CN114160521A

CN114160521A - Intelligent production equipment for stainless steel seamless steel pipe based on wireless sensor linkage

Info

Publication number: CN114160521A
Application number: CN202111435433.6A
Authority: CN
Inventors: 季学文; 严冬云
Original assignee: Shanghai Desheng Group Co ltd
Current assignee: Shanghai Desheng Group Co ltd
Priority date: 2021-11-29
Filing date: 2021-11-29
Publication date: 2022-03-11
Anticipated expiration: 2041-11-29
Also published as: CN114160521B

Abstract

The invention discloses intelligent production equipment for a seamless steel tube of stainless steel based on wireless sensor linkage, which relates to the technical field of seamless steel tube production and solves the problem that the inside of the seamless steel tube is easy to accumulate stains and difficult to keep clean when the intelligent production equipment for the seamless steel tube of stainless steel is used, and comprises a machine body, a cleaning device and a sealing device, wherein the machine body is provided with a fixing frame for fixing the seamless steel tube, the machine body is provided with a conveying belt for conveying the seamless steel tube, the cleaning device is used for cleaning the inner wall of the seamless steel tube, the sealing device is arranged on the machine body and is used for sealing two ends of the seamless steel tube to prevent ash from entering, the intelligent production equipment for the seamless steel tube of stainless steel based on wireless sensor linkage is convenient to clean the inner wall of the seamless steel tube by arranging the cleaning device and the sealing device, and can plug two ends of the seamless steel tube after the cleaning is finished, thereby preventing the dust from entering the inside of the steel pipe.

Description

Intelligent production equipment for stainless steel seamless steel pipe based on wireless sensor linkage

Technical Field

The invention relates to the technical field of seamless steel pipe production, in particular to intelligent production equipment for a stainless steel seamless steel pipe based on wireless sensor linkage.

Background

Stainless steel seamless steel pipe is not only used for transporting fluids and powdery solids, exchanging heat energy, manufacturing mechanical parts and containers, but also is an economical steel material. The stainless steel seamless steel pipe is used for manufacturing the building structure net rack, the support and the mechanical support, so that the weight can be reduced, the metal can be saved by 20-40%, and the industrialized mechanized construction can be realized. The stainless steel seamless steel pipe is used for manufacturing the highway bridge, so that steel can be saved, the construction can be simplified, the area of a coating protective layer can be greatly reduced, and the investment and the maintenance cost can be saved. However, the produced stainless steel seamless steel tube is long in length, and water stains, oil stains and metal scraps are prone to accumulating in the cleaned steel tube and are difficult to clean.

The existing intelligent production equipment for the stainless steel seamless steel pipe based on wireless sensor linkage is difficult to wipe and clean stains in the steel pipe, the two ends of the steel pipe which is cleaned cannot be sealed, and more dust can still be accumulated through long-time storage and transportation, so that the subsequent use of the steel pipe is influenced. Therefore, intelligent production equipment for the stainless steel seamless steel pipe based on wireless sensor linkage is provided.

Disclosure of Invention

The invention aims to provide intelligent production equipment for a stainless steel seamless steel pipe based on wireless sensor linkage, which is convenient for cleaning the inner wall of the seamless steel pipe and can prevent the inner wall of the seamless steel pipe from continuously accumulating dust, so as to solve the problems in the background technology.

In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides an intelligent production facility for stainless steel seamless steel pipe based on wireless sensor linkage, includes organism, cleaning device and closing device, be equipped with the mount that is used for fixed seamless steel pipe on the organism, be equipped with the conveyer belt that is used for carrying seamless steel pipe on the organism, cleaning device is used for cleaning the inner wall of seamless steel pipe, closing device installs on the organism for seal the both ends of seamless steel pipe and prevent into the ash, the device is through setting up cleaning device and closing device, is convenient for clean seamless steel pipe inner wall, can plug the both ends of seamless steel pipe after the cleanness is accomplished simultaneously to can prevent that the steel pipe is inside to get into the dust, the device has used multiple wireless sensor, and degree of automation is high, and easy operation is swift, has improved work efficiency, makes things convenient for people to use.

Preferably, the cleaning device comprises a device box, the device box is provided with a driving piece for driving the device box to move inside the seamless steel tube, and the device box is provided with a cleaning piece for cleaning the inner wall of the seamless steel tube, so that the cleaning inside the steel tube is convenient.

