CN114163850A - Composite material metal high-temperature-resistant anti-oxidation coating and preparation method thereof - Google Patents

Composite material metal high-temperature-resistant anti-oxidation coating and preparation method thereof Download PDF

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Publication number
CN114163850A
CN114163850A CN202111531501.9A CN202111531501A CN114163850A CN 114163850 A CN114163850 A CN 114163850A CN 202111531501 A CN202111531501 A CN 202111531501A CN 114163850 A CN114163850 A CN 114163850A
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coating
temperature
oxidation
binder
cao
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桂国喜
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Henan Aibang Technology Co ltd
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Henan Aibang Technology Co ltd
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D1/00Coating compositions, e.g. paints, varnishes or lacquers, based on inorganic substances
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/18Fireproof paints including high temperature resistant paints
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/60Additives non-macromolecular
    • C09D7/61Additives non-macromolecular inorganic

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  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Wood Science & Technology (AREA)
  • Organic Chemistry (AREA)
  • Inorganic Chemistry (AREA)
  • Compositions Of Oxide Ceramics (AREA)

Abstract

The invention discloses a composite material metal high-temperature-resistant anti-oxidation coating and a preparation method thereof, wherein the composite material metal high-temperature-resistant anti-oxidation coating is prepared from the following raw materials: the adhesive comprises a binder, a carrier liquid and a base material, wherein the binder is modified silica sol, the carrier liquid is water, and the base material comprises Al2O3、SiO 2、ZrO 2、TiO 2CaO and B2O3Wherein the binder accounts for 10-35% of the whole mass of the coating, and the Al is2O310-15% of SiO25% -10% of ZrO25-10% of TiO22-3% of CaO, 2-3% of CaO and B2O33-5% of the total weight of the carrier liquid; the composite material metal high-temperature-resistant anti-oxidation coating and the preparation method thereof can form a coating protective film on the surface of a steel billet at high temperature, block the oxidation reaction of air and the surface of the steel, improve the steel yield by 2-4 percent, and reduce the steel yieldIs lost.

