CN114180293A - Integrated device for saw cutting and stacking of gypsum board guard plate - Google Patents

Integrated device for saw cutting and stacking of gypsum board guard plate Download PDF

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Publication number
CN114180293A
CN114180293A CN202111577747.XA CN202111577747A CN114180293A CN 114180293 A CN114180293 A CN 114180293A CN 202111577747 A CN202111577747 A CN 202111577747A CN 114180293 A CN114180293 A CN 114180293A
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CN
China
Prior art keywords
gypsum board
stacking
sawing
plasterboard
photoelectric sensor
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Granted
Application number
CN202111577747.XA
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Chinese (zh)
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CN114180293B (en
Inventor
王献帅
张贺
朱东东
景磊
焦晓方
孙方成
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Pingyi Beixin Building Material Co ltd
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Pingyi Beixin Building Material Co ltd
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Priority to CN202111577747.XA priority Critical patent/CN114180293B/en
Publication of CN114180293A publication Critical patent/CN114180293A/en
Application granted granted Critical
Publication of CN114180293B publication Critical patent/CN114180293B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G43/00Control devices, e.g. for safety, warning or fault-correcting
    • B65G43/08Control devices operated by article or material being fed, conveyed or discharged
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28DWORKING STONE OR STONE-LIKE MATERIALS
    • B28D1/00Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
    • B28D1/02Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by sawing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G13/00Roller-ways
    • B65G13/02Roller-ways having driven rollers
    • B65G13/06Roller driving means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/82Rotary or reciprocating members for direct action on articles or materials, e.g. pushers, rakes, shovels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G57/00Stacking of articles
    • B65G57/02Stacking of articles by adding to the top of the stack
    • B65G57/03Stacking of articles by adding to the top of the stack from above
    • B65G57/035Stacking of articles by adding to the top of the stack from above with a stepwise downward movement of the stack
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2201/00Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
    • B65G2201/02Articles
    • B65G2201/0214Articles of special size, shape or weigh
    • B65G2201/022Flat
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2203/00Indexing code relating to control or detection of the articles or the load carriers during conveying
    • B65G2203/04Detection means
    • B65G2203/042Sensors
    • B65G2203/044Optical
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Mining & Mineral Resources (AREA)
  • Processing Of Stones Or Stones Resemblance Materials (AREA)

Abstract

The invention discloses an integrated device for sawing and stacking gypsum board guard plates, which comprises a feeding mechanism, a first roller feeding mechanism, a second roller feeding mechanism and a discharging separation mechanism which are sequentially arranged, wherein a sawing mechanism is arranged between the first roller feeding mechanism and the second roller feeding mechanism, the feeding mechanism is used for feeding a plurality of gypsum board guard plates, the first roller feeding mechanism and the second roller feeding mechanism are respectively used for conveying the gypsum board guard plates to the sawing mechanism and the discharging separation mechanism, and the discharging separation mechanism is used for separating and discharging sawn edges of the gypsum board guard plates and the gypsum board guard plates after sawing. According to the invention, after the saw cutting is finished, the saw edge of the gypsum board guard plate is separated out through the discharging separation mechanism, and the gypsum board guard plate is subjected to blanking stacking, so that the processes of saw cutting, separation and stacking are automatically finished, dust generated during the production of the gypsum board guard plate is reduced, the blanking singleness of the gypsum board guard plate is ensured in the separation process of the saw edge of the gypsum board guard plate, and the automation and the safety of a gypsum board guard plate production line are improved.

Description

Integrated device for saw cutting and stacking of gypsum board guard plate
Technical Field
The invention relates to the technical field of gypsum board production, in particular to an integrated device for saw cutting and stacking of gypsum board guard plates.
Background
The gypsum board is a material made of building gypsum as a main raw material, is a building material with light weight, high strength, thin thickness, good performances of sound insulation, heat insulation, fire prevention and the like, and a gypsum board protection plate needs to be put on the edge of the whole gypsum board in the whole packaging process of the gypsum board, so that the gypsum board is prevented from being damaged by a packaging belt.
Present gypsum board backplate is by pure artificial manufacturing, the dust is great, gypsum board backplate apparatus for producing among the prior art saw cuts the gypsum board backplate, work such as stack, the dust is great in process of production, manual operation step is more, and accomplish that the gypsum board backplate after saw cutting saw the limit need the manual work lift off or follow the gypsum board backplate and carry out the stack procedure, the security is relatively poor and can't settle gypsum board backplate and gypsum board backplate saw limit separation in the stack process.
Disclosure of Invention
Therefore, the invention provides an integrated device for sawing and stacking a gypsum board guard plate, and solves the problems that in the prior art, dust is large, manual operation steps are more, safety is poor, and the sawed edges of the gypsum board guard plate and the gypsum board guard plate cannot be separated in the stacking process.
