CN114159903A - Reciprocating type static oil-gas separator - Google Patents
Reciprocating type static oil-gas separator Download PDFInfo
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- CN114159903A CN114159903A CN202111519898.XA CN202111519898A CN114159903A CN 114159903 A CN114159903 A CN 114159903A CN 202111519898 A CN202111519898 A CN 202111519898A CN 114159903 A CN114159903 A CN 114159903A
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- oil
- gas
- pipeline
- cylinder body
- gas separator
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/10—Particle separators, e.g. dust precipitators, using filter plates, sheets or pads having plane surfaces
- B01D46/12—Particle separators, e.g. dust precipitators, using filter plates, sheets or pads having plane surfaces in multiple arrangements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D5/00—Condensation of vapours; Recovering volatile solvents by condensation
- B01D5/0027—Condensation of vapours; Recovering volatile solvents by condensation by direct contact between vapours or gases and the cooling medium
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D5/00—Condensation of vapours; Recovering volatile solvents by condensation
- B01D5/0057—Condensation of vapours; Recovering volatile solvents by condensation in combination with other processes
- B01D5/0072—Condensation of vapours; Recovering volatile solvents by condensation in combination with other processes with filtration
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/002—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by condensation
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Analytical Chemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Lubrication Details And Ventilation Of Internal Combustion Engines (AREA)
- Filtering Of Dispersed Particles In Gases (AREA)
Abstract
The invention provides a reciprocating type static oil-gas separator, and belongs to the technical field of oil-gas separators. When the rotary mechanical equipment runs, a lubricating oil system can generate a large amount of oil gas, and if the oil gas cannot be effectively recovered, the lubricating effect of the lubricating oil system is reduced and the consumption of the lubricating oil is overlarge. The invention designs a reciprocating type static oil-gas separator for improving the oil-gas separation efficiency of lubricating oil, ensuring the operation reliability of a lubricating oil system and reducing the loss of the lubricating oil.
Description
Technical Field
The invention belongs to the technical field of oil-gas separators, and particularly relates to a reciprocating type static oil-gas separator.
Background
During operation of the rotating machine, the lubricating oil performs a lubricating and cooling function, during which the lubricating oil is atomized and evaporated to produce a large amount of oil mist. The oil mist quantity of the lubricating oil system is too large, and the lubricating oil system has the following hazards:
the consumption of the lubricating oil system is too large;
lubricating oil entering the equipment is mixed with oil gas, so that the lubricating effect is reduced, and certain influence is caused on the safe cloud operation of the equipment;
excessive oil mist is dispersed in the air, and certain harm is generated to the health of human bodies;
if combustible and explosive media such as diesel oil are mixed in the oil mist, the flash point of the media can be reduced, the upper limit and the lower limit of explosion can be shortened, and explosion can be generated.
Most of the existing static oil-gas separators adopt a glass fiber folding cylinder type filter element as an oil mist separation element. The oil mist is coalesced into large-particle oil drops little by little in the process of passing through the glass fiber layer and falls back under the action of gravity. In the practical application process, along with equipment operation condition improves, oil gas volume increase still has partial oil gas loss, simultaneously, needs regularly change the filter core, produces certain later maintenance cost.
Aiming at the oil stain separation effect of the current common static oil-gas separator, a more efficient oil-gas separator is needed under the condition of ensuring that the arrangement space is not changed
In conclusion, in order to solve the problem, a novel static oil-gas separator is designed.
Disclosure of Invention
The invention aims to provide a more effective oil-gas separation mode for lubricating oil for rotary mechanical equipment. The oil-gas separator can ensure that oil mist repeatedly passes through the folding filter screens with different density degrees under the condition of basically same occupied space, increase the condensation rate of oil drops, improve the oil-gas separation efficiency, and ensure the reliable operation of equipment and the safe production of personnel. Meanwhile, aiming at the equipment provided with the oil-gas separator, the position, the size and the overall dimension of the interface can be adjusted according to the condition of the existing oil-gas separator, so that the oil-gas separator is basically consistent with the existing oil-gas separator.
