CN114152169A - Electric wire meter counting device with take-up and pay-off functions - Google Patents
Electric wire meter counting device with take-up and pay-off functions Download PDFInfo
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- CN114152169A CN114152169A CN202111292552.0A CN202111292552A CN114152169A CN 114152169 A CN114152169 A CN 114152169A CN 202111292552 A CN202111292552 A CN 202111292552A CN 114152169 A CN114152169 A CN 114152169A
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- 230000007246 mechanism Effects 0.000 claims abstract description 83
- 238000003825 pressing Methods 0.000 claims abstract description 24
- 235000007164 Oryza sativa Nutrition 0.000 claims abstract description 17
- 235000009566 rice Nutrition 0.000 claims abstract description 17
- 240000007594 Oryza sativa Species 0.000 claims abstract 2
- 230000005540 biological transmission Effects 0.000 claims description 28
- 238000004804 winding Methods 0.000 claims description 11
- 230000033001 locomotion Effects 0.000 claims description 5
- 238000012545 processing Methods 0.000 claims description 4
- 238000005259 measurement Methods 0.000 abstract description 23
- 230000008901 benefit Effects 0.000 abstract description 7
- 238000000034 method Methods 0.000 description 21
- 230000008569 process Effects 0.000 description 20
- 241000209094 Oryza Species 0.000 description 15
- 238000004519 manufacturing process Methods 0.000 description 6
- 238000006243 chemical reaction Methods 0.000 description 3
- 238000005096 rolling process Methods 0.000 description 3
- 238000010030 laminating Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 238000011112 process operation Methods 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B5/00—Measuring arrangements characterised by the use of mechanical techniques
- G01B5/02—Measuring arrangements characterised by the use of mechanical techniques for measuring length, width or thickness
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H49/00—Unwinding or paying-out filamentary material; Supporting, storing or transporting packages from which filamentary material is to be withdrawn or paid-out
- B65H49/18—Methods or apparatus in which packages rotate
- B65H49/20—Package-supporting devices
- B65H49/30—Swifts or skein holders
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H51/00—Forwarding filamentary material
- B65H51/14—Aprons, endless belts, lattices, or like driven elements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/70—Other constructional features of yarn-winding machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/70—Other constructional features of yarn-winding machines
- B65H54/72—Framework; Casings; Coverings
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H57/00—Guides for filamentary materials; Supports therefor
- B65H57/14—Pulleys, rollers, or rotary bars
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/34—Handled filamentary material electric cords or electric power cables
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- A Measuring Device Byusing Mechanical Method (AREA)
- Length Measuring Devices With Unspecified Measuring Means (AREA)
Abstract
The utility model relates to an electric wire meter rice device with receive and release line function includes: the pay-off mechanism comprises a first tray and a first rotary disc which is rotatably arranged on the first tray, and a first fixing assembly is arranged on the first rotary disc; the wire rewinding mechanism is arranged beside the wire unwinding mechanism and comprises a second tray and a second turntable which is rotatably arranged on the second tray, and a second fixing assembly is arranged on the second turntable; the meter counting mechanism is arranged between the pay-off mechanism and the take-up mechanism; the meter counting mechanism comprises a meter counting wheel and a sensing part, and the sensing part is linked with the meter counting wheel and is used for sensing the number of rotation turns of the meter counting wheel; the pressing mechanism is linked with the metering wheel and is used for driving the metering wheel to move up and down; and the processor is in signal connection with the sensing piece. This openly carries out the receipts and releases the line of electric wire through paying out machine and admission machine, can improve electric wire measurement efficiency by a wide margin, has convenient operation, measuring result is accurate, the more extensive advantage of suitability.
Description
Technical Field
The utility model relates to a wire measurement technical field, concretely relates to electric wire meter rice device with receive and release line function.
Background
The electric wire is in various application occasions, often need measure the total length of electric wire, generally uses electric wire meter device to measure the length of electric wire, and current electric wire meter device owing to do not have the function of receiving and releasing the line, and the form that the electric wire generally twined into the electric wire book is received and is put and practical, therefore in the measurement process of electric wire, need unreel the electric wire out, the rolling is gone back again after measuring length, whole process operation is complicated, inefficiency and measuring result is not accurate enough. In the actual measurement process, in order to improve measurement efficiency, also can adopt the mode of electric wire meter rice device cooperation electric wire production facility, set up the side of electric wire production facility with electric wire meter rice device, come to receive and release the electric wire through electric wire production facility, measure the length of electric wire at the in-process of receiving and releasing the electric wire, this kind of mode receives electric wire production facility's mounted position restriction, has very big limitation to measuring the place, and the suitability is relatively poor.