Preferably, the driving piece includes first belt, fixed mounting has first motor in the device box, the output fixedly connected with action wheel of first motor, it is connected with from the driving wheel to rotate in the device box, it is connected with two first gyro wheels and two second gyro wheels to rotate in the device box, first belt with the action wheel from driving wheel and two the equal transmission of first gyro wheel is connected, is convenient for drive the device box and removes in the steel pipe.

Preferably, the cleaning piece comprises an air bag rotationally connected with the device box, an inflator pump used for inflating the air bag is arranged in the device box, the driven wheel is coaxially and fixedly connected with a first bevel gear, the side face of the air bag is fixedly connected with a second bevel gear meshed with the first bevel gear, and a plurality of particle brush heads used for brushing the inner wall of the seamless steel pipe are arranged on the surface of the air bag, so that the inner wall of the steel pipe can be sufficiently cleaned.

Preferably, the closing device is including the sealing plug that is used for sealed seamless steel pipe, fixed mounting has the second motor in the organism, it is connected with two first pivots to rotate on the organism, the output and the arbitrary one of second motor the coaxial fixed connection of first pivot, two be equipped with between the first pivot and be used for making two first pivot simultaneous antiport's linkage piece, the both ends of organism all are equipped with and are used for storing and carry the transport piece of sealing plug, be equipped with on the first pivot be used for with the sealing plug is plugged in the plug in at seamless steel pipe both ends, are convenient for seal the both ends of steel pipe, prevent into the ash.

Preferably, the linkage includes the second belt, it is connected with first gear, arbitrary one to rotate on the organism coaxial fixedly connected with in the first pivot with the second gear of first gear engaged with, another the first carousel of coaxial fixedly connected with in the first pivot, the coaxial fixedly connected with second carousel of first gear, the second belt with first carousel with the equal transmission of second carousel is connected, is convenient for drive two first pivots through the second motor and rotates.

Preferably, carry the piece including fixed mounting in the box body of organism one end, the conveyer trough has been seted up in the box body, fixedly connected with telescopic link on the box body, the output fixedly connected with electro-magnet of telescopic link, the side of sealing plug is made for the magnetism material, is convenient for store the sealing plug and carry.

Preferably, the stuffing member includes a rotating shaft bracket fixedly mounted on the first rotating shaft, the rotating shaft bracket is rotatably connected with two second rotating shafts, two fixing clamps are fixedly connected to the second rotating shafts, two fixing clamp support fixedly connected with tension springs are connected to the rotating shaft bracket, a knocking rod is fixedly connected to the rotating shaft bracket, a knocking head is fixedly connected to the knocking rod, a first supporting plate for supporting the two fixing clamps is fixedly connected to the fixing bracket, a mounting bracket is fixedly connected to the machine body, a second supporting plate for supporting the two fixing clamps is fixedly connected to the mounting bracket, a position sensor for detecting the positions of the fixing clamps is arranged on the machine body, and both ends of the steel pipe can be conveniently plugged by the sealing plugs.

Preferably, the side face of the machine body is fixedly connected with a collecting box, and an opening of the collecting box is provided with a sound sensor for detecting whether the device box falls into the collecting box or not, so that the device box is convenient to collect.

Compared with the prior art, the invention has the beneficial effects that:

the device solves the problem that stains are easy to accumulate in the seamless steel tube and difficult to keep clean when the existing intelligent production equipment for the stainless steel seamless steel tube is used, the inner wall of the seamless steel tube is convenient to clean by arranging the cleaning device and the sealing device, and meanwhile, two ends of the seamless steel tube can be plugged after the cleaning is finished, so that dust can be prevented from entering the interior of the steel tube.

Drawings

FIG. 1 is a schematic view of the overall structure of the present invention;

FIG. 2 is an enlarged view of area A of FIG. 1;

FIG. 3 is a schematic view of the sealing device of the present invention;

FIG. 4 is an enlarged view of area B of FIG. 3;

FIG. 5 is an enlarged view of area C of FIG. 3;

FIG. 6 is a schematic view of the cleaning device of the present invention;

FIG. 7 is an enlarged view of area D of FIG. 6;

FIG. 8 is a sectional view of the cleaning device of the present invention;

FIG. 9 is a schematic view of the internal structure of the cleaning device of the present invention.

