CN114139393A - Part electric heating three-dimensional anti-icing numerical simulation method considering water film flow heat transfer - Google Patents
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Abstract
The invention discloses a three-dimensional anti-icing numerical simulation method for electric heating of a component considering water film flow heat transfer, which comprises the following steps of: carrying out three-dimensional anti-icing two-phase flow modeling on the part; meshing the anti-icing two-phase flow calculation domain of the part by using commercial software; solving a Reynolds average N-S equation to obtain an air flow field; solving a supercooled water drop motion equation and calculating a local water collection coefficient of the surface of the component; solving a continuous equation, a momentum equation and an energy equation of the water film flow of the anti-icing surface of the component, and calculating the water film flow, heat transfer and phase change of the surface of the component; the method adopts a numerical simulation method, accurately and efficiently simulates the three-dimensional anti-icing process of the component, and lays an important foundation for the engineering analysis of three-dimensional electric heating anti-icing.
Description
Technical Field
The invention relates to the technical field of electric heating anti-icing, in particular to a component electric heating three-dimensional anti-icing numerical simulation method considering water film flow heat transfer.
Background
In the aeronautical field, icing is one of the most serious risks that may be encountered. Icing of the wings or engines may cause loss of maneuverability and controllability of the aircraft, seriously threatens flight safety, and the resulting flight accidents often occur. The research reports provided by the NASA scientific and technical research project in the united states show that the percentage of icing-related events in a total accident of up to 16.2% is the highest among the flight accidents with casualties.
The electric heating anti-icing method is the most widely used anti-icing method for modern airplanes, and has high efficiency, controllability and safety. For the research of electric heating anti-icing of the component, the research is mostly developed aiming at a two-dimensional model in China, the research on three-dimensional water film flowing on the surface of the component in the electric heating process is less, and a momentum equation of the water film flowing established by three-dimensional anti-icing software FENSAP-ICE developed abroad is only a simple integral equation considering the influence of airflow drag force in a show water model. At home and abroad, a calculation method for simulating an electric heating anti-icing process by taking an energy item obtained by calculating the flowing heat transfer and phase change of a water film as a heat source item of an anti-icing surface is not available.
Disclosure of Invention
Based on the problems, the invention provides a component electric heating three-dimensional anti-icing numerical simulation method considering water film flow heat transfer, which realizes accurate and efficient simulation of the component anti-icing process; and an important foundation is laid for engineering analysis of three-dimensional electric heating anti-icing.
In order to solve the above problems, the present invention provides a method for simulating an electric heating three-dimensional anti-icing numerical value of a component considering water film flow heat transfer, comprising the steps of:
s1: and establishing a calculation domain of the anti-icing two-phase flow calculation of the part according to the geometrical parameters of the part.
S2: the computational domain is meshed using business software.
S3: acquiring flow field working conditions (the speed, the temperature, the liquid water content, the diameter of the supercooled water drops, the turbulence intensity and the like of incoming air and supercooled water drops) and electric heating power, and calculating an air flow field through a Reynolds average Navier-Stokes equation (RANS) to obtain a flow field solution, wherein the calculation formula is as follows:
where ρ isaIs the density of air; t is time, uiIs the velocity component; i and j respectively take 1, 2 and 3 to represent three coordinates of x, y and z; p is the pressure on the fluid microcell; mu.saIs the kinetic viscosity of air; k is the turbulence energy; mu.stIs the turbulent viscosity; e represents the total energy; k is a radical ofeffIs the effective thermal conductivity; t is the temperature; (τ)ij)effIs the bias stress tensor; shIndicating an internal heat source.
Calculating the heat conduction in the solid of the component to obtain the temperature of the electric heating surface of the component under the heat exchange of air flow, wherein the solid heat conduction calculation formula is as follows:
wherein h represents the enthalpy of the solid; lambda [ alpha ]sRepresents the thermal conductivity of the solid;is the heat transferred due to the rotational or translational motion of the solid.