In order to solve the technical problems, the invention specifically provides the following technical scheme: the utility model provides an integrated device that gypsum board backplate saw cut and stack, includes feed mechanism, first roll feed mechanism, second roll feed mechanism, ejection of compact separating mechanism that set gradually, first roll feed mechanism with be provided with saw cutting mechanism between the second roll feed mechanism, feed mechanism is used for throwing into a plurality of gypsum board backplate, first roll feed mechanism with second roll feed mechanism be used for respectively with the gypsum board backplate transports to saw cutting mechanism with ejection of compact separating mechanism, saw cutting mechanism adjusts saw cuts the position of saw cutting to gypsum board backplate both sides, ejection of compact separating mechanism is used for separating and the unloading with the gypsum board backplate saw limit that accomplishes saw cutting, feed mechanism with first roll feed mechanism, saw cutting mechanism, and be provided with first photoelectric sensor respectively between second roll feed mechanism and the ejection of compact separating mechanism, The first photoelectric sensor, the second photoelectric sensor and the third photoelectric sensor are used for detecting the position of the gypsum board guard board;
the feeding mechanism controls the feeding height according to the detection signal of the first photoelectric sensor so as to push the gypsum board guard board to enter the first rolling mechanism, the first rolling mechanism and the second rolling mechanism are started according to the detection signal of the second photoelectric sensor and limit or limit releasing is carried out on the gypsum board guard board, and the discharging separation mechanism is started according to the detection signal of the third photoelectric sensor to carry out blanking on the gypsum board guard board;
ejection of compact separating mechanism includes ejection of compact drive assembly, separation adjustment subassembly and separation drive assembly, ejection of compact drive assembly is used for driving the gypsum board backplate carries out the unloading, separation drive assembly is used for driving gypsum board backplate saw the limit with the gypsum board backplate separation will gypsum board backplate saw the limit distributes away, separation adjustment subassembly basis saw cut the position adjustment of saw cutting of mechanism the drive position of separation drive assembly.
As a preferable scheme of the invention, the feeding mechanism comprises a workbench, a first sliding base slidably arranged on the workbench, a first rotating frame connected to the first sliding base, a first sliding top seat arranged on the first rotating frame, and a first stacking platform arranged on the first sliding top seat, wherein the number of the first sliding bases is two, the middle positions of the two first rotating frames are rotatably connected, the first sliding top seat is slidably arranged on the lower end surface of the first stacking platform, the first stacking platform is used for placing the gypsum board guard plate, two side edges of the first stacking platform are respectively provided with a first straight pushing cylinder and a first side pushing cylinder, and the first straight pushing cylinder and the first side pushing cylinder are arranged on the same horizontal plane as the first rolling mechanism;
the first sliding base is connected with a first driving cylinder, and the first driving cylinder drives the first sliding base to slide so as to drive the first stacking platform to move upwards through the first rotating frame and the first sliding top seat.
As a preferable scheme of the present invention, the first side pushing cylinder starts to push the gypsum board guard plate to move to a side edge according to the signal of the gypsum board guard plate detected by the first photoelectric sensor, and the first straight pushing cylinder starts to push the gypsum board guard plate to a position above the first roll feeding mechanism in a delayed manner according to the signal of the gypsum board guard plate detected by the first photoelectric sensor.
As a preferable scheme of the invention, the first rolling mechanism comprises a first mounting frame arranged on a workbench, a plurality of first conveying rollers uniformly arranged on the first mounting frame, a first driving motor connected to the first conveying rollers, and a first pressing wheel arranged at one end of the first mounting frame close to the first stacking table, wherein the first driving motor drives the first conveying rollers to rotate, a first lifting cylinder is arranged on the first pressing wheel, and the first lifting cylinder drives the first pressing wheel to contact with the gypsum board guard plate so as to limit the gypsum board guard plate;
the first stack platform drives the gypsum board protective plate located at the uppermost end to move upwards until the lower end face of the gypsum board protective plate and the upper peak of the first conveying roller are located on the same horizontal plane.
As a preferable scheme of the invention, the second rolling mechanism comprises a second mounting frame arranged on the workbench, a plurality of second conveying rollers uniformly arranged on the second mounting frame, a second driving motor connected to the second conveying rollers, and a second pressing wheel arranged at one end of the second mounting frame far away from the first rolling mechanism, the second driving motor drives the second conveying rollers to rotate, a second lifting cylinder is arranged on the second pressing wheel, and the second lifting cylinder drives the second pressing wheel to contact with the gypsum board guard plate so as to limit the gypsum board guard plate.
As a preferable scheme of the present invention, the sawing mechanism includes a rotating motor disposed between the first mounting frame and the second mounting frame, a rotating shaft connected to the rotating motor, an adjusting shaft fastened to the rotating shaft, and an indentation saw blade disposed on the adjusting shaft, a fastening protrusion is disposed on an outer peripheral side of an end portion of the adjusting shaft, a fastening groove for fastening the fastening protrusion is disposed on an outer peripheral side of the rotating shaft, and a limiting ring is disposed on a fastening portion of the adjusting shaft and the rotating shaft.
As a preferable scheme of the invention, the discharging driving assembly comprises a second sliding base arranged on the workbench in a sliding manner, a second rotating frame connected to the second sliding base, a second sliding top seat arranged on the second rotating frame, and a second stacking table arranged on the second sliding top seat, the number of the second sliding bases is two, the middle positions of the two second rotating frames are rotatably connected, the second sliding top seat is slidably arranged on the lower bottom surface of the second stacking table, the second stacking table is used for placing the plasterboard guard board after sawing, two side edges of the second stacking table are respectively provided with a second direct pushing cylinder and a second side pushing cylinder, and the second direct pushing cylinder and the second side pushing cylinder are arranged on the same horizontal plane with the second rolling mechanism;
the second sliding base is connected with a second driving cylinder, and the second driving cylinder drives the second sliding base to translate so as to drive the second stacking platform to move upwards through the second rotating frame and the second sliding top seat.
