CN114159907B - Staggered filtration-end filtration composite dust removal system and control method thereof - Google Patents
Staggered filtration-end filtration composite dust removal system and control method thereof Download PDFInfo
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- 239000000428 dust Substances 0.000 title claims abstract description 98
- 239000002131 composite material Substances 0.000 title claims abstract description 15
- 238000000034 method Methods 0.000 title claims abstract description 7
- 238000001914 filtration Methods 0.000 title abstract description 27
- 238000004140 cleaning Methods 0.000 claims description 22
- 238000005192 partition Methods 0.000 claims description 16
- 230000000087 stabilizing effect Effects 0.000 claims description 14
- 238000007664 blowing Methods 0.000 claims description 9
- 150000001875 compounds Chemical class 0.000 claims description 7
- 230000006835 compression Effects 0.000 claims description 5
- 238000007906 compression Methods 0.000 claims description 5
- 239000012065 filter cake Substances 0.000 claims description 5
- 238000010008 shearing Methods 0.000 claims description 5
- 239000007921 spray Substances 0.000 claims description 4
- 238000005265 energy consumption Methods 0.000 abstract description 2
- 238000005507 spraying Methods 0.000 abstract 1
- 238000009423 ventilation Methods 0.000 abstract 1
- 230000000694 effects Effects 0.000 description 7
- 210000003437 trachea Anatomy 0.000 description 5
- 230000007423 decrease Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 238000000746 purification Methods 0.000 description 3
- 230000000717 retained effect Effects 0.000 description 3
- 238000000926 separation method Methods 0.000 description 3
- 230000006641 stabilisation Effects 0.000 description 3
- 238000011105 stabilization Methods 0.000 description 3
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- 239000013589 supplement Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 238000009295 crossflow filtration Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 238000005272 metallurgy Methods 0.000 description 1
- 238000005065 mining Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/24—Particle separators, e.g. dust precipitators, using rigid hollow filter bodies
- B01D46/2403—Particle separators, e.g. dust precipitators, using rigid hollow filter bodies characterised by the physical shape or structure of the filtering element
- B01D46/2411—Filter cartridges
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/42—Auxiliary equipment or operation thereof
- B01D46/48—Removing dust other than cleaning filters, e.g. by using collecting trays
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A50/00—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE in human health protection, e.g. against extreme weather
- Y02A50/20—Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters
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Abstract
Description
技术领域technical field
本发明涉及除尘技术领域,尤其涉及错滤-端滤复合除尘系统及其控制方法。The invention relates to the technical field of dust removal, in particular to a misfiltration-end filter composite dust removal system and a control method thereof.
背景技术Background technique
长期以来,我国工业粉尘的职业危害严重,涉及煤炭开采、冶金、化工、建材等众多行业和部门,对从业人员的生命与健康造成了严重威胁。For a long time, the occupational hazards of industrial dust in my country have been serious, involving coal mining, metallurgy, chemical industry, building materials and many other industries and departments, posing a serious threat to the lives and health of employees.
过滤除尘技术控尘高效、稳定可靠、经济实用,在粉尘控制领域具有广泛应用。目前工业生产中使用的过滤除尘一般为端流过滤形式,即阻留粉尘而让风流全部通过,对于大风量的含尘气体的处理效果不佳,运行阻力过大。即使采用一级粗效、二级高效(如重力-过滤、旋风-过滤、静电-过滤等形式)的复合除尘系统,所有的风量依然需要通过过滤除尘模块,运行阻力大的问题未能得到有效解决。Filtration and dust removal technology is efficient, stable, reliable, economical and practical in dust control, and has been widely used in the field of dust control. At present, the filter and dust removal used in industrial production is generally in the form of end-flow filtration, that is, to block the dust and let the wind flow through it. The treatment effect on the dusty gas with large air volume is not good, and the running resistance is too large. Even if a composite dust removal system with first-level coarse effect and second-level high efficiency (such as gravity-filtration, cyclone-filtration, electrostatic-filtration, etc.) is adopted, all the air volume still needs to pass through the filter dust removal module, and the problem of large operating resistance cannot be effectively solved. solve.
