm by an ultraviolet spectrophotometer.
The catalyst formulation is shown in Table 1, and the product analysis results are shown in Table 2.
Comparative example 2
The reaction was carried out in a 1000ml autoclave made of titanium material with a magnetic stirrer, gas feed line, reflux condenser, thermocouple, rupture disk, with a stirring speed of 400rpm, heated by circulating hot oil. The reaction steps are as follows:
1) uniformly mixing m-xylene, acetic acid, cobalt acetate tetrahydrate, manganese acetate tetrahydrate, benzoic acid and tetrabromoethane to obtain a liquid raw material mixture, wherein the liquid raw material mixture contains 100g of m-xylene, 800g of acetic acid, 250ppmw of cobalt, 500ppmw of manganese, 500ppmw of isophthalic acid and 300ppmw of bromine, adding the liquid raw material mixture into an autoclave, and sealing.
2) Adding 3.0MPa nitrogen gas to carry out airtight test for 30min, and determining that the pressure drop is not more than 0.1MPa within 30 min.
3) Adding nitrogen at a space velocity of 4h-1(space velocity is the ratio of the volume of nitrogen to the volume of liquid feed mixture) and the stirrer was started at a stirring speed of 400rpm and the temperature was raised to 200 ℃ while maintaining a pressure of 3.0 MPa.
4) Switching with air at 200 deg.C, air airspeed of 4h-1(space velocity is the ratio of the volume of air to the volume of liquid feed mixture) and the reaction was maintained at constant temperature for 90 min.
5) Switching to nitrogen again after the reaction, cooling to room temperature, relieving pressure of the reaction kettle to normal pressure, completely filtering the oxidized product, washing with acetic acid for three times, drying to obtain a solid product, adding dimethyl sulfoxide solid product for complete dissolution, taking out, analyzing unreacted m-xylene by gas chromatography, and analyzing Isophthalic Acid (IA), 3-methylbenzoic acid (m-TA) and 3-carboxybenzaldehyde (3-CBA) by high performance liquid chromatography; benzoic Acid (BA). And analyzing the contents of Co and Mn in the product by ICP. The ultraviolet transmittance is measured at the wavelength of 340nm and 400nm by an ultraviolet spectrophotometer.
The catalyst formulation is shown in Table 1, and the product analysis results are shown in Table 2.
It should be noted that the above-mentioned embodiments are only for explaining the present invention, and do not constitute any limitation to the present invention. The present invention has been described with reference to exemplary embodiments, but the words which have been used herein are words of description and illustration, rather than words of limitation. The invention can be modified, as prescribed, within the scope of the claims and without departing from the scope and spirit of the invention. Although the invention has been described herein with reference to particular means, materials and embodiments, the invention is not intended to be limited to the particulars disclosed herein, but rather extends to all other methods and applications having the same functionality.
TABLE 1
Figure BDA0002679425430000121
TABLE 2
Figure BDA0002679425430000131

Claims (10)

1. A method for producing isophthalic acid by oxidizing m-xylene comprises the steps of adding benzoic acid in the presence of a catalyst, taking acetic acid as a solvent, and carrying out liquid-phase oxidation reaction on an oxidant and the m-xylene to synthesize the isophthalic acid, wherein the catalyst comprises a Co salt, a Mn salt and a bromine-containing compound, and the method comprises the following steps:
the Co salt accounts for 200-300 parts by weight of Co;
the Mn salt accounts for 400-600 parts by weight of Mn;
the bromine-containing compound is 100 to 1000 parts by weight in terms of Br.
2. The method according to claim 1, wherein the benzoic acid is used in an amount of 100 to 1000 parts by weight.
3. The method of claim 1, wherein the oxidizing agent is an elemental oxygen-containing gas.
4. The method according to claim 1, wherein the mass ratio of acetic acid to m-xylene is 2 to 20.
5. The method according to claim 1, wherein the reaction temperature is 150 to 300 ℃. And/or the reaction pressure is 1.0-5.0 MPa.
6. The method according to claim 1, wherein the reaction time is 30 to 300 min.
7. The method as set forth in claim 1, wherein the Co salt is cobalt acetate.
8. The method as set forth in claim 1, wherein the Mn salt is manganese acetate.
9. The method as set forth in claim 1, wherein said bromine compound is a bromine-containing compound soluble in pure water or acetic acid.
10. A catalyst for the oxidation of isophthalic acid to produce isophthalic acid comprising a Co salt, a Mn salt, a bromine-containing compound, and benzoic acid, wherein:
the Co salt accounts for 200-300 parts by weight of Co;
the Mn salt accounts for 400-600 parts by weight of Mn;
100-1000 parts by weight of bromine-containing compound calculated by Br;
100 to 1000 parts by weight of benzoic acid.
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