CN114179394B - Method for controlling forming of crack stop point of heat insulation layer of end socket of solid rocket engine - Google Patents

Method for controlling forming of crack stop point of heat insulation layer of end socket of solid rocket engine Download PDF

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Publication number
CN114179394B
CN114179394B CN202111391508.5A CN202111391508A CN114179394B CN 114179394 B CN114179394 B CN 114179394B CN 202111391508 A CN202111391508 A CN 202111391508A CN 114179394 B CN114179394 B CN 114179394B
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Prior art keywords
crack stop
stop point
layer
cover layer
bottom layer
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CN202111391508.5A
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CN114179394A (en
Inventor
谭云水
姚桂平
高李帅
陈启超
涂远军
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Hubei Sanjiang Space Jiangbei Mechanical Engineering Co Ltd
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Hubei Sanjiang Space Jiangbei Mechanical Engineering Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28Shaping operations therefor
    • B29C70/30Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core
    • B29C70/34Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core and shaping or impregnating by compression, i.e. combined with compressing after the lay-up operation
    • B29C70/345Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core and shaping or impregnating by compression, i.e. combined with compressing after the lay-up operation using matched moulds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28Shaping operations therefor
    • B29C70/54Component parts, details or accessories; Auxiliary operations, e.g. feeding or storage of prepregs or SMC after impregnation or during ageing

Abstract

The invention discloses a method for controlling the forming of crack stop points of a sealing head heat insulation layer of a solid rocket engine, wherein the sealing head heat insulation layer comprises a cover layer and a bottom layer, a preformed piece is prepared by adopting a rubber material, and the Shore A hardness of the adopted rubber material is 80-90; vulcanizing the preform in a vulcanizing machine to obtain a vulcanized preform; spreading release cloth at the position of the bottom layer debonding, and simultaneously placing the vulcanized preformed piece at the position of a crack stop point to be molded; and (3) adhering and fixing the vulcanized preformed piece with the bottom layer along the opening direction of the cover layer by using glue, and finally integrally vulcanizing and forming. The preformed piece is designed, and an oval structure is formed at the U-shaped crack stop point after forming, so that the stress concentration is eliminated, a certain return stroke is provided for the expansion and contraction of the U-shaped crack stop point, and the integrity of the U-shaped crack stop point structure is effectively ensured.