国家专利CN112473309A公布了一种具有错流过滤的复合式粉尘收集系统,利用风筒的空间设置错流过滤层,从错滤风筒中提前分流一部分洁净的气流,这部分气流直接通往风机,减少了过滤除尘器的处理风量,可有效降低整体的运行阻力。但该系统组件较多,系统相对复杂,各环节配合控制不易。The national patent CN112473309A discloses a composite dust collection system with cross-flow filtration. The cross-flow filter layer is set in the space of the air duct, and part of the clean air is diverted from the cross-filter air duct in advance. This part of the air flow directly leads to the fan, reducing The processing air volume of the filter dust collector is increased, which can effectively reduce the overall running resistance. However, there are many components in this system, the system is relatively complex, and it is not easy to cooperate and control all links.
发明内容Contents of the invention
鉴于已有技术的不足,本发明提供错滤-端滤复合除尘系统及其控制方法,通过错滤-端滤一体式复合除尘系统的设计,能够将粉尘在错滤室进行一级分离,并分流部分干净气流直接达到洁净室,有效降低通过二级分离净化系统端滤式滤筒的风量,与普通过滤除尘系统相比,可显著降低整体的运行阻力。In view of the deficiencies in the prior art, the present invention provides a misfiltration-end filtration composite dust removal system and its control method. Through the design of the misfiltration-end filtration integrated composite dust removal system, the dust can be separated in the misfiltration chamber in one stage, and Part of the clean air flow is diverted directly to the clean room, which effectively reduces the air volume passing through the end filter cartridge of the secondary separation and purification system. Compared with ordinary filter and dust removal systems, it can significantly reduce the overall running resistance.
本发明的技术方案是:错滤-端滤复合除尘系统,包括箱体,所述箱体内部按主体气流的流向依次设置进气室、错滤室、端滤室和洁净室四个空间;The technical solution of the present invention is: a wrong filter-end filter composite dust removal system, including a box body, and the inside of the box body is sequentially provided with four spaces: an air intake room, a wrong filter room, an end filter room and a clean room according to the flow direction of the main body of air;
所述进气室由中间隔板、上花板和箱体内壁形成空间,在进气室右侧壁上开孔安装进风管;The air intake chamber is formed by the middle partition, the upper flower plate and the inner wall of the box, and the air intake pipe is installed on the right side wall of the air intake chamber;
所述错滤室由中间隔板、上花板、下花板和箱体内壁形成空间,在错滤室内设有若干错滤式滤筒,错滤式滤筒安装在上花板与下花板之间,所述错滤式滤筒外部套装有清灰环,所述清灰环的底端与伸缩气缸的伸缩杆外端连接,所述伸缩气缸底部设有与气管Ⅱ一端连接的气孔,气管Ⅱ的另一端连接气包并在气管Ⅱ上装有阀门K2,所述阀门K2与控制仪电连接;The wrong filter room is formed by the middle partition board, the upper flower plate, the lower flower plate and the inner wall of the box. There are several wrong filter cartridges in the wrong filter chamber, and the wrong filter cartridges are installed on the upper flower plate and the lower flower plate. Between the plates, a dust removal ring is set on the outside of the wrong filter cartridge, the bottom end of the dust removal ring is connected to the outer end of the telescopic rod of the telescopic cylinder, and the bottom of the telescopic cylinder is provided with an air hole connected to the end of the air pipe II , the other end of the trachea II is connected to the air bag and a valve K2 is installed on the trachea II, and the valve K2 is electrically connected to the controller;
所述端滤室由中间隔板、下花板、花板和箱体内壁形成空间,在端滤室内设有若干端滤式滤筒,所述端滤式滤筒悬挂安装于花板下,其顶部开口对应花板中间开孔位置;The end filter chamber is formed by the middle partition, the lower flower plate, the flower plate and the inner wall of the box. There are several end filter cartridges in the end filter chamber, and the end filter cartridges are suspended and installed under the flower plate. Its top opening corresponds to the opening position in the middle of the flower plate;
所述洁净室由中间隔板、花板和箱体内壁形成空间,在洁净室内设有喷嘴、脉冲阀和喷吹管,喷嘴通过脉冲阀安装在喷吹管上,喷嘴开口正对端滤式滤筒顶部开口,喷吹管连接气包,气包通过气管Ⅰ连接空压机,所述气管Ⅰ上装有阀门K1,阀门K1和脉冲阀分别与控制仪电相连,所述洁净室顶部安装有出风管,所述出风管上安装风机,风机与控制仪电连接;The clean room is formed by the middle partition, the flower plate and the inner wall of the box. There are nozzles, pulse valves and blowing pipes in the clean room. The nozzles are installed on the blowing pipes through the pulse valves. The opening of the nozzles is directly opposite to the end filter cartridge. The top is open, the spray pipe is connected to the air bag, and the air bag is connected to the air compressor through the air pipe I. The valve K1 is installed on the air pipe I. The valve K1 and the pulse valve are respectively electrically connected to the controller. The air outlet pipe is installed on the top of the clean room. , a fan is installed on the outlet pipe, and the fan is electrically connected to the controller;
在中间隔板上设有用于将错滤室与洁净室连通的开孔,所述开孔处安装有稳风阀;There is an opening on the middle partition for connecting the wrong filter room with the clean room, and an air stabilizing valve is installed at the opening;
所述箱体内腔下方设有能够拆卸的集灰装置。A detachable dust collection device is provided under the inner cavity of the box.