The purpose of the invention is realized as follows: the oil-gas filter comprises a cylinder body, an end cover arranged above the cylinder body, an oil-gas inlet pipeline arranged at the central position of the lower end of the cylinder body, an oil-gas discharge port pipeline arranged on the side surface of the cylinder body, and an oil return port pipeline arranged at the lower end of the cylinder body, wherein at least two layers of interlayer pore plates and internal filter screens are arranged in the cylinder body, the internal filter screens adopt a folding mode of being sparse at the bottom and dense at the top, the oil-gas inlet pipeline is connected with an oil tank of a lubricating oil system through an inlet flange, the oil-gas discharge port pipeline is connected with a vent system through a discharge port flange, and an oil return port of the oil return pipeline is connected with the oil tank; oil gas enters the oil-gas separator from the inlet pipeline, is filtered step by step through the internal filter screen and coalesces into oil drops, the oil drops flow to the bottom layer of the separator through the interlayer pore plate and flow back to the oil tank from the oil return pipeline, and the separated gas and the unseparated oil mist are discharged to the atmosphere from the oil-gas discharge port.
The invention also includes such structural features:
1. the adjacent interlayer pore plates are arranged in a way that holes at two ends are staggered, and the hole ends are obliquely arranged.
2. The inner filter screen is repeatedly folded by a silk screen demister.
3. An oil return sight glass is arranged on the oil return port pipeline.
Compared with the prior art, the invention has the beneficial effects that: the oil-gas separator has the advantages of easy replacement, easy installation, easy maintenance, high separation efficiency and the like, and can be widely applied to the lubricating oil system of rotary machinery equipment. The invention can reduce the overflow of oil mist quantity, ensure the low oil mist state of the operation place and ensure that the operation personnel can not influence the health of the body because of working in the oil mist environment for a long time; the invention has higher economic benefit, can effectively reduce the loss of lubricating oil, and meanwhile, the service cycle of the filter screen is obviously longer than that of the conventional oil-gas separator, thereby reducing the operation and maintenance cost.
Drawings
FIG. 1 is an outline view of a reciprocating static oil-gas separator;
FIG. 2 is a view showing an internal structure of a reciprocating type static oil separator;
FIG. 3 is a structure diagram of a reciprocating static oil-gas separator filter screen.
The parts are numbered as follows: 1-an inlet flange; 2-an oil return port; 3-a discharge port flange; 4-oil return sight glass; 5-a cylinder body; 6-end cover; 7-interlayer pore plate; 8-inner screen.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments.
With reference to fig. 1 to 3, the invention comprises a cylinder 5, an end cover 6 arranged above the cylinder, an oil gas inlet pipeline arranged at the center of the lower end of the cylinder, an oil gas discharge port pipeline arranged on the side surface of the cylinder, and an oil return port pipeline arranged at the lower end of the cylinder, wherein at least two layers of interlayer pore plates 7 and internal filter screens 8 are arranged in the cylinder, the internal filter screens are folded in a mode of being sparse from bottom to dense from top, the oil gas inlet pipeline is connected with an oil tank of a lubricating oil system through an inlet flange 1, the oil gas discharge pipeline is connected with a vent system through a discharge port flange 3, and an oil return port 2 of the oil return pipeline is connected with the oil tank; an oil return sight glass 4 is arranged on the oil return port pipeline, the working principle is that oil gas enters an oil-gas separator from an inlet, is filtered step by step through an internal filter screen, namely a plurality of layers of metal filter screens, and is coalesced into oil drops, the oil drops flow to the bottom layer of the separator through a plurality of layers of hole plates and flow back to an oil tank from an oil return port and an oil-gas inlet, and separated gas and a small amount of unseparated oil mist are discharged to the atmosphere from an oil-gas discharge port.