In conclusion, the conventional electric wire meter counting device has the defects of complex operation, low efficiency, low accuracy of measurement results, large limitation and poor applicability.
Disclosure of Invention
In order to solve the problems existing in the prior art, the present disclosure aims to provide an electric wire meter counting device with a wire winding and unwinding function. This openly carries out the receipts and releases the line of electric wire through paying out machine and admission machine, can improve electric wire measurement efficiency by a wide margin, has convenient operation, measuring result is accurate, the more extensive advantage of suitability.
The utility model discloses an electric wire meter rice device with receive and release line function, include:
the pay-off mechanism comprises a first tray and a first rotary disc which is rotatably arranged on the first tray, and a first fixing assembly used for placing a wire coil is arranged on the first rotary disc;
the wire winding mechanism is arranged beside the wire unwinding mechanism and comprises a second tray and a second turntable which is rotatably arranged on the second tray, and a second fixing assembly used for winding the wires into coils is arranged on the second turntable;
the meter counting mechanism is arranged between the pay-off mechanism and the take-up mechanism; the meter counting mechanism comprises a meter counting wheel and a sensing part, the meter counting wheel is used for rotating along with the movement of the electric wire, and the sensing part is linked with the meter counting wheel and used for sensing the number of rotating turns of the meter counting wheel;
the pressing mechanism is linked with the metering wheel and is used for driving the metering wheel to move up and down so as to enable the metering wheel to press the electric wire;
and the processor is in signal connection with the sensing piece and is used for processing and displaying the sensing result of the sensing piece.
Preferably, the first fixing assembly comprises:
the three guide rails are distributed around the geometric center of the first turntable at equal intervals;
the three first sliding parts are respectively arranged on the three guide rails in a sliding manner and used for propping against the inner side of the wire coil to fix the wire coil;
the structure of the second fixing component is the same as that of the first fixing component.
Preferably, the first fixing assembly further comprises:
the sliding rod is perpendicular to the first rotary table and is arranged beside the geometric center of the first rotary table;
the second sliding piece is arranged on the sliding rod in a sliding mode;
the three connecting rods are respectively arranged in one-to-one correspondence with the three first sliding parts, one end of each connecting rod is hinged to the first sliding part, and the other end of each connecting rod is hinged to the second sliding part, so that the three first sliding parts can synchronously move along with the sliding of the second sliding parts.
Preferably, the first fixing assembly further comprises:
the driving piece is linked with the second sliding piece and used for driving the second sliding piece to slide, and the driving piece is in signal connection with the processor.
Preferably, the meter counting mechanism further comprises:
two sets of drive wheelset, it is two sets of the drive wheelset sets up relatively, but is formed with the clearance that the power supply line passed between two sets of drive wheelset, the drive wheelset includes hold-in range and a plurality of drive wheel, and is a plurality of the drive wheel passes through the hold-in range linkage, meter rice wheel and one of them are a set of the drive wheelset linkage.
Preferably, the sensing member is an encoder.
Preferably, the pressing mechanism includes:
the telescopic rod is linked with the transmission wheel set and is used for driving the transmission wheel set to move up and down;
the elastic piece is sleeved on the outer side of the telescopic rod and used for providing elastic pressing force for the transmission wheel set.
Preferably, the pressing mechanism further includes:
the force sensor is arranged on one group of transmission wheel sets and used for sensing pressing force of the transmission wheel sets; the telescopic link is electric telescopic link, the telescopic link, force sensor all with treater signal connection.
Preferably, the electric wire meter counting device further includes:
and the prompting component is in signal connection with the processor.
Preferably, the electric wire meter counting device further includes:
the wire paying-off mechanism, the wire winding mechanism, the meter counting mechanism, the pressing mechanism and the processor are all arranged in the box body, and universal wheels are arranged at the bottom of the box body.