所述清灰环上设有用于固定杆I和固定杆Ⅱ穿过滑孔,所述固定杆Ⅰ和固定杆Ⅱ两端分别固定于上花板与下花板上,所述伸缩气缸安装于下花板上,伸缩气缸底部设有气孔连接气管Ⅱ;所述清灰环通过伸缩气缸驱动其在上花板与下花板之间运动。The dust-cleaning ring is provided with sliding holes for the fixed rod I and the fixed rod II to pass through, and the two ends of the fixed rod I and the fixed rod II are respectively fixed on the upper flower plate and the lower flower plate, and the telescopic cylinder is installed on the On the lower flower plate, there is an air hole at the bottom of the telescopic cylinder to connect to the air pipe II; the dust cleaning ring is driven by the telescopic cylinder to move between the upper flower plate and the lower flower plate.
所述伸缩气缸包括缸体和支撑杆,所述支撑杆固定于所述缸体底部,且支撑杆的底部固定于所述下花板上;所述缸体内设有伸缩杆和气孔,压缩空气从气孔进入,推动伸缩杆上移;压缩空气气压变小时,伸缩杆下移。The telescopic cylinder includes a cylinder body and a support rod, the support rod is fixed on the bottom of the cylinder body, and the bottom of the support rod is fixed on the lower flower plate; the cylinder body is provided with a telescopic rod and an air hole for compression The air enters from the air hole and pushes the telescopic rod up; when the pressure of the compressed air becomes smaller, the telescopic rod moves down.
所述稳风阀内部设有感风板、连接杆、挡风板、弹簧、螺纹杆和旋钮,所述感风板的呈上方平面、下方凸曲面的结构;所述旋钮与螺纹杆的上端连接,所述螺纹杆下端连接弹簧,所述弹簧的下端与所述挡风板的上端连接,所述挡风板的下端通过连接杆与所述感风板的侧壁连接,能够通过旋钮调节挡风板上弹簧的压缩程度,进而控制不同的风量稳定值。The inside of the wind stabilizing valve is provided with a wind sensing plate, a connecting rod, a wind deflector, a spring, a threaded rod and a knob, and the structure of the wind sensing plate is a plane above and a convex surface below; The lower end of the threaded rod is connected to the spring, the lower end of the spring is connected to the upper end of the wind deflector, the lower end of the wind deflector is connected to the side wall of the wind sensing plate through a connecting rod, and can be adjusted by a knob The degree of compression of the spring on the windshield controls different air volume stability values.
本发明公开了错滤-端滤复合除尘系统的控制方法,包括以下步骤:The invention discloses a control method of a misfiltration-end filtration compound dust removal system, which includes the following steps:
S1:启动风机和空压机,除尘系统进行过滤除尘作业;S1: Start the fan and air compressor, and the dust removal system performs the dust removal operation;
S2:错滤式滤筒清灰;关闭K1,打开K2,气包的压缩空气经由气管Ⅱ输送给伸缩气缸,伸缩气缸驱动清灰环缓慢匀速上移,实现错滤式滤筒内清灰环所对应覆盖区域的尘饼的剥离;S2: Ash cleaning of the wrong filter cartridge; close K1, open K2, the compressed air of the air bag is delivered to the telescopic cylinder through the air pipe II, and the telescopic cylinder drives the dust cleaning ring to move upward at a slow and uniform speed to realize the dust cleaning ring in the wrong filter cartridge The peeling of the dust cake in the corresponding coverage area;
S3:端滤式滤筒清灰;关闭K2,开启脉冲阀,使气包中的压缩气体经过喷吹管通过喷嘴喷出,对端滤式滤筒清灰,端滤式滤筒清灰完成后,关闭脉冲阀;S3: Dust cleaning of the end filter cartridge; close K2, open the pulse valve, so that the compressed gas in the air bag is sprayed out through the blowing pipe and through the nozzle, and the dust is removed from the end filter cartridge. After the dust removal of the end filter cartridge is completed , close the pulse valve;
S4:错滤室清灰装置复位;打开K2,清灰环下移至错滤式滤筒底部,再关闭K2;S4: Reset the ash removal device in the wrong filter chamber; open K2, move the ash cleaning ring down to the bottom of the wrong filter cartridge, and then close K2;
S5:补充气包压力;打开K1,空压机对气包补气加压。S5: Supplement the pressure of the air bag; turn on K1, and the air compressor will pressurize the air bag.