S4: based on the calculation result of S3, the movement speed of the supercooled water drops is calculated according to the flow field working conditions and the geometric shapes of the componentsThe calculation formula is as follows:
where ρ iswIs the density of the supercooled water droplets; alpha is alphawIs the volume fraction of supercooled water droplets; u. ofa1,ua2,ua3Is the velocity of airComponents at three coordinates; u. ofd1,ud2,ud3As the velocity of water dropletsComponents at three coordinates; g1,g2,g3Is acceleration of gravityComponents at three coordinates;is the momentum exchange coefficient between the air and the supercooled water droplets; d is the diameter of the water droplet;is the drag coefficient;is the drag force coefficient;is the relative reynolds number.
The local water collection coefficient beta of the surface of the part can be calculated according to the calculation result of the supercooled water drop track and is as follows:
wherein u isd,normalIs the normal velocity of the water droplets impacting the wall surface; u. ofd,∞Is the incoming flow velocity of the supercooled water droplets; LWC is the liquid water content.
S5: according to the calculation result of S4, calculating the water film flow, heat transfer and phase change of the surface of the component, and obtaining the water film thickness H of the surface of the component by solving the continuous equation, momentum equation and energy equation of the water film flow of the anti-icing surface of the componentwFlow velocity ofHeight of ice formation HiEnergy of super-cooled water drops impacting on component surfaceEnergy taken away by surface water film evaporationAnd heat released by surface water film icingThe continuous equation calculation formula of the current water film flow is as follows:
wherein n represents a time step;the sum of the mass of the water films flowing out of each unit surface of the component surface infinitesimal control body is represented; u shape∞Is the incoming flow velocity; h represents the surface convection heat transfer coefficient; rhoaIs the density of air; c. Cp,aRepresents the specific heat capacity at constant pressure of air; sc is the Schmidt number; mwIs the molecular weight of water; r represents a molar gas constant; p is a radical ofwall,TwallRespectively controlling the saturated vapor pressure and temperature of the surface of the body; p is a radical of∞,T∞Respectively saturated vapour pressure and temperature outside the boundary layer.
The momentum equation calculation formula of the water film flow is as follows:
whereinIs the pressure gradient of the water film;is the water film flow velocity vector; the positive direction of the z coordinate axis is the outward normal direction vertical to the wall surface;boundary conditions of the upper and lower surfaces of the water film;is the component surface shear force vector.
According to the momentum equation of water film flow and the boundary conditions of upper and lower surfaces of water film, the speed of water film flowThe calculation formula of (2) is as follows:
whereinHeat provided for electrical heating; l isfLatent heat of freezing; l iseIs the steaming of waterGenerating latent heat; t iswIs the temperature of the water film; t isdIs the temperature of the supercooled water droplets impinging on the surface of the component; u. ofdIs the velocity of the supercooled water droplets; t isaIs the temperature of the incoming air.
Height H of ice formation on the surface of the componentiThe calculation formula of (2) is as follows:
Thickness H of water film on surface of componentwThe calculation formula of (2) is as follows:
whereinThe original thickness of the water film on the surface of the part is obtained, initially,is 0.
S6: according to the calculation result of S5, the energy items obtained by the calculation of S5 are processedAnd as a heat source item of the anti-icing surface of the component, performing coupling calculation of an external air flow field, internal electric heating and solid heat conduction of the component to obtain the temperature distribution of the anti-icing surface of the component.
Further, when the energy change caused by the impact of supercooled water drops and the evaporation and phase change of water films on the surface of the component is not considered, there is no changeAndthe three items, the coupling calculation of the external air, the internal electric heating and the solid heat conduction of the component is directly carried out by commercial software, and the temperature of the surface of the component under the air flow heat exchange in the step S3 is obtained. Energy term obtained by calculating flow heat transfer and phase change of water filmAs a heat source item of the anti-icing surface of the component, the coupling calculation of the external air, the internal electric heating and the solid heat conduction of the component is performed again, and the temperature distribution of the anti-icing surface of the component in step S6, which takes into account the impact of supercooled water drops and the evaporation and phase change of the surface water film, is obtained.