As a preferable scheme of the present invention, the second straight pushing cylinder starts to push the gypsum board guard plate to a position above the second stacking table according to the signal of the gypsum board guard plate detected by the third photoelectric sensor, and the second side pushing cylinder starts to push the gypsum board guard plate to move to the side edge in a delayed manner according to the signal of the gypsum board guard plate detected by the third photoelectric sensor.
As a preferable scheme of the present invention, the separation driving assembly includes a sliding groove seat slidably disposed on the second mounting frame, a plurality of separation rollers disposed in the sliding groove seat, and a transmission motor connected to the separation rollers, and the transmission motor drives the separation rollers to rotate.
As a preferable scheme of the present invention, the separation adjustment assembly includes an adjustment motor disposed on the second mounting bracket, and a threaded rod connected to the adjustment motor, a threaded hole for the threaded rod to be connected to is disposed in the sliding groove seat, and an end of the threaded rod extends to a side of the second conveying roller through the sliding groove seat.
Compared with the prior art, the invention has the following beneficial effects:
according to the invention, the saw cutting mechanism is arranged to saw the gypsum board guard plate, after the saw cutting is finished, the saw edge of the gypsum board guard plate is separated out through the discharging separation mechanism, and the gypsum board guard plate is subjected to blanking and stacking, so that the processes of saw cutting, separation and stacking are automatically finished, dust generated during production of the gypsum board guard plate is reduced, the blanking singleness of the gypsum board guard plate is ensured in the separation process of the saw edge of the gypsum board guard plate, and the automation and the safety of a gypsum board guard plate production line are improved.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below. It should be apparent that the drawings in the following description are merely exemplary, and that other embodiments can be derived from the drawings provided by those of ordinary skill in the art without inventive effort.
Fig. 1 is a schematic structural diagram of an integrated device for sawing and stacking plasterboard guard plates according to an embodiment of the present invention;
FIG. 2 is a top view of an integrated apparatus for sawing and stacking plasterboard panels according to an embodiment of the present invention;
FIG. 3 is a schematic diagram of a first pressing wheel according to an embodiment of the present invention;
fig. 4 is a schematic view of connection of a first conveying roller and a first drive motor in the embodiment of the present invention;
FIG. 5 is a schematic diagram of a second puck according to an embodiment of the present invention;
fig. 6 is a schematic view showing the connection of the second conveying roller and the second driving motor in the embodiment of the present invention;
fig. 7 is a partial structural schematic view of a sawing structure in an embodiment of the invention.
The reference numerals in the drawings denote the following, respectively:
1-a feeding mechanism; 2-a first roll-feeding mechanism; 3-a second roll-feeding mechanism; 4-a discharge separation mechanism; 5-a sawing mechanism; 6-gypsum board guard board; 7-a first photosensor; 8-a second photosensor; 9-a third photosensor;
11-a workbench; 12-a first sliding base; 13-a first turret; 14-a first sliding top seat; 15-a first stacking table; 16-a first push cylinder; 17-a first side pushing cylinder; 18-a first drive cylinder; 19-a proximity sensor;
21-a first mounting frame; 22-a first conveyor roller; 23-a first drive motor; 24-a first pinch roller; 25-a first lifting cylinder;
31-a second mounting frame; 32-a second conveyor roller; 33-a second drive motor; 34-a second pinch roller; 35-a second lifting cylinder;
41-a discharge drive assembly; 42-a separation adjustment assembly; 43-a separate drive assembly;
51-a rotating motor; 52-rotating shaft; 53-an adjustment shaft; 54-indentation saw blade; 55-clamping protrusions; 56-clamping groove; 57-a limit ring;
411-a second slide base; 412-a second turret; 413-a second sliding top mount; 414-a second pile table; 415-a second straight push cylinder; 416-a second sideslip cylinder;
421-regulating motor; 422-threaded rod;
431-sliding groove seat; 432-a separation roller; 433-a transmission motor; 434-distribution station.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in figures 1 and 2, the invention provides an integrated device for sawing and stacking a gypsum board guard plate, wherein a sawing mechanism 5 is arranged for sawing the gypsum board guard plate 6, the sawed edge of the gypsum board guard plate is separated out through a discharging separation mechanism 4 after the sawing is finished, and the gypsum board guard plate 6 is subjected to blanking and stacking, so that the processes of sawing, separating and stacking are automatically finished, dust generated during the production of the gypsum board guard plate 6 is reduced, the blanking singleness of the gypsum board guard plate 6 is ensured in the separation process of the sawed edge of the gypsum board guard plate, and the automation and the safety of a gypsum board guard plate production line are improved.
The gypsum board cutting device comprises a feeding mechanism 1, a first roller feeding mechanism 2, a second roller feeding mechanism 3 and a discharging separation mechanism 4 which are sequentially arranged, wherein a sawing mechanism 5 is arranged between the first roller feeding mechanism 2 and the second roller feeding mechanism 3, the feeding mechanism 1 is used for feeding a plurality of gypsum board guard plates 6, the first roller feeding mechanism 2 and the second roller feeding mechanism 3 are respectively used for conveying the gypsum board guard plates 6 to the sawing mechanism 5 and the discharging separation mechanism 4, the sawing mechanism 5 is used for adjusting sawing positions for sawing two sides of the gypsum board guard plates 6, and the discharging separation mechanism 4 is used for separating and discharging sawn edges of the gypsum board guard plates 6 and gypsum board guard plates which are sawn and cut.