The utility model discloses an electric wire meter rice device with receive and release line function, its advantage lies in:
1. this openly carries out the unwrapping wire and receives the line of electric wire through setting up paying out machine and admission machine, can accomplish the length measurement process of electric wire fast, has convenient operation, advantage that measurement of efficiency is high.
2. This openly compresses tightly the electric wire through hold-down mechanism, makes meter rice wheel and electric wire laminating inseparable, and then makes meter rice mechanism's measuring result accurate.
3. This openly can accomplish unwrapping wire, measurement and the receipts line process of electric wire alone, need not to use with the cooperation of electric wire production facility, and the measurement process is not restricted by the place, and the suitability is more extensive.
Drawings
Fig. 1 is a schematic structural view of an electric wire meter device with a take-up and pay-off function according to the present disclosure;
FIG. 2 is a front view of the payout mechanism of the present disclosure;
FIG. 3 is a side view of the payout mechanism of the present disclosure;
fig. 4 is a schematic structural diagram of the metering mechanism and the pressing mechanism of the present disclosure.
Description of reference numerals:
1-a pay-off mechanism, 11-a first tray, 12-a first rotary table, 13-a first fixing component, 131-a guide rail, 132-a first sliding part, 133-a sliding rod, 134-a second sliding part and 135-a connecting rod;
2-a wire-rewinding mechanism;
3-meter mechanism, 31-meter wheel, 32-sensing part, 33-driving wheel group, 331-driving wheel and 332-synchronous belt;
4-a pressing mechanism, 41-a telescopic rod and 42-an elastic piece;
5-box body, 51-universal wheel;
6-guide wheel.
Detailed Description
As shown in fig. 1 to 4, an electric wire meter device with a take-up and pay-off function according to the present disclosure includes:
paying-off mechanism 1, paying-off mechanism 1 include first tray 11 and rotate first carousel 12 that sets up on first tray 11, still include the motor that links with first carousel 12 usually. First tray 11 and first carousel 12 are the disc, are equipped with the first fixed subassembly 13 that is used for placing the electric wire book on first carousel 12, and the electric wire book that waits to detect is placed on first fixed subassembly 13, and motor drive first carousel 12 rotates, outwards pulls out the electric wire simultaneously, makes the electric wire book outwards unreel.
The winding mechanism 2 is arranged beside the unwinding mechanism 1, the winding mechanism 2 comprises a second tray and a second turntable which is rotatably arranged on the second tray, and generally comprises a motor linked with the second turntable, or the first turntable 12 and the second turntable are linked through a transmission belt, so that the first turntable 12 and the second turntable can be driven to rotate simultaneously through a single motor. Be equipped with the fixed subassembly of second that is used for twining the electric wire lapping on the second carousel, the electric wire winding that outwards unreels paying out machine structure 1 is on the fixed subassembly of second, when first carousel 12 and the synchronous syntropy of second carousel rotate, when paying out machine structure 1 outwards unreeled the electric wire, and the lapping is accomodate again to the electric wire that winding machine structure 2 will emit. In some preferred embodiments, fixing holes for inserting the wires to prevent the wire coil from being loosened are provided on both the first tray 11 and the second tray.
The meter counting mechanism 3 is characterized in that the meter counting mechanism 3 comprises a meter counting wheel 31 and a sensing part 32, the meter counting wheel 31 is used for transmitting along with the movement of an electric wire, the sensing part 32 is linked with the meter counting wheel 31 and used for sensing the number of turns of the meter counting wheel 31, when the electric wire moves along a path tangent to the outer peripheral surface of the meter counting wheel 31 and drives the meter counting wheel 31 to rotate, the length of the electric wire conveyed forwards can be represented by one turn of the meter counting wheel 31 when the meter counting wheel 31 rotates for one turn, and the length of the electric wire conveyed forwards can be obtained by multiplying the number of turns of the meter counting wheel 31 by the circumference of the meter counting wheel 31 through sensing the number of turns of the meter counting wheel 31, so that when the pay-off mechanism 1 and the take-up mechanism 2 are matched, the electric wire coil to be detected is completely paid off by the pay-off mechanism 1, the electric wire passes through the meter counting mechanism 3 to drive the meter counting wheel 31 to rotate, and the length of the electric wire coil can be accurately measured.