Compared with the prior art, the beneficial results of the invention are as follows: the complicated electric heating anti-icing process is divided into four modules to be solved: calculating an external air flow field of the component, calculating flow and impact characteristics of supercooled water drops, calculating heat transfer and phase change of water film flow of an anti-icing surface, and calculating the temperature of the anti-icing surface; the momentum equation of water film flow is not only a simple integral equation considering the influence of airflow drag force, but is established based on an N-S equation to realize three-dimensional flow simulation of the water film on the surface of the part; the method can accurately and efficiently simulate the three-dimensional anti-icing process of the component, and lays an important foundation for the engineering analysis of the three-dimensional electric heating anti-icing of the component.
Drawings
FIG. 1 is a flow chart of a method for simulating an electric heating three-dimensional anti-icing numerical value of a component considering water film flow heat transfer in the embodiment.
Fig. 2 is a schematic view of the profile of a NACA0012 airfoil.
FIG. 3 is a schematic illustration of seven electric heaters distributed on the leading edge of an NACA0012 airfoil.
FIG. 4 is a graph comparing calculated and experimentally measured results for the temperature of the anti-icing surface of an airfoil of NACA 0012.
Detailed Description
In order to make the objects, calculation steps and advantages of the present invention easily understood by those skilled in the art, the present invention will be further described in detail with reference to the following examples and the accompanying drawings, which are used for illustrating the present invention and are not to be construed as limiting the present invention.
Example (b):
the invention takes a three-dimensional component as a research object, simulates the electric heating anti-icing process of the component by considering the flowing, heat transfer and phase change of a water film on the surface of the component, and comprises the following specific implementation steps:
s1: and establishing a calculation domain of the anti-icing two-phase flow calculation of the part according to the geometrical parameters of the part.
S2: the computational domain is meshed using business software.
S3: acquiring flow field working conditions (the speed, the temperature, the liquid water content, the diameter of the supercooled water drops, the turbulence intensity and the like of incoming air and supercooled water drops) and electric heating power, and calculating an air flow field through a Reynolds average Navier-Stokes equation (RANS) to obtain a flow field solution, wherein the calculation formula is as follows:
where ρ isaIs the density of air; t is time, uiIs the velocity component; i and j respectively take 1, 2 and 3 to represent three coordinates of x, y and z; p is the pressure on the fluid microcell; mu.saIs the kinetic viscosity of air; k is the turbulence energy; mu.stIs the turbulent viscosity; e represents the total energy; k is a radical ofeffIs the effective thermal conductivity; t is the temperature; (τ)ij)effIs the bias stress tensor; shIndicating an internal heat source.
Calculating the heat conduction in the solid of the component to obtain the temperature of the electric heating surface of the component under the heat exchange of air flow, wherein the solid heat conduction calculation formula is as follows:
wherein h represents the enthalpy of the solid; lambda [ alpha ]sRepresents the thermal conductivity of the solid;is the heat transferred due to the rotational or translational motion of the solid.
S4: based on the calculation result of S3, the movement speed of the supercooled water drops is calculated according to the flow field working conditions and the geometric shapes of the componentsThe calculation formula is as follows:
where ρ iswIs the density of the supercooled water droplets; alpha is alphawIs the volume fraction of supercooled water droplets; u. ofa1,ua2,ua3Is the velocity of airComponents at three coordinates; u. ofd1,ud2,ud3As the velocity of water dropletsComponents at three coordinates; g1,g2,g3Is acceleration of gravityComponents at three coordinates;is the momentum exchange coefficient between the air and the supercooled water droplets; d is the diameter of the water droplet;is the drag coefficient;is the drag force coefficient;is the relative reynolds number.
The local water collection coefficient beta of the surface of the part can be calculated according to the calculation result of the supercooled water drop track
Wherein u isd,normalIs the normal velocity of the water droplets impacting the wall surface; u. ofd,∞Is the incoming flow velocity of the supercooled water droplets; LWC is the liquid water content.
