CN114147850A - Method for transferring insulator mud blank by using manipulator for processing - Google Patents
Method for transferring insulator mud blank by using manipulator for processing Download PDFInfo
- Publication number
- CN114147850A CN114147850A CN202111434666.4A CN202111434666A CN114147850A CN 114147850 A CN114147850 A CN 114147850A CN 202111434666 A CN202111434666 A CN 202111434666A CN 114147850 A CN114147850 A CN 114147850A
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- CN
- China
- Prior art keywords
- manipulator
- blank
- clamp
- stamping
- station
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000012212 insulator Substances 0.000 title claims abstract description 40
- 238000000034 method Methods 0.000 title claims abstract description 23
- 238000003825 pressing Methods 0.000 claims abstract description 17
- 238000009966 trimming Methods 0.000 claims abstract description 11
- 238000000465 moulding Methods 0.000 claims description 4
- 239000004744 fabric Substances 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 12
- 229910052573 porcelain Inorganic materials 0.000 description 5
- 238000004080 punching Methods 0.000 description 4
- 230000005540 biological transmission Effects 0.000 description 2
- 239000002131 composite material Substances 0.000 description 2
- 239000004020 conductor Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000010292 electrical insulation Methods 0.000 description 1
- 239000011152 fibreglass Substances 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000010248 power generation Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
- B28B15/007—Plant with two or more identical shaping or moulding devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/38—Treating surfaces of moulds, cores, or mandrels to prevent sticking
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/907—Devices for picking-up and depositing articles or materials with at least two picking-up heads
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Manipulator (AREA)
Abstract
The invention discloses a method for transferring insulator mud blanks by using a manipulator to process, which relates to the technical field of insulator production, wherein a conveying line, a stamping and pressing device, the manipulator and a trimming device are arranged in a circular array manner, and the conveying line is provided with a first conveying line for conveying mud blanks and a second conveying line for conveying finished product blanks; and a first clamp of the manipulator clamps a mud blank on the first conveying line and conveys the mud blank to a first stamping station on a stamping and pressing device, a second clamp of the manipulator clamps a semi-finished blank processed on a second stamping station on the stamping and pressing device and conveys the semi-finished blank to a first fettling station on a fettling device, a third clamp of the manipulator clamps a finished blank of a second fettling station on the fettling device and conveys the finished blank to a second conveying line, and the operation is circulated. The invention can solve the phenomenon of idle running of the automatic manipulator in the traditional mode and has high production efficiency.
Description
Technical Field
The invention relates to the technical field of insulator production, in particular to a method for transferring insulator mud blank by using a manipulator for processing.
Background
The insulator is indispensable insulating equipment in the fields of power generation, power transformation, power transmission, power distribution and power utilization of a power system, and mainly plays a role in mechanical connection and electrical insulation; the insulator is divided into a porcelain insulator, a glass insulator, a composite insulator and a mixed insulator according to different materials, the cost of the insulator on an overhead line accounts for 11% -24% of the total manufacturing cost of the power transmission line, but the insulator is used as a key part of a power grid system, and the quality of the insulator is related to the safe operation of the power grid; the insulator is a special insulating control, and external live conductors of various electrical equipment are supported by the insulator and are insulated from the ground (or a grounding object) or other conductors with potential difference; the insulator is generally commonly used as a ceramic insulator, a glass fiber reinforced plastic insulator, a composite insulator and a semiconductor insulator.
Porcelain insulator is the most insulator that uses at present, and the main material of porcelain insulator preparation is silt, and porcelain insulator is essential also the most important technology in the manufacture process is the shaping, and the production technology of porcelain insulator generally includes: adding water into the silt slurry to prepare a cylindrical mud segment, cutting the cylindrical mud segment into mud segments with certain length, sharpening one end of the mud segment, putting the mud segments into a die to press a blank for molding, trimming an insulator blank, and finally burning the insulator blank in a kiln.
In the above-mentioned production line in-process all is manual transport usually, and degree of automation is low, often can influence production quality, and the production line that appears moreover appears has influenced production efficiency to a certain extent in the air transportation phenomenon appeared easily among the recycling operation process when carrying each process product base.
Disclosure of Invention
The invention aims to solve at least one technical problem in the prior art and provides a method for transferring insulator mud blank by using a manipulator for processing.