有益效果:1)错滤-端滤一体化设计。复合除尘系统内部按含尘气流流向设置有进气室、错滤室、端滤室和洁净室,同时,将错滤室与洁净室连接,在一套设备上实现了两级净化过程,并且可以有效的解决端滤室风量集中、阻力过大的问题,实现了错滤和端滤的有机组合。Beneficial effects: 1) The integrated design of misfiltration and end filtration. The interior of the composite dust removal system is equipped with an air intake room, a wrong filter room, an end filter room and a clean room according to the flow direction of the dust-laden airflow. It can effectively solve the problems of concentrated air volume and excessive resistance in the end filter chamber, and realize the organic combination of misfiltration and end filtration.
(1)两级过滤:错滤室内的错滤式滤筒内表面可以实现粉尘的分离捕集(一级净化),进而减少后续端滤室内端滤式滤筒的负荷;端滤式滤筒可对粉尘进行拦截阻留(二级净化),进一步提高气固分离的效果;(1) Two-stage filtration: The inner surface of the wrong filter cartridge in the wrong filter chamber can realize the separation and capture of dust (first-level purification), thereby reducing the load of the end filter cartridge in the subsequent end filter chamber; the end filter cartridge Dust can be intercepted and retained (secondary purification) to further improve the effect of gas-solid separation;
(2)错滤室自身运行稳定:利用下行气流对错滤式滤筒内表面的剪切作用,抑制滤饼的形成,弱化错滤式滤筒的堵塞状况,使得错滤室内的运行阻力并随除尘作业的进行增加缓慢,清灰频率低,对系统总阻力影响小;(2) The operation of the fault filter chamber is stable: the shearing effect of the downward airflow on the inner surface of the fault filter cartridge suppresses the formation of filter cake, weakens the clogging of the fault filter cartridge, and makes the running resistance in the fault filter chamber less With the progress of dust removal operation, the increase is slow, the frequency of dust removal is low, and the impact on the total resistance of the system is small;
(3)气体分流降低阻力:错滤室内分流部分干净气流直接到达洁净室,可以减少后续端滤室内风量负荷,避免了风流集中,并且这部分干净气流与进入端滤室的气流并联,降低了系统总体风流阻力。(3) Gas shunting reduces resistance: Part of the clean air flow in the cross-filter chamber directly reaches the clean room, which can reduce the air volume load in the subsequent end filter chamber and avoid the concentration of air flow. The overall airflow resistance of the system.
(4)通过稳风阀控制通过错滤室和端滤室的风量分配,使错滤-端滤复合除尘系统的两级净化运行稳定、阻力按预期变化。(4) Control the air volume distribution through the misfilter chamber and end filter chamber through the air stabilization valve, so that the two-stage purification operation of the misfilter-end filter composite dust removal system is stable and the resistance changes as expected.