S5: according to the calculation result of S4, calculating the water film flow, heat transfer and phase change of the surface of the component, and obtaining the water film thickness H of the surface of the component by solving the continuous equation, momentum equation and energy equation of the water film flow of the anti-icing surface of the componentwFlow velocity ofHeight of ice formation HiEnergy of super-cooled water drops impacting on component surfaceEnergy taken away by surface water film evaporationAnd heat released by surface water film icingThe continuous equation calculation formula of the current water film flow is as follows:
wherein n represents a time step;the sum of the mass of the water films flowing out of each unit surface of the component surface infinitesimal control body is represented; u shape∞Is the incoming flow velocity; h represents the surface convection heat transfer coefficient; rhoaIs the density of air; c. Cp,aRepresents the specific heat capacity at constant pressure of air; sc is the Schmidt number; mwIs the molecular weight of water; r represents a molar gas constant; p is a radical ofwall,TwallRespectively controlling the saturated vapor pressure and temperature of the surface of the body; p is a radical of∞,T∞Respectively saturated vapour pressure and temperature outside the boundary layer.
The momentum equation calculation formula of the water film flow is as follows:
whereinIs the pressure gradient of the water film;is the water film flow velocity vector; the positive direction of the z coordinate axis is the outward normal direction vertical to the wall surface;boundary conditions of the upper and lower surfaces of the water film;is the component surface shear force vector.
According to the momentum equation of water film flow and the boundary conditions of upper and lower surfaces of water film, the speed of water film flowThe calculation formula of (2) is as follows:
whereinHeat provided for electrical heating; l isfLatent heat of freezing; l iseIs the latent heat of evaporation of water; t iswIs the temperature of the water film; t isdIs the temperature of the supercooled water droplets impinging on the surface of the component; u. ofdIs the velocity of the supercooled water droplets; t isaIs the temperature of the incoming air.
Height H of ice formation on the surface of the componentiThe calculation formula of (2) is as follows:
Thickness H of water film on surface of componentwThe calculation formula of (2) is as follows:
whereinThe original thickness of the water film on the surface of the part is obtained, initially,is 0.
S6: according to the calculation result of S5, the energy items obtained by the calculation of S5 are processedAnd as a heat source item of the anti-icing surface of the component, performing coupling calculation of an external air flow field, internal electric heating and solid heat conduction of the component to obtain the temperature distribution of the anti-icing surface of the component.
Further, when the energy change caused by the impact of supercooled water drops and the evaporation and phase change of water films on the surface of the component is not considered, there is no changeAndthe three items, the coupling calculation of the external air, the internal electric heating and the solid heat conduction of the component is directly carried out by commercial software, and the temperature of the surface of the component under the air flow heat exchange in the step S3 is obtained. Energy term obtained by calculating flow heat transfer and phase change of water filmAs a heat source item of the anti-icing surface of the component, the coupling calculation of the external air, the internal electric heating and the solid heat conduction of the component is performed again, and the temperature distribution of the anti-icing surface of the component in step S6, which takes into account the impact of supercooled water drops and the evaporation and phase change of the surface water film, is obtained.
The invention will be verified and its feasibility analysed by experimental data as follows:
taking an NACA0012 airfoil (shown in figure 1) with the chord length of 0.9144m as an example, seven independent electric heaters (shown in figure 2) are distributed on the leading edge of the airfoil, and the heating power of the heater A is 4.805kW/m2The heating power of the heater B is 4.03kW/m2The heating power of the heater C is 2.945kW/m2The heating power of the heater D is 4.805kW/m2The heating power of the heater E is 3.41kW/m2The heating power of the heater F is 2.635kW/m2The heating power of the heater G is 2.325kW/m2The velocity of the incoming air and supercooled water droplets was 44.7m/s, the temperature was-6.67 ℃ and the liquid water content was 0.78g/m3The method has no attack angle, and is used for carrying out numerical simulation analysis on the electric heating three-dimensional anti-icing process of the wing and simultaneously carrying out comparison verification on the temperature of the anti-icing surface of the wing and experimental data, and the method is as follows.
