CN114147598B - A roller support device for a step-by-step multi-station centerless roller cylindrical grinder - Google Patents

A roller support device for a step-by-step multi-station centerless roller cylindrical grinder Download PDF

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Publication number
CN114147598B
CN114147598B CN202111442459.3A CN202111442459A CN114147598B CN 114147598 B CN114147598 B CN 114147598B CN 202111442459 A CN202111442459 A CN 202111442459A CN 114147598 B CN114147598 B CN 114147598B
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Prior art keywords
roller
cylinder
plate
jacking
supporting plate
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CN114147598A (en
Inventor
张洛平
李华
马明星
蔡振华
闫姣姣
杨少丹
鲁志敏
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Qingyan Luoyang Advanced Manufacturing Industry Research Institute
Qingyan Luoyang Technology Industry Co ltd
Qingyan Precision Bearing Research Institute Luoyang Co ltd
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Luoyang Advanced Manufacturing Industry Research And Development Base tianjin Research Institute For Advanced Equipment tsinghua University
Qingyan Precision Bearing Research Institute Luoyang Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B27/00Other grinding machines or devices
    • B24B27/0076Other grinding machines or devices grinding machines comprising two or more grinding tools
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00Component parts such as frames, beds, carriages, headstocks
    • B24B41/005Feeding or manipulating devices specially adapted to grinding machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00Component parts such as frames, beds, carriages, headstocks
    • B24B41/06Work supports, e.g. adjustable steadies
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B47/00Drives or gearings; Equipment therefor
    • B24B47/20Drives or gearings; Equipment therefor relating to feed movement
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B5/00Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor
    • B24B5/18Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor involving centreless means for supporting, guiding, floating or rotating work
    • B24B5/22Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor involving centreless means for supporting, guiding, floating or rotating work for grinding cylindrical surfaces, e.g. on bolts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B5/00Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor
    • B24B5/35Accessories
    • B24B5/355Feeding means

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Grinding Of Cylindrical And Plane Surfaces (AREA)

Abstract

The invention belongs to the technical field of roller grinding, and particularly discloses a roller supporting device of a stepping type multi-station coreless roller cylindrical grinding machine, which comprises a roller supporting device, a roller servo jacking device and a roller cylinder jacking device, wherein the roller supporting device comprises a supporting plate, a roller jacking plate and a driving mechanism, the rollers can be placed at the top of the supporting plate, the front and rear parts of the upper part of the supporting plate are respectively provided with the roller jacking plates which are arranged in parallel with the roller jacking plate, the roller jacking plate is movably connected with the supporting plate, under the action of the driving mechanism, the roller jacking plate can vertically upwards move relative to the supporting plate to jack the rollers or vertically downwards move away from the rollers, under the action of the driving mechanism, the jacking heads and the cylinder stretching rod jacking heads can horizontally move left and right to be close to and jack the rollers or keep away from the rollers, so as to prevent the rollers from jumping during processing, improve coaxiality of the rollers after arc opening and finish grinding, improve the quality of finished products and improve the processing precision.

Description

一种步进式多工位无心滚子外圆磨床滚子支撑装置A stepping type multi-station centerless roller cylindrical grinder roller support device

技术领域Technical field

本发明属于滚子磨削技术领域,具体公开一种步进式多工位无心滚子外圆磨床滚子支撑装置。The invention belongs to the technical field of roller grinding, and specifically discloses a step-type multi-station centerless roller cylindrical grinder roller support device.

背景技术Background technique

圆弧或对数曲线滚子常采用无心贯穿磨磨削,这种磨削方法为达到滚子的尺寸精度和表面质量要求,需在两台磨床上分别进行开弧和精磨两道工序,导致滚子质量稳定性差、工作效率较低,为提高滚子加工质量和工作效率,需要设计一种多工位无心滚子外圆磨床,同时具有开弧与精磨双工位,滚子在磨床上磨削时能够快速支撑装夹,并能根据不同尺寸的滚子进行调节,达到提高滚子加工质量和效率的目的。Arc or logarithmic curve rollers are often ground by centerless through grinding. In order to achieve the dimensional accuracy and surface quality requirements of the rollers, this grinding method requires two processes of arc opening and fine grinding on two grinding machines. This results in poor roller quality stability and low work efficiency. In order to improve the roller processing quality and work efficiency, it is necessary to design a multi-station centerless roller cylindrical grinder with dual arc opening and fine grinding stations. The roller is The grinder can quickly support and clamp when grinding, and can be adjusted according to rollers of different sizes to improve the quality and efficiency of roller processing.

发明内容Contents of the invention

为了解决背景技术中问题,本发明公开一种步进式多工位无心滚子外圆磨床滚子支撑装置,包括滚子支撑装置、滚子伺服顶头装置和滚子气缸顶头装置,能够在同一台磨床上步进式进行开弧和精磨外圆,加工效率高,成品质量好。In order to solve the problems in the background technology, the present invention discloses a step-type multi-station centerless roller cylindrical grinder roller support device, which includes a roller support device, a roller servo head device and a roller cylinder head device, which can be used at the same time. The table grinder performs step-by-step arc opening and fine grinding of the outer circle, with high processing efficiency and good finished product quality.