Description

Method for controlling forming of crack stop point of heat insulation layer of end socket of solid rocket engine
Technical Field
The invention belongs to the technical field of manufacturing of heat insulation layers of solid rocket engines, and particularly relates to a method for controlling forming of crack stop points of a heat insulation layer of a seal head of a solid rocket engine.
Background
The heat insulating layer of the solid rocket engine is mainly composed of a front end socket heat insulating layer, a rear end socket heat insulating layer and a barrel section heat insulating layer. The heat insulating layers of the front and rear seal heads are important components of the heat insulating structure of the solid rocket engine, and generally comprise various molding process methods such as manual patch, partial mold pressing, integral mold pressing (or autoclave, air bag) molding and the like. The front and rear seal head heat insulating layers generally consist of a cover layer, a bottom layer and a reinforcing layer (a thickened transition area between the cover layer and the bottom layer). Whether the bonding part between the cover layer and the bottom layer is firm or not directly relates to the integrity of the heat insulation structure of the engine after the filling and curing of the engine and in the subsequent storage process, and influences the reliability of the engine in the working process.
The structural form of the crack-stopping point (the root of the artificial debonding layer, i.e. the joint of the cover layer and the bottom layer of the artificial debonding structure) is a key to influence whether the bonding position of the cover layer and the bottom layer is firm or not in the process of filling and storing the engine, and the heat insulation structure keeps integrity. The size of the crack-stop point in the thickness direction of the insulation layer influences the effective thickness of the bottom layer and the cover layer, so that the negative weight of the insulation layer is increased, and the increase of the size along the direction of the bus bar is beneficial to the deformation of the cover layer.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provide a solid rocket engine head heat insulation layer crack stop point forming control method which can eliminate stress concentration and provide return stroke for expansion and contraction of U-shaped crack stop points.
In order to achieve the purpose, the invention provides a method for controlling the forming of the crack stop point of the seal head heat insulation layer of the solid rocket engine, wherein the seal head heat insulation layer comprises a cover layer and a bottom layer, and the forming control method comprises the following steps:
1) Preparing a preformed piece by adopting a rubber material, wherein the Shore A hardness of the adopted rubber material is 80-90;
2) Vulcanizing the preform in a vulcanizing machine to obtain a vulcanized preform;
3) Spreading release cloth at the position of the bottom layer debonding, and simultaneously placing the vulcanized preformed piece at the position of a crack stop point to be molded; and (3) adhering and fixing the vulcanized preformed piece with the bottom layer along the opening direction of the cover layer by using glue, and finally integrally vulcanizing and forming.
Further, in the step 1), the preformed piece is of a hollow truncated cone structure, and the thickness of the preformed piece is 1-2 mm; the outer diameter of the large end face of the preform is equal to the distance between the break-off start point position of the break-off point and the intersection point position of the cap layer reinforcing region 5, which is equal to the difference of the cap layer reinforcing region length minus the reinforcing region thickness.
Further, in the step 1), the rubber material comprises the following raw materials in parts by weight: 100 parts of methyl vinyl silicone rubber, 0.5-1 part of bis-dipentaerythritol vulcanizing agent, 65-75 parts of gas-phase white carbon black, 6-10 parts of diphenyl silicon glycol control agent, 1-1.7 parts of internal release agent, 0.5-0.8 part of ferric oxide and 0.8 part of glass fiber powder, wherein the internal release agent is compounded by zinc stearate and hydroxyl-terminated silicone oil with low polymerization degree, and the zinc stearate is 0.2-0.5 part and the hydroxyl-terminated silicone oil with low polymerization degree is 0.8-1.2 parts.
Further, in the step 2), the vulcanization temperature is 170 ℃ +/-10 ℃, the vulcanization time is 30-40 minutes, and the pressure is 3-4 Mpa.
Further, in the step 3), a release cloth is laid at a bottom layer position where the preform is placed.
Further, if the cover layer and the bottom layer are the presulfided cover layer and the bottom layer, polishing, cleaning and airing the presulfided cover layer bonding position and the presulfided bottom layer bonding position, placing a piece of raw rubber sheet at the presulfided bottom layer and/or the presulfided cover layer bonding position, and then integrally vulcanizing and forming.
Compared with the prior art, the invention has the following advantages: in the pre-forming process, the pre-forming piece is designed, and an oval structure is formed at the U-shaped crack-stopping point after forming, so that the structure not only eliminates stress concentration, but also provides a certain return stroke for the expansion and contraction of the U-shaped crack-stopping point, and the integrity of the U-shaped crack-stopping point structure is effectively ensured.
Drawings
FIG. 1 is a schematic view of a prior art wedge-shaped crack stop point;
FIG. 2 is a schematic view of a U-shaped crack stopper according to the present invention;
Fig. 3 is an enlarged schematic view of fig. 2 at I.
Detailed Description
The present invention will be described in further detail with reference to specific examples.
The method for controlling the forming of the crack stop point of the sealing head heat insulation layer of the solid rocket engine comprises a cover layer 1 and a bottom layer 2, and the forming control method is as follows:
1) Preparing a preformed piece by adopting a rubber material (polishing, cleaning and airing are needed at the bonding position of the presulfided cover layer and the bonding position of the presulfided bottom layer if the cover layer and the bottom layer are presulfided cover layer and bottom layer);
The preform is of a hollow truncated cone structure, and the thickness of the preform (i.e., the height of the preform) is 1 to 2mm in consideration of the influence on the heat insulating layer and the negative weight of the housing; the outer diameter of the large end surface of the preformed piece is equal to the distance between the detachment starting point position of the fracture stop point and the intersection point position of the cover layer reinforcing region 5, and the intersection point position of the cover layer reinforcing region is equal to the length of the cover layer reinforcing region-the thickness of the reinforcing region;