Description

Composite material metal high-temperature-resistant anti-oxidation coating and preparation method thereof
Technical Field
The invention relates to the technical field of steel processing, in particular to a composite material metal high-temperature-resistant anti-oxidation coating and a preparation method thereof.
Background
The hot rolling of steel can improve the processing technological property, i.e. the coarse grains in the casting state are crushed, the cracks are obviously healed, the casting defects are reduced or eliminated, the as-cast structure is converted into a deformed structure, and the processing property of the alloy is improved. In the hot rolling of steel, since the slab is in a high-temperature environment, oxidation reaction occurs between the slab and air, a layer of iron oxide is formed on the surface of the slab, and this portion of steel is lost. The annual oxidation loss of steel is about 2-4%, and if the annual output of the world steel is 7 million tons, millions or even thousands of tons of steel are lost annually in hot rolling oxidation, so that resources are saved, and unnecessary loss is brought to enterprises.
Disclosure of Invention
The invention aims to solve the problems and provide a composite material metal high-temperature-resistant anti-oxidation coating and a preparation method thereof, wherein the coating protective film is formed on the surface of a billet at a high temperature, the oxidation reaction of air and the surface of steel is blocked, the yield of steel can be improved by 2-4%, and the loss of the steel is reduced.
In order to achieve the purpose, the technical scheme of the invention is as follows: a composite material metal high-temperature-resistant anti-oxidation coating is prepared from the following raw materials: the adhesive comprises a binder, a carrier liquid and a base material, wherein the binder is modified silica sol, the carrier liquid is water, and the base material comprises Al2O 3、SiO2、ZrO2 、TiO2CaO and B2O3
Preferably, the binder accounts for 10-35% of the total mass of the coating, and the Al is2O310-15% of SiO25% -10% of ZrO25-10% of TiO22-3% of CaO, 2-3% of CaO and B2O33-5% of the carrier liquid and the balance of the carrier liquid.
Preferably, the binder accounts for 15-30% of the total mass of the coating, and the Al is2O311-14% of SiO26 to 8 percent of ZrO26-8 percent of CaO, 2 percent of CaO and B2O3Accounting for 4 percent of the total weight of the mixture, and the balance being carrier liquid.
Preferably, the base material also comprises SiC, and the SiC accounts for 30-45% of the whole mass of the coating.
Preferably, Al in the binder2O 3、SiO2、ZrO2 、TiO2SiC, CaO and B2O3The granularity of the particles is more than or equal to 800.
A preparation method of a composite material metal high-temperature-resistant anti-oxidation coating comprises the following steps: (1) preparing radiation powder; (2) mixing the radiation powder obtained in the step (1) with a binder; (3) heating and sintering the coating mixed in the step (2) to enable the radiation powder and the binder to form a two-phase complex; and (4) adding the additive and the sintering aid in the step (3) to form a compact coating, so that the coating is uniformly distributed in the matrix phase in a spinel structure.
Preferably, the radiation powder in the step (1) is a zirconium-aluminum-titanium-based material, wherein the zirconium-aluminum-titanium-based material comprises ZrO2、Al2O3And TiO2,The ZrO2、Al2O 3And TiO2The ratio of the components is 1:2-3: 4.
Preferably, the heating temperature of the coating in the step (3) is 1400 ℃.
The invention discloses a composite material metal high-temperature-resistant anti-oxidation coating and a preparation method thereof, wherein the composite material metal high-temperature-resistant anti-oxidation coating is prepared from the following raw materials: the adhesive comprises a binder, a carrier liquid and a base material, wherein the binder is modified silica sol, the carrier liquid is water, and the base material comprises Al2O3、SiO2、ZrO2 、TiO2CaO and B2O3Wherein the binder accounts for 10-35% of the whole mass of the coating, and the Al is2O310-15% of SiO25% -10% of ZrO25-10% of TiO22-3% of CaO, 2-3% of CaO and B2O33-5% of the total weight of the carrier liquid; the composite material metal high-temperature-resistant anti-oxidation coating and the preparation method thereof can form a coating protective film on the surface of a steel billet at high temperature, block the oxidation reaction of air and the surface of the steel, improve the steel yield by 2-4 percent and reduce the loss of the steel.
Detailed Description
The technical scheme of the invention is that the composite material metal high-temperature-resistant anti-oxidation coating is prepared from the following raw materials: the adhesive comprises a binder, a carrier liquid and a base material, wherein the binder is modified silica sol, the carrier liquid is water, and the base material comprises Al2O3、SiO2、ZrO2 、TiO2CaO and B2O3
In the scheme of the invention, the binder accounts for 10-35% of the whole mass of the coating, and the Al accounts for2O310-15% of SiO25% -10% of ZrO25-10% of TiO22-3% of CaO, 2-3% of CaO and B2O33-5% of the carrier liquid and the balance of the carrier liquid.
Preferably, the binder accounts for 15-30% of the total mass of the coating, and the Al accounts for2O311-14% of SiO26 to 8 percent of ZrO26 to 8 percent of CaO and 2 percent of B2O3Accounting for 4 percent of the total weight of the mixture, and the balance being carrier liquid.
Further, wherein Al in the binder2O 3、SiO2、ZrO 2、TiO 2CaO and B2O3The granularity of the particles is more than or equal to 800.
When the composite material metal high-temperature-resistant anti-oxidation coating is used, the coating is sprayed to the periphery of a steel billet, so that a tight protective film is required to be formed when the spraying is carried out on a steel billet matrix for high-temperature protection, the tight protective film can prevent the oxidizing atmosphere in a heating furnace from directly contacting with a steel billet workpiece, the protected workpiece does not generate oxidation reaction, and when the coating raw material is solid particle powder, the coating is required to be softened from the solid powder to be molten, so that the molten state is ensured to be prevented from flowing at the high temperature.
When the coated steel billet substrate is carried, abraded and charged, the coating layer is ensured to have higher mechanical strength, and the phenomena of cracking, falling and the like are avoided.