为实现上述发明目的,本发明采用下述技术方案:In order to achieve the above-mentioned object of the invention, the present invention adopts the following technical solutions:

一种步进式多工位无心滚子外圆磨床滚子支撑装置,包括底板、滚子支撑装置、滚子伺服顶头装置和滚子气缸顶头装置,底板水平设置,滚子支撑装置包括支撑板、滚子顶起板和驱动机构,支撑板竖直设置在底板上,滚子能够放置在支撑板的顶部,在支撑板上部前后方分别设有与其平行设置的滚子顶起板,滚子顶起板与支撑板活动连接,在驱动机构的作用下,滚子顶起板能够相对支撑板竖直向上移动将滚子顶起或竖直向下移动远离滚子,滚子伺服顶头装置和滚子气缸顶头装置间隔设置在支撑板的左右侧,滚子伺服顶头装置包括顶头,滚子气缸顶头装置包括气缸伸出杆顶头,顶头和气缸伸出杆顶头相对设置在支撑板的上方,在驱动装置的作用下,顶头和气缸伸出杆顶头能够左右水平移动接近并顶着滚子或远离滚子。A stepping type multi-station centerless roller cylindrical grinder roller support device, including a base plate, a roller support device, a roller servo head device and a roller cylinder head device. The base plate is set horizontally, and the roller support device includes a support plate. , roller jacking plate and driving mechanism. The support plate is set vertically on the bottom plate. The rollers can be placed on the top of the support plate. There are roller jacking plates arranged parallel to the upper part of the support plate at the front and rear respectively. The rollers The jacking plate is movably connected to the support plate. Under the action of the driving mechanism, the roller jacking plate can move vertically upward relative to the support plate to jack up the roller or move vertically downward away from the roller. The roller servo jacking device and The roller cylinder head device is arranged at intervals on the left and right sides of the support plate. The roller servo head device includes a head. The roller cylinder head device includes a cylinder extending rod head. The head and the cylinder extending rod head are relatively arranged above the support plate. Under the action of the driving device, the top head and the cylinder extending rod head can move horizontally left and right to approach and push against the roller or away from the roller.

进一步地,驱动机构包括下连杆、上连杆、齿轮和齿条,在支撑板中部左右间隔设有两个水平贯穿支撑板的通孔,每个通孔内分别穿设有齿轮轴,每个齿轮轴的两端分别转动连接有齿轮,在所述齿轮的下方分别设有与齿轮啮合连接的齿条,齿条通过匹配设置的滑块和导轨与底板活动连接,齿条的一端通过连接件与齿条气缸的齿条气缸伸出杆连接,所述齿轮分别与倾斜向上设置的下连杆的下端连接,下连杆上端与反向倾斜设置的上连杆的下端铰接连接,上连杆的上端与滚子顶起板下端铰接连接,在齿条气缸的作用下,齿条能够左右移动并依次通过齿轮、下连杆和上连杆带动滚子顶起板相对支撑板竖直向上移动将滚子顶起或竖直向下移动远离滚子。Further, the driving mechanism includes a lower connecting rod, an upper connecting rod, a gear and a rack. There are two horizontal through holes that penetrate the support plate at left and right intervals in the middle of the support plate. A gear shaft is penetrated in each through hole. Gears are rotatably connected to both ends of each gear shaft. Below the gears, there are racks meshed with the gears. The racks are movably connected to the base plate through matching slide blocks and guide rails. One end of the rack is connected through The gears are connected to the lower end of the lower connecting rod that is inclined upward, and the upper end of the lower connecting rod is hingedly connected to the lower end of the upper connecting rod that is inclined in the opposite direction. The upper end of the rod is hingedly connected to the lower end of the roller jacking plate. Under the action of the rack cylinder, the rack can move left and right and drive the roller jacking plate vertically upward relative to the support plate through the gear, lower connecting rod and upper connecting rod. The movement lifts the roller up or moves it straight down and away from the roller.

进一步地,滚子伺服顶头装置包括伺服电机、联轴器、丝杠和顶头,伺服电机通过电机机架设置在固定板上,伺服电机的输出端通过联轴器与丝杠的一端连接,丝杠的另一端通过螺纹连接的螺母穿设在竖直设置的螺母座上部,在螺母座的下部穿设有水平设置的顶头,顶头的自由端朝接近滚子的方向延伸,在伺服电机的作用下,丝杠能够通过螺母座带动顶头左右移动接近或远离滚子。Further, the roller servo head device includes a servo motor, a coupling, a screw and a head. The servo motor is installed on the fixed plate through the motor frame. The output end of the servo motor is connected to one end of the screw through the coupling. The other end of the rod is threaded through a threaded nut on the upper part of the vertical nut seat. A horizontal head is installed on the lower part of the nut seat. The free end of the head extends in the direction close to the roller. Under the action of the servo motor, , the screw can drive the head through the nut seat to move left and right to approach or away from the roller.

进一步地,滚子气缸顶头装置包括气缸支架、气缸固定板、气缸和气缸伸出杆顶头,气缸伸出杆顶头自由端与顶头的自由端相对设置,气缸伸出杆顶头另一端与气缸输出端连接,气缸设置在气缸固定板顶部,气缸固定板通过竖直设置的气缸支架与底板固定连接,气缸能够推动气缸伸出杆顶头向接近滚子的方向移动顶着滚子。Further, the roller cylinder head device includes a cylinder bracket, a cylinder fixed plate, a cylinder and a cylinder extending rod head. The free end of the cylinder extending rod head is opposite to the free end of the head, and the other end of the cylinder extending rod head is connected to the cylinder output end. connection, the cylinder is set on the top of the cylinder fixed plate, and the cylinder fixed plate is fixedly connected to the bottom plate through a vertical cylinder bracket. The cylinder can push the cylinder extending rod head to move in the direction close to the roller and push against the roller.

进一步地,在顶头的中部套设有直线轴承,直线轴承设置在顶杆连接板上部,顶杆连接板下部与设置在底板上的顶杆支架上端连接。Further, a linear bearing is set in the middle part of the ejector head, the linear bearing is arranged on the upper part of the ejector connecting plate, and the lower part of the ejector connecting plate is connected to the upper end of the ejector bracket provided on the bottom plate.