Establishing a calculation domain of wing anti-icing two-phase flow calculation according to geometrical parameters of wings, meshing the calculation domain by adopting commercial software, firstly carrying out coupling calculation of wing external air flow heat transfer, internal electric heating and solid heat conduction to obtain the heat flow distribution of an air flow field outside the wings and an anti-icing surface, then calculating a motion equation of super-cooled water drops to obtain the motion speed of the super-cooled water drops, calculating the local water collection coefficient distribution of the wing surface, then calculating the flow, heat transfer and phase change of a wing anti-icing surface water film to obtain energy terms brought by water drop impact and water film heat transfer, parameters such as the thickness and flow speed of the water film, finally adding the energy terms to the wing anti-icing surface, coupling external air heat transfer, internal electric heating and solid heat conduction calculation again to obtain the anti-icing surface temperature distribution.
And finally, verifying the calculation result of the wing anti-icing surface temperature by comparing the experiment measurement result, wherein FIG. 4 is a comparison graph of the calculation result of the NACA0012 wing section anti-icing surface temperature and the experiment measurement result. As shown in fig. 4, the temperature error between the calculated result and the experimental data is within 3 ℃, which proves the feasibility of the invention.
The above is an embodiment of the present invention. The embodiments and specific parameters in the embodiments are only for the purpose of clearly illustrating the verification process of the invention and are not intended to limit the scope of the invention, which is defined by the claims, and all equivalent structural changes made by using the contents of the specification and the drawings of the present invention should be covered by the scope of the present invention.
Claims (2)
1. The method for simulating the three-dimensional anti-icing numerical value of the electric heating component by considering the flowing heat transfer of the water film is characterized by comprising the following steps of:
s1: establishing a calculation domain of the anti-icing two-phase flow calculation of the component according to the geometric parameters of the component;
s2: carrying out grid division on the calculation domain by adopting commercial software;
s3: acquiring flow field working conditions (the speed, the temperature, the liquid water content, the diameter of the supercooled water drops, the turbulence intensity and the like of incoming air and supercooled water drops) and electric heating power, and calculating an air flow field through a Reynolds average Navier-Stokes equation (RANS) to obtain a flow field solution, wherein the calculation formula is as follows:
where ρ isaIs the density of air; t is time, uiIs the velocity component; i and j respectively take 1, 2 and 3 to represent three coordinates of x, y and z; p is the pressure on the fluid microcell; mu.saIs the kinetic viscosity of air; k is the turbulence energy; mu.stIs the turbulent viscosity; e represents the total energy; k is a radical ofeffIs the effective thermal conductivity; t is the temperature; (τ)ij)effIs the bias stress tensor; shRepresents an internal heat source;
calculating the heat conduction in the solid of the component to obtain the temperature of the electric heating surface of the component under the heat exchange of air flow, wherein the solid heat conduction calculation formula is as follows:
wherein h represents the enthalpy of the solid; lambda [ alpha ]sRepresents the thermal conductivity of the solid;heat transferred due to the rotational or translational movement of the solid;
s4: based on the calculation result of S3, the movement speed of the supercooled water drops is calculated according to the flow field working conditions and the geometric shapes of the componentsThe calculation formula is as follows:
where ρ iswIs the density of the supercooled water droplets; alpha is alphawIs the volume fraction of supercooled water droplets; u. ofa1,ua2,ua3Is the velocity of airComponents at three coordinates; u. ofd1,ud2,ud3As the velocity of water dropletsComponents at three coordinates; g1,g2,g3Is acceleration of gravityComponents at three coordinates;is the momentum exchange coefficient between the air and the supercooled water droplets; d is the diameter of the water droplet;is the drag coefficient;is the drag force coefficient;is the relative Reynolds number;
the local water collection coefficient beta of the surface of the part can be calculated according to the calculation result of the supercooled water drop track