2)低能耗清灰环设计。以压缩气体为工作介质,靠气体的压力传递动力,使得伸缩气缸带动清灰环在错滤式滤筒外壁移动,通过清灰环的覆盖减弱对应区域滤饼的径向风流力减小滤饼粘附作用,使其在下行气流的剪切作用下被剥离,与脉冲喷吹清灰相比较,减少了气包耗气量;2) Low energy consumption cleaning ring design. Using compressed gas as the working medium, the power is transmitted by the pressure of the gas, so that the telescopic cylinder drives the ash cleaning ring to move on the outer wall of the wrong filter cartridge, and the radial wind flow force of the filter cake in the corresponding area is weakened by the coverage of the ash cleaning ring to reduce the filter cake Adhesion makes it peeled off under the shearing action of the downward airflow, which reduces the air consumption of the air bag compared with the pulse jet cleaning;
3)自动式稳风阀。利用伯努利原理,设计了稳风阀上方平面、下方凸曲面的感风板,利用感风板带动挡风板控制稳风阀的流通断面,实现了风量与稳风阀流通断面的自动闭环负反馈控制,实现风流的稳定。并可通过旋钮调节挡风板上弹簧的压缩程度,进而控制不同的风量稳定值。3) Automatic air stabilization valve. Using Bernoulli's principle, a wind sensing plate with a plane above the air stabilizing valve and a convex surface below it is designed, and the wind sensing plate is used to drive the wind deflector to control the flow section of the air stabilizing valve, realizing the automatic closed loop of the air volume and the flow section of the air stabilizing valve Negative feedback control to achieve the stability of wind flow. And the compression degree of the spring on the windshield can be adjusted through the knob, so as to control different stable values of air volume.
附图说明Description of drawings
图1是本发明的一个实施例的整体结构示意图。Fig. 1 is a schematic diagram of the overall structure of an embodiment of the present invention.
图2是本发明的清灰环结构示意图。Fig. 2 is a structural schematic diagram of the dust cleaning ring of the present invention.
图3是本发明的伸缩气缸内部示意图。Fig. 3 is a schematic view inside the telescopic cylinder of the present invention.
图4是本发明的稳流阀内部示意图。Fig. 4 is an internal schematic diagram of the steady flow valve of the present invention.
图5是本发明的控制系统示意图。Fig. 5 is a schematic diagram of the control system of the present invention.
图中:1.箱体,2.进风管,3.上花板,4.错滤式滤筒,5.清灰环,6.错滤室,7.伸缩气缸,8.下花板,9.集灰装置,10.进气室,11.中间隔板,12.稳风阀,13.喷嘴,14.脉冲阀,15.喷吹管,16.出风管,17.洁净室,18.风机,19.气包,20.气管Ⅰ,21.控制仪,22.空压机,23.花板,24.端滤室,25.端滤式滤筒,26.气管Ⅱ,27.固定杆Ⅰ,28.固定杆Ⅱ,701.伸缩杆,702.缸体,703.气孔,704.支撑杆,1201.感风板,1202.连接杆,1203.挡风板,1204.弹簧,1205.螺纹杆,1206.旋钮。In the figure: 1. Box body, 2. Air inlet pipe, 3. Upper flower plate, 4. Fault filter cartridge, 5. Ash cleaning ring, 6. Fault filter chamber, 7. Telescopic cylinder, 8. Lower flower plate , 9. Ash collection device, 10. Air intake chamber, 11. Intermediate partition, 12. Wind stabilization valve, 13. Nozzle, 14. Pulse valve, 15. Injection pipe, 16. Air outlet pipe, 17. Clean room, 18. Fan, 19. Air bag, 20. Air pipe Ⅰ, 21. Controller, 22. Air compressor, 23. Flower plate, 24. End filter chamber, 25. End filter cartridge, 26. Air pipe Ⅱ, 27 .Fixed rod Ⅰ, 28. Fixed rod Ⅱ, 701. Telescopic rod, 702. Cylinder body, 703. Air hole, 704. Support rod, 1201. Wind sensing plate, 1202. Connecting rod, 1203. Wind deflector, 1204. Spring , 1205. Threaded rod, 1206. Knob.