进一步地,在支撑板上部前后侧面的左右端方分别设有与滚子顶起板匹配的卡槽,卡槽竖直设置,所述滚子顶起板的左右端分别嵌设在对应的卡槽中与卡槽滑动连接。Furthermore, the left and right ends of the front and rear sides of the upper part of the support plate are respectively provided with card slots that match the roller jacking plates. The card slots are arranged vertically, and the left and right ends of the roller jacking plates are respectively embedded in the corresponding clamping plates. The slot is slidingly connected with the card slot.

进一步地,在支撑板顶部临近气缸固定板的一端设置有出料口,在伺服电机的作用下,顶头向接近滚子的方向移动推动加工好的滚子从出料口导出。Further, a discharge port is provided at one end of the top of the support plate adjacent to the cylinder fixed plate. Under the action of the servo motor, the top moves in the direction close to the roller to push the processed roller to be led out of the discharge port.

与现有技术相比,本发明的有益效果是:Compared with the prior art, the beneficial effects of the present invention are:

本发明步进式多工位无心滚子外圆磨床滚子支撑装置,包括滚子支撑装置、滚子伺服顶头装置和滚子气缸顶头装置,滚子支撑装置用于支撑滚子,滚子伺服顶头装置和滚子气缸顶头装置间隔设置在支撑板的左右侧,滚子伺服顶头装置包括顶头,滚子气缸顶头装置包括气缸伸出杆顶头,顶头和气缸伸出杆顶头相对设置在支撑板的上方,在驱动装置的作用下,顶头和气缸伸出杆顶头能够左右水平移动接近并顶着滚子或远离滚子,工作时,滚子两端面分别由伺服电机顶杆和气缸出杆顶头顶着,可以防止滚子在加工时产生跳动,提高滚子在开弧和精磨后的同轴度,提高成品质量,提高加工精度, 在同一台磨床上步进式进行开弧和精磨外圆,加工效率高,成品质量好,调整、安装、维护、使用方便。The roller support device of the step-type multi-station centerless roller cylindrical grinder of the present invention includes a roller support device, a roller servo head device and a roller cylinder head device. The roller support device is used to support the roller, and the roller servo head device is used to support the roller. The top device and the roller cylinder top device are arranged at intervals on the left and right sides of the support plate. The roller servo top device includes a top, and the roller cylinder top device includes a cylinder extension rod top. The top and the cylinder extension rod top are relatively arranged on the support plate. Above, under the action of the driving device, the ejector head and the cylinder rod ejector head can move horizontally left and right to approach and push against the roller or away from the roller. When working, the two ends of the roller are pushed by the servo motor ejector rod and the cylinder rod ejector rod respectively. It can prevent the roller from jumping during processing, improve the coaxiality of the roller after arc opening and fine grinding, improve the quality of finished products, and improve the processing accuracy. Arc opening and fine grinding can be performed step by step on the same grinding machine. Round, high processing efficiency, good quality of finished products, easy to adjust, install, maintain and use.

附图说明Description of drawings

图1 是本发明的主视结构示意图;FIG1 is a schematic diagram of the main structure of the present invention;

图2 是图1中A-A剖视结构示意图;Figure 2 is a schematic structural diagram of the A-A section in Figure 1;

图3 是图1的俯视结构示意图;Figure 3 is a schematic top view of the structure of Figure 1;

图4 是图1的左视结构示意图;Figure 4 is a left structural diagram of Figure 1;

图5 是图1的右视结构示意图;Figure 5 is a right structural diagram of Figure 1;

图6 是图1的立体结构示意图;Figure 6 is a schematic diagram of the three-dimensional structure of Figure 1;

图7 是滚子精磨加工状态示意简图;Figure 7 is a schematic diagram of the roller fine grinding process;

上述图中:1-底板;2-滚子支撑装置;3-滚子伺服顶头装置;4-滚子气缸顶头装置;5-滚子;6-出料口;2.1-支撑板;2.2-导轨;2.3-滑块;2.4-齿条;2.5-齿条气缸固定板;2.6-齿条气缸伸出杆;2.7-齿条气缸;2.8-齿轮轴;2.9-键;2.10-推力轴承A;2.11-齿轮;2.12-深沟球轴承;2.13-推力轴承B;2.14-压盖;2.15-锁紧螺母;2.16-下连杆;2.17-上连杆;2.18-滚子顶起板;3.1-电机机架;3.2-电机座;3.3-轴承座;3.4-伺服电机;3.5-联轴器;3.6-丝杠;3.7-螺母;3.8-螺母座;3.9-顶头;3.10-直线轴承;3.11-顶杆连接板;3.12-顶杆支架;4.1-气缸支架;4.2-气缸固定板;4.3-气缸;4.4-气缸伸出杆顶头。In the above figure: 1-base plate; 2-roller support device; 3-roller servo head device; 4-roller cylinder head device; 5-roller; 6-discharge port; 2.1-support plate; 2.2-guide rail ; 2.3-slider; 2.4-rack; 2.5-rack cylinder fixed plate; 2.6-rack cylinder extending rod; 2.7-rack cylinder; 2.8-gear shaft; 2.9-key; 2.10-thrust bearing A; 2.11 -Gear; 2.12-deep groove ball bearing; 2.13-thrust bearing B; 2.14-gland; 2.15-lock nut; 2.16-lower connecting rod; 2.17-upper connecting rod; 2.18-roller jacking plate; 3.1-motor Frame; 3.2-motor seat; 3.3-bearing seat; 3.4-servo motor; 3.5-coupling; 3.6-screw; 3.7-nut; 3.8-nut seat; 3.9-head; 3.10-linear bearing; 3.11-head Rod connecting plate; 3.12-ejector rod bracket; 4.1-cylinder bracket; 4.2-cylinder fixed plate; 4.3-cylinder; 4.4-cylinder extending rod top.