The pressing mechanism 4 is linked with the meter counting wheel 31 and is used for driving the meter counting wheel 31 to move up and down so that the meter counting wheel 31 presses the electric wire, because the length of the electric wire is indirectly measured in a mode that the electric wire drives the meter counting wheel 31 to rotate, if the electric wire loosens in the linkage process of the electric wire and the meter counting wheel 31, the electric wire is possibly conveyed forwards but the meter counting wheel 31 does not rotate, so that the accuracy of a measurement result is influenced, the relatively tight state between the meter counting wheel 31 and the electric wire is ensured, the upper position and the lower position of the meter counting wheel 31 can be adjusted by the pressing mechanism 4, the electric wire can be pressed downwards by the meter counting wheel 31, and the tight state between the electric wire and the meter counting wheel 31 is ensured, so that the accuracy of the measurement result is ensured.
In some preferred embodiments, a guide wheel 6 may be further disposed between the pay-off mechanism 1 and the meter counting mechanism 3, and between the meter counting mechanism 3 and the take-up mechanism 2, for guiding the conveying direction of the electric wire, so as to smooth the conveying process of the electric wire.
The processor, the optional singlechip that can use of treater, for example MCU or other commonly used data processing component, the treater is connected with sensing piece 32 signal, sensing piece 32 converts the meter wheel 31 number of turns of rotation of response into the signal of telecommunication that can be discerned by the treater and inputs to the treater, the treater discerns the conversion to this signal of telecommunication, converts it into corresponding number of turns of rotation to calculate the length data that obtains this number of turns of rotation correspondence, show this length data through the display screen, so that the inspection personnel can observe the testing result.
This is disclosed carries out the unwrapping wire of electric wire and receives the line through setting up paying out machine 1 and admission machine 2, can accomplish the length measurement process of electric wire fast, has convenient operation, advantage that measurement of efficiency is high.
This is disclosed compresses tightly the electric wire through hold-down mechanism 4, makes meter rice wheel 31 and electric wire laminating inseparable, and then makes meter rice mechanism 3's measuring result accurate.
This openly can accomplish unwrapping wire, measurement and the receipts line process of electric wire alone, need not to use with the cooperation of electric wire production facility, and the measurement process is not restricted by the place, and the suitability is more extensive.
Further, in the present embodiment, referring to fig. 2 and fig. 3 in detail, the first fixing assembly 13 includes:
three guide rails 131, three guide rails 131 encircle the geometric center of first carousel 12, namely the centre of a circle of first carousel 12 is equally spaced circumference distribution, namely the contained angle between two adjacent guide rails 131 is 60 °.
Three first sliding parts 132, the three first sliding parts 132 are respectively arranged on the three guide rails 131 in a sliding manner, the lower parts (taking the direction shown in fig. 3 as an example) of the first sliding parts 132 are in a block shape and are provided with sliding grooves matched with the guide rails 131, the first sliding parts 132 are arranged on the guide rails 131 in a sliding manner through the sliding grooves, so that the first sliding parts 132 can slide on the guide rails 131 in a reciprocating manner, and the upper parts of the first sliding parts 132 are in a cylindrical shape and are used for abutting against the inner sides of the wire coils to fix the wire coils, so that the wire coils synchronously rotate along with the first rotating disc 12. During the actual measurement, the upper parts of the three first sliding parts 132 are disposed in a triangular shape to abut against the inner side of the wire coil to fix the wire coil. In some preferred embodiments, the surface of the first sliding member 132 contacting the wire coil is provided with anti-slip threads to increase the relative friction between the first sliding member 132 and the wire coil, so that the wire coil is firmly fixed and not easily displaced.
The structure of the second fixing component is the same as that of the first fixing component 13, after the unwound electric wire is wound on the second fixing component, along with the rotation of the first rotating disc 12 and the second rotating disc, the electric wire is wound at the second fixing component to form another electric wire coil, and the structure and the fixing principle of the second fixing component can be understood by referring to the description of the first fixing component 13, and are not described again.
The first fixing assembly 13 and the second fixing assembly have the advantages of simple structure and stable fixation, and the first sliding part 132 can slide on the guide rail 131, so that the first fixing assembly 13 can adjust the position of the first sliding part 132 according to the inner diameter of the wire coil, the first fixing assembly 13 can fix the wire coils with different inner diameters, and the applicability is wider. On the other hand, among the fixed subassembly of second, also can adjust the position of the slider among the fixed subassembly of second according to the internal diameter size of the electric wire book of required rolling for the electric wire book that the rolling formed satisfies required internal diameter size, and is more convenient during the use.