the Shore A hardness of the rubber material is 80-90;
The preform made of the metal material is stable in size but cannot be stored in the heat insulating layer, and the metal preform needs to be taken out from the crack stopper point after the crack stopper point 3 is formed, so that separate pieces are required to be manufactured as shown in fig. 1 (the forming is also made into a U shape).
The invention adopts rubber material, the preformed piece made of the rubber material does not need to be taken out from the crack stop point, and the last formed crack stop point is U-shaped crack stop point 4, as shown in figures 2 and 3; and because the preformed piece is in a truncated cone structure, the U-shaped fracture-stopping point is in an elliptic structure. Table 1 below gives a comparison of the properties of rubber materials of different shore a hardness formed into U-shaped fracture stops.
Table 1 preformed piece with table of hardness against compression and check point size detection
As can be seen from Table 1, the smaller the dimensional change rate of the U-shaped fracture-stop point, the better the stability as the rubber hardness increases. However, the rubber with a Shore A hardness too high is inferior in plastication and kneading processability, and the Shore A hardness of the rubber material for preparing the preform is 80 to 90 by comprehensively considering the above factors. #
The Shore A hardness of the existing ethylene propylene diene monomer rubber material is generally 72, so that the existing ethylene propylene diene monomer rubber material cannot be used; and the existing ethylene propylene diene monomer heat insulation material is saturated nonpolar rubber.
The ethylene-propylene-diene monomer heat-insulating material is saturated nonpolar rubber, and through experiments, although natural rubber, silicon rubber and ethylene-propylene-diene monomer react to obtain non-adhesive performance, the ethylene-propylene-diene monomer and the ethylene-propylene-diene monomer are easy to adhere, and the silicon rubber has better temperature resistance of the natural rubber, so that the silicon rubber is finally selected as the rubber material of the preformed piece. The invention obtains the high-hardness silicon rubber by improving the silicon rubber, and the formula is as follows:
The weight portion ratio of the components is as follows: 100 parts of methyl vinyl silicone rubber, 0.5-1 part of bis-dipentaerythritol vulcanizing agent, 65-75 parts of gas-phase white carbon black, 6-10 parts of diphenyl silicon glycol control agent, 1-1.7 parts of internal release agent, 0.5-0.8 part of ferric oxide and 0.8 part of glass fiber powder, wherein the internal release agent is compounded by zinc stearate and hydroxyl-terminated silicone oil with low polymerization degree, and the zinc stearate is 0.2-0.5 part and the hydroxyl-terminated silicone oil with low polymerization degree is 0.8-1.2 parts.
Because the gas phase white carbon black has a large influence on the hardness of rubber, referring to Table 2, when the gas phase white carbon black is 65-75 parts, the hardness of the silicon rubber material reaches 80-90 Shore A hardness.
TABLE 2 Effect of white carbon on rubber hardness
Quantity of white carbon black (parts) 32 47 55 65 70 75
Rubber hardness (Shore A) 35 56 67 80 85 90
2) Vulcanizing the preformed piece in a vulcanizing machine to obtain a vulcanized preformed piece, wherein the vulcanizing temperature is 170+/-10 ℃, the vulcanizing time is 30-40 minutes, and the pressure is 3-4 Mpa; the preform properties after vulcanization were measured as shown in table 3;
TABLE 3 preform Performance test data after curing
Sequence number Project Detection result Execution standard
1 Tensile Strength (Mpa) 4.85 GB/T528
2 Elongation (%) 79 GB/T528
3 Permanent set (%) 1.7 GB/T528
4 Shore A hardness 83 GB/T531.1
5 Density g/cm 3 1.469 GB/T533
6 Tear strength KN/m 5.62 GB/T529
7 Rebound resilience% 56 GB/T1681
8 Plasticity% 205 GB/T12828
3) Spreading release cloth at the position of the bottom layer debonding, and simultaneously placing the vulcanized preformed piece at the position of a crack stop point to be molded; in order to firmly fix the vulcanized preformed piece with the bottom layer, the vulcanized preformed piece is adhered and fixed with the bottom layer along the opening direction of the cover layer by using glue, and finally, the preformed piece and the bottom layer are integrally vulcanized and formed;
A release cloth can be independently paved at the bottom layer position of the preform; in the case of a presulfided cover layer and a presulfided base layer, a piece of green sheet is placed in the bonding location of the presulfided base layer and/or presulfided cover layer.
In this example, the adhesive used was a polytetrafluoroethylene glass tape produced by Shanghai Leaching high tech Co., ltd or 730 adhesive produced by Shanghai fine cultural goods Co., ltd with good self-adhesion (the preform was released from the adhesive after curing).
After the U-shaped crack stop point is manufactured through a process test, the effect of the preformed piece on the thicknesses of the cover layer and the bottom layer is the same, namely the thickness of each thinned position of the U-shaped crack stop point of the cover layer and the bottom layer is half of the thickness of the preformed piece.
Compared with a wedge-shaped crack stop point structure, the U-shaped crack stop point structure has the advantages that the preformed piece is designed in the preforming process, an oval structure is formed at the U-shaped crack stop point after forming, stress concentration is eliminated, a certain return stroke amount is provided for the expansion and contraction of the U-shaped crack stop point, and the integrity of the U-shaped crack stop point structure is effectively guaranteed.
When the rubber material with low surface activity is used for the U-shaped crack stop point preformed piece, the invention has the function of debonding, so that debonding treatment can be omitted, and the end socket forming process is simplified. In addition, the nonmetal preformed piece has little influence on the work of the heat insulation layer, and the preformed piece can be taken out without taking out after the U-shaped crack stop point is manufactured. The U-shaped crack stopper is suitable for molding of air bags, autoclave, manual patch seal head heat insulation layers, and molding of integral compression molding seal heads with crack stopper depth less than 1R.