具体实施方式Detailed ways

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present invention.

结合附图1-7,详细阐述本发明一种步进式多工位无心滚子外圆磨床滚子支撑装置,包括底板1、滚子支撑装置2、滚子伺服顶头装置3和滚子气缸顶头装置4,底板1水平设置,滚子支撑装置2包括支撑板2.1、滚子顶起板2.18和驱动机构,支撑板2.1竖直设置在底板1上,滚子5能够放置在支撑板2.1的顶部,在支撑板2.1上部前后方分别设有与其平行设置的滚子顶起板2.18,在支撑板2.1上部前后侧面的左右端方分别设有与滚子顶起板2.18匹配的卡槽,卡槽竖直设置,所述滚子顶起板2.18的左右端分别嵌设在对应的卡槽中与卡槽滑动连接,在驱动机构的作用下,滚子顶起板2.18能够相对支撑板2.1竖直向上移动将滚子5顶起或竖直向下移动远离滚子5,滚子伺服顶头装置3和滚子气缸顶头装置4间隔设置在支撑板2.1的左右侧,滚子伺服顶头装置3包括顶头3.9,滚子气缸顶头装置4包括气缸伸出杆顶头4.4,顶头3.9和气缸伸出杆顶头4.4相对设置在支撑板2.1的上方,在驱动装置的作用下,顶头3.9和气缸伸出杆顶头4.4能够左右水平移动接近并顶着滚子5或远离滚子5,顶头3.9和气缸伸出杆顶头4.4顶着滚子5的两端,防止在加工过程中滚子5跳动,在支撑板2.1顶部临近气缸固定板4.2的一端设置有出料口6,在伺服电机3.4的作用下,顶头3.9向接近滚子5的方向移动推动加工好的滚子5从出料口6导出。With reference to the accompanying drawings 1-7, a step-by-step multi-station centerless roller cylindrical grinder roller support device of the present invention is described in detail, including a base plate 1, a roller support device 2, a roller servo head device 3 and a roller cylinder. The top device 4 and the bottom plate 1 are set horizontally. The roller support device 2 includes a support plate 2.1, a roller jacking plate 2.18 and a driving mechanism. The support plate 2.1 is set vertically on the bottom plate 1. The roller 5 can be placed on the support plate 2.1. At the top, there are roller jacking plates 2.18 arranged parallel to the upper part of the support plate 2.1 at the front and rear respectively. The left and right ends of the front and rear sides of the upper part of the support plate 2.1 are respectively provided with slots matching the roller jacking plates 2.18. The slot is arranged vertically, and the left and right ends of the roller jacking plate 2.18 are respectively embedded in the corresponding slots and are slidingly connected to the slots. Under the action of the driving mechanism, the roller jacking plate 2.18 can stand upright relative to the support plate 2.1 Move straight upward to push up the roller 5 or move vertically downward away from the roller 5. The roller servo head device 3 and the roller cylinder head device 4 are spaced on the left and right sides of the support plate 2.1. The roller servo head device 3 includes The head 3.9, the roller cylinder head device 4 includes a cylinder extending rod head 4.4, the head 3.9 and the cylinder extending rod head 4.4 are relatively arranged above the support plate 2.1, under the action of the driving device, the head 3.9 and the cylinder extending rod head 4.4 4.4 can move horizontally left and right to approach and push against the roller 5 or away from the roller 5. The head 3.9 and the cylinder extension rod head 4.4 push against both ends of the roller 5 to prevent the roller 5 from jumping during the processing. On the support plate 2.1 An outlet 6 is provided at one end of the top adjacent to the cylinder fixed plate 4.2. Under the action of the servo motor 3.4, the top 3.9 moves in a direction close to the roller 5 and pushes the processed roller 5 out of the outlet 6.