The gypsum board guard board 6 between adjacent mechanisms needs to be conveyed when the gypsum board guard board 6 reaches a certain position, so in the embodiment, a first photoelectric sensor 7, a second photoelectric sensor 8 and a third photoelectric sensor 9 are respectively arranged between the feeding mechanism 1 and the first rolling mechanism 2, between the sawing mechanism 5, and between the second rolling mechanism 3 and the discharging separation mechanism 4, and the first photoelectric sensor 7, the second photoelectric sensor 8 and the third photoelectric sensor 9 are used for detecting the position of the gypsum board guard board 6.
In the embodiment, the first photoelectric sensor 7, the second photoelectric sensor 8 and the third photoelectric sensor 9 are respectively used for conveying the plasterboard guard board 6 and limiting the plasterboard guard board 6 in the conveying process, the feeding mechanism 1 controls the feeding height according to the detection signal of the first photoelectric sensor 7 to push the gypsum board guard plate 6 to enter the first rolling mechanism 2 (when the first photoelectric sensor 7 detects the gypsum board guard plate 6, the feeding mechanism 1 is triggered to drive the gypsum board guard plate 6 to feed), the first rolling mechanism 2 and the second rolling mechanism 3 are started according to the detection signal of the second photoelectric sensor 8 to limit or release the gypsum board guard plate 6, the discharging separation mechanism 4 is started to discharge the gypsum board guard plate 6 according to the detection signal of the third photoelectric sensor 9, and the specific signal triggering of the first photoelectric sensor 7, the second photoelectric sensor 8 and the third photoelectric sensor 9 is used in the following specific structure for detailed description.
In the invention, when a first photoelectric sensor 7 detects a gypsum board guard plate 6, a feeding mechanism 1 is triggered to drive the gypsum board guard plate 6 to feed, the feeding mechanism 1 mainly adopts the following preferred embodiment, the feeding mechanism 1 comprises a workbench 11, a first sliding base 12 arranged on the workbench 11 in a sliding manner, a first rotating frame 13 connected on the first sliding base 12, the first sliding top seat 14 is arranged on the first rotating frame 13, the first stacking platform 15 is arranged on the first sliding top seat 14, the first sliding base 12 is arranged into two, the middle positions of the two first rotating frames 13 are rotatably connected, the first sliding top seat 14 is slidably arranged on the lower end face of the first stacking platform 15, the first stacking platform 15 is used for placing the gypsum board guard plate 6, two side edges of the first stacking platform 15 are respectively provided with a first straight pushing cylinder 16 and a first side pushing cylinder 17, and the first straight pushing cylinder 16 and the first side pushing cylinder 17 are arranged on the same horizontal plane with the first rolling mechanism 2.
In order to drive the lifting motion of the first stacking platform 15, a first driving cylinder 18 is connected to the first sliding base 12, the first driving cylinder 18 drives the first sliding base 12 to slide so as to drive the first stacking platform 15 to move upwards through the first rotating frame 13 and the first sliding top seat 14, in the process that the first driving cylinder 18 drives the first sliding base 12 to move inwards, the first rotating frame 13 rotates towards the middle to drive the first sliding top seat 14 to slide inwards, and the whole height of the first rotating frame 13 rises to drive the first stacking platform 15 to rise.
In an initial state, the gypsum board guard plate 6 is lower than the horizontal position of the first photoelectric sensor 7, when the first stack platform 15 drives the gypsum board guard plate 6 to rise to a certain height, the first photoelectric sensor 7 detects the gypsum board guard plate 6, the first side pushing cylinder 17 starts to push the gypsum board guard plate 6 to move to the side edge according to the signal of the gypsum board guard plate 6 detected by the first photoelectric sensor 7, the first side pushing cylinder 17 pushes the gypsum board guard plate 6 to enable the gypsum board guard plate 6 to be aligned with the first roller feeding mechanism 2 (the gypsum board guard plate 6 is finished to enable the gypsum board guard plate 6 to smoothly enter the first roller feeding mechanism 2), after the first side pushing cylinder 17 finishes working, the first straight pushing cylinder 16 starts to push the gypsum board guard plate 6 to the upper side of the first roller feeding mechanism 2 in a delayed mode according to the signal of the gypsum board guard plate 6 detected by the first photoelectric sensor 7, the time prolonged in the delayed starting process of the first straight pushing cylinder 16 is the same as the time of the whole working process of the first side pushing cylinder 17 or slightly longer than the time of the whole working process of the first side pushing cylinder 17 The time of the whole working process of the side push cylinder 17, that is, the first straight push cylinder 16 waits for the first side push cylinder 17 to complete the side push when the first photoelectric sensor 7 detects the gypsum board guard 6, and then performs the straight push.
The first straight pushing cylinder 17 pushes the gypsum board guard board 6 to the upper side of the first rolling mechanism 2, the first rolling mechanism 2 mainly adopts the following preferred embodiment, as shown in fig. 3 and fig. 4, the first rolling mechanism 2 comprises a first mounting frame 21 arranged on the workbench 11, a plurality of first conveying rollers 22 evenly arranged on the first mounting frame 21, a first driving motor 23 connected to the first conveying rollers 22, and a first pressing wheel 24 arranged at one end of the first mounting frame 21 close to the first stacking table 15, the first driving motor 23 drives the first conveying rollers 22 to rotate, a first lifting cylinder 25 is arranged on the first pressing wheel 24, and the first lifting cylinder 25 drives the first pressing wheel 24 to contact with the gypsum board guard board 6 so as to limit the gypsum board guard board 6.