The coating has a large difference between the thermal expansion coefficients of the coating and a steel billet, the difference between the thermal expansion coefficients of the coating and the steel billet is 25-35%, a factory can save the process of removing the coating after the anti-oxidation work is finished, the coating can be automatically stripped, the coating has self-repairing capability and high-temperature adhesion, and the coating can be automatically healed if cracks exist in hot working to prevent gas from entering the metal surface.
The first embodiment is as follows: a composite material metal high-temperature-resistant anti-oxidation coating is prepared from the following raw materials: the adhesive comprises a binder, a carrier liquid and a base material, wherein the binder is modified silica sol, the carrier liquid is water, and the base material comprises Al2O3、SiO2、ZrO2、TiO2、CaO and B2O3,Wherein the binder accounts for 10 percent of the total mass of the coating, and Al2O310% of SiO25% of ZrO25% of TiO22% of CaO, B2O33% of carrier liquid (water), wherein Al in the base material2O3、SiO2、ZrO2、TiO2、CaO and B2O3The granularity of the particles is more than or equal to 800. A preparation method of a composite material metal high-temperature-resistant anti-oxidation coating comprises the following steps: (1) preparing radiation powder; (2) mixing the radiation powder obtained in the step (1) with a binder; (3) heating and sintering the coating mixed in the step (2) to enable the radiation powder and the binder to form a two-phase complex, wherein the heating temperature of the coating is 1400 ℃; and (4) adding the additive and the sintering aid in the step (3) to form a compact coating, so that the coating is uniformly distributed in the matrix phase in a spinel structure.
In the scheme of the invention, the radiation powder in the step (1) is a zirconium-aluminum-titanium series raw material, wherein the zirconium-aluminum-titanium series raw material comprises ZrO2、Al2O3And TiO2,The ZrO2、Al2O 3And TiO2The ratio of (1: 2: 4).
And the micro-structural change and the phase composition in the coating sintering process are subjected to data recording by thermogravimetric differential thermal analysis, SEM and XRD analysis, then line scanning analysis is carried out on the bonding interface of the coating and the metal by an electronic probe, and the electronic probe line scanning analysis and the thermal shock experiment show that the coating and the metal form a firm bonding layer, so that the coating has good oxidation resistance.
Example two: based on the embodiment, the composite material metal high-temperature-resistant anti-oxidation coating is prepared from the following raw materials: the adhesive comprises a binder, a carrier liquid and a base material, wherein the binder is modified silica sol, the carrier liquid is water, and the base material comprises Al2O 3、SiO 2、ZrO 2 、TiO2CaO and B2O3,Wherein the binder accounts for 25 percent of the total mass of the coating, and Al2 O 313% of SiO2Accounts for 7 percent,ZrO27% of TiO23% of CaO, B2O35% of carrier liquid (water), wherein Al in the base material2 O 3、SiO2、ZrO2 、TiO2CaO and B2O3The granularity of the particles is more than or equal to 800.
A preparation method of a composite material metal high-temperature-resistant anti-oxidation coating comprises the following steps: (1) preparing radiation powder; (2) mixing the radiation powder obtained in the step (1) with a binder; (3) heating and sintering the coating mixed in the step (2) to enable the radiation powder and the binder to form a two-phase complex, wherein the heating temperature of the coating is 1400 ℃; and (4) adding the additive and the sintering aid in the step (3) to form a compact coating, so that the coating is uniformly distributed in the matrix phase in a spinel structure.
In the scheme of the invention, the radiation powder in the step (1) is a zirconium-aluminum-titanium series raw material, wherein the zirconium-aluminum-titanium series raw material comprises ZrO2、Al 2 O 3And TiO2,The ZrO2、Al 2 O 3And TiO2The ratio of (1: 2: 4).
Example three: based on the embodiment, the composite material metal high-temperature-resistant anti-oxidation coating is prepared from the following raw materials: the adhesive comprises a binder, a carrier liquid and a base material, wherein the binder is modified silica sol, the carrier liquid is water, and the base material comprises Al2O 3、SiO2、ZrO2 、TiO2CaO and B2O3,Wherein the binder accounts for 35 percent of the total mass of the coating, and Al2 O 315% of SiO210% of ZrO210% of TiO23% of CaO, B2O35% of carrier liquid (water), wherein Al in the base material2O 3、SiO2、ZrO2 、TiO2CaO and B2O3The granularity of the particles is more than or equal to 800.
A preparation method of a composite material metal high-temperature-resistant anti-oxidation coating comprises the following steps: (1) preparing radiation powder; (2) mixing the radiation powder obtained in the step (1) with a binder; (3) heating and sintering the coating mixed in the step (2) to enable the radiation powder and the binder to form a two-phase complex, wherein the heating temperature of the coating is 1400 ℃; and (4) adding the additive and the sintering aid in the step (3) to form a compact coating, so that the coating is uniformly distributed in the matrix phase in a spinel structure.
In the scheme of the invention, the radiation powder in the step (1) is a zirconium-aluminum-titanium series raw material, wherein the zirconium-aluminum-titanium series raw material comprises ZrO2、Al2O3And TiO2,The ZrO2、Al2 O 3And TiO2The ratio of (1: 3: 4).
Example four: based on the embodiment, SiC is added into the base material, the SiC accounts for 30% -45% of the whole mass of the coating, preferably 36%, the SiC in the base material can perform oxidation-reduction reaction with oxygen, and less oxygen is in contact with the billet, so that the periphery of the billet is in an oxygen-deficient atmosphere, and the oxidation resistance is further improved
The anti-oxidation coating is preferably used for Q235-B plain carbon steel, the Q235-B plain carbon steel has the best anti-oxidation performance in the high-temperature heating process, and the oxidation burning loss can be reduced by 60-80%.
The spectral analysis data show that the decarburization phenomenon and element dilution of the surface of the steel plate are slowed down by the billet high-temperature oxidation resistant coating in the dynamic process, and the decarburization depth is reduced by 50%. The oxidation resistant coating can effectively prevent the surface of the steel billet from high-temperature decarburization and depletion of conventional elements, and the steel billet oxidation loss is avoided.
It should be understood that the above examples are only for clarity of illustration and are not intended to limit the embodiments. Other variations and modifications will be apparent to persons skilled in the art in light of the above description. And are neither required nor exhaustive of all embodiments. And obvious variations or modifications therefrom are within the scope of the invention.