作为可选设计,优选所述滚子支撑装置2的驱动机构包括下连杆2.16、上连杆2.17、齿轮2.11和齿条2.4,在支撑板2.1中部左右间隔设有两个水平贯穿支撑板2.1的通孔,每个通孔内分别穿设有齿轮轴2.8,齿轮轴2.8通过键2.9与滚子支撑板2.1连接,每个齿轮轴2.8的两端分别转动连接有齿轮2.11,两个齿轮轴2.8伸出滚子支撑板2.1的两端分别套装推力轴承A2.10和深沟球轴承2.12,推力轴承A2.10两端分别与滚子支撑板2.1和齿轮2.11表面接触,深沟球轴承2.12外圈套装在四个齿轮2.11中部的孔内,齿轮2.11外侧的凹槽内套装推力轴承B2.13,压盖2.14的内凸台与推力轴承B2.13内孔配合,压盖2.14轴肩与推力轴承B2.13端面接触,锁紧螺母2.15与齿轮轴2.8两端最外侧的螺纹旋合以固定齿轮2.11,在所述齿轮2.11的下方分别设有与齿轮2.11啮合连接的齿条2.4,齿条2.4通过匹配设置的滑块2.3和导轨2.2与底板1活动连接,在支撑板2.1下端的前后两侧分别固定安装有导轨2.2,滑块2.3配装在导轨2.2上,齿条2.4固定安装在滑块2.3上方,两个齿条2.4的右端固定安装齿条气缸固定板2.5,齿条气缸2.7固定安装在底板1上方,位于滚子支撑板2.1右侧,齿条气缸伸出杆2.6与齿条气缸固定板2.5固定连接,所述齿轮2.11分别与倾斜向上设置的下连杆2.16的下端连接,齿轮2.11端面上有两个小螺孔,固定安装下连杆2.16,下连杆2.16上端与反向倾斜设置的上连杆2.17的下端铰接连接,上连杆2.17的上端与滚子顶起板2.18下端铰接连接,齿条气缸2.7推动齿条气缸伸出杆2.6向外伸出,推动齿条2.4向左运动驱动齿轮2.11顺时针旋转,通过下连杆2.16和上连杆2.17的连杆机构,驱动滚子顶起板2.18在滚子支撑板2.1上部的滑槽内向上顶起,滚子顶起板2.18顶到最高处时,支撑板2.1前后侧的滚子顶起板2.18高出滚子支撑板2.1上表面,将滚子支撑板2.1上的滚子5顶起,离开滚子支撑板2.1,滚子顶起板2.18采用塑料材质,便于滚子5在伺服电机3.4的推动下向左滑动,且滚子表面不易被划伤。As an optional design, it is preferred that the driving mechanism of the roller support device 2 includes a lower link 2.16, an upper link 2.17, a gear 2.11 and a rack 2.4. There are two horizontally penetrating support plates 2.1 spaced left and right in the middle of the support plate 2.1. Through holes, a gear shaft 2.8 is passed through each through hole, and the gear shaft 2.8 is connected to the roller support plate 2.1 through a key 2.9. The two ends of each gear shaft 2.8 are respectively connected to a gear 2.11 for rotation. The two gear shafts 2.8 The two ends of the extended roller support plate 2.1 are respectively equipped with thrust bearings A2.10 and deep groove ball bearings 2.12. The two ends of the thrust bearing A2.10 are in surface contact with the roller support plate 2.1 and the gear 2.11 respectively. The deep groove ball bearings 2.12 The outer ring is set in the hole in the middle of the four gears 2.11, and the thrust bearing B2.13 is set in the groove on the outside of the gear 2.11. The inner boss of the gland 2.14 matches the inner hole of the thrust bearing B2.13, and the shoulder of the gland 2.14 matches the inner hole of the thrust bearing B2.13. The end face of the thrust bearing B2.13 is in contact, and the locking nut 2.15 is screwed with the outermost threads at both ends of the gear shaft 2.8 to fix the gear 2.11. Below the gear 2.11, there are racks 2.4 meshingly connected with the gear 2.11. The strip 2.4 is movably connected to the base plate 1 through the matching slider 2.3 and guide rail 2.2. Guide rails 2.2 are fixedly installed on the front and rear sides of the lower end of the support plate 2.1. The slider 2.3 is mounted on the guide rail 2.2, and the rack 2.4 is fixedly installed on the guide rail 2.2. Above the slider 2.3, the rack cylinder fixing plate 2.5 is fixedly installed on the right end of the two racks 2.4. The rack cylinder 2.7 is fixedly installed above the base plate 1, located on the right side of the roller support plate 2.1. The rack cylinder extends the rod 2.6 and the tooth The cylinder fixing plate 2.5 is fixedly connected, and the gears 2.11 are respectively connected to the lower ends of the lower connecting rods 2.16 arranged obliquely upward. There are two small screw holes on the end face of the gears 2.11, and the lower connecting rods 2.16 are fixedly installed. The upper end of the lower connecting rods 2.16 is connected to The lower end of the upper connecting rod 2.17 arranged at a reverse tilt is hingedly connected. The upper end of the upper connecting rod 2.17 is hingedly connected with the lower end of the roller jacking plate 2.18. The rack cylinder 2.7 pushes the rack cylinder extension rod 2.6 to extend outward, pushing the gear The bar 2.4 moves to the left and the driving gear 2.11 rotates clockwise. Through the linkage mechanism of the lower link 2.16 and the upper link 2.17, the roller jacking plate 2.18 is driven to jack up in the chute on the upper part of the roller support plate 2.1. When the sub-lifting plate 2.18 is pushed to the highest point, the roller lifting plates 2.18 on the front and rear sides of the supporting plate 2.1 are higher than the upper surface of the roller supporting plate 2.1, and the roller 5 on the roller supporting plate 2.1 is pushed up and away from the rollers. The support plate 2.1 and the roller lifting plate 2.18 are made of plastic material, which facilitates the roller 5 to slide to the left under the push of the servo motor 3.4, and the surface of the roller is not easily scratched.

作为可选设计,优选滚子伺服顶头装置3包括伺服电机3.4、联轴器3.5、丝杠3.6和顶头3.9,伺服电机3.4固定安装在电机座3.2右端,电机座3.2固定安装在电机支架3.1上方右侧,电机支架3.1固定安装在底板1上方右侧,轴承座3.3套装在电机支架3.1上方的孔内,丝杠3.6右端套装在轴承座3.3中间的孔内,通过联轴器3.5与伺服电机3.4输出轴连接,螺母3.7套装在丝杠3.6上,螺母3.7外圆固定套装在螺母座3.8中,螺母座3.8下方的开槽小孔内穿设有顶头3.9,直线轴承3.10套装在顶头3.9中部,直线轴承3.10套装在顶杆连接板3.11上方的孔内,顶杆连接板3.11下方与顶杆支架3.12固定连接,顶杆支架3.12下方固定安装在底板1上,伺服电机3.4驱动丝杠3.6旋转,使螺母3.7左右移动,带动顶头3.9在直线轴承3.10孔内左右移动,以推动滚子5使其步进式进入开弧和精磨加工工位,最后推动滚子5进入出料口。As an optional design, it is preferred that the roller servo head device 3 includes a servo motor 3.4, a coupling 3.5, a screw 3.6 and a head 3.9. The servo motor 3.4 is fixedly installed on the right end of the motor base 3.2, and the motor base 3.2 is fixedly installed above the motor bracket 3.1. On the right side, the motor bracket 3.1 is fixedly installed on the right side above the base plate 1, the bearing seat 3.3 is set in the hole above the motor bracket 3.1, the right end of the screw 3.6 is set in the hole in the middle of the bearing seat 3.3, and is connected to the servo motor through the coupling 3.5 3.4 output shaft connection, nut 3.7 is set on the screw 3.6, the outer circle of the nut 3.7 is fixed in the nut seat 3.8, the slotted hole below the nut seat 3.8 is penetrated with a head 3.9, and the linear bearing 3.10 is set in the middle of the head 3.9 , the linear bearing 3.10 is set in the hole above the ejector connecting plate 3.11, the lower part of the ejector connecting plate 3.11 is fixedly connected to the ejector bracket 3.12, the lower part of the ejector bracket 3.12 is fixedly installed on the base plate 1, and the servo motor 3.4 drives the screw 3.6 to rotate , causing the nut 3.7 to move left and right, driving the head 3.9 to move left and right in the hole of the linear bearing 3.10, so as to push the roller 5 to step into the arc opening and fine grinding processing station, and finally push the roller 5 into the discharge port.