Further, in this embodiment, the first fixing assembly 13 further includes:
the sliding rod 133 is perpendicular to the first rotating disc 12 and arranged beside the geometric center of the first rotating disc 12, and the sliding rod 133 is a round rod and arranged perpendicular to the disc surface of the first rotating disc 12.
And the second sliding member 134 is in a triangular prism shape, a through hole matched with the sliding rod 133 is formed in the middle of the second sliding member 134, and the second sliding member 134 is sleeved on the sliding rod 133 through the through hole, so that the second sliding member 134 can slide up and down along the sliding rod 133.
Three connecting rods 135, three connecting rods 135 are respectively arranged corresponding to three first sliding parts 132 one by one, one end of each connecting rod 135 is hinged with the first sliding part 132 in a hole shaft matching mode, the other end of each connecting rod 135 is hinged with the second sliding part 134 in a hole shaft matching mode, in the process that the second sliding part 134 slides up and down, the three first sliding parts 132 synchronously move towards the inner side or the outer side of the first rotary disc 12, and through the structures of the sliding rods 133 and the second sliding parts 134, the positions of the three first sliding parts 132 can be conveniently and synchronously adjusted, so that electric wire coils with different inner diameters can be conveniently fixed, the operation in the measuring process can be further simplified, and the measuring efficiency is improved.
Furthermore, in this embodiment, the first fixing assembly 13 further includes:
the driving piece, driving piece and the linkage of second slider 134 for drive second slider 134 and slide from top to bottom along slide bar 133, driving piece and treater signal connection, so that through the operation of treater control second slider 134, the driving piece can select sharp cylinder for use, its piston rod is connected with second slider 134, can drive second slider 134 and slide from top to bottom, drive second slider 134 motion through setting up the driving piece, can make the regulation of second slider 134 more convenient, efficiency is higher.
Further, in this embodiment, referring to fig. 4 in detail, the meter counting mechanism 3 further includes:
two sets of drive wheel groups 33, two sets of drive wheel groups 33 are arranged up and down relatively, but be formed with the clearance that the power supply line passed between two sets of drive wheel groups 33, drive wheel group 33 includes hold-in range 332 and a plurality of drive wheel 331, a plurality of drive wheel 331 are through the linkage of hold-in range 332, meter rice wheel 31 links with one set of drive wheel group 33 wherein, leave the clearance between the hold-in range 332 of two drive wheel groups 33, in the measurement process, the electric wire of paying out machine 1 passes from the clearance between two drive wheel groups 33, contact with drive wheel 331, meter rice wheel 31, in the electric wire forward conveying process, drive wheel 331 and meter rice wheel 31 rotate, make sensing piece 32 produce the sensing signal and measure. The transmission wheel set 33 structure can stably convey the electric wire and accurately measure the electric wire.
More specifically, sensing piece 32 is the encoder, and the encoder can be with the corresponding signal of telecommunication of parameter conversion such as pivoted angle, number of turns, can accurate record meter rice wheel 31's the number of turns of rotation, and then realize accurate measuring purpose.
Further, in this embodiment, please continue to participate in fig. 4, the pressing mechanism 4 includes:
the telescopic rod 41 and the telescopic rod 41 are of a loop bar structure and can stretch out and draw back in the up-and-down direction, the telescopic rod 41 and the transmission wheel set 33 are linked to be used for driving the transmission wheel set 33 to move up and down so as to adjust the reserved gap between the two transmission wheel sets 33, and further adjust the tightness degree between the transmission wheel 331 and the electric wire and between the meter wheel 31.
The elastic member 42 is a compression spring, the elastic member 42 is sleeved outside the telescopic rod 41, and in the process that the transmission wheel set 33 compresses the electric wire, the elastic member 42 generates elastic force to enable the compressing mechanism 4 to provide elastic compressing force for the transmission wheel set 33, so that the compressing force between the transmission wheel 331 and the electric wire and between the meter wheel 31 and the electric wire is moderate, and the influence on the normal transmission of the electric wire due to the over-tightness between the transmission wheel 331 and the electric wire and between the meter wheel 31 and the electric wire is avoided.