In the figure: 1-body; 2-a fixing frame; 3-a conveyor belt; 4-a cleaning device; 5-a sealing device; 6-device cartridge; 7-a drive member; 8-a cleaning member; 9-a first belt; 10-a first electric machine; 11-a driving wheel; 12-a driven wheel; 13-a first roller; 14-a second roller; 15-air bag; 16-an inflator pump; 17-a first bevel gear; 18-a second bevel gear; 19-a particle brush head; 20-a sealing plug; 21-a second motor; 22-a first shaft; 23-a linkage; 24-a transport; 25-an insert; 26-a second belt; 27-a first gear; 28-a second gear; 29-a first carousel; 30-a second carousel; 31-a cartridge; 32-a conveying trough; 33-a telescopic rod; 34-an electromagnet; 35-a rotating shaft frame; 36-a second shaft; 37-a retaining clip; 38-tension spring; 39-knock rod; 40-a tapping head; 41-a first stay plate; 42-a mounting frame; 43-a second spreader plate; 44-a position sensor; 45-a collection box; 46-sound sensor.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Example 1

Referring to fig. 1-2 and 6-7, the intelligent production equipment for a seamless stainless steel pipe based on wireless sensor linkage comprises a machine body 1, a cleaning device 4 and a sealing device 5, wherein the machine body 1 is provided with a fixing frame 2 for fixing the seamless steel pipe, the machine body 1 is provided with a conveyor belt 3 for conveying the seamless steel pipe, the cleaning device 4 is used for cleaning the inner wall of the seamless steel pipe, and the sealing device 5 is installed on the machine body 1 and used for sealing two ends of the seamless steel pipe to prevent dust from entering.

Referring to fig. 6-7, the cleaning device 4 shown in the drawings includes a device box 6, a driving member 7 for driving the device box 6 to move inside the seamless steel tube is disposed on the device box 6, and a cleaning member 8 for cleaning the inner wall of the seamless steel tube is disposed on the device box 6.

Referring to fig. 8-9, the driving member 7 shown in the drawings includes a first belt 9, a first motor 10 is fixedly installed in the device box 6, an output end of the first motor 10 is fixedly connected with a driving wheel 11, a driven wheel 12 is rotatably connected in the device box 6, two first rollers 13 and two second rollers 14 are rotatably connected in the device box 6, and the first belt 9 is in transmission connection with the driving wheel 11, the driven wheel 12 and the two first rollers 13.

Referring to fig. 8-9, the cleaning member 8 shown in the figure comprises an air bag 15 rotatably connected with a device box 6, an inflator 16 for inflating the air bag 15 is arranged in the device box 6, a driven wheel 12 is coaxially and fixedly connected with a first bevel gear 17, a second bevel gear 18 meshed with the first bevel gear 17 is fixedly connected to the side surface of the air bag 15, and a plurality of particle brush heads 19 for brushing the inner wall of the seamless steel pipe are arranged on the surface of the air bag 15.

In this embodiment, the model of the first motor 10 is preferably an LD60 micro motor, the seamless steel tube to be cleaned is conveyed to the fixing frame 2 through the conveyor belt 3 to be fixed, at this time, the first motor 10 is started to place the device box 6 into the seamless steel tube, the first motor 10 drives the driving wheel 11 to rotate, thereby driving the first belt 9 to run, the first belt 9 drives the first roller 13 and the driven wheel 12 to rotate, thereby enabling the device box 6 to move forwards on the inner wall of the seamless steel tube, simultaneously, the inflator pump 16 inflates the air bag 15, the particle brush head 19 is contacted with the inner wall of the seamless steel tube, the driven wheel 12 rotates to drive the first bevel gear 17 to rotate, the first bevel gear 17 drives the second bevel gear 18 to rotate, thereby enabling the air bag 15 to rotate while following the device box 6 to move, thereby enabling the cleaning to be more comprehensive, the sealing device 5 can seal both ends of the steel tube after the cleaning is completed, preventing the interior from continuously dropping ash.

Example 2

Referring to fig. 1-7 to describe embodiment 2, this embodiment further describes embodiment 1, the sealing device 5 shown in the figure includes a sealing plug 20 for sealing the seamless steel tube, a second motor 21 is fixedly installed in the machine body 1, two first rotating shafts 22 are rotatably connected to the machine body 1, an output end of the second motor 21 is coaxially and fixedly connected to any one of the first rotating shafts 22, a linkage member 23 for enabling the two first rotating shafts 22 to rotate in opposite directions simultaneously is disposed between the two first rotating shafts 22, conveying members 24 for storing and conveying the sealing plug 20 are disposed at both ends of the machine body 1, and plugging members 25 for plugging the sealing plug 20 into both ends of the seamless steel tube are disposed on the first rotating shafts 22.