作为可选设计,优选滚子气缸顶头装置4包括气缸支架4.1、气缸固定板4.2、气缸4.3和气缸伸出杆顶头4.4,气缸伸出杆顶头4.4自由端与顶头3.9的自由端相对设置,气缸伸出杆顶头4.4另一端与气缸4.3输出端连接,气缸4.3设置在气缸固定板4.2顶部,气缸固定板4.2通过竖直设置的气缸支架4.1与底板1固定连接,气缸4.3能够推动气缸伸出杆顶头4.4向接近滚子5的方向移动顶着滚子5,保证滚子5在加工时不产生跳动。As an optional design, it is preferred that the roller cylinder head device 4 includes a cylinder bracket 4.1, a cylinder fixing plate 4.2, a cylinder 4.3 and a cylinder extending rod head 4.4. The free end of the cylinder extending rod head 4.4 is opposite to the free end of the head 3.9. The cylinder The other end of the extending rod head 4.4 is connected to the output end of the cylinder 4.3. The cylinder 4.3 is arranged on the top of the cylinder fixed plate 4.2. The cylinder fixed plate 4.2 is fixedly connected to the bottom plate 1 through the vertically arranged cylinder bracket 4.1. The cylinder 4.3 can push the cylinder to extend the rod. The head 4.4 moves in the direction close to the roller 5 and presses the roller 5 to ensure that the roller 5 does not jump during processing.

本发明工作过程如下:The working process of the present invention is as follows:

本发明步进式多工位无心滚子外圆磨床滚子支撑装置配套使用的磨床上的砂轮是双砂轮,一个砂轮是80粒,用于开弧;另一个砂轮是240粒,用于精磨,导轮也是双导轮,分别用于开弧和精磨,双砂轮和双导轮的外圆形状都根据所磨滚子工序要求的尺寸和形状进行修型,磨削时,滚子在支撑板2.1上方,砂轮和导轮分别位于滚子外圆两侧,并与滚子相接触,滚子右端面用伺服电机3.4驱动的顶头3.9顶着,左端面用气缸伸出杆顶头4.4顶着,这样可以防止滚子在磨削时产生跳动,伺服电,3.4驱动顶头3.9推送滚子5到每个工位所需准确位置,双砂轮和双导轮设计能保证滚子在加工时的同轴度,且能避免二次装夹,能提高加工精度和效率;The grinding wheel on the grinding machine used in conjunction with the roller support device of the step-type multi-station centerless roller cylindrical grinder of the present invention is a double grinding wheel. One grinding wheel has 80 grains and is used for arc opening; the other grinding wheel has 240 grains and is used for precision. Grinding, the guide wheel is also a double guide wheel, used for arc opening and fine grinding respectively. The outer circular shape of the double grinding wheel and the double guide wheel are modified according to the size and shape required by the roller grinding process. During grinding, the roller Above the support plate 2.1, the grinding wheel and the guide wheel are respectively located on both sides of the outer circle of the roller and are in contact with the roller. The right end face of the roller is supported by the head 3.9 driven by the servo motor 3.4, and the left end face is supported by the cylinder extending rod head 4.4. Pushing, this can prevent the roller from jumping during grinding. The servo motor, 3.4 drives the pusher 3.9 to push the roller 5 to the exact position required for each station. The design of double grinding wheels and double guide wheels can ensure that the rollers The coaxiality is high, and secondary clamping can be avoided, which can improve processing accuracy and efficiency;

磨削前,启动齿条气缸2.7,齿条气缸伸出杆2.6推动齿条2.4向左移动,带动齿轮2.11顺时针旋转,并通过下连杆2.16和上连杆2.17连杆机构顶起滚子顶起板2.18,将滚子5放到两块滚子顶起板2.18上方最右端中间的凹槽内,打开伺服电机3.4,伺服电机3.4驱动丝杠3.6旋转,丝杠3.6带动顶头3.9向左推动,顶头3.9顶着滚子5右端面后,将滚子5准确推到第一工位,即开弧工位,停止伺服电机3.4,齿条气缸2.7反向进气,齿条气缸伸出杆2.6带动齿条2.4向右移动,带动齿轮2.11逆时针旋转,通过下连杆2.16和上连杆2.17连杆机构拉着滚子顶起板2.18向下移动,使滚子顶起板2.18的顶部低于滚子支撑板2.1顶部,滚子5落到滚子支撑板2.1上端,打开气缸4.3,气缸伸出杆顶头4.4向右伸出顶着滚子5另一端面;Before grinding, start the rack cylinder 2.7, and the rack cylinder extends the rod 2.6 to push the rack 2.4 to move to the left, driving the gear 2.11 to rotate clockwise, and jack up the roller through the lower link 2.16 and the upper link 2.17 linkage mechanism Lift up the plate 2.18, place the roller 5 into the groove in the middle of the right end above the two roller lifting plates 2.18, turn on the servo motor 3.4, the servo motor 3.4 drives the screw 3.6 to rotate, and the screw 3.6 drives the head 3.9 to the left Push, push the top 3.9 against the right end surface of the roller 5, push the roller 5 accurately to the first station, that is, the arc opening station, stop the servo motor 3.4, the rack cylinder 2.7 reversely intakes air, and the rack cylinder extends The rod 2.6 drives the rack 2.4 to move to the right and drives the gear 2.11 to rotate counterclockwise. Through the linkage mechanism of the lower link 2.16 and the upper link 2.17, it pulls the roller jacking plate 2.18 to move downward, causing the roller jacking plate 2.18 to move downward. The top is lower than the top of the roller support plate 2.1, the roller 5 falls to the upper end of the roller support plate 2.1, the cylinder 4.3 is opened, and the cylinder extends the rod head 4.4 to the right and presses against the other end of the roller 5;