In this embodiment, when the first photoelectric sensor 7 detects the gypsum board guard plate 6, the first lifting cylinder 25 drives the first pressing wheel 24 to move down to a certain position, so that the lower end point of the first pressing wheel 24 contacts the gypsum board guard plate 6, the first lifting cylinder 25 starts to operate together with the first straight pushing cylinder 16 when receiving the starting signal of the first straight pushing cylinder 16, the proximity sensor 19 can be arranged on the side of the feeding mechanism 1 in the practical application process, and when the proximity sensor 19 detects that the first straight pushing cylinder 16 operates, the first lifting cylinder 25 starts to operate.
When the position of the head of the gypsum board guard plate 6 moves to a position 2cm beyond the position of the indentation saw blade 54, the first pressing wheel 24 is controlled to be lifted by the first lifting cylinder 25 (the gypsum board guard plate 6 is not limited), therefore, the second photoelectric sensor 8 in the invention is arranged at the position, close to one side of the second rolling mechanism 3, of the indentation saw blade 54 and at a distance of 2cm from the indentation saw blade 54, and when the second photoelectric sensor 8 detects the head of the gypsum board guard plate 6, the first pressing wheel 24 is controlled to be lifted by the first lifting cylinder 25.
In order to enable the gypsum board protective plate 6 to smoothly enter between the first conveying roller 22 and the first pressing wheel 24, the first stack platform 15 drives the gypsum board protective plate 6 located at the uppermost end to move upwards to the position, on the same horizontal plane, of the lower end face of the gypsum board protective plate 6 and the upper vertex of the first conveying roller 22.
The second rolling mechanism 3 of the present invention mainly adopts the following preferred embodiment, as shown in fig. 5 and fig. 6, the second rolling mechanism 3 includes a second mounting frame 31 disposed on the working table 11, a plurality of second conveying rollers 32 uniformly disposed on the second mounting frame 31, a second driving motor 33 connected to the second conveying rollers 32, and a second pressure roller 34 disposed on one end of the second mounting frame 31 far away from the first rolling mechanism 2, the second driving motor 33 drives the second conveying rollers 32 to rotate, a second lifting cylinder 35 is disposed on the second pressure roller 34, the second lifting cylinder 35 drives the second pressure roller 34 to contact with the gypsum board guard plate 6 to limit the gypsum board guard plate 6, and the second pressure roller 34 plays a role in limiting and boosting during the conveying process of the gypsum board guard plate 6 by the second conveying rollers 32.
In this embodiment, when second photoelectric sensor 8 detects that gypsum board backplate 6 is not in the detection zone (gypsum board backplate 6 afterbody just passes through second photoelectric sensor 8), second lift cylinder 35 drives second pinch roller 34 and pushes down to contacting with gypsum board backplate 6 and spacing and boosting gypsum board backplate 6.
The saw cutting mechanism 5 is arranged between the first roller feeding mechanism 2 and the second roller feeding mechanism 3, the saw cutting mechanism 5 is used for sawing the gypsum board guard plate 6, as shown in fig. 7, the saw cutting mechanism 5 comprises a rotating motor 51 arranged between the first mounting frame 21 and the second mounting frame 31, a rotating shaft 52 connected to the rotating motor 51, an adjusting shaft 53 clamped on the rotating shaft 52, and an indentation saw blade 54 arranged on the adjusting shaft 53, a clamping protrusion 55 is arranged on the outer periphery of the end part of the adjusting shaft 53, a clamping groove 56 for clamping the clamping protrusion 55 is arranged on the outer periphery of the rotating shaft 52, and a limiting ring 57 is arranged on the clamping part of the adjusting shaft 53 and the rotating shaft 52.
Saw cutting mechanism 5 accomplishes the adjustment of cutting position before the production line begins to operate, make joint protruding 55 slide in joint groove 56 to suitable position and adopt spacing ring 57 to fix joint protruding 55 in joint groove 56, indentation saw bit 54 is followed the adjustment to suitable position, spacing ring 57 in this embodiment is mainly fixed it through the sliding friction power of increase joint protruding 55, rotation motor 51 rotates and drives indentation saw bit 54 through axis of rotation 51 and regulating spindle 53 and rotate and saw cut gypsum board protective plate 6.
In the invention, the discharging separation mechanism 4 is used for separating and discharging the sawn edges of the gypsum board guard plates 6 and gypsum board guard plates after being sawn, the discharging separation mechanism 4 mainly adopts the following preferred embodiment, the discharging separation mechanism 4 comprises a discharging driving component 41, a separation adjusting component 42 and a separation driving component 43, the discharging driving component 41 is used for driving the gypsum board guard plates 6 to discharge, the separation driving component 43 is used for driving the sawn edges of the gypsum board guard plates to be separated from the gypsum board guard plates 6 and distributing the sawn edges of the gypsum board guard plates, and the separation adjusting component 42 adjusts the driving positions of the separation driving component 43 according to the sawing positions of the sawing mechanism 5.
The discharging driving component 41 is used for discharging the gypsum board guard plate 6 which is finished with sawing, the discharging driving component 41 comprises a second sliding base 411 which is arranged on the working table 11 in a sliding mode, a second rotating frame 412 which is connected to the second sliding base 411, a second sliding top seat 413 which is arranged on the second rotating frame 412, and a second stacking table 414 which is arranged on the second sliding top seat 413, the number of the second sliding base 411 is two, the middle positions of the two second rotating frames 412 are connected in a rotating mode, the second sliding top seat 413 is arranged on the lower bottom face of the second stacking table 414 in a sliding mode, the second stacking table 414 is used for placing the gypsum board guard plate 6 which is finished with sawing, two side edges of the second stacking table 414 are respectively provided with a second straight pushing cylinder 415 and a second side pushing cylinder 416, and the second straight pushing cylinder 415 and the second side pushing cylinder 416 are arranged on the same horizontal plane with the second rolling mechanism 3.
