CN114162835A - Production process for co-producing high-purity sodium thiocyanate and nano calcium sulfate from thiourea - Google Patents

Production process for co-producing high-purity sodium thiocyanate and nano calcium sulfate from thiourea Download PDF

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CN114162835A
CN114162835A CN202111329529.4A CN202111329529A CN114162835A CN 114162835 A CN114162835 A CN 114162835A CN 202111329529 A CN202111329529 A CN 202111329529A CN 114162835 A CN114162835 A CN 114162835A
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thiocyanate
thiourea
calcium
water
calcium sulfate
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CN114162835B (en
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孙益新
郭宇翔
杨俊文
郭懿馨
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Green Smart Environmental Protection Technology Shanxi Co ltd
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    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01CAMMONIA; CYANOGEN; COMPOUNDS THEREOF
    • C01C3/00Cyanogen; Compounds thereof
    • C01C3/20Thiocyanic acid; Salts thereof
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B82NANOTECHNOLOGY
    • B82YSPECIFIC USES OR APPLICATIONS OF NANOSTRUCTURES; MEASUREMENT OR ANALYSIS OF NANOSTRUCTURES; MANUFACTURE OR TREATMENT OF NANOSTRUCTURES
    • B82Y40/00Manufacture or treatment of nanostructures
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01FCOMPOUNDS OF THE METALS BERYLLIUM, MAGNESIUM, ALUMINIUM, CALCIUM, STRONTIUM, BARIUM, RADIUM, THORIUM, OR OF THE RARE-EARTH METALS
    • C01F11/00Compounds of calcium, strontium, or barium
    • C01F11/46Sulfates
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C335/00Thioureas, i.e. compounds containing any of the groups, the nitrogen atoms not being part of nitro or nitroso groups
    • C07C335/02Thiourea

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  • Crystallography & Structural Chemistry (AREA)
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Abstract

The invention relates to a production process for co-producing high-purity sodium thiocyanate and nano calcium sulfate by thiourea, which comprises the following steps: dissolving ammonium thiocyanate in water, conveying the solution into a reaction kettle by a conveying pump, introducing steam for heating, and starting reaction; preparing calcium hydroxide and water into slurry, introducing steam for preheating, then adding reaction materials, converting unreacted ammonium thiocyanate into calcium thiocyanate in the reaction process, simultaneously generating ammonia gas, absorbing the ammonia gas by using water to produce 25% ammonia water, introducing the rest feed liquid into a separation process, filtering the generated feed liquid through a first stage, and then respectively collecting a calcium thiocyanate concentrated solution and a thiourea concentrated solution through nanofiltration. Compared with the existing production process, the method has the advantages of low cost, simple process, mild reaction conditions, low energy consumption, environmental friendliness, wide and important application of the produced high-purity thiourea in the fields of pesticide and medical intermediates and the like, the high-purity ammonium thiocyanate in the fields of polymer fiber spinning agents and the like, and the nano calcium sulfate in the fields of fillers and the like.