开弧时,砂轮和导轮开始旋转,80粒砂轮和第一导轮慢慢靠近磨削滚子5,80粒砂轮和第一导轮的外圆面根据滚子开弧要求的外圆形状进行修整,将滚子5磨削成开弧所需的形状和尺寸;When the arc is opened, the grinding wheel and the guide wheel begin to rotate. The 80-grain grinding wheel and the first guide wheel slowly approach the grinding roller 5. The outer circular surface of the 80-grain grinding wheel and the first guide wheel is shaped according to the outer circular shape required by the roller to open the arc. Trim and grind roller 5 into the shape and size required for arc opening;

开弧完成后,80粒砂轮、第一导轮和气缸4.3退回,打开齿条气缸2.7,齿条气缸伸出杆2.6推动齿条2.4向左移动,带动齿轮2.11顺时针旋转,通过下连杆2.16和上连杆2.17连杆机构顶起滚子顶起板2.18,将滚子5顶起来,离开滚子支撑板2.1,打开伺服电机3.4,伺服电机3.4继续驱动顶头3.9顶着滚子5向左移动,将滚子5准确推到到第二工位即精磨外圆工位,停止伺服电机3.4,齿条气缸2.7反向进气,齿条气缸伸出杆2.6带动齿条2.4向右移动,带动齿轮2.11逆时针旋转,通过下连杆2.16和上连杆2.17连杆机构拉着滚子顶起板2.18向下移动,使滚子顶起板2.18的顶部低于滚子支撑板2.1顶部,滚子5落到滚子支撑板2.1上端,打开气缸4.3,气缸伸出杆顶头4.4向右伸出顶着滚子5另一端面;After the arc opening is completed, the 80-grain grinding wheel, the first guide wheel and the cylinder 4.3 are retracted, the rack cylinder 2.7 is opened, the rack cylinder extends the rod 2.6 to push the rack 2.4 to move to the left, driving the gear 2.11 to rotate clockwise, and passes the lower connecting rod 2.16 and the upper link 2.17 linkage mechanism push up the roller lifting plate 2.18, push up the roller 5, leave the roller support plate 2.1, turn on the servo motor 3.4, the servo motor 3.4 continues to drive the top 3.9 to push the roller 5 direction Move left, accurately push roller 5 to the second station, which is the outer circle fine grinding station, stop servo motor 3.4, rack cylinder 2.7 reversely intakes air, and the rack cylinder extends rod 2.6 to drive rack 2.4 to the right moves, driving the gear 2.11 to rotate counterclockwise, and pulling the roller jacking plate 2.18 to move downward through the lower link 2.16 and the upper link 2.17 linkage mechanism, so that the top of the roller jacking plate 2.18 is lower than the roller support plate 2.1 At the top, the roller 5 falls to the upper end of the roller support plate 2.1, the cylinder 4.3 is opened, and the rod head 4.4 of the cylinder extends to the right and presses against the other end of the roller 5;

精磨时,240粒砂轮和第二导轮慢慢靠近磨削滚子5,240粒砂轮和第二导轮的外圆面根据滚子精磨要求的外圆形状进行修整,将滚子5磨削成精磨所需的形状和尺寸;During fine grinding, the 240-grain grinding wheel and the second guide wheel slowly approach the grinding roller 5. The outer circular surfaces of the 240-grain grinding wheel and the second guide wheel are trimmed according to the outer circular shape required for roller fine grinding, and the roller 5 is Grinding to the shape and size required for fine grinding;

精磨完成后,240粒砂轮、第二导轮和气缸4.3退回,打开齿条气缸2.7,齿条气缸伸出杆2.6推动齿条2.4向左移动,带动齿轮2.11顺时针旋转,通过下连杆2.16和上连杆2.17连杆机构顶起滚子顶起板2.18,将滚子5顶起来,离开滚子支撑板2.1,打开伺服电机3.4,伺服电机3.4驱动顶头3.9顶着滚子5继续向左移动,进入出料口6,在同一台磨床上步进式进行开弧和精磨外圆,加工效率高,成品质量好,调整、安装、维护、使用方便。After the fine grinding is completed, the 240-grain grinding wheel, the second guide wheel and the cylinder 4.3 are retracted, the rack cylinder 2.7 is opened, the rack cylinder extends the rod 2.6 to push the rack 2.4 to move to the left, driving the gear 2.11 to rotate clockwise, and passes the lower connecting rod 2.16 and the upper link 2.17 linkage mechanism push up the roller lifting plate 2.18, push up the roller 5, leave the roller support plate 2.1, turn on the servo motor 3.4, the servo motor 3.4 drives the top 3.9 to push the roller 5 and continue to Move to the left and enter the discharge port 6. Arc opening and fine grinding of the outer circle are performed step by step on the same grinder. The processing efficiency is high, the quality of the finished product is good, and it is easy to adjust, install, maintain and use.