Referring to fig. 3-5, the illustrated linkage 23 includes a second belt 26, a first gear 27 is rotatably connected to the machine body 1, a second gear 28 engaged with the first gear 27 is coaxially and fixedly connected to any one of the first rotating shafts 22, a first rotating disc 29 is coaxially and fixedly connected to the other one of the first rotating shafts 22, a second rotating disc 30 is coaxially and fixedly connected to the first gear 27, and the second belt 26 is in transmission connection with both the first rotating disc 29 and the second rotating disc 30.

Referring to fig. 1-5, the conveying member 24 shown in the figure includes a box 31 fixedly installed at one end of the machine body 1, a conveying groove 32 is formed in the box 31, an expansion link 33 is fixedly connected to the box 31, an electromagnet 34 is fixedly connected to an output end of the expansion link 33, and a side surface of the sealing plug 20 is made of a magnetic material.

In this embodiment, YYHS-40 is preferably selected to the model of the second motor 21, the second motor 21 is started, the second motor 21 drives the first rotating shaft 22 to rotate, thereby driving the first rotating disc 29 to rotate, the first rotating disc 29 drives the second belt 26 to drive so that the second rotating disc 30 rotates, the second rotating disc 30 drives the first gear 27 to rotate, the first gear 27 drives the second gear 28 to rotate so that the other first rotating shaft 22 rotates, thereby driving the two first rotating shafts 22 to rotate in opposite directions, thereby being convenient for the plugging member 25 to plug the sealing plug 20 into the two ends of the steel pipe, placing the sealing plug 20 into the conveying chute 32 in sequence, the telescopic rod 33 can stretch out and draw back continuously, the sealing plug 20 is adsorbed and lifted to a designated position through the electromagnet 34, and being convenient for the plugging member 25 to clamp and perform subsequent operations.

Example 3

Referring to fig. 1-5 to describe embodiment 3, in this embodiment, the embodiment 1 is further described, the illustrated inserting member 25 includes a rotating shaft frame 35 fixedly mounted on the first rotating shaft 22, the rotating shaft frame 35 is rotatably connected with two second rotating shafts 36, the two second rotating shafts 36 are both fixedly connected with a fixing clamp 37, two brackets of the fixing clamp 37 are fixedly connected with a tension spring 38, the rotating shaft frame 35 is fixedly connected with a knocking rod 39, the knocking rod 39 is fixedly connected with a knocking head 40, the fixing frame 2 is fixedly connected with a first supporting plate 41 for supporting the two fixing clamps 37, the machine body 1 is fixedly connected with a mounting frame 42, the mounting frame 42 is fixedly connected with a second supporting plate 43 for supporting the two fixing clamps 37, and the machine body 1 is provided with a position sensor 44 for detecting the position of the fixing clamps 37.

Referring to fig. 1-2, a collection box 45 is fixedly connected to the side of the machine body 1, and a sound sensor 46 for detecting whether the device box 6 falls into the collection box 45 is disposed at an opening of the collection box 45.

In this embodiment, when the device box 6 falls into the collection box 45, the sound sensor 46 receives information and transmits the information to the second motor 21, the second motor 21 drives the first rotating shaft 22 to rotate, the fixing clip 37 is firstly spread under the action of the second supporting plate 43 and then pulled by the tension spring 38 to clamp the sealing plug 20 absorbed by the electromagnet 34, at this time, the electromagnet 34 is powered off and the absorption is released, the fixing clip 37 plugs the sealing plug 20 into the opening of the steel pipe, when the fixing clip 37 touches the first supporting plate 41, the two fixing clips 37 are spread, the first rotating shaft 22 continues to rotate, so that the knocking rod 39 rotates, the knocking head 40 knocks the sealing plug 20 into the steel pipe, so that the installation is tighter, then the second motor 21 rotates reversely to drive the fixing clip 37 to reset, when the fixing clip 37 resets above the position sensor 44, the telescopic rod 33 is started, the electromagnet 34 is powered on, thereby delivering the next sealing plug 20 up.

It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides an intelligent production facility for stainless steel seamless steel pipe based on wireless sensor linkage which characterized in that includes:

the seamless steel pipe conveying machine comprises a machine body (1), wherein a fixing frame (2) for fixing a seamless steel pipe is arranged on the machine body (1), and a conveying belt (3) for conveying the seamless steel pipe is arranged on the machine body (1);

the cleaning device (4), the said cleaning device (4) is used for cleaning the inner wall of the seamless steel tube;

and the sealing device (5) is arranged on the machine body (1) and is used for sealing two ends of the seamless steel pipe to prevent dust from entering.