Further, in this embodiment, the pressing mechanism 4 further includes:
and the force sensor is arranged on the transmission wheel set 33 positioned above and used for sensing the pressing force of the transmission wheel set 33, namely the pressing force applied to the electric wire by the transmission wheel set 33. The telescopic rod 41 is an electric telescopic rod 41, the telescopic rod 41 and the force sensor are in signal connection with the processor, the processor controls the telescopic rod 41 to stretch up and down according to sensing signals of the force sensor, and then the pressing force applied by the pressing mechanism 4 is adjusted, so that the pressing force adjusting process is more accurate and intelligent.
Further, in this embodiment, the electric wire meter device further includes:
the prompt component can be a loudspeaker and is in signal connection with the processor, and the prompt component is used for playing the measurement result, so that the detection personnel can acquire the measurement result more intuitively.
Further, in this embodiment, the electric wire meter device further includes:
The operation of the wire meter device of the present disclosure will be fully described below in conjunction with the above. According to the inner diameter of the wire coil to be detected, the positions of the three first sliding parts 132 are adjusted through the sliding of the second sliding parts 134, the first fixing component 13 is adjusted to be matched with the inner diameter of the wire coil to be detected, and then the sliding parts on the second fixing component are adjusted to be in the positions of the required inner diameter according to the inner diameter of the wire coil to be rolled.
The meter counting mechanism 3 is started, the wire coil is placed on the first fixing component 13 of the pay-off mechanism 1, the first sliding piece 132 is abutted against the fixed wire coil, then the wire is pulled outwards, the wire penetrates through the guide wheel 6 and enters the transmission wheel set 33 of the meter counting mechanism 3, the position of the transmission wheel set 33 is adjusted through the telescopic rod 41, the transmission wheel set 33 and the wire are in a tight state, the wire is pulled forwards continuously, the wire is wound on the second fixing component of the take-up mechanism 2 after passing through the other guide wheel 6, in the process, the wire penetrates through the transmission wheel 31 and drives the meter counting wheel 31 to rotate, and the meter counting mechanism 3 starts to measure and count.
At this moment, the first rotary table 12 and the second rotary table are started to enable the first rotary table 12 and the second rotary table to synchronously rotate in the same direction, in the process, the wire coil on the first rotary table 12 is gradually discharged outwards, penetrates through the meter counting mechanism 3 and drives the meter counting wheel 31 to rotate, so that the sensing piece 32 generates a sensing signal, after signal processing and conversion are carried out by the processor, the meter counting mechanism 3 accumulates and measures the length of the passing wire, and measured length data is displayed in real time through the display screen. After passing through the metering mechanism 3, the wire is wound up again at the take-up mechanism 2. The process is continued until the wire coil to be detected is completely paid out, the wire coil to be detected is reeled up again at the second turntable, the indication of the display is the total length of the wire coil to be detected, and the measurement process of the length of the wire can be completed by reeling up the wire at the second turntable.
This is disclosed carries out the receipts and releases the line of electric wire through paying out machine 1 and admission machine 2, can improve electric wire measurement efficiency by a wide margin, has convenient operation, measuring result is accurate, the more extensive advantage of suitability.
In the description of the present disclosure, it is to be understood that the orientation or positional relationship indicated by the directional terms such as "front, rear, upper, lower, left, right", "lateral, vertical, horizontal" and "top, bottom", etc., are generally based on the orientation or positional relationship shown in the drawings, and are used for convenience in describing and simplifying the present disclosure, and in the absence of a contrary explanation, these directional terms are not intended to indicate and imply that the device or element being referred to must have a specific orientation or be constructed and operated in a specific orientation, and therefore, should not be considered as limiting the scope of the present disclosure.
Various other modifications and changes may be made by those skilled in the art based on the above-described technical solutions and concepts, and all such modifications and changes should fall within the scope of the claims of the present disclosure.