对于本领域技术人员而言,显然本发明不限于上述示范性实施例的细节,而且在不背离本发明的精神或基本特征的情况下,能够以其他的具体形式实现本发明。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本发明的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内,不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It is obvious to those skilled in the art that the present invention is not limited to the details of the above-described exemplary embodiments, and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments should be regarded as illustrative and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is therefore intended that all claims falling within the claims All changes within the meaning and scope of equivalent elements are encompassed by the present invention, and any reference signs in a claim should not be construed as limiting the claim involved.

此外,应当理解,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施例中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。In addition, it should be understood that although this specification is described in terms of implementations, not each implementation only contains an independent technical solution. This description of the specification is only for the sake of clarity, and those skilled in the art should take the specification as a whole. , the technical solutions in each embodiment can also be appropriately combined to form other implementations that can be understood by those skilled in the art.

Claims (6)

1. A roller supporting device of a stepping type multi-station centerless roller cylindrical grinding machine is characterized in that: comprises a bottom plate, a roller supporting device, a roller servo jacking device and a roller cylinder jacking device, wherein the bottom plate is horizontally arranged, the roller supporting device comprises a supporting plate, a roller jacking plate and a driving mechanism, the supporting plate is vertically arranged on the bottom plate, a roller can be placed at the top of the supporting plate, the front and the rear of the upper part of the supporting plate are respectively provided with the roller jacking plate which is arranged in parallel with the roller jacking plate, the roller jacking plate is movably connected with the supporting plate, the driving mechanism comprises a lower connecting rod, an upper connecting rod, a gear and a rack, two horizontal through holes penetrating the supporting plate are arranged at the left and right sides of the middle part of the supporting plate at intervals, gear shafts are respectively penetrated in each through hole, two ends of each gear shaft are respectively connected with the gear in a rotating way, racks which are respectively connected with the gears in a meshed way are respectively arranged below the gears, and the racks are movably connected with the bottom plate through sliding blocks and guide rails which are arranged in a matching way, one end of the rack is connected with a rack cylinder extension rod of the rack cylinder through a connecting piece, the gear is respectively connected with the lower end of a lower connecting rod which is obliquely upwards arranged, the upper end of the lower connecting rod is hinged with the lower end of an upper connecting rod which is reversely obliquely arranged, the upper end of the upper connecting rod is hinged with the lower end of a roller jacking plate, under the action of the rack cylinder, the rack can move left and right and drive the roller jacking plate to vertically upwards move relative to a supporting plate to jack the roller or vertically downwards move away from the roller through the gear, the lower connecting rod and the upper connecting rod, a roller servo jacking device and a roller cylinder jacking device are arranged at the left side and the right side of the supporting plate at intervals, the roller servo jacking device comprises a jacking head, the jacking head and the cylinder extension rod jacking head are oppositely arranged above the supporting plate under the action of a driving device, the top and the cylinder extension rod top can horizontally move left and right to approach and prop against the roller or keep away from the roller.
2. The roller support device of the stepping multi-station centerless roller cylindrical grinding machine according to claim 1, wherein the roller support device is characterized in that: the roller servo top device comprises a servo motor, a shaft coupling, a screw and a top, wherein the servo motor is arranged on a bottom plate through a motor frame, the output end of the servo motor is connected with one end of the screw through the shaft coupling, the other end of the screw is threaded through a nut in threaded connection, the top which is horizontally arranged is threaded on the lower portion of the nut seat, the free end of the top extends towards the direction which is close to the roller, and the screw can drive the top to move left and right to be close to or far away from the roller through the nut seat under the action of the servo motor.
3. The roller support device of the stepping type multi-station centerless roller cylindrical grinding machine according to claim 2, wherein: the roller cylinder top device comprises a cylinder support, a cylinder fixing plate, a cylinder and a cylinder extending rod top, wherein the free end of the cylinder extending rod top is arranged opposite to the free end of the top, the other end of the cylinder extending rod top is connected with the output end of the cylinder, the cylinder is arranged at the top of the cylinder fixing plate, the cylinder fixing plate is fixedly connected with a bottom plate through the vertically arranged cylinder support, and the cylinder can push the cylinder extending rod top to move in the direction close to the roller so as to push against the roller.
4. The roller support device of the stepping type multi-station centerless roller cylindrical grinding machine according to claim 2, wherein: the middle part of the top is sleeved with a linear bearing, the linear bearing is arranged on the upper part of a top rod connecting plate, and the lower part of the top rod connecting plate is connected with the upper end of a top rod bracket arranged on the bottom plate.
5. The roller support device of the stepping type multi-station centerless roller cylindrical grinding machine according to claim 2, wherein: the left end and the right end of the front side surface and the rear side surface of the upper part of the supporting plate are respectively provided with a clamping groove matched with the roller jacking plate, the clamping grooves are vertically arranged, and the left end and the right end of the roller jacking plate are respectively embedded in the corresponding clamping grooves and are in sliding connection with the clamping grooves.
6. A step-by-step multistation coreless roll cylindrical grinder roll supporting device according to claim 3, wherein: a discharge hole is formed in one end, close to the cylinder fixing plate, of the top of the supporting plate, and under the action of the servo motor, the top moves in the direction close to the roller to push the processed roller to be guided out of the discharge hole.
CN202111442459.3A 2021-11-30 2021-11-30 A roller support device for a step-by-step multi-station centerless roller cylindrical grinder Active CN114147598B (en)

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CN118990261B (en) * 2024-07-05 2025-12-09 安徽陶陶新材料科技有限公司 Centerless grinding machine for machining ceramic shaft sleeve
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