In order to drive the second stacking table 414 to move up and down, a second driving cylinder 417 is connected to the second sliding base 411, the second driving cylinder 417 drives the second sliding base 411 to move horizontally so as to drive the second stacking table 414 to move upwards through the second rotating frame 412 and the second sliding top seat 413, in the process that the second driving cylinder 417 drives the second sliding base 411 to move outwards, the second rotating frame 412 rotates outwards to drive the second sliding top seat 413 to slide outwards, and the overall height of the second rotating frame 412 is reduced to drive the second stacking table 414 to move downwards.
In the initial state, the second stacking table 414 is at the same level as the upper vertex of the second feeding roller 22, and when a plasterboard protecting board 6 is placed on the second stacking table 414 moves downward by the second driving cylinder 417 to a distance corresponding to the height of the plasterboard protecting board 6, mainly so that the plasterboard protecting board 6 transported to the discharging driving assembly 41 can slide directly onto the second stacking table 414 or the plasterboard protecting board 6 which has been sawn and transported last.
In this embodiment, the second straight pushing cylinder 415 starts to push the gypsum board guard 6 to the upper side of the second stacking platform 414 according to the signal of the gypsum board guard 6 detected by the third photoelectric sensor 9, when the third photoelectric sensor 9 detects that the gypsum board guard plate 6 is not in the detection area (the tail of the gypsum board guard plate 6 just falls from the second conveying roller 32), the second straight pushing cylinder 415 operates to push the gypsum board guard plate 6 to the second stacking table 414, the second side pushing cylinder 416 delays to start pushing the gypsum board guard plate 6 to move towards the side edge according to the signal of the gypsum board guard plate 6 detected by the third photoelectric sensor 9, when the third photoelectric sensor 9 detects that the gypsum board guard plate 6 is not in the detection area (the tail of the gypsum board guard plate 6 just falls from the second conveying roller 32), the second side-pushing cylinder 416 pushes the gypsum board guard plate 6 in a delayed manner (the gypsum board guard plate 6 is tidied), and the time of delayed driving of the second side-pushing cylinder 416 is the time of the pushing process of the second straight-pushing cylinder 415.
In addition, the second straight push cylinder 415 that proposes in this embodiment can be formed by two part cylinders, be the cylinder that control goes up and down and flat push respectively, the cylinder that should go up and down under normal conditions is in the shrink state, when gypsum board backplate 6 falls down second conveying roller 32, under the effect of the cylinder of going up and down, the cylinder of flat push moves down to and gypsum board backplate 6 parallel and level, start the cylinder of flat push this moment and can carry out the flat push to gypsum board backplate 6, the cylinder that will go up and down through the cylinder of going up and down after accomplishing the flat push brings the cylinder of flat push to initial position (avoids causing the backstop to the gypsum board backplate 6 of transportation).
The separating driving assembly 43 is used for driving the sawn edge of the gypsum board guard board 6 to be distributed to the side edge, the separating driving assembly 43 comprises a sliding groove seat 431 slidably arranged on the second mounting frame 31, a plurality of separating rollers 432 arranged in the sliding groove seat 431, and a transmission motor 433 connected to the separating rollers 432, wherein the transmission motor 433 drives the separating rollers 432 to rotate, as a preferred embodiment of the invention, a distributing table 434 is arranged on the side edge of the second roller conveying mechanism 3 and is mainly used for placing the separated sawn edge of the gypsum board guard board, and the separating rollers 432 rotate to drive the sawn edge of the gypsum board guard board to move to the distributing table 434.
The length of the second conveying roller 32 is smaller than that of the first conveying roller 22 in the present invention, and a space for a position where the separation driving unit 43 is installed and an adjustment position needs to be reserved in this embodiment.
The position difference that gypsum board backplate 6 saw cut then corresponds makes separation drive assembly 43 remain the both sides that set up at the kerf of gypsum board backplate 6 throughout, consequently before production line begins work, carry out position control to separation drive assembly 43 through separation adjusting part 42, separation adjusting part 42 is including setting up adjusting motor 421 on second mounting bracket 31, and connect the threaded rod 422 on adjusting motor 421, be provided with the screw hole that supplies threaded rod 422 threaded connection in the sliding groove seat 431, the threaded rod 422 tip passes sliding groove seat 431 and extends to second conveying roller 32 side, drive adjusting motor 421 drives threaded rod 422 and rotates in order to drive sliding groove seat 431 translation, the control pivoted number of turns and the displacement distance and the removal reversal of the adjustable sliding groove seat 431 of just reversing.