Claims (4)

1. A solid rocket engine seal head heat insulation layer crack arrest point forming control method, the seal head heat insulation layer includes a cover layer and a bottom layer, characterized in that: the molding control method comprises the following steps:
1) Preparing a preformed piece by adopting a rubber material, wherein the Shore A hardness of the adopted rubber material is 80-90; the rubber material comprises the following raw materials in parts by weight: 100 parts of methyl vinyl silicone rubber, 0.5-1 part of bis (dipentaerythritol) vulcanizing agent, 65-75 parts of gas-phase white carbon black, 6-10 parts of diphenyl silicon glycol control agent, 1-1.7 parts of internal release agent, 0.5-0.8 part of ferric oxide and 0.8 part of glass fiber powder, wherein the internal release agent is compounded by zinc stearate and hydroxyl-terminated silicone oil with low polymerization degree, and 0.2-0.5 part of zinc stearate and 0.8-1.2 part of hydroxyl-terminated silicone oil with low polymerization degree are selected;
In the step 1), the preformed piece is of a hollow truncated cone structure, and the thickness of the preformed piece is 1-2 mm; the outer diameter of the large end surface of the preformed piece is equal to the distance between the position of the starting point of the detachment of the U-shaped crack stop point and the intersection point position of the cover layer reinforcing region, and the intersection point position of the cover layer reinforcing region is equal to the difference of the length of the cover layer reinforcing region minus the thickness of the reinforcing region;
2) Vulcanizing the preform in a vulcanizing machine to obtain a vulcanized preform;
3) Spreading release cloth at the bottom layer debonding position, and simultaneously placing the vulcanized preformed piece at the position of a U-shaped crack stop point to be formed; and (3) adhering and fixing the vulcanized preformed piece with the bottom layer along the opening direction of the cover layer by using glue, and finally integrally vulcanizing and forming.
2. The solid rocket engine head heat insulation layer crack stop point forming control method according to claim 1, wherein the method comprises the following steps: in the step 2), the vulcanization temperature is 170+/-10 ℃, the vulcanization time is 30-40 minutes, and the pressure is 3-4 Mpa.
3. The solid rocket engine head heat insulation layer crack stop point forming control method according to claim 1, wherein the method comprises the following steps: in the step 3), a release cloth is laid at the bottom layer position where the preform is placed.
4. The solid rocket engine head heat insulation layer crack stop point forming control method according to claim 1, wherein the method comprises the following steps: if the cover layer and the bottom layer are the presulfided cover layer and the bottom layer, polishing, cleaning and airing the presulfided cover layer bonding position and the presulfided bottom layer bonding position, placing a piece of film stock at the presulfided bottom layer and/or the presulfided cover layer bonding position, and then integrally vulcanizing and forming.
CN202111391508.5A 2021-11-23 2021-11-23 Method for controlling forming of crack stop point of heat insulation layer of end socket of solid rocket engine Active CN114179394B (en)

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CN114953519B (en) * 2022-03-27 2023-09-15 西安航天动力技术研究所 Single-side crack enhancement simulation piece of artificial debonding structure of solid rocket engine and forming method

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CN112497587A (en) * 2020-10-27 2021-03-16 湖北三江航天江北机械工程有限公司 Method for forming heat insulating layer of fiber-wound engine end socket
CN113147055A (en) * 2021-04-28 2021-07-23 湖北航天技术研究院总体设计所 Preparation method of composite material shell of solid rocket engine

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CN103655210A (en) * 2013-11-11 2014-03-26 江西绿泰科技有限公司 Room-temperature addition type silicone rubber impression material for occlusal recording
CN105437521A (en) * 2015-12-04 2016-03-30 湖北三江航天江北机械工程有限公司 Seal head heat insulating layer forming method and mold of filament winding engine heat insulating structure
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CN112497587A (en) * 2020-10-27 2021-03-16 湖北三江航天江北机械工程有限公司 Method for forming heat insulating layer of fiber-wound engine end socket
CN113147055A (en) * 2021-04-28 2021-07-23 湖北航天技术研究院总体设计所 Preparation method of composite material shell of solid rocket engine

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