Description

Production process for co-producing high-purity sodium thiocyanate and nano calcium sulfate from thiourea
Technical Field
The invention relates to a production process for co-producing high-purity sodium thiocyanate and nano calcium sulfate by thiourea.
Background
In the last hundred years, the direct conversion of ammonium thiocyanate to produce thiourea has been a difficult problem in the industry, and two key points which need to be solved are generally accepted at present: 1. the conversion rate of ammonium thiocyanate is improved; 2. the separation efficiency of ammonium thiocyanate and thiourea is improved. The conversion rate of ammonium thiocyanate is closely related to conditions such as temperature and time, but is more greatly related to factors such as impurities and solvents. Generally, melting is considered by the industry as an effective way to increase the conversion of ammonium thiocyanate, with the highest conversion in the laboratory currently available for reference being typically 45% and conversion in commercial practice typically below 40%. The invention provides a simple liquid phase synthesis method with conversion rate up to 40%, wherein partial raw materials are converted into high-purity thiourea, and unreacted raw materials are further indirectly converted into high-purity sodium thiocyanate and nano calcium sulfate, so that the problem of difficult separation is effectively solved, and the product value is greatly improved.
Disclosure of Invention
In view of the above, the invention aims to provide a production process for co-producing high-purity sodium thiocyanate and nano calcium sulfate from thiourea.
In order to achieve the purpose, the technical scheme is as follows:
1. a production process for co-producing high-purity sodium thiocyanate and nano calcium sulfate by thiourea is characterized by comprising the following steps: the method comprises the following steps:
(1) dissolving ammonium thiocyanate in water, wherein the weight ratio of the ammonium thiocyanate to the water is 1: 1-6: 1, conveying the solution into a reaction kettle by using a conveying pump, starting stirring, introducing steam, heating to 100-150 ℃, starting reaction, and maintaining for 0.5-8 hours;
(2) preparing calcium hydroxide and water into slurry, wherein the weight ratio of the calcium hydroxide to the water is 1: 1-5: 1, introducing steam to preheat the temperature to be 40-100 ℃, then adding the reaction materials in the step (1), reacting for 0.5-8 h, converting unreacted ammonium thiocyanate into calcium thiocyanate in the reaction process, simultaneously generating ammonia gas, absorbing the ammonia gas with water to produce 25% ammonia water, and introducing the rest feed liquid into a separation process, wherein thiourea does not participate in the reaction in the process;
(3) firstly, carrying out primary filtration on the feed liquid generated in the step (2), then carrying out nanofiltration, and respectively collecting a calcium thiocyanate concentrated solution and a thiourea concentrated solution;
(4) evaporating and concentrating the concentrated thiourea solution at the evaporation temperature of 50-135 ℃, then cooling and crystallizing at the crystallization temperature of 20-40 ℃, precipitating a large amount of thiourea, performing centrifugal separation, respectively collecting high-purity thiourea finished products and filtrate, and returning the filtrate to the calcium transferring procedure in the step (2) for preparing slurry;
(5) reacting the concentrated calcium thiocyanate solution generated in the step (3) with a saturated sodium sulfate solution according to a molar ratio of 1: 1.95-1: 2.05 at 40-100 ℃ for 0.5-8 h to generate sodium thiocyanate and calcium sulfate, performing filter pressing separation, and collecting a sodium thiocyanate clear solution and a calcium sulfate filter cake respectively;
(6) collecting the sodium thiocyanate clear solution generated in the step (5), evaporating and concentrating, then cooling and crystallizing, precipitating sodium thiocyanate crystals, performing centrifugal separation, respectively collecting sodium thiocyanate finished products and mother liquor, evaporating and concentrating the mother liquor, and returning to the step 1, wherein the evaporation temperature of sodium thiocyanate is 100-135 ℃, the crystallization temperature is 40-60 ℃, and the evaporation temperature of the mother liquor is 100-135 ℃;
(7) and (3) collecting the calcium sulfate filter cake generated in the step (5), pulping by using condensed water, washing twice, carrying out filter pressing separation, sending the calcium sulfate filter cake collected twice into a double-cone vacuum drying machine for drying at the drying temperature of 100-150 ℃, crushing by using a shaker after drying, packaging to obtain a nano calcium sulfate finished product, and sending washing water into the calcium transferring procedure in the step (2) for preparing slurry after being used for multiple times.
The invention has the beneficial effects that:
the method adopts ammonium thiocyanate as a raw material, partially directly converts the ammonium thiocyanate into thiourea, partially converts calcium hydroxide into calcium thiocyanate and ammonia gas, separates the calcium thiocyanate into a calcium thiocyanate concentrated solution and a thiourea concentrated solution by using a reverse osmosis membrane, then converts the calcium thiocyanate into sodium thiocyanate and nano calcium sulfate by using sodium sulfate as a raw material, and directly concentrates the thiourea concentrated solution to produce high-purity sodium thiocyanate;
compared with the existing production process, the method has the advantages of low cost, simple process, mild reaction conditions, low energy consumption and environmental friendliness, and the product produced by the method has three types of high-purity thiourea, high-purity sodium thiocyanate and nano calcium sulfate, wherein the high-purity thiourea is used in the fields of pesticide and medical intermediates and the like, the high-purity ammonium thiocyanate is used in the fields of polymer fiber spinning agents and the like, and the nano calcium sulfate is widely and importantly applied in the fields of fillers and the like.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this application, illustrate embodiments of the invention and, together with the description, serve to explain the invention and not to limit the invention. In the drawings:
FIG. 1 is a process flow diagram of the present invention.
Detailed Description
It should be noted that the embodiments and features of the embodiments in the present application may be combined with each other without conflict. The present invention will be described in detail below with reference to the embodiments with reference to the attached drawings.
In order to make the technical solutions better understood by those skilled in the art, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are only partial embodiments of the present application, but not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.
Please refer to fig. 1:
a production process for co-producing high-purity sodium thiocyanate and nano calcium sulfate by thiourea comprises the following steps:
(1) dissolving ammonium thiocyanate in water, wherein the weight ratio of the ammonium thiocyanate to the water is 1: 1-6: 1, conveying the solution into a reaction kettle by using a conveying pump, starting stirring, introducing steam, heating to 100-150 ℃, starting reaction, and maintaining for 0.5-8 hours;
(2) preparing calcium hydroxide and water into slurry, wherein the weight ratio of the calcium hydroxide to the water is 1: 1-5: 1, introducing steam to preheat the temperature to be 40-100 ℃, then adding the reaction materials in the step (1), reacting for 0.5-8 h, converting unreacted ammonium thiocyanate into calcium thiocyanate in the reaction process, simultaneously generating ammonia gas, absorbing the ammonia gas with water to produce 25% ammonia water, and introducing the rest feed liquid into a separation process, wherein thiourea does not participate in the reaction in the process;
(3) firstly, carrying out primary filtration on the feed liquid generated in the step (2), then carrying out nanofiltration, and respectively collecting a calcium thiocyanate concentrated solution and a thiourea concentrated solution;
(4) evaporating and concentrating the concentrated thiourea solution, cooling and crystallizing, precipitating a large amount of thiourea, performing centrifugal separation, respectively collecting high-purity thiourea finished products and filtrate, and returning the filtrate to the calcium transferring procedure in the step (2) for preparing slurry; the evaporation temperature is 50-135 ℃, and the cooling crystallization temperature is 20-40 ℃;
(5) reacting the concentrated calcium thiocyanate solution generated in the step (3) with a saturated sodium sulfate solution according to a molar ratio of 1: 1.95-1: 2.05 at 40-100 ℃ for 0.5-8 h to generate sodium thiocyanate and calcium sulfate, performing filter pressing separation, and collecting a sodium thiocyanate clear solution and a calcium sulfate filter cake respectively;
(6) collecting the clear sodium thiocyanate solution generated in the step (5), evaporating and concentrating, cooling and crystallizing to separate out sodium thiocyanate crystals, performing centrifugal separation, respectively collecting a sodium thiocyanate finished product and mother liquor, and evaporating and concentrating the mother liquor to return to the step 1; the evaporation temperature of the sodium thiocyanate is 100-135 ℃, the crystallization temperature is 40-60 ℃, and the evaporation temperature of the mother liquor is 100-135 ℃;
(7) and (3) collecting the calcium sulfate filter cake generated in the step (5), pulping by using condensate water, washing twice, performing filter pressing separation, sending the calcium sulfate filter cake collected twice into a double-cone vacuum drying machine for drying at the suitable drying temperature of 100-150 ℃, crushing by using a shaker after drying, and packaging to obtain a finished product of the nano calcium sulfate, wherein after the washing water is used for multiple times, the washing water is sent into the calcium conversion procedure in the step (2) for preparing slurry.
The invention adopts ammonium thiocyanate as a raw material, partially directly converts the ammonium thiocyanate into thiourea, partially converts calcium hydroxide into calcium thiocyanate and ammonia gas, separates the calcium thiocyanate into a calcium thiocyanate concentrated solution and a thiourea concentrated solution by using a reverse osmosis membrane, then converts the calcium thiocyanate into sodium thiocyanate and nano calcium sulfate by using sodium sulfate as a raw material, and directly concentrates the thiourea concentrated solution to produce high-purity sodium thiocyanate.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (1)