The technical solution of the invention is as follows:
a method for transferring insulator mud blank by using a manipulator to process,
the conveying line, the pressing and compacting device, the mechanical arm and the trimming device are arranged in a circular array,
the manipulator is provided with a first clamp, a second clamp and a third clamp;
the green compact stamping device is used for processing the mud blank to form a semi-finished blank, and is provided with a first stamping station and a second stamping station;
the fettling device is used for processing the semi-finished blank to form a finished blank, and is provided with a first fettling station and a second fettling station;
the conveying line is provided with a first conveying line for conveying the mud blank and a second conveying line for conveying the finished product blank;
and a first clamp of the manipulator clamps a mud blank on the first conveying line and conveys the mud blank to a first stamping station on a stamping and pressing device, a second clamp of the manipulator clamps a semi-finished blank processed on a second stamping station on the stamping and pressing device and conveys the semi-finished blank to a first fettling station on a fettling device, a third clamp of the manipulator clamps a finished blank of a second fettling station on the fettling device and conveys the finished blank to a second conveying line, and the operation is circulated.
Preferably, the conveying line is arranged opposite to the mechanical arm, and the green pressing device is arranged opposite to the trimming device.
Preferably, forming dies are arranged on the first stamping station and the second stamping station, the forming dies are fixed on the die base, and a pressed blank fan cover is arranged between the forming dies and the die base.
Preferably, the green compact fan housing is provided with an air suction hole communicated with the die cavity of the forming die.
Preferably, a demoulding cloth bag is sleeved in the cavity of the forming mould.
Preferably, the second clamp has a vacuum chuck thereon.
Preferably, the first clamp and the second clamp are both rotatably arranged on the manipulator.
Preferably, the third clamp is telescopically arranged on the robot arm.
The invention has the beneficial effects that: according to the invention, the conveying line, the pressing blank device, the manipulator and the blank trimming device which are arranged in a circular array are combined with the 3 clamps on the manipulator, so that products on each procedure can be sequentially and circularly grabbed, the phenomenon of idle running of the manipulator is avoided, and the production efficiency is greatly improved.
Drawings
FIG. 1 is a schematic structural diagram of a preferred embodiment of the present invention;
FIG. 2 is a schematic perspective view of a preferred embodiment of the present invention;
FIG. 3 is a schematic diagram of the robot of the preferred embodiment of the present invention;
FIG. 4 is a first schematic structural view of a clamping device in a preferred embodiment of the invention;
FIG. 5 is a second schematic structural view of a clamping device in accordance with a preferred embodiment of the present invention;
FIG. 6 is a schematic structural view of a molding die in a preferred embodiment of the present invention;
in the figure, 1-conveying line, 101-first conveying line, 102-second conveying line, 2-punching green pressing device, 201-first punching station, 202-second punching station, 203-forming die, 204 green pressing fan cover, 205-die seat, 206-air suction hole, 3-fettling device, 301-first fettling station, 302-second fettling station, 4-mechanical arm, 401-first clamp, 402-second clamp, 403-third clamp, 404-clamping device.
Detailed Description
Reference will now be made in detail to the present preferred embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to like elements throughout.
In the description of the present invention, it should be understood that the orientation or positional relationship referred to in the description of the orientation, such as the upper, lower, front, rear, left, right, etc., is based on the orientation or positional relationship shown in the drawings, and is only for convenience of description and simplification of description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention.
In the description of the present invention, the meaning of a plurality of means is one or more, the meaning of a plurality of means is two or more, and larger, smaller, larger, etc. are understood as excluding the number, and larger, smaller, inner, etc. are understood as including the number. If the first and second are described for the purpose of distinguishing technical features, they are not to be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated or implicitly indicating the precedence of the technical features indicated.
In the description of the present invention, unless otherwise explicitly limited, terms such as arrangement, installation, connection and the like should be understood in a broad sense, and those skilled in the art can reasonably determine the specific meanings of the above terms in the present invention in combination with the specific contents of the technical solutions.
Referring to fig. 1 to 6, a preferred embodiment of the present invention:
a method for transferring insulator mud blank by using a manipulator is characterized in that a conveying line 1, a stamping and pressing device 2, a manipulator 4 and a trimming device 3 are arranged in a circular array,
a clamping device 404 is movably arranged at the end part of the manipulator 4, and the clamping device 404 comprises a first clamp 401, a second clamp 402 and a third clamp 403;
the green compact stamping device 2 is used for processing a mud blank to form a semi-finished blank, and is provided with a first stamping station 201 and a second stamping station 202;
the fettling device 3 is used for processing the semi-finished blank to form a finished blank, and is provided with a first fettling station 301 and a second fettling station 302;
the conveying line 1 is provided with a first conveying line 101 for conveying mud blanks and a second conveying line 102 for conveying finished blank products;
the first clamp 401 of the manipulator 4 clamps the mud blank on the first conveying line and conveys the mud blank to the first stamping station 201 on the stamping and pressing device 2, the second clamp 402 of the manipulator 4 clamps the semi-finished blank processed on the second stamping station 202 on the stamping and pressing device 2 and conveys the semi-finished blank to the first fettling station 301 on the fettling device 3, and the third clamp 403 on the manipulator 4 clamps the finished blank of the second fettling station 302 on the fettling device 3 and conveys the finished blank to the second conveying line, and the operation is circulated.