2. The intelligent production equipment for the stainless steel seamless steel tube based on the wireless sensor linkage is characterized in that: cleaning device (4) are including device box (6), be equipped with on device box (6) and be used for driving device box (6) are at inside driving piece (7) that removes of seamless steel pipe, be equipped with on device box (6) and be used for carrying out clear cleaning member (8) to seamless steel pipe inner wall.

3. The intelligent production equipment for the stainless steel seamless steel pipe based on the wireless sensor linkage is characterized in that: driving piece (7) include first belt (9), fixed mounting has first motor (10) in device box (6), the output fixedly connected with action wheel (11) of first motor (10), device box (6) internal rotation is connected with from driving wheel (12), device box (6) internal rotation is connected with two first gyro wheels (13) and two second gyro wheels (14), first belt (9) with action wheel (11) from driving wheel (12) and two the equal transmission of first gyro wheel (13) is connected.

4. The intelligent production equipment for the stainless steel seamless steel tube based on the wireless sensor linkage is characterized in that: the cleaning part (8) comprises an air bag (15) rotatably connected with the device box (6), an inflator pump (16) used for inflating the air bag (15) is arranged in the device box (6), the driven wheel (12) is coaxially and fixedly connected with a first bevel gear (17), a second bevel gear (18) meshed with the first bevel gear (17) is fixedly connected to the side face of the air bag (15), and a plurality of particle brush heads (19) used for brushing the inner wall of the seamless steel pipe are arranged on the surface of the air bag (15).

5. The intelligent production equipment for the stainless steel seamless steel tube based on the wireless sensor linkage is characterized in that: sealing device (5) are including sealing plug (20) that is used for sealed seamless steel pipe, organism (1) internal fixed mounting has second motor (21), it is connected with two first pivot (22) to rotate on organism (1), the output and arbitrary one of second motor (21) the coaxial fixed connection of first pivot (22), two be equipped with between first pivot (22) and be used for making two linkage (23) of first pivot (22) reverse rotation simultaneously, the both ends of organism (1) all are equipped with and are used for storing and carrying the transport piece (24) of sealing plug (20), be equipped with on first pivot (22) be used for with plug in the piece (25) of seamless steel pipe both ends are plugged in sealing plug (20).

6. The intelligent production equipment for the stainless steel seamless steel tube based on the wireless sensor linkage is characterized in that: linkage (23) include second belt (26), it has first gear (27) to rotate on organism (1), arbitrary coaxial fixedly connected with on first pivot (22) with second gear (28) that first gear (27) engaged with, another coaxial fixedly connected with first carousel (29) on first pivot (22), coaxial fixedly connected with second carousel (30) of first gear (27), second belt (26) with first carousel (29) with the equal transmission of second carousel (30) is connected.

7. The intelligent production equipment for the stainless steel seamless steel tube based on the wireless sensor linkage is characterized in that: carry piece (24) including fixed mounting in box body (31) of organism (1) one end, conveyer trough (32) have been seted up in box body (31), fixedly connected with telescopic link (33) on box body (31), the output fixedly connected with electro-magnet (34) of telescopic link (33), the side of sealing plug (20) is made for the magnetism material.

8. The intelligent production equipment for the stainless steel seamless steel tube based on the wireless sensor linkage is characterized in that: the plug-in piece (25) comprises a rotating shaft bracket (35) fixedly arranged on the first rotating shaft (22), the rotating shaft frame (35) is rotatably connected with two second rotating shafts (36), the two second rotating shafts (36) are fixedly connected with fixing clamps (37), the brackets of the two fixing clamps (37) are fixedly connected with tension springs (38), a knocking rod (39) is fixedly connected to the rotating shaft frame (35), a knocking head (40) is fixedly connected to the knocking rod (39), the fixing frame (2) is fixedly connected with a first supporting plate (41) for expanding the two fixing clamps (37), the machine body (1) is fixedly connected with a mounting rack (42), the mounting rack (42) is fixedly connected with a second supporting plate (43) for expanding the two fixing clamps (37), and a position sensor (44) for detecting the position of the fixing clamp (37) is arranged on the machine body (1).

9. The intelligent production equipment for the stainless steel seamless steel pipe based on the wireless sensor linkage is characterized in that: the side face of the machine body (1) is fixedly connected with a collecting box (45), and an opening of the collecting box (45) is provided with a sound sensor (46) used for detecting whether the device box (6) falls into the collecting box (45).