In summary, the main implementation process of the present invention is that the sawing position of the indentation saw 54 is adjusted in advance, the position of the separation driving assembly 43 is adaptively adjusted by the separation adjusting assembly 42, a plurality of gypsum board guards 6 are placed on the first pile table 15, the first driving cylinder 18 operates to drive the first pile table 15 to ascend until the lower end surface of the gypsum board guard 6 and the top point of the first feeding roller 22 are on the same horizontal plane, the first photoelectric sensor 7 detects the gypsum board guard 6, the first side pushing cylinder 17 pushes the gypsum board guard 6 to align the gypsum board guard 6 with the first feeding roller 2, then the first straight pushing cylinder 16 pushes the gypsum board guard 6 to the upper side of the first feeding roller 2, meanwhile, the first lifting cylinder 25 drives the first pressing roller 24 to move down to a certain position so that the lower end point of the first pressing roller 24 contacts the gypsum board guard 6, the second feeding roller 3 brings the gypsum board 6 to the sawing mechanism 5 for sawing, when the tail of the gypsum board guard plate 6 just passes through the second photoelectric sensor 8 after the saw cutting is completed, the second lifting cylinder 35 drives the second pressing wheel 34 to press down to be in contact with the gypsum board guard plate 6 to limit and boost the gypsum board guard plate 6, the second conveying roller 32 drives the gypsum board guard plate 6 to move forwards, the separating roller 432 drives the gypsum board guard plate saw edge to separate towards two sides and to distribute the table 434, the third photoelectric sensor 9 detects that the tail of the gypsum board guard plate 6 just falls down from the second conveying roller 32, the second straight pushing cylinder 415 moves to push the gypsum board guard plate 6 to the second stacking table 414, then the second side pushing cylinder 416 pushes the gypsum board guard plate 6 to arrange the gypsum board guard plate 6 in order, and the stacking of the gypsum board guard plate 6 is completed.
The above embodiments are only exemplary embodiments of the present application, and are not intended to limit the present application, and the protection scope of the present application is defined by the claims. Various modifications and equivalents may be made by those skilled in the art within the spirit and scope of the present application and such modifications and equivalents should also be considered to be within the scope of the present application.

Claims (10)

1. The integrated device for sawing and stacking the gypsum board guard boards is characterized by comprising a feeding mechanism (1), a first roller feeding mechanism (2), a second roller feeding mechanism (3) and a discharging separation mechanism (4) which are sequentially arranged, wherein a sawing mechanism (5) is arranged between the first roller feeding mechanism (2) and the second roller feeding mechanism (3), the feeding mechanism (1) is used for feeding a plurality of gypsum board guard boards (6), the first roller feeding mechanism (2) and the second roller feeding mechanism (3) are respectively used for transporting the gypsum board guard boards (6) to the sawing mechanism (5) and the discharging separation mechanism (4), the sawing mechanism (5) is used for adjusting sawing positions for sawing two sides of the guard boards (6), and the discharging separation mechanism (4) is used for separating and discharging the gypsum board guard boards (6) and gypsum board saw edges which are sawed, a first photoelectric sensor (7), a second photoelectric sensor (8) and a third photoelectric sensor (9) are respectively arranged between the feeding mechanism (1) and the first rolling mechanism (2), between the sawing mechanism (5) and between the second rolling mechanism (3) and the discharging separation mechanism (4), and the first photoelectric sensor (7), the second photoelectric sensor (8) and the third photoelectric sensor (9) are used for detecting the position of the gypsum board guard plate (6);
the feeding mechanism (1) controls the feeding height according to the detection signal of the first photoelectric sensor (7) to push the gypsum board guard board (6) to enter the first rolling mechanism (2), the first rolling mechanism (2) and the second rolling mechanism (3) are started according to the detection signal of the second photoelectric sensor (8) to limit or release the limit of the gypsum board guard board (6), and the discharging separation mechanism (4) is started according to the detection signal of the third photoelectric sensor (9) to discharge the gypsum board guard board (6);
ejection of compact separating mechanism (4) are including ejection of compact drive assembly (41), separation adjustment subassembly (42) and separation drive assembly (43), ejection of compact drive assembly (41) are used for driving gypsum board backplate (6) carry out the unloading, separation drive assembly (43) are used for driving gypsum board backplate saw limit with gypsum board backplate (6) separation will gypsum board backplate saw limit is sent away, separation adjustment subassembly (42) basis saw cut the position adjustment of saw cutting mechanism (5) the drive position of separation drive assembly (43).
2. The integrated device for sawing and stacking plasterboard guard boards according to claim 1, wherein the feeding mechanism (1) comprises a workbench (11), a first sliding base (12) slidably arranged on the workbench (11), a first rotating frame (13) connected to the first sliding base (12), a first sliding top seat (14) arranged on the first rotating frame (13), and a first stacking platform (15) arranged on the first sliding top seat (14), the first sliding base (12) is provided in two, the middle positions of the two first rotating frames (13) are rotatably connected, the first sliding top seat (14) is slidably arranged on the lower end face of the first stacking platform (15), the first stacking platform (15) is used for placing the plasterboard guard boards (6), two side edges of the first stacking platform (15) are respectively provided with a first straight pushing cylinder (16) and a first side pushing cylinder (17), the first straight pushing cylinder (16) and the first side pushing cylinder (17) are arranged on the same horizontal plane with the first rolling mechanism (2);
the first sliding base (12) is connected with a first driving air cylinder (18), and the first driving air cylinder (18) drives the first sliding base (12) to slide so as to drive the first stacking platform (15) to move upwards through the first rotating frame (13) and the first sliding top seat (14).
3. The integrated device for sawing and stacking plasterboard guard boards according to claim 2, wherein the first side pushing cylinder (17) starts to push the plasterboard guard boards (6) to move to the side edge according to the signal of the plasterboard guard boards (6) detected by the first photoelectric sensor (7), and the first straight pushing cylinder (16) starts to push the plasterboard guard boards (6) to the upper side of the first rolling mechanism (2) in a delayed manner according to the signal of the plasterboard guard boards (6) detected by the first photoelectric sensor (7).