This embodiment combines 3 anchor clamps on the manipulator through transport line, punching press pressed compact device, manipulator and the fettling device that the ring row set up, can encircle according to the preface and snatch the product on each process, avoids the manipulator idle running's phenomenon to appear, has improved production efficiency greatly.
As a preferred embodiment of the present invention, it may also have the following additional technical features:
the conveying line 1 is arranged opposite to the manipulator 4, and the stamping and pressing device 2 is arranged opposite to the fettling device 3.
Forming dies 203 are arranged on the first stamping station 201 and the second stamping station 202, the forming dies 203 are fixed on a die base 205, and a green compact fan housing 204 is arranged between the forming dies 203 and the die base 205. The green compact wind cover 204 is provided with a wind suction hole 206 communicating with the cavity of the molding die 203. When in use, a demoulding cloth bag is sleeved in the cavity of the forming mould 203. More specifically, the hole 206 that induced drafts is connected with air exhauster or vacuum pump, and when the semi-manufactured goods base drawing of patterns, the start adsorbs the drawing of patterns sack on forming die's inner wall, avoids the drawing of patterns to take out and influences product quality.
The second fixture 402 has a vacuum chuck thereon.
The first clamp 401 and the second clamp 402 are both rotatably disposed on the manipulator, and specifically, the first clamp 401 and the second clamp 402 are respectively connected via an output shaft to a motor, and the motor is disposed on the manipulator to realize the turning action of the first clamp 401 and the second clamp 402.
The third clamp 403 is telescopically arranged on the manipulator, and specifically, the third clamp 403 may be arranged at a telescopic end of an air cylinder, and the air cylinder is fixed on the manipulator 4 to realize the position adjustment.
The above additional technical features can be freely combined and used in superposition by those skilled in the art without conflict.
The above is only a preferred embodiment of the present invention, and the technical solutions that achieve the objects of the present invention by basically the same means are all within the protection scope of the present invention.
Claims (8)
1. A method for transferring insulator mud blank by using a manipulator is characterized in that,
the conveying line (1), the pressing and compacting device (2), the manipulator (4) and the trimming device (3) are arranged in a circular array,
the manipulator (4) is provided with a first clamp (401), a second clamp (402) and a third clamp (403);
the green compact stamping device (2) is used for processing the mud blank to form a semi-finished blank and is provided with a first stamping station (201) and a second stamping station (202);
the fettling device (3) is used for processing the semi-finished blank to form a finished blank and is provided with a first fettling station (301) and a second fettling station (302);
the conveying line (1) is provided with a first conveying line (101) for conveying mud blanks and a second conveying line (102) for conveying finished blank blanks;
a first clamp (401) of a manipulator (4) clamps a mud blank on a first conveying line, the mud blank is conveyed to a first stamping station (201) on a stamping and pressing device (2), a second clamp (402) of the manipulator (4) clamps a semi-finished blank processed on a second stamping station (202) on the stamping and pressing device (2), the semi-finished blank is conveyed to a first trimming station (301) on a trimming device (3), a third clamp (403) on the manipulator (4) clamps a finished blank of a second trimming station (302) on the trimming device (3), and the finished blank is conveyed to a second conveying line for circular operation.
2. A method for transferring insulator mud blank processing by a manipulator according to claim 1, characterized in that the conveyor line (1) is arranged opposite to the manipulator (4) and the green compact stamping device (2) is arranged opposite to the fettling device (3).
3. The method for transferring the insulator mud blank by using the manipulator for processing according to the claim 1, wherein the first stamping station (201) and the second stamping station (202) are provided with forming dies (203), the forming dies (203) are fixed on a die base (205), and a green compact wind cover (204) is arranged between the forming dies (203) and the die base (205).
4. A method for transferring insulator mud blank processing by a robot according to claim 3, wherein the green compact hood (204) is provided with air suction holes (206) communicating with the cavity of the molding die (203).
5. The method for transferring the insulator mud blank processing by the manipulator according to the claim 3, wherein a cloth stripping bag is sleeved in the cavity of the forming mold (203).
6. A method for transferring insulator mud blank processing by a robot according to claim 1, characterized in that the second clamp (402) is provided with vacuum cups.
7. A method for transferring insulator mud blank processing by a manipulator according to claim 1, characterized in that the first clamp (401) and the second clamp (402) are rotatably arranged on the manipulator (4).