具体实施方式Detailed ways
下面对本发明进一步说明:Below the present invention is further described:
请参阅图1-5,Please refer to Figure 1-5,
结合图1和图5,错滤-端滤复合除尘系统,包括进气室10、错滤室6、端滤室24、洁净室17、进风管2、出风管16、错滤式滤筒4、端滤式滤筒25、清灰环5、伸缩气缸7、气管Ⅰ20、气管Ⅱ26、固定杆Ⅰ27、固定杆Ⅱ28、喷嘴13、脉冲阀14、喷吹管15、控制仪21、稳风阀(12)、气包19、风机18、空压机22、集灰装置9;Combining Figure 1 and Figure 5, the compound dust removal system of wrong filter-end filter includes
箱体1内部按主体气流的流向依次设置四个空间,分别为进气室10、错滤室6、端滤室24、洁净室17;Inside the box body 1, four spaces are arranged in sequence according to the flow direction of the main airflow, which are the
所述进气室10,由中间隔板11、上花板3和箱体1内壁形成空间,在进气室10右侧箱体1开孔安装进风管2;The
所述错滤室6,由中间隔板11、上花板3、下花板8和箱体1内壁形成空间,在错滤室6内设有错滤式滤筒4,错滤式滤筒4安装在上花板3与下花板8之间,在错滤式滤筒4外围套有清灰环5,清灰环5与伸缩气缸7的伸缩杆701连接,伸缩气缸7底部设有气孔703连接气管Ⅱ26,气管Ⅱ26连接气包19并在气管Ⅱ26上装有阀门K2,阀门K2连接控制仪21;The wrong filter chamber 6 forms a space by the
所述端滤室24,由中间隔板11、下花板8、花板23和箱体1内壁形成空间,在端滤室24内设有端滤式滤筒25,端滤式滤筒25悬挂安装于花板23下,端滤式滤筒25顶部开口对应花板23中间开孔位置;The end filter chamber 24 forms a space by the
所述洁净室17,由中间隔板11、花板23和箱体1形成空间,在洁净室17内设有喷嘴13、脉冲阀14和喷吹管15,喷嘴13通过脉冲阀14安装在喷吹管15上,喷嘴13开口正对端滤式滤筒25顶部开口,喷吹管15连接气包19,气包19通过气管Ⅰ20连接空压机22,气管Ⅰ20上装有阀门K1,阀门K1连接控制仪21,脉冲阀14还与控制仪21相连,在洁净室17顶部箱体1开孔安装出风管16,出风管16上安装风机18,风机18连接控制仪21;The
在中间隔板11上开孔,使得错滤室6与洁净室17连通,并且在开孔处安装稳风阀12;Open a hole on the
在箱体1内部下方设有集灰装置9,集灰装置9可以拆卸,集灰装置9为中空顶部开口的方形结构。An
结合图2,清灰环5开有两孔,固定杆I27、固定杆Ⅱ28穿过两孔,固定杆Ⅰ27和固定杆Ⅱ28两端都固定于上花板3与下花板8之间,伸缩气缸7安装与下花板8上,伸缩气缸7底部设有气孔703连接气管Ⅱ26;清灰环5在上花板3与下花板8之间运动。Combined with Figure 2, the
结合图3,伸缩气缸7由缸体702和支撑杆704组成,缸体702内设有伸缩杆701和气孔703,压缩空气从气孔703进入,推动伸缩杆701上移;压缩空气气压变小时,伸缩杆701下移。3, the
结合图4,稳风阀12内部设有感风板1201、连接杆1202、挡风板1203、弹簧1204、螺纹杆1205和旋钮1206,感风板1201的结构为上方平面、下方凸曲面;旋钮1206连接螺纹杆1205,螺纹杆1205下端连接弹簧1204,可通过旋钮1206调节挡风板1203上弹簧1204的压缩程度,进而控制不同的风量稳定值。4,
具体实施例2:Specific embodiment 2:
除尘时,开启风机18和空压机22,在风机18负压作用下,含尘气流风量记为QT从进风管2进入进气室10,然后继续进入错滤式滤筒4中。During dust removal, the
在错滤式滤筒4内,部分气流通过错滤式滤筒4侧壁进入错滤室6,此部分风量记为Qc,气流中的粉尘被错滤式滤筒4侧壁拦截阻留并聚集在错滤式滤筒4的内表面形成尘饼,这部分尘饼一方面受到穿过错滤式滤筒4侧壁的风流的曳力作用和错滤式滤筒4内表面的黏附力而附着,另一方面受到在错滤式滤筒4内轴向向下流动风流的剪切力作用。在剪切力作用下部分附着的粉尘脱离尘饼而重新进入气流中,同时由于部分气流的分流,使得错滤式滤筒4的含尘气流粉尘浓度变大。In the
轴向通过错滤式滤筒4的含尘气流,风量记为Qd(Qc+Qd=QT),进入端滤室24。The dust-laden airflow axially passing through the
在端滤室24内,气流风量Qd穿过端滤式滤筒25的侧壁进入其内部并经上部开口到达洁净室17,含尘气流中的粉尘被过滤阻留在端滤式滤筒25外表面形成尘饼;In the end filter chamber 24, the air volume Q d passes through the side wall of the