4. The integrated device for sawing and stacking plasterboard panels according to claim 3, it is characterized in that the first rolling mechanism (2) comprises a first mounting frame (21) arranged on a workbench (11), a plurality of first conveying rollers (22) uniformly arranged on the first mounting frame (21), a first driving motor (23) connected on the first conveying rollers (22), and a first pinch roller (24) arranged at one end of the first mounting frame (21) close to the first stacking table (15), the first driving motor (23) drives the first conveying roller (22) to rotate, a first lifting cylinder (25) is arranged on the first pressing wheel (24), and the first lifting cylinder (25) drives the first pressing wheel (24) to be in contact with the gypsum board guard plate (6) so as to limit the gypsum board guard plate (6);
the first stacking platform (15) drives the gypsum board protection plate (6) located at the uppermost end to move upwards to the position, on the same horizontal plane, of the lower end face of the gypsum board protection plate (6) and the upper vertex of the first conveying roller (22).
5. The integrated device for sawing and stacking plasterboard guard plates according to claim 4, it is characterized in that the second rolling mechanism (3) comprises a second mounting frame (31) arranged on the workbench (11), a plurality of second conveying rollers (32) uniformly arranged on the second mounting frame (31), a second driving motor (33) connected on the second conveying rollers (32), and a second pinch roller (34) arranged on one end of the second mounting frame (31) far away from the first rolling mechanism (2), the second driving motor (33) drives the second conveying roller (32) to rotate, be provided with second lift cylinder (35) on second pinch roller (34), second lift cylinder (35) drive second pinch roller (34) with gypsum board backplate (6) contact is in order to be right gypsum board backplate (6) carry on spacingly.
6. The integrated device for sawing and stacking gypsum board protective plates according to claim 5, wherein the sawing mechanism (5) comprises a rotating motor (51) arranged between the first mounting frame (21) and the second mounting frame (31), a rotating shaft (52) connected to the rotating motor (51), an adjusting shaft (53) connected to the rotating shaft (52), and an indentation saw blade (54) arranged on the adjusting shaft (53), wherein a clamping protrusion (55) is arranged on the outer periphery of the end portion of the adjusting shaft (53), a clamping groove (56) for clamping the clamping protrusion (55) is arranged on the outer periphery of the rotating shaft (52), and a limiting ring (57) is arranged on the clamping portion of the adjusting shaft (53) and the rotating shaft (52).
7. The integrated device for sawing and stacking plasterboard guard boards according to claim 6, wherein the discharging driving assembly (41) comprises a second sliding base (411) slidably disposed on the working table (11), a second rotating frame (412) connected to the second sliding base (411), a second sliding top seat (413) disposed on the second rotating frame (412), and a second stacking table (414) disposed on the second sliding top seat (413), the second sliding base (411) is provided in two, the two second rotating frames (412) are rotatably connected at the middle position, the second sliding top seat (413) is slidably disposed on the bottom surface of the second stacking table (414), the second stacking table (414) is used for placing the plasterboard guard boards (6) which are sawed, and a second straight pushing cylinder (415) and a second side pushing cylinder (416) are respectively disposed on two side edges of the second stacking table (414), the second straight pushing cylinder (415) and the second side pushing cylinder (416) are arranged on the same horizontal plane with the second rolling mechanism (3);
the second sliding base (411) is connected with a second driving air cylinder (417), and the second driving air cylinder (417) drives the second sliding base (411) to translate so as to drive the second stacking platform (414) to move upwards through the second rotating frame (412) and the second sliding top seat (413).
8. The integrated device for sawing and stacking plasterboard guard plates according to claim 7, wherein the second straight pushing cylinder (415) starts to push the plasterboard guard plates (6) above the second stacking table (414) according to the signal of the plasterboard guard plates (6) detected by the third photoelectric sensor (9), and the second side pushing cylinder (416) starts to push the plasterboard guard plates (6) to move to the side in a delayed manner according to the signal of the plasterboard guard plates (6) detected by the third photoelectric sensor (9).
9. The integrated device for sawing and stacking plasterboard panels according to claim 8, wherein the separating and driving assembly (43) comprises a sliding groove seat (431) slidably disposed on the second mounting frame (31), a plurality of separating rollers (432) disposed in the sliding groove seat (431), and a driving motor (433) connected to the separating rollers (432), wherein the driving motor (433) drives the separating rollers (432) to rotate.
10. The integrated device for sawing and stacking plasterboard panels according to claim 9, wherein the separation adjustment assembly (42) comprises an adjustment motor (421) disposed on the second mounting frame (31) and a threaded rod (422) connected to the adjustment motor (421), a threaded hole for screwing the threaded rod (422) is disposed in the sliding groove seat (431), and an end of the threaded rod (422) extends to the side of the second conveying roller (32) through the sliding groove seat (431).
CN202111577747.XA 2021-12-22 2021-12-22 Integrated device for saw cutting and stacking of gypsum board guard plate Active CN114180293B (en)

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CN116872368A (en) * 2023-07-21 2023-10-13 安徽省恒泰新材料有限公司 Production equipment for reverse pouring gypsum board

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CN116872368A (en) * 2023-07-21 2023-10-13 安徽省恒泰新材料有限公司 Production equipment for reverse pouring gypsum board

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