Claims (8)

1. The composite material metal high temperature resistant anti-oxidation coating is characterized in thatThe material is prepared from the following raw materials: the adhesive comprises a binder, a carrier liquid and a base material, wherein the binder is modified silica sol, the carrier liquid is water, and the base material comprises Al2O 3、SiO2、ZrO2、TiO2CaO and B2O3
2. The composite metal high-temperature-resistant and oxidation-resistant coating as claimed in claim 1, wherein the binder accounts for 10% -35% of the total mass of the coating, and the Al is2O310-15% of SiO25% -10% of ZrO25-10% of TiO22-3% of CaO, 2-3% of CaO and B2O33-5% of the carrier liquid and the balance of the carrier liquid.
3. The composite metal high-temperature-resistant and oxidation-resistant coating as claimed in claim 2, wherein the binder accounts for 15-30% of the total mass of the coating, and the Al accounts for2O311-14% of SiO26 to 8 percent of ZrO26-8 percent of CaO, 2 percent of CaO and B2O3Accounting for 4 percent of the total weight of the mixture, and the balance being carrier liquid.
4. The composite metal high-temperature-resistant and oxidation-resistant coating as claimed in claim 3, wherein the base material further comprises SiC, and the SiC accounts for 30-45% of the total mass of the coating.
5. The composite metal high-temperature-resistant anti-oxidation coating as claimed in claim 4, wherein Al in the binder is Al2O 3、SiO2、ZrO2、TiO2SiC, CaO and B2O3The granularity of the particles is more than or equal to 800.
6. A method for preparing the composite material metal high-temperature resistant anti-oxidation coating as claimed in any one of claims 1 to 5, characterized by comprising the following steps: (1) preparing radiation powder; (2) mixing the radiation powder obtained in the step (1) with a binder; (3) heating and sintering the coating mixed in the step (2) to enable the radiation powder and the binder to form a two-phase complex; and (4) adding the additive and the sintering aid in the step (3) to form a compact coating, so that the coating is uniformly distributed in the matrix phase in a spinel structure.
7. The method for preparing the composite metal high-temperature-resistant and oxidation-resistant coating as claimed in claim 6, wherein the radiation powder in the step (1) is a zirconium-aluminum-titanium-based material, wherein the zirconium-aluminum-titanium-based material comprises ZrO2、Al2O3And TiO2,The ZrO2、Al2O3And TiO2The ratio of the components is 1:2-3: 4.
8. The method for preparing the composite metal high-temperature-resistant anti-oxidation coating according to claim 7, wherein the heating temperature of the coating in the step (3) is 1400 ℃.
CN202111531501.9A 2021-12-15 2021-12-15 Composite material metal high-temperature-resistant anti-oxidation coating and preparation method thereof Pending CN114163850A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115260802A (en) * 2022-08-01 2022-11-01 上海摩瑟尔科学技术有限公司 High-temperature anti-oxidation coating for steel billets and application thereof
CN116515326A (en) * 2022-12-08 2023-08-01 中国科学院合肥物质科学研究院 Al (aluminum) alloy 2 O 3 -TiO 2 -B 2 O 3 Preparation method of composite oxide hydrogen-resistant coating

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101058684A (en) * 2006-04-21 2007-10-24 中国科学院过程工程研究所 High temperature common mild steel anti-oxidation coating and application thereof

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101058684A (en) * 2006-04-21 2007-10-24 中国科学院过程工程研究所 High temperature common mild steel anti-oxidation coating and application thereof

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115260802A (en) * 2022-08-01 2022-11-01 上海摩瑟尔科学技术有限公司 High-temperature anti-oxidation coating for steel billets and application thereof
CN116515326A (en) * 2022-12-08 2023-08-01 中国科学院合肥物质科学研究院 Al (aluminum) alloy 2 O 3 -TiO 2 -B 2 O 3 Preparation method of composite oxide hydrogen-resistant coating
CN116515326B (en) * 2022-12-08 2024-03-26 中国科学院合肥物质科学研究院 Al (aluminum) alloy 2 O 3 -TiO 2 -B 2 O 3 Preparation method of composite oxide hydrogen-resistant coating

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Application publication date: 20220311