8. A method for transferring insulator mud blank processing by means of a manipulator according to claim 1, characterized in that the third clamp (403) is telescopically arranged on the manipulator (4).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111434666.4A CN114147850B (en) | 2021-11-29 | 2021-11-29 | Method for transferring insulator mud blank by using manipulator for processing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111434666.4A CN114147850B (en) | 2021-11-29 | 2021-11-29 | Method for transferring insulator mud blank by using manipulator for processing |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN114147850A true CN114147850A (en) | 2022-03-08 |
| CN114147850B CN114147850B (en) | 2023-03-10 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202111434666.4A Active CN114147850B (en) | 2021-11-29 | 2021-11-29 | Method for transferring insulator mud blank by using manipulator for processing |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN114147850B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116766356A (en) * | 2022-04-07 | 2023-09-19 | 张书平 | Ceramic die |
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|---|---|---|---|---|
| SU873294A1 (en) * | 1979-09-07 | 1981-10-15 | Предприятие П/Я А-3570 | Multi-positional switch |
| CN102436878A (en) * | 2011-12-29 | 2012-05-02 | 苏州电瓷厂有限公司 | Glazing device and glaze distributing method for head of dish suspended-type porcelain insulator porcelain blank |
| CN205735435U (en) * | 2016-04-20 | 2016-11-30 | 张耀辰 | Single umbrella shape electric porcelain insulator automatic moulding system |
| CN109326397A (en) * | 2018-10-31 | 2019-02-12 | 苏州达力客自动化科技有限公司 | A kind of high-tension insulator rubs a molding equipment and control method |
| CN109571741A (en) * | 2018-11-06 | 2019-04-05 | 深圳维邦材料技术有限公司 | Suspension porcelain insulator automatic production process and production line |
| CN208737953U (en) * | 2018-09-10 | 2019-04-12 | 山东淄博电瓷厂股份有限公司 | A kind of suspension disc insulator pressure repaired biscuit integrated molding set composite |
| CN112060309A (en) * | 2020-09-22 | 2020-12-11 | 株洲宏达电子股份有限公司 | Ceramic insulator forming system |
| CN112201418A (en) * | 2020-10-28 | 2021-01-08 | 中材江西电瓷电气有限公司 | Spinning forming equipment for disc-shaped suspension type porcelain insulator |
| CN112589980A (en) * | 2020-12-10 | 2021-04-02 | 江西高能陶瓷设备制造有限公司 | Insulator mud blank forming process |
| CN112873495A (en) * | 2021-01-12 | 2021-06-01 | 江西高强电瓷集团有限公司 | Mud blank stamping device and process |
| CN112908586A (en) * | 2021-01-20 | 2021-06-04 | 陆同玉 | Electric power porcelain insulator forming and processing system |
-
2021
- 2021-11-29 CN CN202111434666.4A patent/CN114147850B/en active Active
Patent Citations (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| SU873294A1 (en) * | 1979-09-07 | 1981-10-15 | Предприятие П/Я А-3570 | Multi-positional switch |
| CN102436878A (en) * | 2011-12-29 | 2012-05-02 | 苏州电瓷厂有限公司 | Glazing device and glaze distributing method for head of dish suspended-type porcelain insulator porcelain blank |
| CN205735435U (en) * | 2016-04-20 | 2016-11-30 | 张耀辰 | Single umbrella shape electric porcelain insulator automatic moulding system |
| CN208737953U (en) * | 2018-09-10 | 2019-04-12 | 山东淄博电瓷厂股份有限公司 | A kind of suspension disc insulator pressure repaired biscuit integrated molding set composite |
| CN109326397A (en) * | 2018-10-31 | 2019-02-12 | 苏州达力客自动化科技有限公司 | A kind of high-tension insulator rubs a molding equipment and control method |
| CN109571741A (en) * | 2018-11-06 | 2019-04-05 | 深圳维邦材料技术有限公司 | Suspension porcelain insulator automatic production process and production line |
| CN112060309A (en) * | 2020-09-22 | 2020-12-11 | 株洲宏达电子股份有限公司 | Ceramic insulator forming system |
| CN112201418A (en) * | 2020-10-28 | 2021-01-08 | 中材江西电瓷电气有限公司 | Spinning forming equipment for disc-shaped suspension type porcelain insulator |
| CN112589980A (en) * | 2020-12-10 | 2021-04-02 | 江西高能陶瓷设备制造有限公司 | Insulator mud blank forming process |
| CN112873495A (en) * | 2021-01-12 | 2021-06-01 | 江西高强电瓷集团有限公司 | Mud blank stamping device and process |
| CN112908586A (en) * | 2021-01-20 | 2021-06-04 | 陆同玉 | Electric power porcelain insulator forming and processing system |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116766356A (en) * | 2022-04-07 | 2023-09-19 | 张书平 | Ceramic die |
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| Publication number | Publication date |
|---|---|
| CN114147850B (en) | 2023-03-10 |
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