1. A production process for co-producing high-purity sodium thiocyanate and nano calcium sulfate by thiourea is characterized by comprising the following steps: the method comprises the following steps:
(1) dissolving ammonium thiocyanate in water, wherein the weight ratio of the ammonium thiocyanate to the water is 1: 1-6: 1, conveying the solution into a reaction kettle by using a conveying pump, starting stirring, introducing steam, heating to 100-150 ℃, starting reaction, and maintaining for 0.5-8 hours;
(2) preparing calcium hydroxide and water into slurry, wherein the weight ratio of the calcium hydroxide to the water is 1: 1-5: 1, introducing steam to preheat the temperature to be 40-100 ℃, then adding the reaction materials in the step (1), reacting for 0.5-8 h, converting unreacted ammonium thiocyanate into calcium thiocyanate in the reaction process, simultaneously generating ammonia gas, absorbing the ammonia gas with water to produce 25% ammonia water, and introducing the rest feed liquid into a separation process, wherein thiourea does not participate in the reaction in the process;
(3) firstly, carrying out primary filtration on the feed liquid generated in the step (2), then carrying out nanofiltration, and respectively collecting a calcium thiocyanate concentrated solution and a thiourea concentrated solution;
(4) evaporating and concentrating the concentrated thiourea solution at the evaporation temperature of 50-135 ℃, then cooling and crystallizing at the crystallization temperature of 20-40 ℃, precipitating a large amount of thiourea, performing centrifugal separation, respectively collecting high-purity thiourea finished products and filtrate, and returning the filtrate to the calcium transferring procedure in the step (2) for preparing slurry;
(5) reacting the concentrated calcium thiocyanate solution generated in the step (3) with a saturated sodium sulfate solution according to a molar ratio of 1: 1.95-1: 2.05 at 40-100 ℃ for 0.5-8 h to generate sodium thiocyanate and calcium sulfate, performing filter pressing separation, and collecting a sodium thiocyanate clear solution and a calcium sulfate filter cake respectively;
(6) collecting the sodium thiocyanate clear solution generated in the step (5), evaporating and concentrating, then cooling and crystallizing, precipitating sodium thiocyanate crystals, performing centrifugal separation, respectively collecting sodium thiocyanate finished products and mother liquor, evaporating and concentrating the mother liquor, and returning to the step 1, wherein the evaporation temperature of sodium thiocyanate is 100-135 ℃, the crystallization temperature is 40-60 ℃, and the evaporation temperature of the mother liquor is 100-135 ℃;
(7) and (3) collecting the calcium sulfate filter cake generated in the step (5), pulping by using condensed water, washing twice, carrying out filter pressing separation, sending the calcium sulfate filter cake collected twice into a double-cone vacuum drying machine for drying at the drying temperature of 100-150 ℃, crushing by using a shaker after drying, packaging to obtain a nano calcium sulfate finished product, and sending washing water into the calcium transferring procedure in the step (2) for preparing slurry after being used for multiple times.
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Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3723604A (en) * 1970-03-05 1973-03-27 Glanzstoff Ag Process for removing thiourea as an impurity from alkali-and alkaline earth-metal rhodanides
JPS61270212A (en) * 1986-02-20 1986-11-29 Nissan Chem Ind Ltd Production of calcium thiocyanate
US4832930A (en) * 1988-05-02 1989-05-23 Tekatch William M Decomposition of ammonium thiocyanate
US20030060662A1 (en) * 1998-03-24 2003-03-27 Balakrishnan Srinivasa Process for the preparation of thiourea
CN108423906A (en) * 2018-03-16 2018-08-21 山西瑞赛科环保科技有限公司 A kind of wastewater treatment method of substituting thioureido production
CN108424379A (en) * 2018-03-16 2018-08-21 山西瑞赛科环保科技有限公司 A kind of clean preparation method for substituting thioureido
CN109052429A (en) * 2018-10-16 2018-12-21 河北诚信九天医药化工有限公司 A kind of production technology of high-quality sodium sulfocyanate
CN112876393A (en) * 2021-01-19 2021-06-01 浙江工业大学 Method for continuously synthesizing and purifying thiourea by using ammonium thiocyanate