The multilayer pore plates (interlayer pore plates) adopt an arrangement mode of staggered holes at two ends, so that oil gas is forced to fold and flow in a reciprocating manner in the equipment, the oil gas can be ensured to be fully contacted with each layer of filter screen, the oil gas temperature can be quickly and effectively reduced, the oil drop condensation speed is accelerated, and the oil gas separation efficiency is ensured; the arrangement mode that the multilayer pore plates are inclined towards the opening end is adopted, so that condensed oil drops can smoothly flow back to the oil tank; under the condition of ensuring that the occupied space of the oil-gas separator is the same as that of the conventional oil-gas separator, the internal filter screen of the oil-gas separator is repeatedly folded by adopting a wire mesh demister, so that the effective filtering area is increased, and the oil-gas separation effect is improved; the four layers of filter screens are folded in a mode of being sparse at the lower part and dense at the upper part, so that the layer-by-layer filtering effect of the paint is ensured, and the oil-gas flow resistance can be effectively reduced; design detachable multilayer orifice plate, the filter screen cleaning work of being convenient for goes on, adopts the silk screen demister simultaneously, under the filter screen does not have the damaged condition, uses after a period, use diesel oil wash can, need not to change the filter screen.
According to the embodiment illustrated in fig. 1, the reciprocating static oil-gas separator provided by the invention has the advantages that an inlet pipeline is connected with an oil tank of a lubricating oil system through an inlet flange 1, an oil-gas discharge pipeline is connected with a vent system through a discharge port flange 3, and an oil return port 2 is connected with the oil tank.
To sum up, the invention relates to a static oil-gas separator, and belongs to the technical field of oil-gas separators. When the rotary mechanical equipment runs, a lubricating oil system can generate a large amount of oil gas, and if the oil gas cannot be effectively recovered, the lubricating effect of the lubricating oil system is reduced and the consumption of the lubricating oil is overlarge. In order to improve the oil-gas separation efficiency of the lubricating oil, ensure the operation reliability of a lubricating oil system and reduce the loss of the lubricating oil, a reciprocating type static oil-gas separator is designed.
Claims (4)
1. A reciprocating static oil and gas separator is characterized in that: the oil-gas filter comprises a cylinder body, an end cover arranged above the cylinder body, an oil-gas inlet pipeline arranged at the central position of the lower end of the cylinder body, an oil-gas discharge port pipeline arranged on the side surface of the cylinder body, and an oil return port pipeline arranged at the lower end of the cylinder body, wherein at least two layers of interlayer pore plates and internal filter screens are arranged in the cylinder body, the internal filter screens adopt a folding mode of being sparse at the bottom and dense at the top, the oil-gas inlet pipeline is connected with an oil tank of a lubricating oil system through an inlet flange, the oil-gas discharge port pipeline is connected with a vent system through a discharge port flange, and an oil return port of the oil return pipeline is connected with the oil tank; oil gas enters the oil-gas separator from the inlet pipeline, is filtered step by step through the internal filter screen and coalesces into oil drops, the oil drops flow to the bottom layer of the separator through the interlayer pore plate and flow back to the oil tank from the oil return pipeline, and the separated gas and the unseparated oil mist are discharged to the atmosphere from the oil-gas discharge port.
2. A reciprocating static oil and gas separator as claimed in claim 1 wherein: the adjacent interlayer pore plates are arranged in a way that holes at two ends are staggered, and the hole ends are obliquely arranged.
3. A reciprocating static oil and gas separator as claimed in claim 1 wherein: the inner filter screen is repeatedly folded by a silk screen demister.
4. A reciprocating static oil and gas separator as claimed in claim 1 wherein: an oil return sight glass is arranged on the oil return port pipeline.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202111519898.XA CN114159903A (en) | 2021-12-13 | 2021-12-13 | Reciprocating type static oil-gas separator |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202111519898.XA CN114159903A (en) | 2021-12-13 | 2021-12-13 | Reciprocating type static oil-gas separator |
Publications (1)
Publication Number | Publication Date |
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CN114159903A true CN114159903A (en) | 2022-03-11 |
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN202111519898.XA Pending CN114159903A (en) | 2021-12-13 | 2021-12-13 | Reciprocating type static oil-gas separator |
Country Status (1)
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CN (1) | CN114159903A (en) |
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2021
- 2021-12-13 CN CN202111519898.XA patent/CN114159903A/en active Pending
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