Claims (10)
1. An electric wire meter counter with take-up and pay-off functions, comprising:
the pay-off mechanism comprises a first tray and a first rotary disc which is rotatably arranged on the first tray, and a first fixing assembly used for placing a wire coil is arranged on the first rotary disc;
the wire winding mechanism is arranged beside the wire unwinding mechanism and comprises a second tray and a second turntable which is rotatably arranged on the second tray, and a second fixing assembly used for winding the wires into coils is arranged on the second turntable;
the meter counting mechanism is arranged between the pay-off mechanism and the take-up mechanism; the meter counting mechanism comprises a meter counting wheel and a sensing part, the meter counting wheel is used for rotating along with the movement of the electric wire, and the sensing part is linked with the meter counting wheel and used for sensing the number of rotating turns of the meter counting wheel;
the pressing mechanism is linked with the metering wheel and is used for driving the metering wheel to move up and down so as to enable the metering wheel to press the electric wire;
and the processor is in signal connection with the sensing piece and is used for processing and displaying the sensing result of the sensing piece.
2. The electric wire meter counter device with take-up and pay-off functions as claimed in claim 1, wherein said first fixing member comprises:
the three guide rails are distributed around the geometric center of the first turntable at equal intervals;
the three first sliding parts are respectively arranged on the three guide rails in a sliding manner and used for propping against the inner side of the wire coil to fix the wire coil;
the structure of the second fixing component is the same as that of the first fixing component.
3. The electric wire meter counter device with take-up and pay-off function as claimed in claim 2, wherein said first fixing member further comprises:
the sliding rod is perpendicular to the first rotary table and is arranged beside the geometric center of the first rotary table;
the second sliding piece is arranged on the sliding rod in a sliding mode;
the three connecting rods are respectively arranged in one-to-one correspondence with the three first sliding parts, one end of each connecting rod is hinged to the first sliding part, and the other end of each connecting rod is hinged to the second sliding part, so that the three first sliding parts can synchronously move along with the sliding of the second sliding parts.
4. The electric wire meter counter device with take-up and pay-off function as claimed in claim 3, wherein said first fixing member further comprises:
the driving piece is linked with the second sliding piece and used for driving the second sliding piece to slide, and the driving piece is in signal connection with the processor.
5. The electric wire meter counting device with the take-up and pay-off function according to claim 1, wherein the meter counting mechanism further comprises:
two sets of drive wheelset, it is two sets of the drive wheelset sets up relatively, but is formed with the clearance that the power supply line passed between two sets of drive wheelset, the drive wheelset includes hold-in range and a plurality of drive wheel, and is a plurality of the drive wheel passes through the hold-in range linkage, meter rice wheel and one of them are a set of the drive wheelset linkage.
6. The electric wire meter counter device with the take-up and pay-off function as claimed in claim 5, wherein the sensor is an encoder.
7. The electric wire meter counting device with take-up and pay-off functions as claimed in claim 5 or 6, wherein the pressing mechanism comprises:
the telescopic rod is linked with the transmission wheel set and is used for driving the transmission wheel set to move up and down;
the elastic piece is sleeved on the outer side of the telescopic rod and used for providing elastic pressing force for the transmission wheel set.
8. The electric wire meter counter device with take-up and pay-off functions as claimed in claim 7, wherein said pressing mechanism further comprises:
the force sensor is arranged on one group of transmission wheel sets and used for sensing pressing force of the transmission wheel sets; the telescopic link is electric telescopic link, the telescopic link, force sensor all with treater signal connection.
9. The electric wire meter counter having a take-up and pay-off function according to claim 1, further comprising:
and the prompting component is in signal connection with the processor.
10. The electric wire meter counter having a take-up and pay-off function according to claim 1, further comprising:
the wire paying-off mechanism, the wire winding mechanism, the meter counting mechanism, the pressing mechanism and the processor are all arranged in the box body, and universal wheels are arranged at the bottom of the box body.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111292552.0A CN114152169B (en) | 2021-11-03 | 2021-11-03 | Wire meter rice device with receive and releases line function |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202111292552.0A CN114152169B (en) | 2021-11-03 | 2021-11-03 | Wire meter rice device with receive and releases line function |
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| Publication Number | Publication Date |
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| CN114152169A true CN114152169A (en) | 2022-03-08 |
| CN114152169B CN114152169B (en) | 2023-12-01 |
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| CN202111292552.0A Active CN114152169B (en) | 2021-11-03 | 2021-11-03 | Wire meter rice device with receive and releases line function |
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| CN202126248U (en) * | 2011-06-29 | 2012-01-25 | 福建福硕线缆有限公司 | Synchronous measurement device of cable length |
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| Publication number | Publication date |
|---|---|
| CN114152169B (en) | 2023-12-01 |
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