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3723604A (en) * 1970-03-05 1973-03-27 Glanzstoff Ag Process for removing thiourea as an impurity from alkali-and alkaline earth-metal rhodanides
JPS61270212A (en) * 1986-02-20 1986-11-29 Nissan Chem Ind Ltd Production of calcium thiocyanate
US4832930A (en) * 1988-05-02 1989-05-23 Tekatch William M Decomposition of ammonium thiocyanate
US20030060662A1 (en) * 1998-03-24 2003-03-27 Balakrishnan Srinivasa Process for the preparation of thiourea
CN108423906A (en) * 2018-03-16 2018-08-21 山西瑞赛科环保科技有限公司 A kind of wastewater treatment method of substituting thioureido production
CN108424379A (en) * 2018-03-16 2018-08-21 山西瑞赛科环保科技有限公司 A kind of clean preparation method for substituting thioureido
CN109052429A (en) * 2018-10-16 2018-12-21 河北诚信九天医药化工有限公司 A kind of production technology of high-quality sodium sulfocyanate
CN112876393A (en) * 2021-01-19 2021-06-01 浙江工业大学 Method for continuously synthesizing and purifying thiourea by using ammonium thiocyanate

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
唐立靖等: "微细浸染型金矿硫脲-硫氰酸铵浸出研究", 黄金科学技术, vol. 23, no. 4, pages 97 - 101 *

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