Wherein u isd,normalIs the normal velocity of the water droplets impacting the wall surface; u. ofd,∞Is the incoming flow velocity of the supercooled water droplets; LWC is liquid water content;
s5: according to the calculation result of S4, calculating the water film flow, heat transfer and phase change of the surface of the component, and obtaining the water film thickness H of the surface of the component by solving the continuous equation, momentum equation and energy equation of the water film flow of the anti-icing surface of the componentwFlow velocity ofHeight of ice formation HiImpingement of super-cooled water droplets on component surfacesBrought energyEnergy taken away by surface water film evaporationAnd heat released by surface water film icingThe continuous equation calculation formula of the current water film flow is as follows:
wherein n represents a time step;the sum of the mass of the water films flowing out of each unit surface of the component surface infinitesimal control body is represented; u shape∞Is the incoming flow velocity; h represents the surface convection heat transfer coefficient; rhoaIs the density of air; c. Cp,aRepresents the specific heat capacity at constant pressure of air; sc is the Schmidt number; mwIs the molecular weight of water; r represents a molar gas constant; p is a radical ofwall,TwallRespectively controlling the saturated vapor pressure and temperature of the surface of the body; p is a radical of∞,T∞Respectively the saturated steam pressure and the temperature outside the boundary layer;
the momentum equation calculation formula of the water film flow is as follows:
whereinIs the pressure gradient of the water film;is the water film flow velocity vector; the positive direction of the z coordinate axis is the outward normal direction vertical to the wall surface;boundary conditions of the upper and lower surfaces of the water film;is the component surface shear force vector;
according to the momentum equation of water film flow and the boundary conditions of upper and lower surfaces of water film, the speed of water film flowThe calculation formula of (2) is as follows:
whereinHeat provided for electrical heating; l isfLatent heat of freezing; l iseIs the latent heat of evaporation of water; t iswIs the temperature of the water film; t isdIs the temperature of the supercooled water droplets impinging on the surface of the component; u. ofdIs the velocity of the supercooled water droplets; t isaIs the temperature of the incoming air;
height H of ice formation on the surface of the componentiThe calculation formula of (2) is as follows:
thickness H of water film on surface of componentwThe calculation formula of (2) is as follows:
whereinThe original thickness of the water film on the surface of the part is obtained, initially,is 0;
s6: according to the calculation result of S5, the energy items obtained by the calculation of S5 are processedAnd as a heat source item of the anti-icing surface of the component, performing coupling calculation of an external air flow field, internal electric heating and solid heat conduction of the component to obtain the temperature distribution of the anti-icing surface of the component.
2. The electric heating three-dimensional anti-icing numerical simulation method of the component considering the water film flow heat transfer according to claim 1, is characterized in that: when the energy change caused by the impact of supercooled water drops and the evaporation and phase change of water films on the surfaces of components is not considered, the energy change does not existAndthe coupling calculation of external air, internal electric heating and solid heat conduction of the component is directly carried out through commercial software, and the temperature of the surface of the component under the condition of air flow heat exchange is obtained; then calculating the energy term obtained by the flow heat transfer and phase change of the water filmAnd as a heat source item of the anti-icing surface of the component, performing coupling calculation of external air, internal electric heating and solid heat conduction of the component again to obtain the temperature distribution of the anti-icing surface of the component, which takes the impact of supercooled water drops and surface water film evaporation and phase change into consideration.
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CN115587506A (en) * | 2022-12-09 | 2023-01-10 | 四川大学 | Design method of electric heating ice preventing and removing system |
CN115688453A (en) * | 2022-11-08 | 2023-02-03 | 东莞理工学院 | Performance calculation method of cross-flow membrane module for flue gas heat and humidity recovery |
CN115817822A (en) * | 2023-02-09 | 2023-03-21 | 中国空气动力研究与发展中心低速空气动力研究所 | Heat load distribution design method of electric heating anti-icing system |
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