错滤室6内的干净气流风量Qc通过稳风阀12进入洁净室17和端滤室24上部开口出来的干净气流风量Qd汇合,并经过出风管16、风机18排出。The clean air volume Qc in the misfilter chamber 6 enters the
在错滤室6内,错滤式滤筒4内表面尘饼受到重力、轴向风流剪切力、径向风流曳力和筒壁黏附力的共同作用,若尘饼厚度过高,错滤式滤筒4内轴向向下流动风流对尘饼的剪切力作用会更加明显,使得尘饼脱落,最终错滤式滤筒4内表面尘饼厚度趋于稳定。In the misfilter chamber 6, the dust cake on the inner surface of the
在端滤室24内,端滤式滤筒25表面粉尘逐渐聚集,随着端滤式滤筒25过滤阻力的增大,通过错滤室6的风量Qc企图变大,即通过稳风阀12的风量企图变大,但在伯努利效应下,企图变大的风量会使得感风板1201上下压差变大,使得感风板1201受力下移,并通过连接杆1202使得挡风板1203下移,进而使得稳风阀12风流通道断面减小,出口风量Qc保持稳定,从而Qd也保持稳定,最终使得错滤-端滤复合除尘系统工作稳定。In the end filter chamber 24, the dust on the surface of the
错滤-端滤复合除尘系统进行清灰时,When the wrong filter-end filter composite dust removal system is used for dust removal,
第1步:错滤式滤筒4清灰;Step 1: Dust removal of
关闭K1,打开K2,气包19内的压缩空气经气管Ⅱ26传递至伸缩气缸7,压缩空气从气孔703进入,推动伸缩杆701上移。由于气孔703流道较小,压缩空气通过缓慢匀速,可实现清灰环5缓慢匀速上移至错滤式滤筒4顶部,在清灰环5所对应包围的错滤式滤筒4侧壁区域内,气流无法通过错滤式滤筒4侧壁,也即内表面的尘饼所受滤筒径向风流的曳力作用消失,此时,在滤筒轴向下行气流的剪切作用下,错滤式滤筒4内表面的尘饼容易被剥离下落,实现清灰。Close K1, open K2, the compressed air in the
第2步:端滤式滤筒25清灰;Step 2: Dust removal at the
关闭K2,控制仪21控制脉冲阀14开启,使气包19中的压缩气体经过喷吹管15通过喷嘴13喷出,脉喷气流撞击到端滤式滤筒25底部,由脉喷气流的动压转化为清灰所需要的静压,对端滤式滤筒25清灰,端滤式滤筒25清灰完成后,关闭脉冲阀14;Close K2, the
端滤式滤筒25清灰后其过滤阻力的减小,通过端滤室24的风量企图变大而错滤室6的风量Qc企图变小。一旦错滤室6的风量变小,在伯努利效应下,稳风阀12内部感风板1201受到向上的力减小,通过连接杆1202使得挡风板1203上移,稳风阀12风流通道断面增大,进而使出口风量Qc保持稳定,从而Qd也保持稳定,最终使得错滤-端滤复合除尘系统工作稳定。After the dust removal of the
第3步:错滤室6清灰装置复位;Step 3: reset the dust removal device in the wrong filter chamber 6;
打开K2,由于喷嘴13喷吹的消耗,气包19内气压下降,缸体702内的压缩气体通过气孔703,再通过气管Ⅱ26回流至气包19内,实现了对气体的回收,从而缸体702内气体压力不足,伸缩杆701下移,驱动清灰环5下移至错滤式滤筒4底部,再关闭K2。Open K2, due to the consumption of nozzle 13, the air pressure in the
第4步:补充气包19压力;Step 4: Supplement the
打开K1,空压机22对气包19加压,以待下一轮清灰。K1 is opened, and the
错滤室6和端滤室24清灰的粉尘都掉落在箱体1下方的集灰装置9中,待集中排出。The dust removed from the wrong filter chamber 6 and the end filter chamber 24 all falls in the
以上所述仅为本发明的实施例,并非因此限制本发明的专利范围,凡是利用本发明说明书及附图内容所作的等同变换或直接或间接运用在相关的技术领域,均同理包括在本发明的专利保护范围内。The above is only an embodiment of the present invention, and does not limit the patent scope of the present invention. All equivalent transformations made by using the description of the present invention and the contents of the accompanying drawings or directly or indirectly used in the relevant technical fields are all included in this patent. inventions within the scope of patent protection.
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